DOI 10.1007/s00449-011-0515-1
ORIGINAL PAPER
Received: 24 August 2010 / Accepted: 12 January 2011 / Published online: 4 February 2011
Ó The Author(s) 2011. This article is published with open access at Springerlink.com
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660 Bioprocess Biosyst Eng (2011) 34:659–670
ka Ammonification rate of soluble organic lmaxA Maximum specific growth rate of AOB
nitrogen compound (day-1) (day-1)
KNH4 Substrate (N–NH4?) half saturation constant lmaxH Maximum specific growth rate of OHO
(mg N l-1) under aerobic conditions (day-1)
KOA Oxygen half saturation constant for AOB lmaxPAO Maximum specific growth rate of PAO
(mg O2 l-1) (day-1)
KOH Oxygen half saturation constant for OHOs lmaxP-limited Maximum specific growth rate of PAO
(mg O2 l-1) under phosphorus limiting conditions
KPP P uptake half saturation constant (mg P l-1) (day-1)
KS Substrate (COD) half saturation constant
(mg COD l-1)
KS,hydrolysis Hydrolysis half saturation constant (-)
Introduction
KS,PAO Substrate (PHA) half saturation constant
(mg COD l-1)
Activated sludge models (ASMs) and models being a
KS,P-limited Substrate (PHA) half saturation constant
combination of ASMs (so-called ASM-based models)
under phosphorus limiting conditions
belong to the most commonly used approach in modeling
(mg COD l-1)
of biological wastewater treatment processes. Since the
Ntot Total nitrogen concentration (mg N l-1)
publication of the first activated sludge model ASM1 in
Ptot Total phosphorus concentration (mg P l-1)
1987, the complexity of these models has increased sig-
Qeff Effluent flow rate (m3 day-1)
nificantly [1]. It was due to the recognition of new phe-
Qin Influent flow rate (m3 day-1)
nomena and introduction of new variables and parameters
Qin,R Internal recirculation (m3 day-1)
expressing them into the models. As a result, the applica-
QR Recirculated activated sludge (m3 day-1)
tion of the models to the specific wastewater treatment
QS,ex Excess sludge (m3 day-1)
plant (WWTP) became a more difficult and time-consum-
Si,j The normalized sensitivity coefficient
ing task. In order to describe the overall behavior of bio-
SRT Sludge retention time (days)
logical processes in a WWTP, the model calibration is
TKN Kjeldahl nitrogen concentration (mg N l-1)
necessary.
TSS Total suspended solids (mg l-1)
Model calibration is understood as the estimation of the
YA Yield coefficient for AOB
model parameters to fit a certain set of data obtained from
(mg COD mg N-1)
the full-scale WWTP under study [2]. The operational data
YH Yield coefficient for OHO under aerobic
of WWTP should be checked and carefully introduced into
conditions (mg COD mg COD-1)
the model as the input data within the calibration process
YH,anoxic Yield coefficient for OHO under anoxic
[3]. Different calibration levels can be distinguished and
conditions (mg COD mg COD-1)
several calibration protocols for the ASMs have been
YlowPP Fraction of P stored in releasable poly-P
elaborated [4–7]. Sin et al. [8] summarized and compared
form (mg P mg P-1)
in detail four calibration methodologies: Biomath-Cali-
YP/acetic Amount of P released for 1 mg of acetate
bration protocol, the Dutch Foundation of Applied Water
sequestered in the form of PHA
Research (STOWA) calibration protocol, the Ho-
(mg P mg COD-1)
chschulgruppe (HSG) guidelines and Water Environment
YP/PHAaerobic Amount of P stored per unit of PHA
Research Foundation (WERF) protocol. In spite of differ-
oxidized in aerobic conditions
ences between these protocols, each of them includes two
(mg P mg COD-1)
substantial stages, i.e. a steady-state and dynamic calibra-
YP/PHAseq Amount of PHA stored when 1 mg of
tions of the model. The authors of the aforementioned
acetate or propionate is sequestered
calibration procedures also emphasized the role of sensi-
(mg COD mg COD-1)
tivity analysis in the model calibration process. Sensitivity
YPO4 Amount of P released per 1 mg of substrate
analysis should be performed in the steady-state and
(mg P mg COD-1)
dynamic calibration stages to figure out, which parameters
Greek symbols of the model are the most influential and need to be cali-
dmsqr
j The mean square sensitivity measure brated [6, 9]. According to Vanrolleghem et al. [6], sen-
ganoxic,H Anoxic growth factor sitivity analysis should be incorporated into the calibration
ganoxic,h Rate reduction factor for hydrolysis under protocol to minimize the efforts and optimize the overall
anoxic conditions calibration procedure.
