Research Article
Rotor Mass Eccentricity Vibration Compensation Control in
Bearingless Induction Motor
Zebin Yang,1 Dawei Dong,1 Haiyu Gao,2 Xiaodong Sun,3 Rong Fan,1 and Huangqiu Zhu1
1
School of Electrical and Information Engineering, Jiangsu University, Zhenjiang 212013, China
2
Eontronix Co., Ltd., Beijing 100085, China
3
Automotive Engineering Research Institute, Jiangsu University, Zhenjiang 212013, China
Academic Editor: Yi Wu
Copyright © Zebin Yang et al. This is an open access article distributed under the Creative Commons Attribution License, which
permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
In the process of motor rotation, the vibration caused by the rotor mass eccentricity seriously affects the dynamic characteristics and
safety operation of system. So rotor mass eccentricity vibration compensation control on rotating machine has great significance,
especially for the high speed bearing less induction motor (BIM). A rotor mass eccentricity compensation control strategy was
presented to restrain the vibration of suspended rotor for BIM. Firstly, the suspension rotor dynamical model was deduced and
unbalanced vibration mechanism was analyzed. Secondly, based on decoupling control between electromagnetic torque and radial
force, the obtained vibration signal from the displacement sensor was put into the original radial force control system. Then, a
feedforward compensator was set up to increase the same period component of the given radial force signal and enlarge the stiffness
of the vibration signal. Finally, the compensation control of rotor vibration was realized by forcing the rotor shaft rotation around
its geometric center. The simulation results show that the presented feedforward compensator can suppress the vibration of rotor
under different speed and improve the precision of rotor suspension. The further experimental results also show that the control
method can obviously reduce the peak-peak value of rotor radial displacement and effectively restrain rotor vibration.
Considering the rotor mass eccentricity, the right of of the centrifugal force generated by rotor mass eccentricity;
formula (2) should be combined with the centrifugal force. if there is the same stiffness in 𝑥 and 𝑦 direction of the
Then formula (2) turns into suspension rotor, the rotor trajectory is a circle. If the rotor
shaft rotates around its geometry, the obtained offset signal
𝑑2 𝑥𝑚 𝑑𝑥 √2 from displacement sensor detection is zero. But if the rotor
𝑀 + 𝑐𝑥 𝑚 + 𝑘𝑥 𝑥𝑚 = 𝑀𝜀𝜔2 cos (𝜔𝑡 + 𝛼) − 𝑀𝑔
𝑑𝑡2 𝑑𝑡 2 mass imbalance exists, the rotor will be deviated from the
geometric central axis under the centrifugal force; thus
𝑑2 𝑦𝑚 𝑑𝑦 √2
𝑀 + 𝑐𝑦 𝑚 + 𝑘𝑦 𝑦𝑚 = 𝑀𝜀𝜔2 sin (𝜔𝑡 + 𝛼) − 𝑀𝑔. the achieved displacement signal from displacement sensor
𝑑𝑡2 𝑑𝑡 2 detection will include rotor vibration signal. Because the
(3) amplitude of the vibration signal is proportional to the square
of the speed, there will be a part of the vibration force to the
Solving (3), the rotor suspension steady-state response can be engine base when the motor is in high speed or ultrahigh
obtained as follows: speed operation. As a result, the motor noise will be increased
√2𝑀𝑔 and the performance and safe will be impacted for the high
𝑥𝑚 = 𝐴 cos (𝜔𝑡 + 𝛼 − 𝛾1 ) − speed rotor system. In this paper, on the basis of the principle
2𝑘𝑥 of rotor displacement signal, a compensation force contrary
(4)
√2𝑀𝑔 to unbalanced force is exerted to the rotor to compensate the
𝑦𝑚 = 𝐵 sin (𝜔𝑡 + 𝛼 − 𝛾2 ) − , mass unbalance. The rotor vibration suppression is realized
2𝑘𝑦 by forcing the rotor shaft to rotate around the geometric
center.
where
𝐴 3. The Design of Feedforward Compensator
2
𝜔 The rotor vibration feedforward compensator is designed for
= 𝜀𝑥
2𝑘𝑥 /𝑀 the BIM on the basis of the air-gap magnetic field oriented
decoupling control [15]. Analyzing the rotor trajectory, it can
1 be found that the displacement signal from sensors not only
×
√(1 − 𝜔2 / (2𝑘𝑥 /𝑀)) + (16𝑐𝑥2 /𝑀𝑘𝑥 ) (𝜔2 / (2𝑘𝑥 /𝑀)) contains the vibration signal with the same frequency of the
speed but also contains some other interference signals. The
vibration signal obtained from the displacement signal is put
𝐵 into the radial levitation force control system. A feedforward
compensator is set up to increase the control force of the same
𝜔2 period component for the given output signal 𝐹𝑥∗ and 𝐹𝑦∗ , so
= 𝜀𝑦
2𝑘𝑦 /𝑀 as to increase the stiffness of the vibration signal for the radial
control system and force the rotor shaft rotation around the
1 geometry central axis. The unbalanced compensation control
×
√(1 − 𝜔2 / (2𝑘𝑦 /𝑀)) + (16𝑐𝑦2 /𝑀𝑘𝑦 ) (𝜔2 / (2𝑘𝑦 /𝑀)) system block diagram is shown in Figure 2.
