Glycol Systems

Engineering Manual

1/2 to 10 Hp Pumps
3 to 190 Tons Drycoolers
(60 Hz Data)

Pump Packages &

Remote Outdoor
Drycoolers Air Technology Systems, Inc.

Air Technology Systems, Inc.

 Stulz Air Technology Systems, Inc.
Table of Contents
Section - 1
Table of Contents . ................................................................. 1-1
Glycol Pump Packages & Drycooler Product Overview.............. 1-1

STULZ-ATS is dedicated to providing innovative solutions for
critical temperature and humidity control needs. STULZ-
ATS designs and manufactures specialized environmental
control equipment for commercial, industrial and custom
military applications. SATS serves a diverse marketplace
- including telecommunications, information technology,
medical, financial, educational, industrial process and gov-
ernment contracts - utilizing world-class “island” manufac-
turing processes in a modern, 150,000 ft2 facility. STULZ-ATS
combines a global network of sales and service companies
with an extensive factory engineering staff and highly
flexible manufacturing resources dedicated to providing
world-class quality, innovation and customer service.
ISO-9001:2001Quality Registered
Stulz-ATS is committed to satisfying customer expectations
by meeting and exceeding requirements. Our Quality Policy
ensures that every Employee is committed to Customer
Satisfaction, Teamwork and utilizing Continuous Process
Improvement methods in order to deliver an exceptional
product. We will continually measure our performance
to improve the effectiveness of our quality management
system.
Section - 2
Guide Specifications
Pump Packages................................................................. 2-1
Drycoolers . ................................................................. 2-2
Section - 3
Technical Data
Glycol Pump Packages
Technical Data.................................................................. 3-1
Dimensional Data............................................................. 3-1
Performance Selection Curves........................................... 3-1
Recommended Field Glycol Loop Piping Schematic........ 3-2/3
Electrical Data................................................................... 3-7
Glycol Drycoolers
Drycooler Performance/Selection Table........................... 3-4/5
Drycooler Dimensional Data......................................... 3-8/10
Electrical Data................................................................... 3-6

Glycol Pump Packages Glycol Drycoolers

(Single & Dual Pump Systems) (Outdoor Propeller Fan)

Standard Features: Standard Features:

 From 1/2 to 10 Hp in 9 Increments  From 3 Tons to 190 Tons THR in 40 Increments
 Welded Aluminum Pump Package Frame with  Single Row & Dual Row Fan Systems
Galvanized Steel Weather Cover  Heavy Duty Galvanized Cabinets
 Heavy Duty Cast Iron, Single Stage End-Suction  Vertical or Horizontal Airflow
 Aluminum Fan Blades
Centrifugal Pumps Close Coupled to NEMA Stan-
 Al2 Fin/Cu Tube Multi-Row Coils
dard Motors  Low RPM Direct Driven Propeller Fans
 Precision Machined and Balanced Bronze Impellers  Energy Efficient Fan Motors
 High Effiency 3500 RPM TEFC Pump Motors  Fan Motor Contactors with Overload Protection
 Pump Motor Contactors with Overload Protection  24 VAC Control Transformer
 24 VAC Control Transformer  Fan Cycling Aquastat Sensors
 Manual Lead-Lag Switch - Dual Pump Packages  Main Power Non-Fused Disconnect
 Main Power Non-Fused Disconnect  UL/CSA & NYC MEA Approved and Listed
 Single Point and Separate Pump / Drycooler
Main Power Connection Options
 UL 1995 & NYC MEA Approved and Listed

Field Installed Features:

 Flow Switch - Dual Pump Packages

1-1 Air Technology Systems, Inc.

