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D I S T I L L AT I O N OF SAFROLE
WRITTEN BY CHROMIC
HTML by Rhodium
STEP 1. (4 HOURS)
Written by Chromic (updated May 13, 2002), with thanx going out to
Bright Star for the document which this is liberally based on.
* You should have 24/40 or 19/22 500mL & 250ml RB flasks, 200mm
Vigreux column, 3-way adapter, Liebig condenser, with thermometer
(and thermometer adapter, if necessary), stands, clamps and
bossheads.
*** Three options exist for a vacuum source. Either you can use a
professional vacuum pump, a converted refrigerator compresser or a
water aspirator.
**** Two options exist for a water source. Either you can run fresh
tap water through vinyl tubing to your condenser and back to the
drain, or you can use a small recirculating water pump such as those
found in water fountains.
PROCEDURE:
There are two primary methods of heating the oil in the flask. One
simple method for heating the oil has the clamped flask sitting on an
electric heating mantle that is controlled by a variac. The heating
mantle rests on a stirrer (or a hot plate stirrer although the heat is
never turned on). An alternative method is to have the clamped flask
sitting in an aluminum saucepan. This saucepan rests on the hot plate
stirrer. Fill the saucepan with enough oil to mostly submerge your
500mL distilling flask, and use a cooking oil thermometer to monitor
the temperature of the oil bath.
You should have no more than 300ml of our fragrant essential oil in
the 500mL round bottom flask and the flask should also contain a 1"
egg (or octagonal) stirbar. Add your column to the flask, then place
the 3-way adapter ontop, then the condenser, then the vacuum
adapter, and put a 250mL RB flask as the receiving flask. You should
have placed a clamp at the fractionating column and at the receiving
flask. If desired, you can optionally place another clamp on the
condenser. Last fit your thermometer to your thermometer adapter (if
you're using one) and place your thermometer into the 3-way
adapter. Get your vacuum ready, but not connected or turned on.
Now set your stirrer to spin like mad and heat the oil bath up quickly
to the temperature you expect your safrole to come over. Use the oil
thermometer to monitor the temperature of your oil bath, so you
don't vastly overshoot the mark where safrole is going to come over.
In my most recent case it was 145°C for a 60mmHg vacuum.
Sometimes I'll just set it on low, and go off to grab something to eat
as the oil warms up. Now, when the cooking oil is at 145°C... lower
the heat, and apply the vacuum. Nothing usually comes over. Now,
continue heating, but this time slowly, to about 25-30°C above that
temperature... nothing usually comes over. If you have got something
to come over, and it isn't your main fraction, remove the heat,
disconnect your vacuum, and empty the garbage fraction that's in
your flask, then replace it and continue... All of a sudden you're going
to see the temperature on your thermometer climb quickly and hit
that temperature, say 145°C, and you will hold it there... do not rush
this step of the distillation... and now just slowly collect the oil (1-2
drops/second) until no more oil starts to come over, and you've shot
at least 5°C past that temperature. So in my case I collect 145-
150°C. With more experience, you can narrow that range to get even
more pure safrole. A good visual indicator of a different fraction
starting to come over, is there will be little "swirlies" in the receiving
flask as the new liquid drips in. This is because the index of refraction
of the next fraction is different.
Make a note of the temperature that your safrole comes over at.
If the temp that your safrole comes over is higher than 160°C check
your seals on the tubing and glassware... more than likely there is a
little leak. If you're using an aspirator, and if you don't have good
water pressure, you won't be able to get a good vacuum. Also,
remember the Vaseline! Use an automotive vacuum gauge setup on a
T-connector of your vacuum tubing if you suspect a leak, this will be
able to quickly let you know if you're reaching near full vacuum each
time. You should be getting at a very minimum, 28" of vacuum, and
preferably higher.
At the end of the distillation, you should have a water white oil that
really refracts light... and has a lovely smell... a little like licorice, a
little like rootbeer, a nice potpourri smell... expect a yield of 75-90%
safrole.
Now you have the fun job of cleaning the dishes. The best way is to
use acetone to remove all the oils then wash with soapy water (if you
feel it necessary). If there is any charring in your distilling flask, rinse
with acetone, then let it soak in household ammonia or 10% sodium
hydroxide for a few hours, then use a brush to easily scrub it out.
NOTES
Step 2: Now
you're ready to
move it to the
stand. Remember,
this thing is build
like a house.. bottom up. The boss-heads connect to the 3/8" or 1/2"
steel rods that stand is made of and keep the clamps in place, the
clamps will attached on both of the round bottom flasks, the column
and perhaps on the condenser as well. Read Zubrick for more advice
if you need more assistance.
Step 3: Get practice distilling regular tap water using an oil bath.
Make sure your condenser water is reliable whether is comes from a
recirculating fountain pump or from the tap, do not try to siphon
water thru the condenser instead of using a pump or tap, although
this technique works, it's too inconvenient and requires too much
attention. Once you've done this, setup for regular fractional
distillation and proceed.
The oil bath idea is simple... a metal bowl (do not use steel if you're
using magnetic stirring as your stirrer will not function properly) with
a flat bottom rests on the hotplate. It is filled with peanut or safflower
oil. The distillation flask sits in the bowl but not touching the bottom,
so that the hotplate heats the bowl, the bowl heats the oil, the oil
heats the distillation flask. This is very effective, and although it will
give off a bit of an oil smell, it's tolerable. And will be perfect for all
your distillation needs... most especially if you do it under vacuum.
You want even heating, especially if you're not using magnetic
stirring. Be warned, if you're not using a vacuum source to do this
distillation I recommend not using this method. The oil will smoke.
Either use a heating mantle or a flat-bottomed flask that is "tented"
with aluminum foil. Rest the FB flask directly on the hot plate. Be very
careful to remove the heat once the distillate it collected if you use
this method, or you will scortch your flasks. While on the subject of
flat bottomed flasks, it should be mentioned to NEVER use a large
(>250ml) flat bottom flask under vacuum. The risk of implosion is
quite high.
The water should come across at 100°C, otherwise this indicates that
your thermometer is off or the atmospheric pressure is significantly
off in your area.
Step 4:Try again with water, but now under vacuum, and note the
temperature it comes over at.
Always put a little Vaseline on the ground glass joints when doing a
vacuum or high temperature distillation... this way they won't stick
when you try to take them apart and will also let you know if you
have a leak (air bubbles will be seen travelling thru the vaseline if you
do have one). If you forget this advice and your joints freeze
together, free the stuck joints by evenly heating the outer joint with a
lighter or propane torch. The glass should expand and you should be
able to free each piece of glass.
This distillation with water will indicate the strength of your vacuum
(see vacuum distillation notes at the end of this document) Once you
know what your vacuum source can pull, then you can cross-
reference it to when safrole should come over to know exactly what
to keep and what to throw out when you do the distillation.
OTHER NOTES
You can use room temperature water for your condenser. Note that
four clamps are used in this setup, one at the distilling flask, one to
secure the fractionating column, one to secure the condenser, one to
secure the receiving flask. It is a good idea to use at least 3 clamps to
hold this setup, any less is unsturdy. In this setup there is no
thermometer adapter, as the three way adapter has one built in. Note
the position of the thermometer bulb, this is where you want to place
your thermometer. In this example boiling stones are shown being
used, however it is more likely that you will be using magnetic
stirring.