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Bioprocess Biosyst Eng (2011) 34:659–670 661
Although the ASM-family models are widespread used, the neighborhood and industrial wastewater originating
the library of studies demonstrating the experiences of their mainly from small and medium enterprises. The average
calibration for a full-scale WWTP is relatively inconspic- pollutant load to the plant corresponds to approximately
uous [2, 10, 11]. Thus, in this paper, a full-scale WWTP 94,000 PE. The contribution of industrial wastewater is
situated in the central Poland is under consideration. usually in the range from 10 to 15%. The average inflow of
Moreover, the previous studies usually concerned one of wastewater is equal to 11,500 m3 day-1, whereas the
the ASM-family models, whereas in the contemporary maximal inflow achieves 20,000 m3 day-1. The treated
simulation software complex models being a combination wastewater is directly discharged to Bzura river. The
of ASMs or an alternative to them are often implemented. Zgierz WWTP went into operation in 1995 and since then
So in this study, the new results of the calibration of the it has performed mechanical and biological treatment of
complex ASM implemented in BioWin software for the wastewater. The biological step consists of one three-zone
full-scale WWTP were supplied. The calibration procedure bioreactor and secondary clarifier run in the Phoredox
comprised sensitivity analysis of kinetic and stoichiometric process configuration. The volumes of anaerobic, anoxic
model parameters as well as the fractions of carbonaceous and aerobic zone are equal to 857.5, 3,536.4 and
substrate. 19,730.6 m3, respectively. The surface area of the radial
The main aim of this work is to verify the predictability secondary clarifier is 1,018 m2 (diameter equals to 36 m)
of the BioWin activated sludge (AS) model under the and its total depth is 4.5 m. The set of measured opera-
dynamic conditions and select its most influential tional data for the Zgierz WWTP in June 2009 is presented
parameters. in Table 1 as an example. A schematic flow diagram of the
biological step of the Zgierz WWTP is shown in Fig. 1.
Description of the WWTP Influent, effluent, sludge excess and recirculation flow
rates, pH and temperature were measured on-line in the
The WWTP in the city of Zgierz (Poland) treats municipal Zgierz WWTP. Chemical oxygen demand (COD), bio-
wastewater from the city and several communes located in chemical oxygen demand (BOD5), total nitrogen (Ntot),
total Kjeldahl nitrogen (TKN), nitrate (N–NO3-), ammo-
Table 1 Operational data of the Zgierz WWTP (June 2009) nium (N–NH4?), total phosphorus (Ptot), phosphate
(PO43-), alkalinity, total suspended solids (TSS) were
Mean SD Min Max
value determined with the use of the standard methods [12]. All
measurements and analyses were made within the period of
Influent flow rate (m3 day-1) 11,770 3,167 7,550 20,041 data collection for the steady-state as well as dynamic
Recirculated activated sludge 12,208 1,750 10,380 17,106 calibration.