Guide Specifications - Glycol Pump Packages
GENERAL GUIDE
SPECIFICATIONS
Glycol Pump Packages
General Description
Single Pump Packages
(Models GPS-( )-S)
The system shall be a single pump package
designed to provide the total required
glycol condenser coolant flow rate at the
total rated system pressure drop.
Dual Pump Packages
(Models GPS-( )-D)
The system shall be a dual (two), redundant,
pump package designed to provide the total
required glycol condenser coolant flow rate
at the total rated system pressure drop.
The pump shall be sized to provide:
____ GPM (total system flow rate)
____ ft. w.g. (total system press drop)
____ % Ethylene Glycol Solution
or
____ % Propylene Glycol Solution
Quality Assurance / UL 1995
The system shall be factory assembled,
tested and shipped complete. The system
shall be designed for outdoor installa-
tion and year round service. The glycol
pump package manufacturer shall be an
ISO-9001 registered and approved com-
pany. The pump package shall be MET
Laboratory (an NRTL) listed and labeled in
compliance with UL 1995.
The system shall be a model GPS- ____
- ___ ( ____ HP) Glycol Pump Package
as manufactured by Stulz Air Technology
Systems, Inc. (SATS) in Frederick, Mary-
land, USA.
Cabinet Construction
The pumps and main electrical enclosure
shall be mounted on a welded aluminum
frame and protected by a removable gal-
vanized steel weather cover. The pump
controls shall be mounted in a NEMA-3R
enclosure at the end of the pump pack-
age.
Component Access
Pumps shall be easily accessible via a
removable galvanized steel weather cover.
Electrical components shall be accessible
via a NEMA-3R electrical enclosure with
hinged front door.
Electrical System
The system shall incoporate overcurrent
and overload protection in accordance
with UL 1995 requirements. The control
circuit shall be a 24 Vac Class 2 low volt-
age circuit.
The system shall be complete with:
• 24 Volt Control Transformer
• Main Power Non-Fused Disconnect
Switch with Lockable Handle
• Main Power Distribution Block and
Grounding Lug
• Individual Pump Motor Contactors
with Branch Circuit Protection via
Fuses and Overload Protection
• Dual Pump Status (ON/OFF) Dry-
Contact Closure Connection
As a safety, each indoor air conditioner’s
and drycooler’s control circuit shall require
a pump package power intialization signal
via field connection to the pump pack-
age’s 24 VAC interface connections.
Single Point - Pump/Drycooler
Main Power Supply:
The pump package electric circuit shall
be designed for single point main power
supply to the pump package for both the
pump package and associated drycooler.
Drycooler main power connection with
Air Technology Systems, Inc.
Guide Specifications
fuse protection shall be factory prewired
in the pump package main electric box
for field connection.
Separate - Pump/Drycooler
Main Power Supply:
(All GPS Pumps & Multi-Drycooler Loops)
The pump package electric circuit shall
be designed for single point main power
supply for pump package operation only.
Drycooler main power supply shall require
a separate main power supply source.
Dual Pump Packages:
Flow Switch - field installed:
A factory provided, field installed coolant
sensing flow switch shall be provided for
automatic switchover from primary to
backup pump operation in the event of a
loss of coolant flow.
Manual Lead-Lag Switch:
To allow for equal pump run-time and/or
to ensure pump operation, a manual
lead-lag toggle switch shall be factory
included with the Dual Pump Package
controls.
- Glycol Pump Packages
Pumps - Motors / Impellers
Pumps shall be a single stage end suc-
tion centrifugal type close coupled to a
NEMA standard motor. Pumps shall be
constructed of heavy duty cast iron with
precision machined and balanced bronze,
non-overloading impellers secured to the
motor shaft with a stainless steel locknut.
Pump motors shall be weather resistant
high efficiency TEFC type rated for out-
door installation. Each pump motor shall
be ___ Hp at 3500 RPM. Motors shall
have overload protection and a minimum
NEMA service factor of 1.15.
time rotation control
(Optional)A programmable, 7-day elec-
tronic timer is available for automatic
pump sequencing to even the pump
operating hours. The timer shall have a
7-day battery backup with LCD display
for ease of programming. The timer shall
