JOB SAFETY ANALYSIS REPORT

Job Title: Cable tray /panel erection Date of Job Analysis:

Projects: BSH Reference No: JSA / EVEREST / 21

Analyst/ Reviewer:

Description of Job: Cable Tray erection at Pipe rack

Sequence of job steps Risks identified Precautions advised

Daily machine checking to ensure
Requirements machine the healthiness of

Al employees should be equipped with

required PPE

Permits and guidelines should be

followed

Tool box meeting should conduct daily

RA briefing to team members must be

done.

A valid certificate should be available for

the vehicle

A only authorized operator should be

operate the vehicle

Collision Root survey should be done before

Arrived boom lift /Hydra to Vehicle/Equipment mobilizations of vehicle
working spot
To ensure should route free from
obstruction

Strict enforcement of speed limit 12km

Securely bounded load while hoisting or

moving
Segregation of pedestrian and vehicles

Trained signal man should be guide

vehicle to move

A operator should be followed the signal

man instructions

Always check overhead electrical

clearance

Ensure operator trained and experience

Vehicle sited on firm and stable ground

Sufficient clearance form obstructions

and overheads when operating

Barriers around MEWP to prevent it

being struck by vehicles or mobile plant

Barriers also act to keep people out from

underneath the cradle

Guard-rails incorporated into the cradle.

Safety harness worn as
additional backup who are working in
cradle height above 2M

All controls of the MEWP must be

operational condition

Not driven with the cradle raised

position

Must not be overloaded and display SWL

signs on cradle

Before carry people must be inspected

as an items of all lifting equipments and
Vehicle

Use restricted to trained , authorized

staff only

No body stand or worked on mid rails

All valid test certificate should be


Unsafe using of Hydra/boom Lift
/ while lifting of working
platform/cable tray
Hook load with lifting equipment
Lift weight
Working at height by using boom
lift for cable tray erection
Hydra/Boom lift cannot
hold weight /Topple
Load fall -Injuries, death &
damage
Incompetent operator
Drop weight, injuries,
death, damage
Lifting equipment cannot
lift equipment safely
weight – fall – injuries
death & damage
Incorrect connection Hydra
cannot hold weight – fall –
injuries & damage
Hydra in a wrong location
Hydra cannot hold weight –
fall – injuries & damage
Ground condition
Hydra not stable – fall –
death - damage
Safety of rigging staff
Injuries, death
Safety of other workers
Injuries, death
Sharp edges of Cable tray
Cable tray fall on feet
/Work at heights
 Cut on fingers
 Foot injuries-
fractures
available with the boom lift and equip
with emergency switch
Refer the operating manual to take
safety precaution if the operational
working condition changes
Only use certified Hydra/ Boom
lift/Scissor lift and load must be
fastening rigidly
Hydra/Boom lift operator must inspect
the equipment on a daily basis
Only certified operator allowed to
operate the Hydra/
Site Supervisor/Safety to establish the
weight to be lifted and make sure that all
equipment has the capacity to lift the
weight safely
Site Supervisor/Safety must plan the
weight, equipment to be used and the
method of connecting equipment
Site supervisor must perform a lifting
plan
Site supervisor/Safety must evaluate the
ground conditions before lifting
commence
Use floating pads under the outriggers
Wear hard hat, boots, safety spectacles
and gloves
Do not stand under the object that is
lifted
Barricade area to ensure no
unauthorized entrance
Use Mandatory PPE’
Use safety harness and shock absorbers
and attach to cradle or as reasonable
practicable provision of overhead life
cable or permanents structure
Trained persons only in the use of safety
harnesses may perform the work
Inspect the safety harness before
commencing of every shift