(m3 day-1)
The data for the steady-state calibration were collected
Excess sludge (m3 day-1) 542 61.3 407 645 twice a week for a period of 1 month (June 2009) and then
Effluent flow rate (m3 day-1) 10,822 3,193 6,710 19,700 they were subjected to standard statistical elaboration. The
Internal recirculation 1.5 Qin 0.1 Qin – – confidence intervals were calculated with the help of
split factor
t-Student test at the significance level of 95%. Finally, the
SRT (days) 22 0.7 20.6 23
averaged data were introduced into BioWin. The mean
pH 7.5 0.13 7.3 7.8
flow was at the level of 11,770 m3 day-1, the mean pH was
Temperature (°C) 17 2.04 14 19.2
equal to 7.5, the mean COD 844 mg O2 l-1, the mean TSS
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662 Bioprocess Biosyst Eng (2011) 34:659–670
Fig. 2 Variations of flow rate and total COD concentration in the influent during the measurement campaign in August 2009
365 mg l-1, the mean Ntot 48.1 mg l-1, the mean alkalin- heterotrophic organisms. The first part is based on ASM1,
ity 8.3 mmol l-1 and the mean Ptot 12.6 mg l-1. whereas the second part describing phosphorus removal
The data for the dynamic simulations were collected for kinetics is different than it was proposed in ASMs. The
48 h. Wastewater samples were collected every 2 h from BioWin AS/AD model implemented in BioWin v.3.0 is an
the reactor inlet and every 4 h from the reactor effluent. extended version of the model described by Barker and
Three independent measurement campaigns were carried Dold [13] with respect to activated sludge (AS) as well as
out in the period of June, August and September 2009. As anaerobic digestion (AD) model. In this work, the part of
an example, the variations in the total influent flow rate and the BioWin integrated AS/AD model concerning activated
concentration of total COD during the measurement cam- sludge (AS) model was studied, thus the model was called
paign in August 2009 are presented in Fig. 2. here the BioWin AS model.
In the BioWin General Model, material balances are
Model and simulation environment written for each species assuming that in the bioreactors the
liquid phase is completely mixed, the gas phase is com-
The simulations of biological wastewater treatment pro- pletely mixed and the gas hold-up is constant [14]. At the
cesses were carried out with the help of BioWin v. 3.0 same time with regard to settling and separation processes,
(EnviroSim Associates Ltd., Canada). BioWin 3.0 uses the three models are included in the BioWin General Model,
integrated activated sludge/anaerobic digestion (AS/AD) i.e. point separation model, ideal separation model and
model, which is referred to as the BioWin General Model. flux-based model [14]. In this study, the ideal separation
This model is based upon the general model for biological model was used. In the BioWin General Model, 21 frac-
nutrient removal activated sludge systems, which was tions are discriminated to specify the composition of the
elaborated by Barker and Dold [13]. The model of Barker influent wastewater. They comprise carbonaceous substrate
and Dold [13] can be divided into two parts: a part for the (five fractions), ammonium, particulate organic nitrogen,
non-poly-phosphate heterotrophic organisms and auto- soluble non-biodegradable TKN, phosphate, nitrogen-to-
trophic organisms, and a part for the poly-phosphate COD ratio, phosphorus-to-COD ratio and ten fractions
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Bioprocess Biosyst Eng (2011) 34:659–670 663
representing different kinds of autochthonous biomass where mi is the measured value of the output variable, pi
[14]. predicted value of the output variable and N number of the
The BioWin AS model includes the following functional observations. The ARD values were calculated for the
categories: (1) growth and decay of ordinary heterotrophic results obtained in the dynamic simulations with respect to
organisms (OHOs), (2) growth and decay of methylo- four main output variables: COD, BOD5, Ntot, Ptot.
trophs, (3) hydrolysis, adsorption, ammonification and
assimilative denitrification, (4) growth and decay of Sensitivity analysis
ammonia oxidising biomass (AOB), (5) growth and decay
of nitrite oxidizing biomass (NOB), (6) growth and decay Sensitivity analysis enables the evaluation of the extent to
of ANaerobic AMMonia OXidizers (ANAMMOX) and (7) which the parameters used in the model calibration can
growth and decay of phosphorus accumulating organisms influence the model outputs. Two different measures of
(PAOs). Kinetic and stoichiometric parameters of the sensitivity are calculated: the normalized sensitivity coef-
BioWin AS model are divided into the categories related to ficient (Si,j) and the mean square sensitivity measure
the groups of microorganisms taking part in biological (dmsqr
j ).
