T CERTIFIED
B
Y E T
L L
L
A
A A
T
T
R II
O
Y O
N
N
II
N
N
L S
S
I T
T
R
R
F U
U
T C
C
T
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Entire contents © October 2000 by Rotary Lift. All rights reserved. IN20008
S
S
Rev. P 10/04/00
Wheel Spotting Dish 2' 5" 6' 0" (1829mm) minimum to nearest
(737mm) obstruction or bay. 7' 0" (2134mm)
minimum to nearest wall.
9' 0" (2743mm) minimum
Power Unit to nearest obstruction
(Passenger Side)
2' 2"
(657mm)
APPROACH
Power Unit
(Passenger Side) 11' 0" (3353mm)
minimum to nearest
3' 10" obstruction
(1178mm)
2
1. Lift Location: Use architects plan when
available to locate lift. Fig. 1a & Fig. 1b shows
dimensions of a typical bay layout.
2-1/4"
2. Lift Height: See Fig. 4 for overall lift height of
3-1/4"
each specific lift model. Add 1 min. to overall 4-1/4" 4-1/4"
height to lowest obstruction. Clean hole.
Drill holes using
3/4" carbide Run nut down just Tighten nut with
WARNING DO NOT install this lift in a pit tipped masonary below impact section Torque wrench to
drill bit per ANSI of bolt. Drive anchor 150 ft.-lbs.
or depression due to fire or explosion risks.
standard into hole until nut and
B94.12.1977 washer contact base. Fig. 2
3. Column Extensions: Before standing columns
upright, install the column extensions using (12) Installation torque of 150 ft-lbs. is required for all anchor bolts.
3/8-16NC x 1/2 Flanged HHCS, Fig. 4.
NOTE: Use
4. Latch Cable Guides: Install the latch cable rectangular shims at
inside edge of
guides to column extensions with (4) 1/4-20NC x baseplate. Use
Nut
1 HHCS and 1/4-20NC Flanged Locknuts, Fig. 1c, constructions
adhesive or silicon
Fig. 1d, & Fig. 10b. Anchor cement to hold shim
in place. INSURE
NOTE: Latch cable guide must be toward approach Shims shims are held tightly
Flat
side of the column extension. Coat the cable contact (1/2" Max.) between base plate
Washer and floor after
surface with a light grease such as TUFOIL. torquing anchors.
Fig. 3
NOTE: If more than 2 horse shoe shims are used at any of the column
anchor bolts, pack non-shrink grout under the unsupported area of the
SPOA7/SPOA9
column base. Insure shims are held tightly between the baseplate and
Column floor after torquing anchors.
Extension
Overhead Assembly
1/4"-20NC x 1"
HHCS & 1/4"
Flanged Locknut 3/8"-16NCx1" HHCS
APPROACH
Latch Cable
APPROACH
4
3/8"-16NC x 3/4" HHCS SPOA9 7-3/4"
& Flanged Locknut
114"
105-3/8"
Fig. 6
5
Use (4)5/16"-18NC
x1-1/2" lg. HHCS Overhead Hose
and Nuts
CAPACITY
9,000 LBS.
Branch Tee
For SPOA9/SPO9
Crimped Hose
Fill Breather Cap Sleeve (Typical)
On one bolt, place
(2)5/16" Star Washers
Power Unit
(Short) Hose
Fig. 7a
Overhead Hose
Fig. 8b
Push-nuts
hold bolts
to bracket. CAPACITY
9,000 LBS.
Crimped Hose Branch Tee
Sleeve(typical) For SPOA9/SPO9
Fig. 7b
Switch NOTICE
ALLOW 2 SECONDS
BETWEEN MOTOR STARTS
BETWEEN MOTOR STARTS
FAILURE TO COMPLY MAY
FAILURE TO COMPLY MAY
CAUSE MOTOR BURNOUT CAUSE MOTOR BURNOUT
Lowering CAPACITY
PUSH
LEVER
TO
10. Hoses: Clean adapters and hose. Inspect all threads
Fig. 8a
LOWER for damage and hose ends to be sure they are crimped,
Fig. 8a or Fig. 8b. Install hose and hose clamps, Fig. 9b.
Power Unit
Hose
6
Flared Fittings Tightening Procedure
1. Screw the fittings together finger tight. Then, using the 6
6
proper size wrench, rotate the fitting 2-1/2 hex flats.
