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17744-2 Basic service

Preventive maintenance

Customer Model, chassis no.  Reg.no. Mileage

  Date AO no. Executed by (signature)

Delivery date Engine type/no. Gearbox Final drive

X = Rectified without comments 1 = Action recommended 2 = Rectify immediately – = Not required

Service/driver report  

Changing engine oil and filter  

Check oil level in manual gearbox  

Check oil level in automatic transmission  

Check oil level in retarder  

Check oil level in rear axle  

Check oil level for power steering and hydraulic cooling fan  

Check fluid level in clutch fluid reservoir  

Check coolant frost protection and fluid level  

Check fluid levels in windscreen and headlamp washer reservoir  

Check air drier  

Chassis lubrication  

Check warning and control lamps  

Check fault codes in the vehicle control units  

Function check of parking heater  

Ceck engine controls at driver's position  

Check retarder control  

Start of engine and check of starter element  

Check sealing on main brake circuit  

Check gear shift linkage and clutch pedal  

Check air drier (function)  

Check pressure regulator cut out and cut In pressure  

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Doors, opening and closing function  

Floor, floor hatches  

Wall panels  

Roof hatches  

Remaining equipment  

Driver seat  
Passenger seats  

Emergency opening for doors  

Roof hatches, emergency hammer  

Fire alarm, alarm system  

Safety equipment, first aid package, warning triangle, warning plates  

Remaining Safety Equipment  

Function check lighting  

Check mirrors and reflectors  

Function check of wipers and washers  

Windscreen and windows  

Luggage compartment hatch  

Check batteries - dirt, leakage, attachment, fluid level, connections and battery box  

Check Battery Box Electrical Centre  

Check fuel tank, hoses, air vent pipe and mountings  

Check water separator for fuel system, draining of condensating water  

Check tyre wear  

Removal of internal engine hatches. Opening external service hatches  

Check alternator mounting  

Check electrical connections and cables for alternator, starter motor and preheating  

Check drive belts  

Check AC compressor for climate unit  

Check drive shaft for alternator and AC unit  

Check engine mountings  

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Check radiator mountings  

Check radiator fan, bearing tolerance, screw unions, fan shroud and fan ring with rubber seal  

Check radiator, charge air cooler, hoses, pipes and air through-flow  

Check radiator, charge air cooler, hoses, pipes and air through-flow  

Check slack in mechanical linkage for clutch  

Check clutch wear  

Check decal for tachograph  

Check sealing on gearbox, check wiring  

Check sealing of oil cooler for automatic transmission  

Check transmission ventilation  

Check retarder sealing and check wiring  

Check steering link system  

Check propeller shafts, universal joints, and sliding joints  

Check sealing on rear axle  

Check bearing clearance in the pinion and rear axle input shaft  

Check rear axle ventilation and mountings  

Check air pressure lines and hoses  

Check brake linings/brake pads  

Check brake cylinders, levers and forks  

Check brake discs and brake calipers  

Check air bellows, level sensors and level valves and air suspension  
Check height regulation for air suspension  

Check chassis frame and crossmembers  

Check after start  

Check during test drive  

Check after test drive  

Finish  

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Brake linings, measured thickness in mm

(Note the values from the front wheels towards the rear)

Right  

Left  

Brake operating arms, measured in mm

Right  

Left  

Comments on tyre condition and wear pattern

Right  

Left  

http://wsg.volvo.se/impact3/static/lang/enGB/sb21485_bas.xhtm 2006-08-31