wastewater treatment processes, i.e. AOB, NOB, OHO, The normalized sensitivity coefficient (Si,j) is defined as
ANAMMOX and PAO. In case of kinetic parameters, two a ratio of the percentage change in the output variable (yi)
additional categories are distinguished, i.e. pH parameters to a 10% change in the input variable (xi) [16]:
and switching functions. Due to the fact that the investi-
Dyi =yi
gated WWTP system was operated according to the
Si;j ¼ ð1Þ
Dxi =xi
Phoredox scheme, the parameters related to ANAMMOX
process had not to be subjected to sensitivity analysis. It In this work, a 10% increase of the input variable was
was confirmed by the calculations of the normalized sen- applied for the purpose of Si,j calculations. For each input
sitivity coefficient Si,j. For all ANAMMOX parameters, Si,j variable, i.e. each model parameter calculations were made
was equal to zero. All in all, 71 kinetic and 46 stoichi- separately. A parameter is believed to be influential, if the
ometric parameters of the BioWin AS model were ana- value of Sij is equal or higher than 0.25 [17].
lyzed. Additionally, the fractions of carbonaceous substrate The second sensitivity analysis measure is the mean
expressed as COD were subjected to the sensitivity anal- square sensitivity measure (dmsqr
j ) introduced by Brun et al.
ysis. In the BioWin AS model, the following fractions of [18]. This sensitivity measure assesses the individual
carbonaceous substrate are distinguished: readily biode- parameter importance in a least squares parameter esti-
gradable including acetate, acetate, non-colloidal slowly mation context and is defined as:
degradable, non-biodegradable soluble and non-biode- sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
msqr 1X n
gradable particulate. dj ¼ S2 ð2Þ
The simulations were performed with the assumption of n i¼1 i;j
constant process temperature 17 °C and controlled Sludge
A high value of dmsqr
j indicates that a parameter has an
retention time (SRT) (22 days) for the steady-state model
important influence on the simulation results, whereas the
calibration, and 17 °C (June 2009) or 18 °C (August and
value of zero means that the simulation results do not
September 2009) and SRT equal to 21 days for the dynamic
depend on a parameter.
model calibration. The value of internal recirculation was
Seven output variables (yi) characterizing the quality of
set to the constant level of 150% of the influent flow rate.
the effluent were taken into account in the calculations of
The assumed values of operating parameters reflect the
the sensitivity analysis measures Si,j and dmsqr
j . These were
conditions of the Zgierz WWTP at the period, when the data
the following variables: COD, BOD5, Ntot, Ptot, N–NH4?,
for the steady-state or dynamic calibration were collected.
N–NO3- and TKN.
Before each steady-state or dynamic simulation, the cor-
rectness of input data was tested with regard to the con-
figuration of the activated sludge system and mass balances Results and discussion
using the tools implemented in BioWin v. 3.0.
The BioWin AS model prediction accuracy was checked Steady-state and dynamic calibrations of the model
by the calculation of the average relative deviation (ARD)
according to the following equation [15]: The simulations performed with the default values of
X
N kinetic and stoichiometric parameters of the BioWin AS
1 jðmi pi Þj
ARD ¼ 100% model revealed discrepancies between the measured and
N i¼1
mi
simulated values of the output variables. In the simple
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664 Bioprocess Biosyst Eng (2011) 34:659–670
AOB
baerob,A day-1 0.17 0.23 0.21 0.05–0.15
OHO
KS mg COD l-1 5 15 15 4
bH day-1 0.62 0.9 0.8 0.2–0.4
YH mg COD mg COD-1 0.666 0.74 0.7 0.625
-1
lmaxH day 3.2 – 5.2 3–6
PAO
lmaxPAO day-1 0.95 – 0.8 0.67–1
YPAO,aerob mg COD mg COD-1 0.635 – 0.5 0.625
YPAO,anox mg COD mg COD-1 0.52 – 0.5 –
-1
YP/PHA,seq mg COD mg COD 0.889 – 0.959 –
YP/acetic mg P mg COD-1 0.49 – 0.54 0.4
steady-state simulations, these discrepancies concerned The calibration of the BioWin AS model was performed
mainly the removal of organic carbon substances (COD, upon the data obtained in June 2009 campaign, and then
BOD5), whereas in the dynamic simulations they also the model was validated on the basis of two independent
concerned nitrogen and phosphorus compounds removal sets of data obtained in August and September 2009. The
(Ntot, Ptot, N–NH4?, N–NO3-, TKN), i.e. almost all output parameters, which were calibrated in the dynamic simula-
variables. It meant that in both cases the model calibration tions, were associated with different groups of organisms,
was necessary. i.e. OHOs, AOBs and PAOs. However, half of them was
In Table 2, the values of calibrated parameters for the associated with PAOs and these were mainly stoichiome-
steady-state and dynamic calibrations are compared. tric coefficients (YPAO,aerob, YPAO,anox, YP/PHA,seq, YP/acetic).