be factory wired and surface mounted for
operation.
2-1
 Guide Specifications - Remote Glycol Drycoolers
Guide Specifications
GENERAL GUIDE
SPECIFICATIONS
Remote Outdoor
Propeller Fan
Glycol Drycoolers
(Models F()S-( )
General Description
- Remote Glycol Drycoolers
The system shall be a remote outdoor
propeller fan, air cooled glycol drycooler
(fluid cooler). The drycooler shall provide
the condenser heat rejection source for
the specified glycol cooled air condition-
ers.
The drycooler shall be sized to provide the
following performance:
• Total Heat of Rejection: _____ BTUH
• Ambient Air Rating: 95 °F DB
• Glycol Flow Rate: _____ GPM
• Entering Glycol Temp: 120 °F
• Leaving Glycol Temp: 110 °F
• Percent Glycol: _____ %
• Type Glycol: _____
(ethylene or propylene)
Quality Assurance / UL 1995
The system shall be factory assembled,
tested and shipped complete. The system
shall be designed for outdoor installation
and year round service. The drycooler
shall be NRTL listed and labeled in compli-
ance with UL 1995.
The system shall be a model F()S-___.
Glycol Drycooler supplied by Stulz Air
Technology Systems, Inc. (SATS) in Freder-
ick, Maryland, USA.
Cabinet Construction
Drycooler casings shall be fabricated from
heavy gauge galvanized steel for corro-
2-2
sion protection and appearance. Struc-
tural components shall be fabricated from
galvanized steel for support.
Component Access
Fans and Fan Motors shall be accessible
by removing fan guards. Electrical com-
ponents shall be accessible via a remov-
able electrical enclosure panel.
Electrical System
The electrical components shall be located
in a weatherproof enclosure mounted on
the end of the drycooler. The system shall
incorporate overcurrent and overload
protection in accordance with UL 1995
requirements. The control circuit shall be
a 24 Vac Class 2 low voltage circuit.
The system shall be complete with:
• 24 Volt Control Transformer
• Main Power Non-Fused Disconnect
Switch
• Main Power Distribution Block and
Grounding Lug
• Individual Fan Motor(s) Contactors
The drycooler shall be electrically inter-
faced with the pump package via 24 VAC
signal connection.
Standard Fan Cycling Controls:
(Models F()S-( ))
Drycooler fans shall automatically cycle
ON/OFF based on the leaving glycol tem-
perature as sensed by factory provided
Aquastat(s) to maintain proper glycol
solution temperature.
Fan Cycling Arrangement
Fan Config Total # of Stages
Cycled per
1x2 1
1x3 2
1x4 3 1
1x5 4 details.)
1x6 5
2x2 2 Fan Blades
2x3 3
2x4 4 2
2x5 5
2x6 6 plated hubs for strength and corrosion
Air Technology Systems, Inc.
Free-Cooling Fan Cycling Controls:
(Models F()S-( )-FC)
Drycoolers for use with the Free-Cool-
ing economizer cooling mode shall be
provided with fan cycling controls. The
drycooler capacity shall be increased
by reversing the typical drycooler fan(s)
cycling sequence of operation during low
ambient conditions to provide the maxi-
mum cooling effect for the free-cooling
glycol coolant solution.
In addition to the above standard dry-
cooler fan cycling controls Free-Cooling
Fan Cycling Controls shall include the
following:
• Ambient Free-Cooling Mode Enabling
Thermostat;
• Free-Cooling Mode Aquastat(s) to
sense and maintain proper coolant
temperature during Free Cooling
mode.
(Note: Please consult your local SATS Sales
Representative when mixing FC and Non-
FC A/C units on the same Glycol Condenser
Source Loop.)
Coils
Drycooler coils shall be high effi-
ciency with corrugated aluminum fins
bonded to staggered copper tubes.
Coil end plates shall be hot dipped
galvanized. Coils shall be pressure
tested and pressurized for shipment.
Fan Motors
Fan motors shall be energy efficient direct
driven at 1140 RPM (see note) and de-
signed for outdoor drycooler applications.
# Fans Fan motors shall have thermal overload
protection and permanently lubricated
Stage
ball bearings.
(Note: Lower RPM, low sound power drycool-
ers are optionally available. Please consult
your local SATS Sales Representative for more
The drycooler shall incorporate direct-driv-
en propeller fan(s). The fan blades shall
be made from aluminum and have zinc
protection. Multiple fan drycoolers shall
have internal air baffles to prevent air by-
pass from one fan section to another and
to maximize air through each coil section.
Technical Data - Glycol Pump Packages (1/2 - 10 Hp)