2𝜉𝑥 (𝜔/√2𝑘𝑥 /𝑀) 3.1. Extraction of the Vibration Signal. Extracting the vibra-
𝛾1 = tan−1 [ ] tion signal with the same frequency of the speed from the
(1 − 𝜔2 / (2𝑘𝑥 /𝑀)) displacement signal is a precondition to realize the rotor
vibration feedforward compensation control. The vibration
2𝜉𝑦 (𝜔/√2𝑘𝑦 /𝑀) signal was obtained by rotation coordinate transformation
[ ]
𝛾2 = tan−1 [ ], in this paper. The achieved geometry center displacement
(1 − 𝜔2 / (2𝑘𝑦 /𝑀))
[ ] signals 𝑋𝑠 and 𝑌𝑠 from displacement sensor detection were
(5) transformed from the rectangular coordinate to the rotation
coordinate transformation. In the displacement signal, the
where 𝜀𝑥 (𝜀𝑦 ) is component in the 𝑥(𝑦) axis of the eccentric vibration signal with the same frequency of the speed was
distance: converted into DC signal, and the interference signal with
different frequency of the speed was converted into a double
2𝑐𝑥 frequency signal. The sum of the two is 𝑋𝑟1 and 𝑌𝑟1 ,
𝜉𝑥 =
√𝑀𝑘𝑥 respectively:
2𝑐𝑦 (6)
𝑋𝑟1 = 𝑋𝑠 cos 𝜔𝑡 + 𝑌𝑠 sin 𝜔𝑡
𝜉𝑦 = . (7)
√𝑀𝑘𝑦 𝑌𝑟1 = −𝑋𝑠 sin 𝜔𝑡 + 𝑌𝑠 cos 𝜔𝑡.
From formula (4), it can be seen that the movement track Using a low pass filter, those signals were transformed
of the rotor geometric center is an ellipse under the effects to the only DC component signals 𝑋𝑟2 and 𝑌𝑟2 . At last,
4 Advances in Mechanical Engineering
∗ x
− Fx∗ ∗
i2d i2A y
x∗ + Radial i2A
PID ∗
+ suspension i2B CR i2B
y∗ + − Fy∗ ∗
i2q 2/3 BIM
force ∗ PWM i2C Photoelectric
PID i2C
model encoder
Xs +
Xc
Ys
Feedforward ∗
i1A
Yc ∗
i1A
𝜔 compensator i1d
∗
Air-gap i1B i1B
𝜓1 CR
flux ∗
i1q 2/3
∗
i1C PWM i1C
oriented
∗ +
𝜔 control
PID
− model
𝜃1 𝜔
𝜔 𝜃
𝜃s + +
Figure 2: Block diagram of the rotor unbalanced compensation control system for bearingless induction motor.
the DC component was carried out in the coordinate inverse From the equation above, it can be found that the centrifugal
transformation, and the extraction of the vibration signal was force is proportional to the square of the speed. With the
realized: increasing of the speed, the centrifugal force will increase
rapidly, even when there is a very small eccentricity. So the
𝑋𝑐 = 𝑋𝑟2 cos 𝜔𝑡 − 𝑌𝑟2 sin 𝜔𝑡 necessity of rotor eccentricity compensation is reflected in the
(8) other side.
𝑌𝑐 = 𝑋𝑟2 sin 𝜔𝑡 + 𝑌𝑟2 cos 𝜔𝑡.
T
D
Ys m
Xr 𝜔t Xr1 Xr2
Yr 𝛼 Xs , Ys
c C
Xs Xc , Yc
T T−1
𝜔 Yr1 Yr2
C
(a) (b)
Figure 3: Coordinate transformation and vibration signal extraction.
sin
× ×
cos Xc
C K1
+
As + 1 +
Xs +
−
× ×
× × Yc
K2
C +
Ys − As + 1 +
+
× ×
𝜔
× cos
Fzx
×
u2 𝜀 m
Fzy
Clock × sin ×
shown in Figures 5(c) and 5(d). The peak to peak value and 7(b), respectively. In Figure 7, due to the assumption of
is about 8 𝜇m in the steady-state. From Figure 5, it can be the BIM with the same stiffness in 𝑥 and 𝑦 direction, it can be
seen that the vibration amplitude of the rotor is reduced seen that the trajectory of rotor geometry center is a circle
with a feedforward compensator and the effectiveness of the when stable suspension is at the speed of 9000 r/min. The
designed controller is proved. effectiveness of the proposed control strategy is testified more
The high speed (9000 r/min) simulation results are shown clearly. Comparing the simulation results of Figures 5 and 6,
in Figures 6 and 7 for the rotor vibration of BIM. The it also can be found that there is a satisfactory suppression
suspension rotor geometric center 𝑚 in 𝑥 and 𝑦 direction effect of vibration compensation for BIM in low and high
displacement waveforms without a compensation controller speed. The rotor vibration peak to peak value is about 1/3
is shown in Figures 6(a) and 6(b). The motor rotor vibration of that before without compensation control in low speed,
peak to peak value is about 48 𝜇m in the steady-state; by while the rotor vibration peak to peak value is about 1/4 in
contrast, the suspension rotor geometry center 𝑚 in 𝑥 and the state of high speed. That shows the proposed method
𝑦 direction displacement waveforms with a feedforward can compensate the rotor vibration in a wide speed range,
compensator is shown in Figures 6(c) and 6(d). The peak to especially significant effect at high speed.