IMPORTANT Flare seat MUST NOT rotate when Hose runs down
approach side to
3
tightening. Only the nut should turn. cylinder on left column.
2. Back the fitting off one full turn.
3
3. Again tighten the fittings finger tight; then using a
5
wrench, rotate the fitting 2-1/2 hex flats. This will
complete the tightening procedure and develop a Cylinder bleeders
pressure tight seal.
CAUTION Overtightening will damage fitting resulting 4
in fluid leakage.
Shoulder Bolt
Install Latch Handle using
a 1/2" hex jamb nut to lock in place.
Latch Cable Then install cover and handle ball.
Latch Cable Guide
The left hole and slot is used
Fig. 10b for the SPOA7/SPOA9. The right
hole and slot is used for the SPO9. Fig. 11
Fig. 10c
than 208V. Motor damage may occur. LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE
208 - 230 Volts 60 HZ 197 - 253 Volts
Note: Standard single phase motor CAN NOT be run on 230V 60Hz
Green M
50Hz. line without a physical change in the motor. Single Ph
White
14. Overhead switch: Check overhead switch assembly Red
to assure that switch bar is depressing switch plunger
sufficiently to actuate the switch. The overhead switch is
wired normally open, see Fig. 14 & Fig. 15. Lift will not Fig. 15
operate until weight of switch bar is depressing switch
plunger. Verify that Power Unit stops working when
switch bar is raised, and re-starts when the bar is released. Black
White
Green
Single Phase Fenner Power Unit
Attach black wire
MOTOR OPERATING DATA - SINGLE PHASE 208-230V 60Hz to black wire.
Single Phase Attach white
LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE
wire to red wire.
208 - 230 Volts 60 HZ 197 - 253 Volts
208-230 V 60 Hz Black
* N413 Overhead Switch
Voltage: 277V Max. single Ph
Max. Voltage: 277V
Current: 25A Max. Max. Current: 25A
Installer (electrician)
Attach ground wire here.
supplied
Green
Cover
*Overhead Switch White Connect supply to wires in box as
per Fig. 15. Attach ground wire to
Common White Black (Connect supply screws provided.
to wires in box as
N.O. Motor per Fig. 15.
Junction Attach ground
N.C.
Box wire to screw
Green provided.)
Up
Switch
Yellow Yellow
Ground Screw
T-4 T-1
From Motor
Fig. 14
Overhead Up
Switch Switch T4
Yellow
Black
230V 60Hz
Green M
Single Ph
White
T1
Yellow 9
Three Phase Rotary Power Unit
CONTROL BOX
L1 L1 T1 1
1 7
L1 T3 T9 T6 L2 L2 T2 2
208V, 220-240V 3 8
60Hz. 3Ø L3 L3 T3 3 O 50/60 Hz.
3
MOTOR
5 9
L2 T2 T8 T5 PE A2 A1 4
5
6
N.O. N.O.
L3 T1 T7 T4
CONTACTOR UP SWITCH
COIL OVERHEAD
LIMIT SWITCH
L1 L1 T1 1
1
L3 T3 T9 T6 L2 L2 T2 2
440-480V, 60Hz. 3Ø 3
400V, 480V 50Hz. 3Ø L3 L3 T3 3 3 O 50/60 Hz.
5 MOTOR
4
L2 PE A2 A1
T2 T8 T5 7
5
8
6
N.O. N.O. 9
L1 T1 T7 T4
CONTACTOR UP SWITCH
COIL OVERHEAD
LIMIT SWITCH
10
NOTE: Once arm is installed in
yoke, pull up actuator pin and
swing arm fully around, being sure
that the Restraint Gear and Gear
Block always stay aligned. If they
do not stay aligned, remove Right Rear & Left Front Arms
restraint gear and install in the (8) 3/8-16NC x 1-1/2" lg. HHCS
opposite position.
Restraint Gear
"TOP" will be
marked on top side Rounded
of restraint gear Edge Up
Fig. 17
Pull up on ring to
raise Gear Block.
NOTE: Pin & Ring, Spring, & Gear Block are all preassembled.
Fig. 18
11
Column
Arm Pin
Padded section
Short
of door bumper
Bumper
faces out.