Technical Data
- Glycol Pump Packages (1/2 - 10 Hp)
Cabinet Dimensions
Pump Package (inches)
Size Type
Model
H W D
GPS-005-S-A 1/2 Hp Single 23.0” 16.0” 30.0”
GPS-007-S-A 3/4 Hp Single 23.0” 16.0” 30.0”
GPS-010-S-A 1 Hp Single 23.0” 16.0” 30.0”
GPS-015-S-A 1 - 1/2 Hp Single 25.0” 18.0” 36.0”
Pump Package
GPS-020-S-A 2 Hp Single 25.0” 18.0” 36.0” Model Nomeclature
GPS-030-S-A 3 Hp Single 25.0” 18.0” 36.0”
GPS-050-D-A
GPS-050-S-A/B 5 Hp Single 25.0” 22.0” 40.0”
GPS-075-S-A/B 7 - 1/2 Hp Single 25.0” 22.0” 40.0” A = “A” Pump Curve
B = “B” Pump Curve
GPS-100-S-A 10 Hp Single 42.0” 26.5” 42.0”
S = Single Pump Package
GPS-005-D-A 1/2 Hp Dual 23.0” 24.0” 30.0” D = Dual Pump Package

GPS-007-D-A 3/4 Hp Dual 23.0” 24.0” 30.0” 005 = 1/2 Hp

007 = 3/4 Hp
GPS-010-D-A 1 Hp Dual 23.0” 24.0” 30.0” 010 = 1 Hp
GPS-015-D-A 1 - 1/2 Hp Dual 25.0” 28.0” 36.0” 015 = 1-1/2 Hp
020 = 2 Hp
GPS-020-D-A 2 Hp Dual 25.0” 28.0” 36.0” 030 = 3 Hp
GPS-030-D-A 3 Hp Dual 25.0” 28.0” 36.0” 050 = 5 Hp
075 = 7-1/2 Hp
GPS-050-D-A/B 5 hp Dual 25.0” 32.0” 40.0” 100 = 10 Hp
GPS-075-D-A/B 7 - 1/2 Hp Dual 25.0” 32.0” 40.0” GPS = Glycol Pump System
GPS-100-D-A 10 Hp Dual 42.0” 36.5” 42.0”

Air Technology Systems, Inc. 3-1

 Recommeded Piping Schematic
Recommended Piping Schematic

Single Pump Package Systems

- Single Pump Package Systems

3-2 Air Technology Systems, Inc.

Recommeded Piping Schematic

Recommended Piping Schematic

Dual Pump Package Systems

- Dual Pump Package Systems

Air Technology Systems, Inc. 3-3

 Performance Data - Glycol Drycoolers
Performance Data

DRYCOOLER SELECTION TABLE

SINGLE ROW FAN CONFIGURATIONS SINGLE ROW FAN CONFIGURATIONS
95°F Ambient Selection (40% ethylene glycol, 120F EGT / 110F LGT) 105°F Ambient Selection (40% ethylene glycol, 120F EGT / 110F LGT)
Maximum Flow Total Maximum Flow Total
Rate Conn. Rate Conn.
Models Heat of No. of Models Heat of No. of
Size Size
FSS-( ) GPM PD Rejection Feeds FSS-( ) GPM PD Rejection Feeds
(Qty)* (Qty)*
(Ft. w.g.) (BTUH) (Ft. w.g.) (BTUH)

103A 8.0 7.0 35,700 4 1 1/4” (1)

104A 10.0 5.4 46,000 6 1 1/4” (1) 104A 3.0 0.6 13,800 6 1 1/4” (1)
201A 15.0 6.3 69,600 8 1 1/4” (1) 201A 6.0 2.4 27,800 6 1 1/4” (1)
202A 19.0 5.6 90,300 12 1 1/4” (1) 202A 8.0 1.1 35,400 12 1 1/4” (1)
203A 22 3.8 102,400 16 1 1/4” (1) 203A 9 1.7 4,600 12 1 1/4” (1)
204A 25.0 5.3 113,900 15 1 1/2” (1) 204A 10.0 3.0 46,200 10 1 1/4” (1)
205A 29.0 7.0 130,700 15 1 1/2” (1) 205A 12.0 4.2 54,700 10 1 1/4” (1)
206A 35.0 6.1 159,600 22 1 1/2” (1) 206A 15.0 3.6 68,800 15 1 1/4” (1)
207A 40.0 7.8 180,700 22 1 1/2” (1) 207A 18.0 5.1 81,100 15 1 1/4” (1)
208A 48.0 7.8 219,900 22 2” (1) 208A 21.0 5.4 95,900 15 1 1/2” (1)
209A 53.0 9.3 241,000 22 2” (1) 209A 24.0 6.9 107,700 15 1 1/2” (1)
210A 57.0 6.5 259,200 30 2” (1) 210A 26.0 5.2 117,200 20 1 1/2” (1)
211A 66.0 5.3 304,600 37 2” (1) 211A 30.0 5.0 138,600 25 1 1/2” (1)
301A 73.0 3.5 332,800 45 2 1/2” (1) 301A 35.0 7.8 159,200 22 1 1/2” (1)
302A 79.0 2.7 360,900 60 2 1/2” (1) 302A 40.0 6.7 178,000 30 1 1/2” (1)
303A 89.0 2.5 405,600 75 2 1/2” (1) 303A 45.0 4.2 201,700 37 2” (1)
401A 105.0 7.6 477,300 45 3” (1) 401A 49.0 14.3 225,900 22 2” (1)
402A 110.0 5.2 510,600 60 3” (1) 402A 55.0 10.4 249,600 30 2” (1)
- Glycol Drycoolers

