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From our plant at Indo-MIM

Three dimensional geometry is all you need to justify !

MIM
Technology

Complexity
Simplified
Fast Facts

Independent Starting of World’s Largest


company Investment casting MIM company

1997 2001 2006 2010 2011 2011 2012

Start of Joint Starting of second Aerospace Medical facility,


venture plant division Titanium Injection,
Ceramic Injection
molding
From Powder to Finished Parts

20%
shrinkage

Metal powder + Molded part (Green Sintered part


Binders part ) ( Finished part )
MIM Process

A four-step process

1 COMPOUNDING 2 MOLDING 3 DE-BINDING 4 SINTERING

• Powders • Binders melt • Solvent • Inter particular


• Binders • Carries powder • Thermal welding
Into mold
Infrastructure

World Class facility In-House Feedstock Production

• 100% of the feedstock produced in-house This


provides greater control on the raw material quality
and cost.
• In-house feedstock production helps smaller batch
production batched where needed
• Indo-MIM is the largest consumer of MIM Powders
in the world and has great relationship with the
powder producers world wide
• Our powder suppliers are located in Germany,
Japan, UK, USA and Sweden
Infrastructure

World Class facility

In-House Tool Design & Tool manufacture

• In-house mold, jigs & fixtures design


• 40 Mold design engineers with 2~15 years
experience in the MIM / Plastic and Die-Cast mold
design
• Work on Pro-E, Solid Works CAD platforms
• Use sophisticated mold flow analysis software
Infrastructure

World Class facility

• CNC Molding machines (Size range : 40~150 T)


• Many of them are fitted with pick & place robots
Infrastructure

World Class facility Largest Sintering capacity in the Industry !

Large Batch Vacuum Furnaces with Hydrogen, Nitrogen and Argon cover gas
capability.
Infrastructure

Millions of parts using continuous sintering !


World Class facility

• Continuous Pusher type Furnaces.


• Twin Tunnel Walking Beam type Continuous furnaces
• Hydrogen, Nitrogen-Hydrogen atmospheres
• Two Air high temperature furnaces for Ceramics Sintering
• All furnaces are micro processor controlled with a continuous monitoring of critical
parameters through the cycle automatically
MIM Can Be Treated Like Any Wrought Material

Machining

Sizing Grinding

Welding
MIM Heat
treatment

Plating, Surface
Polishing treatments

Tumbling
Unique Differentiators

• MIM Components (green parts) typically need one flat surface to stage them

• Proper Staging while sintering helps to avoid distortion during sintering

• In absence of flat surface to rest on, it is common to use ceramic setters for support

• Indo-MIM launched in-house production of ceramic setters in 2010

• Faster development

• Lower Cost
Unique Differentiators

World Class facility

In-House Tooling

100% of our tooling is


done in-house.

Our in-house Tool Room


can produce 40 new
molds every month
Unique Differentiators

World Class facility

In-House secondary
operations
Majority of our post-MIM
secondary operations like
machining, heat treatment, etc.
are done in-house.

This helps us in accomplishing


speed as well as better control.
Quality Systems

Quality Infrastructure-Metallurgical

World class material development lab : Indo-MIM is the only MIM


company to use fine focus X-
• Feedstock evaluation equipment,
Ray equipment for non-
• Metallurgical microscopes,
destructive testing of green
• Micro hardness testers,
parts
• Pycnometer density meter
Quality Systems

Quality Infrastructure- Dimensional

• Multiple CMMs
• Video measurement systems
• Surface finish testers
• Roundness testers
• Automated high speed visual inspection equipment and
• Large collection conventional dimensional measurement systems
Quality Systems

VARIROLL GEAR TESTER

Indo-MIM uses the VARIROLL GEAR TESTER to inspect the gear profile

• Vari Roll Gear tester


• Custom made gauge to inspect Spur Gear of no. of teeth 72, Diametral Pitch 72, Pressure angle
20° and Standard Pitch Diameter of 1.0833”
Quality Systems
O-inspect Working Principle
• Composed of three axes, an X, Y and Z
• Precise readings recorded for the X, Y, and Z coordinates of the
target, can be analyzed via regression algorithms for the
construction of features
• These points are collected by using a probe that is positioned
manually by an operator or automatically via Direct Computer
Control (DCC)

Instrument Name O-INSPECT


Instrument ID IMT-CMM-02
Calibration Frequency 1 Year

Make Carl Zeiss


Type Contact Measuring
Resolution 0.0001microns
Accuracy/error 1.9µm
Measuring capability All Features
Advantages • High accuracy and precise
• Can measure all kind of critical
features – geometrical /optical
• Robust enough against external
force /errors
Quality Systems

Quality Certifications

ISO 9001 : 2008

TS 16949 : 2009

ISO 13485 : 2003

AS 9100 & NADCAP


Indo-MIM Aerospace Division

ISO 14001:2004
People

People Resources, the best in the Industry

World class team of


Technology, an engineers, designers,
AmericanTransplant, tool makers and
perfected in India managers