Additionally, the literature values or ranges for these In the steady-state simulations, the discrepancies between
parameters, if available, are included in Table 2. In order to measured and simulated values of Ptot in the effluent were
adjust the simulated values of variables characterizing the of little importance so there was no need to calibrate
effluent to the measured ones, four parameters had to be parameters related to PAOs. At the same time, in the
calibrated under the steady-state conditions, while in the dynamic conditions, the calibration of these parameters
dynamic conditions these were ten parameters. Three (KS, was required in order to reflect the changes of phosphorus
YH, bH) out of four parameters calibrated in the steady-state concentration in the effluent properly. Four out of five other
simulations were associated with growth and decay of parameters calibrated under the dynamic conditions, i.e.
OHOs (Table 2). The discrepancies between the measured KS, YH, bH, baerob,A were the same as in the steady-state
and simulated values of COD and BOD5 in the effluent calibration (Table 2). Additionally, maximum specific
made the adjustment of such parameters as KS, YH and bH growth rate of OHOs under aerobic conditions (lmaxH)
necessary. The influent to the Zgierz WWTP contained a needed adjustment in the dynamic calibration. Its value
significant amount of industrial wastewater (mainly from was increased from 3.2 to 5.2 day-1; however, it still
textile industry) and the affinity of this kind of substrate is remained in the range of lmaxH values used in ASMs [1].
lower than for typical municipal wastewater [19]. As a At the same time, the calibrated value of bH was higher
result, the default value of KS had to be elevated to than the default value (Table 2) as well as its literature
15 mg COD l-1. value [1]. The relatively high decay coefficients (bH and
A dynamic calibration is much more complicated than baerob,A) were most probably caused by the long SRT
a steady-state calibration because it aims at the description (above 20 days). According to Grady et al. [21], biomass
of concentration profiles of output variables in time. In decay increases at longer SRTs. The SRT usually varies
order to perform the dynamic simulations more data, from 5 to 15 days in the conventional activated sludge
including hydraulic data, need to be introduced to a model systems [22]. Moreover, comparing the calibrated values of
[2, 20]. Thus, each step of the dynamic calibration, parameters with the literature ones (Table 2), it should be
starting from data collection, is a requiring and time- noticed that the latter were assumed for wastewater con-
consuming task. taining total COD of 260 mg O2 l-1, total nitrogen
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Bioprocess Biosyst Eng (2011) 34:659–670 665
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666 Bioprocess Biosyst Eng (2011) 34:659–670
Fig. 4 Measured versus simulated values of BOD5 in the effluent under the dynamic conditions
Nevertheless, when nitrite is incorporated into ASMs as an parameters. Several other studies emphasized the influen-
intermediate product of biological processes, better tial role of the model parameters related to PAOs in ASMs
description of nitrogen compounds removal from waste- [15, 18, 25]. In the BioWin AS model, the role of param-
water can be obtained [24]. eters connected with PAOs is even greater than in well-
Two fractions of carbonaceous substrate, i.e. readily known ASM models. Four of parameters associated with
biodegradable COD and non-biodegradable soluble COD, PAOs found in this work as sensitive, i.e. lmaxPAO, KS,PAO,
were sensitive in the steady-state and dynamic calibrations bPAO, YP/acetic were used in ASM2d and ASM3P models.