403A 125.0 4.6 573,400 75 3” (1) 403A 62.0 8.4 282,400 37 2” (1)
404A 130.0 5.0 603,400 75 3” (1) 404A 68.0 10.0 305,900 37 2” (1)
501A 140.0 9.7 660,500 60 3” (1) 501A 72.0 18.1 322,000 30 2 1/2” (1)
502A 155.0 8.2 734,700 75 2 1/2” (2) 502A 80.0 16.3 366,600 37 2 1/2” (1)
503A 165.0 9.2 779,100 75 2 1/2” (2) 503A 85.0 18.2 390,900 37 2 1/2” (1)
601A 175 17.0 819,000 60 2 1/2” (2) 601A 86 31.0 397,200 30 2 1/2” (1)
602A 180.0 12.5 890,100 75 2 1/2” (2) 602A 89.0 4.0 398,000 75 2 1/2” (1)
603A 190.0 13.8 941,800 75 2 1/2” (2) 603A 95.0 4.6 426,000 75 2 1/2” (1)
Dual Row Fan Configurations Dual Row Fan Configurations
95F Ambient Selection (40% ethylene glycol, 120F EGT / 110F LGT) 105F Ambient Selection (40% ethylene glycol, 120F EGT / 110F
LGT)
Maximum Flow Total Maximum Flow Total
Rate Conn. Rate Conn.
Models Heat of No. of Models Heat of No. of
Size Size
FDS-( ) GPM PD Rejection Feeds FDS-( ) GPM PD Rejection Feeds
(Qty)* (Qty)*
(Ft. w.g.) (BTUH) (Ft. w.g.) (BTUH)

401B 105.0 8.5 480,400 44 3” (1) 401B 50.0 15.8 228,900 22 2” (1)
402B 115.0 5.9 520,000 60 3” (1) 402B 55.0 11.0 250,200 30 2” (1)
403B 125.0 5.1 576,100 74 3” (1) 403B 60.0 5.2 270,700 48 2” (1)
404B 135.0 5.8 613,600 74 3” (1) 404B 64.0 4.4 286,500 50 2” (1)
601B 145.0 3.8 663,800 90 3” (1) 601B 70.0 6.2 318,500 44 2” (1)
602B 155.0 3.0 716,600 120 2 1/2” (2) 602B 80.0 4.8 355,900 60 2 1/2” (1)
603B 180.0 13.4 893,000 74 2 1/2” (2) 603B 90.0 4.4 403,500 74 2 1/2” (1)
801B 200.0 8.4 938,100 90 2 1/2” (2) 801B 100.0 15.1 456,700 44 2 1/2” (1)
802B 220.0 5.6 1,021,100 120 3” (2) 802B 110.0 9.8 499,200 60 2 1/2” (2)
803B 240.0 4.8 1,131,300 150 3” (2) 803B 125.0 8.8 567,100 74 2 1/2” (2)
804B 260.0 5.5 1,206,800 150 3” (2) 804B 135.0 10.2 609,500 74 2 1/2” (2)
1001B 285.0 10.0 1,328,600 120 3” (2) 1001B 140.0 18.5 643,900 60 2 1/2” (2)
1002B 320.0 8.7 1,484,100 150 3” (3) 1002B 155.0 15.8 721,500 74 2 1/2” (2)
1003B 340.0 9.7 1,572,400 150 3” (3) 1003B 165.0 17.7 770,300 74 2 1/2” (2)
1201B 350.0 17.0 1,638,000 120 3” (3) 1201B n/a n/a n/a n/a n/a
1202B 385.0 14.2 1,816,900 150 3” (3) 1202B 170.0 4.2 774,300 150 2 1/2” (2)
1203B 405.0 15.0 1,919,600 150 3” (3) 1203B 180.0 4.7 826,200 150 2 1/2” (2)
Drycooler Selection: Select drycooler based on your required Maximum Glycol System Flow Rate (GPM)@ design summer ambient air temperature
(95°F or 105°F). NOTE: 1. Control panel is located on header connection side (opposite the return bend end)
*All Connections are MPT

Altitude Correction

Altitude 0 ft 1000 ft 2000 ft 3000 ft 4000 ft 5000 ft 6000 ft

Correction Factor 1 0.971 0.958 0.945 0.932 0.919 0.905

3-4 Air Technology Systems, Inc.

Technical Data - Glycol Drycoolers

Technical Data
DRYCOOLER TECHNICAL DATA
Fluid Data Fan Data
Drycooler Unit Weight Fluid Operating Total CFM
HES-(Model
)-CAA - Dry
Remote
(lbs) Centrifugal
Weight
Blower,Quantity
Charge
Indoor of AirFan
Cooled
Hp @ Condenser
Fan 1140 RPM
(lbs) (gallons) Fans 208-460/3/60 Configuration
SINGLE ROW FAN CONFIGURATIONS
FSS-103A 144 10.5 1.26 4,450
1 1x1
FSS-104A 160 15.8 1.90 3,900
FSS-201A 234 20.3 2.44 1/3 8,550
FSS-202A 259 30.5 3.66 7,700
FSS-203A 283 40.6 4.88 7,000
FSS-204A 410 40.7 4.89 15,400
FSS-205A 418 40.7 4.89 15,250
FSS-206A 436 61.0 7.00 2 1x2 15,000
FSS-207A 455 61.0 7.33 14,850
FSS-208A 495 61.0 7.33 21,500
FSS-209A 520 61.0 7.33 21,000
FSS-210A 550 81.4 9.77 20,500
FSS-211A 600 101.7 12.21 20,000
FSS-301A 800 90.4 10.85 32,000