Cotter Pin
Long Bumper
Arm 21"
(533mm)
Fig. 19
Fig. 20
15. Wheel Spotting Dish: Position wheel spotting dish Remove fill-breather cap (and fill vent screw for Fenner
as illustrated in Fig. 1a or 1b. Drill (2) 3/8" holes 2-1/2" Power Unit), Fig. 7a or Fig. 8a. Pour in (8) quarts of
deep in concrete floor using holes in wheel spotting dish fluid. Start unit, raise lift about 2 ft. Open cylinder
as guide. Drive both anchors, provided, into concrete to bleeders approx. 2 turns, Fig. 9b.
secure dish.
Close bleeders when fluid streams. Fully lower lift. For
16. Arm Restraints & Superstructure: Before Fenner Power unit, add more fluid until it comes out fill
installing arms, install arm Restraint Gears as follows: vent hole. All others fill until it reaches the MIN______
Install Restraint Gear into arm clevis, as shown in Fig. 17, mark on the tank. System capacity is (13) quarts. Replace
so that the rounded edge (top side) of the gear teeth is fill-breather (and fill vent screw for Fenner Power Unit).
facing upward. Then, install the (2) 3/8"-16NC x 1-1/2"
HHCS (8 total for all 4 arms) and 3/8" Spring
CAUTION If fill-breather cap is lost or broken, order
Lockwashers into the gear and arm as illustrated Fig. 17,
but do not tighten. replacement. Reservoir must be vented.
After installing Restraint Gears, raise carriages to a 18. Door Bumper Installation:
convenient height. Grease swivel arm pins and holes with A) Press long bumper on column edge, Fig. 20.
Lithium grease. Raise Gear Block by pulling upward on B) Press short bumper on top edge of carriage tube, Fig.
pin-ring to allow enough clearance for the Restraint Gear 20.
and arm to slide into the yoke clevis and under the teeth
of the Gear Block, Fig. 18. Install 1-1/2" diameter arm 19. Latch Cable Adjustment:
pin(s) and 3/16" x 2" cotter pin(s), Fig. 19. After A) Check to make sure the latch will properly engage
installing arm pin, torque the two Restraint Gear bolts to and disengage. Slowly release the latch handle. A 1/8
30-34 ft.-lbs. Let the Gear Block down allowing the teeth gap between the top of the latch dog and the column
of the Restraint Gear and Gear Block to mesh together, is allowable.
Fig. 18. B) When raising, listen to latches to be sure that both
latch dogs fall into latch slots. If they do not, loosen
17. Oil Filling & Bleeding: Use Dexron III ATF, or clamp and adjust tension as necessary.
Hydraulic Fluid that meets ISO 32 specifications. C) Install left latch cover using 5/16-18NC x 3/8 lg
12 PHMS.
ROTARY IDENTIFICATION
At Completion of Installation,
FT
E LI S
RAIS TCHE
OFF
LA
Place ROTARY Decal on
O
HT
PUSEASE
RELCHES
LAT
NP2
66
Lift as Shown Below
RAISE LIFT
OFF LATCHES
PUSH TO
RELEASE
LATCHES
Fig. 21
NP266
Rotary Decal
WARNING
Keep feet
clear of lift
ring
while lowe
8"
Fig. 22
20. Pressure Test: Run lift to full rise and keep motor
running for 5 seconds. Stop and check all hose
connections. Tighten or reseal if required. Repeat air
bleeding of cylinders.
14
NOTES:
15
Installer: Please return this booklet to
literature package, and give to
lift owner/operator.
Thank You
Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts.
See Literature Package for Parts Breakdown.
World Headquarters: For Canada: For United Kingdom & Republic of Ireland: For Europe:
ROTARY LIFT DOVER CORP. (CANADA) LTD. ROTARY LIFT (UK) LIMITED ROTARY LIFT EUROPE
A DOVER INDUSTRIES COMPANY ROTARY LIFT DIVISION Madison House Berlinger Ring 163 B
2700 Lanier Drive 130 Bridgeland Avenue Unit 210 2 Park Road D-64625 Bensheim
Madison, IN 47250-1753 USA Toronto, Ontario M6A 1Z4 Dartford, Kent Phone: +49 (0) 6251 787037
Phone toll-free: 1-800-445-5438 Phone: (416) 256-4100 DA1 1SL Fax: +49 (0) 6251 787038
Phone: (812) 273-1622 Fax: (416) 256-3924 Phone: +44 (0) 1322 223323
Fax toll-free: 1-800-822-6502 Fax: +44 (0) 1322 222454
Fax: (812) 273-6502
E-mail: userlink@rotarylift.com
Web site: www.rotarylift.com