Putting cable tray on Working at heights
structures/pipe rack and
fastening bolts and nuts
Man lift in a wrong location
Ground condition
Falling tools
Fasten nuts on bolts Tools slipping from nuts
Dust - metal pieces from
structure
Only certified riggers to do slinging work
Use hydra / boom lift to lift Cable tray
and keep in place
Use boom lift with certified operator, for
installation of first tray after that a
person sitting on the tray where the
erected first Cable Tray and to perform
the Cable Tray erection frequently, while
who has hooked with cradle anchor
point while crawling above the cable tray
which is act as a platform while they are
hooked with cradle anchor point.
Use certified man lift basket only –
inspected every day
Trained and certified operators only to
operate man lift basket
Workers must not have a fear of heights
Workers must use safety harness and
lanyard attached to man lift
Lifting supervisor /Site safety
supervisor /Site safety supervisor must
perform a lifting plan
Lifting supervisor /Site safety supervisor
must evaluate the ground conditions
before lifting commence
Kept tools in a bag on man lift
Or Tie tools with rope to wrist
Ensure that it is the correct tool for the
job
Inspect the tools daily
Wear gloves
Wear safety spectacles
Bolt fixing of Cable tray
Set-up work piece on fixture
Install electrode rod into torch.
Energize and set Arc Welding
Machine amperage/current
Earth plate welding on Pipe Rack.
 Electrical tools
 Electrocution
1) Strain/sprain from heavy
and or awkward work
piece.
2) Foot injury from
dropping work piece.
3) Trip or fall in area where
arc welding.
4) Damage to work piece
from incorrect set-up.
5) Hand/finger laceration
from edge of work piece.
6) Hand/finger contusion
from tool slippage while
tightening fixture.
Electric shock/burn from
electrode rod
1) Electrical shock/burn
from contact with
electrode rod holder. -- (2)
Damage to work piece
from incorrect
amperage/current.
1) Eye injury from welding
flash and or spatter. -- (2)
Burns from welding spatter,
UV/infrared radiation and
or electrical contact. -- (3)
Inhalation of welding
fumes or asphyxiation from
Barricade area of work
Keep all unauthorized persons out of
barricaded area
Use tools with correct colour code
Only 110V equipment is allowed
Inspect electrical cables before use
No connections in cables around
Do not use in water or wet conditions
Ensure generator is earthed
Ensure all electrical cable are properly
routed able 2m above
Ensure all electrical tripping devices are
functioning properly like
ELCB/RCCB/MCCB
Ensure all electrical cable joints are
through industrial plugs top only
Ensure ELCB/RCCB using in PDB
Ensure power cable free from cut/joints
1) Use mechanical hoist or get assistance
from co-worker to set-up or adjust work
piece. -- (2) Wear recommended
footwear. Ensure work piece is securely
clamped to fixture. -- (3) Clean/clear
work area/surfaces of unused
tools/materials. Remove dust/debris. --
(4) Work piece should be clean and
secure to fixture. -- (5) Wear
recommended gloves when handling
work pieces with sharp edges. -- (6) Use
correct tool and wear recommended
gloves. Pay attention to job at hand,
focus on task.
Ensure arc welding machine power to
arc is electrically de-energize when
changing electrical rod.
1) Ensure welding machine is properly
grounded. Welder should be insulated
from live electrical parts and dry.
Inspect and replace cables, plugs and
leads that show any signs of defects.
Wear recommended gloves and clothing.
-- (2) Refer to instructor instructions for
correct amperage/current.
1) Wear welding helmet with proper
grade of filter plate. Ensure flash
curtains/barriers are used to protect
bystanders/observers. -- (2) Wear
recommended protective clothing.
Ensure any exposed skin is covered
during the welding process. Do not wear

Complete welding
Remove work piece from fixture
and transport to inspection.
Environmental aspects of boom
lift
displaced oxygen. -- (4)
Bodily injury from
condition or type of work
piece being welded. -- (5)
Electrical shock hazard. --
(6) Hearing loss from
chronic exposure to noisy
machinery. -- (7) Fire due
to combustible material in
welding area. -- (8)
Hand/finger contact burn
from hot electrode rod.
Electrical shock/burn or
electrical contact with
conducting objects,
flammable liquids, and/or
compressed gas cylinders
due to energized electrode
rod holder.
1) Strain/sprain from heavy
and or awkward work
piece. -- (2) Foot injury
from dropping work piece.
-- (3) Trip/fall in area
around arc welding
workstation. -- (4)
Hand/finger laceration
from edge of work piece. --
(5) Hand/finger contusion
from tool slippage.
 Oil
spillages/chemical
 Hydrogen gas
 Sulphuric acid
metal jewelry and clothing with cuffs
and/or pockets. Stay a safe distance
away from arc. -- (3) Use local exhaust
ventilation and a fan to maintain good
air circulation. -- (4) Do not weld work
piece unless it is properly cleaned. -- (5)
Ensure welding machine is properly
grounded. Welder should be insulated
from live electrical parts and dry. Do not
weld when wet. Inspect and replace
cables, plugs and leads that show any
sign of defect. -- (6) Hearing protection
should be worn. -- (7) Remove any
combustible material from the
immediate welding site. Keep a fire
extinguisher and a fire blanket readily
available. -- (8) When electrode rod gets
too short, stop welding and restart with
a new electrode rod. Wear
recommended gloves.
Ensure arc welding machine power to
arc is electrically de-energized. When
not in use electrode rod should be
removed from holder and holder should
be placed so it cannot make electrical
contact with conducting objects,
flammable liquids and/or compressed
gas cylinders.
1) Use mechanical hoist or get assistance
from co-workers to transport work piece.
-- (2) Wear recommended footwear.
Ensure work piece is securely clamped to
fixture. -- (3) Clean/clear work
area/surfaces of unused tools/materials.
Remove dust/debris regularly. -- (4)
Wear recommended gloves when
handling work pieces with sharp edges.
-- (5) Use correct tool and wear
recommended gloves.
Daily check oil / any chemical spillage
Designated battery charging area with
good ventilation
Fire equipment no smoking and signage
and Protective cloths
Separate disposal of chemical and cotton
wastes
Kept in Secondary containment to
control of oil spillages for unexpected
failure
During Night shift work Working during bad light &
poor visibility
Working during bad light &
poor visibility
Provide sufficient illumination for task
Ensure emergency vehicle and
preparedness and task supervisor/safety
supervisor

Ensure MEWP equipped with warning

alarm and swing alarm

Supervisor must be ensure sufficient

manpower to do the night works

Signal man must carry lights for signaling

for signaling for night works

Work will be stopped during bad

weather conditions.

Suggested safe system of work

 Check the condition of tools prior to use
 Ensure electrical and fire safety
 Ascend / descend the no one underneath
 Use properly hooked safety belt work at more than 2M of height
 Use the appropriate PPEs

Suggested Review date: (if required)

As and when required

Suggested further job safety instructions: (if required)

Take utmost care for interference from other activities in the vicinity
Suggested training programmes: (Tool Box Talks)
Working at height, hand and power tools safety, operator, Signalman
& hot work

Prepared By: Approved By :