- Glycol Drycoolers
FSS-302A 900 120.6 14.47 3 1x3 31,500
FSS-303A 1000 150.7 18.09 1 1/2 31,000
FSS-401A 1050 119.8 14.38 42,000
FSS-402A 1100 159.7 19.17 41,000
4 1x4
FSS-403A 1150 199.7 23.97 40,500
FSS-404A 1200 199.7 23.97 40,000
FSS-501A 1370 198.9 23.88 51,250
FSS-502A 1430 248.6 29.85 5 1x5 50,625
FSS-503A 1490 248.6 29.85 50,000
FSS-601A 1370 238.1 28.58 51,500
FSS-602A 1750 297.6 35.72 6 1x6 61,750
FSS-603A 1830 297.6 35.72 60,000
DUAL ROW FAN CONFIGURATIONS
FDS-401B 1080 122.1 14.66 42,000
FDS-402B 1140 162.8 19.54 41,000
4 2X2
FDS-403B 1190 203.5 24.43 40,500
FDS-404B 1240 203.5 24.43 40,000
FDS-601B 1640 180.8 21.71 64,000
FDS-602B 1840 241.1 28.95 6 2X3 63,000
FDS-603B 2050 301.4 36.18 62,000
FDS-801B 2150 239.6 28.76 84,000
FDS-802B 2250 319.4 38.35 1 1/2 82,000
8 2X4
FDS-803B 2350 399.3 47.94 81,000
FDS-804B 2460 399.3 47.94 80,000
FDS-1001B 2800 397.8 47.75 102,500
FDS-1002B 2950 497.2 59.69 10 2x5 101,250
FDS-1003B 3075 497.2 59.69 100,000
FDS-1201 3400 476.1 57.16 123,000
FDS-1202B 3620 595.1 71.44 12 2X6 121,500
FDS-12035B 3750 595.1 71.44 120,000

Drycooler Model Nomenclature:

FSS-5 03 A
Number of Header Sets
A = (1) Intlet (1) Outlet
Drycooler Configurations:
Model Size Please see pages 3-4 & 3-5 for isometric
Number of Fans drawings of drycooler configurations.
FSS - Single Row, FDS - Dual Row

Air Technology Systems, Inc. 3-5

 Electrical Data - Glycol Drycoolers
Electrical Data

Single Row Remote Outdoor, Glycol Drycooler - Electrical Data

model Fan Hp @ Fan Hp @ 208-230-1 208-230-3 208 460-1 460-3 460 575-1 575-3 575
FSS-( ) 1-phase 3-phase fla mca fla mca MFS fla mca fla mca MFS fla mca fla mca MFS
103A 1/3 1/3 3.2 15 1.8 15 15 1.3 15 0.9 15 15 1 15 N/A N/A N/A
104A 1/3 1/3 3.2 15 1.8 15 15 1.3 15 0.9 15 15 1 15 N/A N/A N/A
201A 1/3 1/3 6.4 15 3.6 15 15 2.6 15 1.8 15 15 2 15 N/A N/A N/A
202A 1/3 1/3 6.4 15 3.6 15 15 2.6 15 1.8 15 15 2 15 N/A N/A N/A
203A 1/3 1/3 6.4 15 3.6 15 15 2.6 15 1.8 15 15 2 15 N/A N/A N/A
204A 1 1.5 10.3 15 13.5 15 15 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
205A 1 1.5 10.3 15 13.5 15 15 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
206A 1 1.5 10.3 15 13.5 15 15 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
207A 1 1.5 10.3 15 13.5 15 15 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
208A 1.5 1.5 N/A N/A 13.5 15 20 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
209A 1.5 1.5 N/A N/A 13.5 15 20 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
210A 1.5 1.5 N/A N/A 13.5 15 20 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
211A 1.5 1.5 N/A N/A 13.5 15 20 N/A N/A 7.1 15 15 N/A N/A 5.3 15 15
301A 1.5 1.5 N/A N/A 20 21 25 N/A N/A 10.4 15 15 N/A N/A 7.7 15 15
302A 1.5 1.5 N/A N/A 20 21 25 N/A N/A 10.4 15 15 N/A N/A 7.7 15 15
303A 1.5 1.5 N/A N/A 20 21 25 N/A N/A 10.4 15 15 N/A N/A 7.7 15 15
- Glycol Drycoolers