Promoted by Mr. Current CEO Dr. Shiv is a PhD Over 250 Quality assurance
Krishna Chivukula Mr. Krishna in the MIM engineers among team is ~ 150
Chivukula Jr. has process from the total strength people strong with
A Harvard MBA been with the Penn State and of 1800 with 5~25 relevant industrial
and M Tech from company for 8 heads operations years of industrial experience
IIT Mumbai with years and is and R&D experience in the
30 years of deeply involved functions. powder metal,
experience in with every aspect plastic, tool
building world of the company Engineering team engineering and
class companies since the comprises of precision
beginning several gold machining areas
medalists from
reputed
universities
People

A Flat and Agile Organization

Marketing- USA MR- Quality


Systems
CEO Marketing-
Europe VP-Aerospace

Marketing-
Asia, India
VP & GM –Gowri
Precision Casting
Production R&D

CFO
Engineering

HR IT
QA

Plant Purchasing
Maintenance
Advantage Indo-MIM

What to expect from us

World class quality @ asian prices Door delivered

All shipments are by air with 3~4 days transit time

Professional and seamless three way communications between


our plant, your team and our local sales teams

Use of GotoMeeting, Video/Skype Conference calls

Million dollar Customers have HOT Line to plant

Best development lead time in the Industry :


• 6~12 weeks for product development.
• 2~6 weeks for start of production from PPAP approval
• Proto-Typing options available

• Shorter lead time possible in special cases


Advantage Indo-MIM

What to expect from us

Largest material range


World class R&D Team for new material/ process development

Management eager to invest and for continued growth

Small to very large volume capability


We run several programs with volumes 100K~2000K/ Month

We also run volumes as low as 5K / year


Corporate Social Responsibility

3/17/2015 44
Corporate Social Responsibility

Sponsoring Mid-day meals


for 203 children at Shishu
Mandir, Bangalore

3/17/2015 45
Corporate Social Responsibility
Testimonials and Awards
Testimonials and Awards
Global Positioning

Varieties of parts developed Varieties of materials in


production
4000 3600 100
80
3000 80

60
2000
40
1000
20 10
100
0 0
Industry Average Indo-MIM Industry Average Indo-MIM

Weeks for new product Number of qualified MIM


development engineers
15 80 72
12
60
10 8
40
5
20
5
0 0
Industry Average Indo-MIM Industry Average Indo-MIM
Contacts

INDIA Sales & Engineering Offices :


Headquarters & MIM Operations: Plant 1 USA BRAZIL
No 45,(P) KIADB Industrial Area, 214 Carnegie Center, Suite 104, Princeton, New Rua Alegre 257, Sao Caetano Do Sul,
Hoskote, Bangalore 562 114. Jersey 08540 Cep: 09550-250, Sao Paulo, Brazil
Tel: +91 80 2204 8800/2797 1418/2797 1416 Tel: 734-327-9842 / 9872, 609-651-8238 Tel: +55 (11) 4220-3357
Fax: +91 80 2797 1624 Fax: 734-327-9873 Mobile: +55 (11) 97166-9844
Email: infohq@indo-mim.com E-Mail : infous@indo-mim.com E-mail: edu.b@indo-mim.com

EUROPE JAPAN
MIM & Aerospace Products Group: Plant 2,
Indian Business Center, Oskar-Lapp Str.2, 70565 Kotoku, Kameido 1-16
#45[P], KIADB Industrial Area,
Stuttgart-Vaihingen, Germany Tokyo, Japan, 136-8521
Doddaballapur, Tel: +49 173 65500242 - 43 Tel: +81 03-3363-2271
Bangalore 561 203 Fax: +49 711 65500241 Fax: +81-03-3683-6103
Tel: +91 80 9663634374 (Guruprasad) E-mail: infoeu@indo-mim.com E-mail : webmaster@yamato-ss.co.jp
Email: aerobd@indo-mim.com
CHINA TÜRKİYE
Gowri Ventures Pvt Ltd: Investment Casting, 11F Aurora Plaza, No. 99 Fu Cheng Road, Gümüşpınar No.205
Plant 3, Plot # 62B (Part II), APIIC Industrial Pudong New Area 200120, Shanghai, P.R. China 81100 Duzce, TURKIYE
Park, Gajulamandyam, Renigunta 517 520, AP Tel: +86 (0) 21 6058-9206 Tel : +90 380 551 33 96
Tel: 91. 9390845662/63/64 & 65 Fax: +86 (0) 21 6058-9376 Faks: +90 380 551 33 95
Email : info@gowri-ic.com E-mail: infocn@indo-mim.com Email : infotr@indo-mim.com

Shiva Analyticals [India] Limited: TAIWAN


Plot No: 24D(P) & 34D, KIADB Industrial Area, 2F, No.21-1, Aly. 6, Ln. 295, Sec. 5,
Hoskote, Bangalore - 562 114 India. Zhongxiao E. Rd., Xinyi Dist., Taipei City 110,
Tel: +91 80 2797 1322 / 1431 Taiwan (R.O.C.)
Fax: +91 80 2797 1321 Tel: +886 913721967
Email: info@shivatec-india.com Email: infotw@indo-mim.com

www.indo-mim.com
THANK YOU

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