(Table 3). The change of readily biodegradable fraction Some of them, as for example bPAO, were already believed
influenced phosphorus concentration in the effluent. It is to be very influential parameters [18]. At the same time,
connected with the mechanism of biological phosphorus other five parameters related to PAOs (Table 3) are char-
removal from wastewater. Readily degradable compounds acteristic for the BioWin AS model and the knowledge
are necessary to form poly-hydroxy-alkanoates (PHA). At about their interpretation and determination is in shortage.
the same time, the value of COD in the effluent depended Parameters associated with PAOs found themselves on
on the fraction of non-biodegradable soluble COD. The the top of the lists of ten most sensitive parameters. Two
higher the fraction of Fus was, the higher COD of the lists based upon the mean square sensitivity measure dmsqr
j
effluent was. calculations were prepared. One of them referred to the
Most of the parameters indicated as sensitive in this steady-state calibration, while the second to the dynamic
study were associated with growth and decay of PAOs calibration (Table 4). In both rankings, the stoichiometric
(Table 3). These were kinetic as well as stoichiometric coefficients related to PAOs were on the first places. These
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Bioprocess Biosyst Eng (2011) 34:659–670 667
Fig. 5 Measured versus simulated values of Ntot in the effluent under the dynamic conditions
were YP/PHA,seq, YP/acetic and YlowPP (Table 4). The stoi- Out of kinetic and stoichiometric parameters of ASMs
chiometric coefficient YP/acetic is defined as the amount of and ASM-based models, the parameters related to PAOs
phosphorus released for 1 mg of acetate sequestrated in the are less recognized than these related to OHOs or AOBs
form of PHA. Its default value is equal to [27–29]. It is the most probably due to the fact that bio-
0.49 mg P mg COD-1. YP/acetic corresponds with the yield logical phosphorus removal was later incorporated in
of phosphorus release to substrate uptake YPO4 , which was wastewater treatment technology and modeling. Although
used in ASM2, ASM2d and ASM3P models [1, 26]. YlowPP several attempts have been made in order to elaborate the
expresses the fraction of phosphorus stored in the releas- procedures to determine the parameters for PAOs, these
able poly-phosphate-P and its default value is equal to procedures still need significant corrections and comple-
0.94 mg P mg P-1. The rest of phosphorus is stored as the mentation [30, 31].
high molecular weight non-releasable poly-phosphate-P. Comparing the two rankings of the most sensitive
This stoichiometric coefficient is characteristic for the parameters, it must be stated that half of the top ten
BioWin AS model. Its value cannot exceed 1 and seems to parameters represented kinetic parameters and the other
be relatively stable for PAOs. The last of three most half stoichiometric parameters (Table 4). What is also
influential parameters YP/PHA,seq expresses the amount of important, the stoichiometric coefficients were exactly the
PHA stored when 1 mg of acetate or propionate is same in both lists of the top ten most sensitive parameters
sequestrated and, similarly to YlowPP is characteristic only and they outclassed kinetic parameters. The fractions of
for the BioWin AS model. carbonaceous substrate occurred not to belong to the top
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668 Bioprocess Biosyst Eng (2011) 34:659–670
Fig. 6 Measured versus simulated values of phosphate (PO43-) in the effluent under the dynamic conditions
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Bioprocess Biosyst Eng (2011) 34:659–670 669
Table 3 continued them are associated with growth and decay of heterotrophs
Parameter Steady-state calibration Dynamic calibration
(OHOs and PAOs).
The rankings of ten most sensitive parameters estab-
Kinetic lished on the basis of calculations of the mean square
lmaxPAO ? ? sensitivity measure (dmsqr
j ) show the agreement in the
lmaxPlimited ? ? sensitivity of parameters in the steady-state and dynamic
KS,PAO ? ? conditions. It means that sensitivity analysis for the steady-
KS,Plimited ? ? state conditions can significantly support the dynamic
bPAO - ? calibration. This work proves that stoichiometric coeffi-
Stoichiometric cients stronger influence the results of modeling than
YP/PHA,aerobic ? ? kinetic parameters. Apart from the yield coefficient of
YPHA,seq ? ? OHOs under aerobic conditions (YH), these are mainly
YP/acetic ? ? yield coefficients related to PAOs. For some of them, the
YlowPP ? ? methods of their evaluation should be elaborated.
Switches
Acknowledgments This work was financed by Ministry of Science
KPP ? ?
and Higher Education (Republic of Poland), project no.
Fractions of carbonaceous substrate N N209 102 637.
Fbs ? ?
Fus ? ? Open Access This article is distributed under the terms of the
Creative Commons Attribution Noncommercial License which per-
mits any noncommercial use, distribution, and reproduction in any
medium, provided the original author(s) and source are credited.
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