401A 1.5 1.5 N/A N/A 26.5 27.6 30 N/A N/A 13.7 15 15 N/A N/A 10.1 15 15
402A 1.5 1.5 N/A N/A 26.5 27.6 30 N/A N/A 13.7 15 15 N/A N/A 10.1 15 15
403A 1.5 1.5 N/A N/A 26.5 27.6 30 N/A N/A 13.7 15 15 N/A N/A 10.1 15 15
404A 1.5 1.5 N/A N/A 26.5 27.6 30 N/A N/A 13.7 15 15 N/A N/A 10.1 15 15
501A 1.5 1.5 N/A N/A 33 34.6 40 N/A N/A 17 18 20 N/A N/A 12.5 15 15
502A 1.5 1.5 N/A N/A 33 34.6 40 N/A N/A 17 18 20 N/A N/A 12.5 15 15
503A 1.5 1.5 N/A N/A 33 34.6 50 N/A N/A 17 18 20 N/A N/A 12.5 15 15
601A 1.5 1.5 N/A N/A 39.5 41.1 45 N/A N/A 20.3 21.1 25 N/A N/A 15 15.5 15
602A 1.5 1.5 N/A N/A 39.5 41.1 45 N/A N/A 20.3 21.1 25 N/A N/A 15 15.5 15
603A 1.5 1.5 N/A N/A 39.5 41.1 45 N/A N/A 20.3 21.1 25 N/A N/A 15 15.5 15

Dual Row Remote Outdoor, Glycol Drycooler - Electrical Data

model 208-230-3 460-3 575-3
FDS-( ) fla mca MFS fla mca MFS fla mca MFS
401B 26.0 27.6 30 13.2 15 15 9.6 15 15

402B 26.0 27.6 30 13.2 15 15 9.6 15 15

403B 26.0 27.6 30 13.2 15 15 9.6 15 15

404B 26.0 27.6 30 13.2 15 15 9.6 15 15

601B 39.0 40.6 45 19.8 20.6 25 14.4 15 15

602B 39.0 40.6 45 19.8 20.6 25 14.4 15 15

603B 39.0 40.6 45 19.8 20.6 25 14.4 15 15

801B 52.0 53.6 60 26.4 27.2 30 19.2 19.8 20

802B 52.0 53.6 60 26.4 27.2 30 19.2 19.8 20

803B 52.0 53.6 60 26.4 27.2 30 19.2 19.8 20

804B 52.0 53.6 60 26.4 27.2 30 19.2 19.8 20

1001B 65.0 66.6 70 33.0 33.8 35 24.0 24.6 25

1002B 65.0 66.6 70 33.0 33.8 35 24.0 24.6 25

1003B 65.0 66.6 70 33.0 33.8 35 24.0 24.6 25

1202B 78.0 79.6 80 39.6 40.4 45 28.8 29.4 30

1203B 78.0 79.6 80 39.6 40.4 45 28.8 29.4 30

12035B 78.0 79.6 80 39.6 40.4 45 28.8 29.4 30

3-6 Air Technology Systems, Inc.

Electrical Data - Glycol Pump Packages

Electrical Data
Glycol Pump Packages - Electrical Data
Pump
Size FLA MCA MFS
Package Model
208/1/60 208/3/60 460/3/60 575/3/60 208/1/60 208/3/60 460/3/60 575/3/60 208/1/60 208/3/60 460/3/60 575/3/60
GPS-005-S-A 1/2 Hp 4.3 3.6 1.7 1.3 5.3 4.4 2 1.5 15 15 15 15
GPS-007-S-A 3/4 Hp 5.8 4.5 2 1.5 7.1 5.5 2.4 1.8 15 15 15 15
GPS-010-S-A 1 Hp 6.8 4.7 2.1 1.9 8.4 5.8 2.5 2.3 15 15 15 15
GPS-015-S-A 1-1/2 Hp 9 6.2 2.8 2.3 11.1 7.6 3.4 2.8 15 15 15 15
GPS-020-S-A 2 Hp 11 7.5 3.2 2.7 13.6 9.9 3.9 3.3 20 15 15 15
GPS-030-S-A 3 Hp N/A 8.6 4.3 3.5 N/A 1.06 5.3 4.3 N/A 15 15 15
GPS-050-S-A/B 5 Hp N/A 13.7 6.5 5.3 N/A 17 8 6.5 N/A 30 15 15
GPS-075-S-A/B 1-1/2 Hp N/A 19.5 9.1 7.4 N/A 24.3 11.3 9.2 N/A 40 15 15
GPS-100-S-A 10 Hp N/A 25.5 12.5 10.1 N/A 31.8 15.5 12.5 N/A 50 25 20