peak value is about 12 𝜇m in the steady-state. From Figure 6,
it can be found that, after using the designed feedforward 4.2. Results and Analysis of the Experiment. In order to fur-
compensator, the vibration caused by the suspension rotor ther prove the correctness and effectiveness of the proposed
mass imbalance can be suppressed effectively and the rotation suppression method, with a two-degree-of-freedom BIM as
precision of rotor can be improved greatly. the experimental object, the digital control experimental
The rotor displacement trajectory waveforms without and platform was constructed using the DSP TMS320F28335 as
with a feedforward compensator are shown in Figures 7(a) the core. The self-made prototype parameters are the same
6 Advances in Mechanical Engineering
(×10−6 m) (×10−6 m)
16 16
12
8 8
4 4
0 0
−4 −4
−8 −8
−12 −12
−16 −16
0 0.05 0.1 0.15 0.2 0.25 0.3 0 0.05 0.1 0.15 0.2 0.25 0.3
t (s) t (s)
(a) (b)
−6
(×10 −6
m) (×10 m)
12 12
The displacement in x-axis
Figure 5: The vibration suppression simulation results at the speed of 2000 r/min.
as simulation parameter. The given speed of experimental analysis and the simulation study and the experimental test,
machine is set at 2000 r/min. The experimental results are the following conclusions can be drawn.
shown in Figure 8.
Figure 8(a) shows the radial displacement in the 𝑥 direc- (1) This method can compute the rotor speed in real-
tion without a feedforward compensator. It can be seen time, which makes the calculation of the centrifugal
that the peak to peak value of vibration displacement is force with the adaptability and the rotor mass unbal-
within 50 𝜇m and the vibration range is far less than the anced compensation in real-time.
length of motor air-gap. The motor realizes stable suspension; (2) The proposed compensation control method can
Figure 8(b) shows the radial displacement in the 𝑥 direction reduce the rotor vibration peak to peak value and
with a feedforward compensator. It can be seen that the peak improve the precision of the suspension rotor. The
to peak value of vibration displacement is within 25 𝜇m. validity of the feedforward compensation controller
The vibration amplitude is reduced to half of the original is proved for the rotor vibration suppression.
using feedforward compensator. So the inhibitory effect is (3) Different speed simulation results and experimental
obvious and the system control precision is improved. Those results show that the proposed method can compen-
show that the BIM achieve stable suspension and the correct- sate rotor vibration in a wide speed range.
ness and effectiveness of the proposed control method are
verified.
Conflict of Interests
The authors declare that there is no conflict of interests
5. Conclusions
regarding the publication of this paper.
In this paper, the unbalanced vibration mechanism was
analyzed on the basis of deducing the dynamic model of Acknowledgments
suspension rotor for the BIM. The rotor mass unbalanced
compensation of BIM was achieved based on the feedfor- This work was supported by the National Natural Sci-
ward compensation algorithm. According to the theoretical ence Foundation of China under Project nos. 51305170,
Advances in Mechanical Engineering 7
(×10−5 m) (×10−5 m)
4 4
3 3
The displacement in x-axis
(×10−5 m) (×10−5 m)
4 4
2 2
1 1
0 0
−1 −1
−2 −2
−3 −3
−4 −4
0 0.05 0.1 0.15 0.2 0.25 0.3 0 0.05 0.1 0.15 0.2 0.25 0.3
t (s) t (s)
(c) (d)
Figure 6: The vibration suppression simulation results at the speed of 9000 r/min.
(×10−5 m) (×10−5 m)
4 4
3 3
2 2
The displacement in x-axis
The displacement in x-axis
1 1
0 0
−1 −1
−2 −2
−3 −3
−4 −4
−4 −3 −2 −1 0 1 2 3 4 −4 −3 −2 −1 0 1 2 3 4
The displacement in y-axis (×10−5 m) The displacement in y-axis (×10−5 m)
(a) (b)
Figure 7: The trajectories of rotor geometry center when stable suspension at the speed of 9000 r/min.
8 Advances in Mechanical Engineering
100 𝜇m
100 𝜇m
x-axis displacement
x-axis displacement
Time 20 ms Time 20 ms
(a) (b)
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