GPS-005-D-A 1/2 Hp 4.3 3.6 1.7 1.3 5.3 4.4 2 1.5 15 15 15 15

GPS-007-D-A 3/4 Hp 5.8 4.5 2 1.5 7.1 5.5 2.4 1.8 15 15 15 15
GPS-010-D-A 1 Hp 6.8 4.7 2.1 1.9 8.4 5.8 2.5 2.3 15 15 15 15
GPS-015-D-A 1-1/2 Hp 9 6.2 2.8 2.3 11.1 7.6 3.4 2.8 15 15 15 15
GPS-020-D-A 2 Hp 11 7.5 3.2 2.7 13.6 9.9 3.9 3.3 20 15 15 15
GPS-030-D-A 3 Hp N/A 8.6 4.3 3.5 N/A 10.6 5.3 4.3 N/A 15 15 15
GPS-050-D-A/B 5 Hp N/A 13.7 6.5 5.3 N/A 17 8 6.5 N/A 30 15 15

- Glycol Pump Packages

GPS-075-D-A/B 7-1/2 Hp N/A 19.5 9.1 7.4 N/A 24.3 11.3 9.2 N/A 40 15 15
GPS-100-D-A 10 Hp N/A 25.5 12.5 10.4 N/A 31.8 15.5 12.5 N/A 50 25 20

Single point power calculation

FLA (full load amps) Calculation: Add up the FLA’s of the dry cooler fan motors, add 0.5 amps for the control transformer, and then add the FLA
of one of the pump motors. This total is the FLA.

MCA (minimum circuit amps/wire size) Calculation: Take the FLA of the highest load (typically the pump motor) and multiply it by 1.25, then add
all the remaining FLA’s without the multiplier. This number is your MCA.

MFS (maximum fuse size) Calculation: Take your FLA of the highest load and multiply it by 2.25, then add all the remaining FLA’s without the
multiplier.
Take this number and round down to the next lowest standard fuse size.

Example:
Pump motor 8.2 amps per motor
Dry cooler Fans X 4 2.0 amps per fan
Control transformer 0.5 amps

8.2 (8.2) X 1.25 = 10.25 (8.2) X 2.25 = 18.45

2.0 2.0 2.0
2.0 2.0 2.0
2.0 2.0 2.0
2.0 2.0 2.0
+ 0.5 + 0.5 + 0.5
16.7 FLA 18.75 MCA 26.95 MFS

NEC standard fuse sizes: 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 100, 125, 150, 175 so the final MFS in this case would be 25 amps.

Air Technology Systems, Inc. 3-7

 Dimensional Data - Glycol Drycoolers (SINGLE ROW)
Dimensional Data

Remote Outdoor Drycooler

(SINGLE Row Fan Configurations)

FSS-103A & FSS 104A

1 Row x Qty. 1 Fan
- Glycool Drycoolers (SINGLE ROW)

FSS-201A thru FSS-202A FSS-204A thru FSS-211A

1 Row x Qty. 2 Fans 1 Row x Qty. 2 Fans

FSS-301A & FSS-302A

1 Row x Qty. 3 Fans

NOTES:
Mounting legs are retracted for shipping purposes and
must be lowered into position for unit installation.
Control panel mounted at return end.

3-8 Air Technology Systems, Inc.

Dimensional Data - Glycol Drycoolers (DUAL ROW)

Dimensional Data
FSS-402A, FSS-403A, & FSS-404A
1 Row x Qty. 4 Fans

- Glycool Drycoolers (DUAL ROW)

FSS-502A & FSS-503A
1 Row x Qty. 5 Fans

FSS-602A & FSS-603A

1 Row x Qty. 6 Fans

NOTES:
Mounting legs are retracted for shipping purposes and
must be lowered into position for unit installation.
Control panel mounted at return end.

Air Technology Systems, Inc. 3-9

 Dimensional Data - Glycol Drycoolers (DUAL ROW)
Dimensional Data

Remote Outdoor Drycooler

(DUAL Row Fan Configurations)

FDS-401B thru FDS-404B

2 Rows x 2 Fans
FDS-1001B thru FDS-1003B
2 Rows x 5 Fans
- Glycool Drycoolers (DUAL ROW)

FDS-602B & FDS-603B

2 Rows x 3 Fans

FDS-1202B thru 12035B

2 Rows x 6 Fans

FDS-801B thru FDS-804B

2 Rows x 4 Fans

3-10 Air Technology Systems, Inc.

Air Technology Systems, Inc.
 www.stulz-ats.com
the greener way of cooling your data center.

1572 Tilco Drive, Frederick, Maryland 21704

Phone: 301.620.2033, Fax: 301.662.5487
E-mail: info@stulz-ats.com
Air Technology Systems, Inc. Registered
ISO9001

ISO-9001:2001 Quality Registered

Quality System

Copyright, September 2008

QE-GLY0032 Rev -
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Air Technology Systems, Inc.