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PRODUCT LOAD TABLES 

1
WHAT IS PRECAST/PRESTRESSED CONCRETE?
PRECAST/PRESTRESSED CONCRETE is an Actually, prestressing is quite simple. High tensile
architectural and structural material possessing great strands are stretched between abutments at each end of
strength. Specifically, PRESTRESSED CONCRETE has long casting beds. Concrete is then poured into the
unique characteristics that allow pre-determined, forms encasing the strands. As the concrete sets, it
engineered stresses to be placed in members to bonds to the tensioned steel. When the concrete
counteract stresses that occur when the unit is subjected reaches a specified strength, the strands are released
to service loads. This is accomplished by combining the from the abutments. This compresses the concrete,
best properties of two quality materials: high strength arches the members, and creates a built-in resistance to
concrete for compression and high tensile strength steel service loads.
strands for tension.

Ordinary Concrete Beam Prestressed Concrete Beam


Even without a load, the ordinary concrete beam must Prestressed or pretensioned before it leaves the plant, a
carry its own considerable weight. This leaves only a slight arch or camber is noticeable. Energy is stored in
portion of its strength available to resist added loads. the unit by the action of the highly tensioned steel which
places a high compression in the lower portion of the
member. An internal upward force is thereby created
which in effect relieves the beam of having to carry its
own weight.

Under service loads, the bottom of the beam will develop The internal upward force along the length of the beam
hairline cracks. counteracts the external service loads applied to the
member.

WHY USE PRECAST/PRESTRESSED CONCRETE?


Rapid Construction Conserves Energy Versatility of Design
Precast/Prestressed concrete Precast/Prestressed concrete Precast/Prestressed concrete
construction gets the job done components can improve the buildings are not only functional
sooner. The manufacturing of thermal storage potential of a but beautiful as well. Numerous
precast/prestressed members building. If effectively conserves panel configuration design
and site preparation can proceed energy required for heating and possibilities are available.
simultaneously. Early occupancy cooling.
provides obvious benefits to the
client.

Resists Fire Column-Free Long Spans Maintenance Free


Durability and fire resistance With fewer columns and more Precast/Prestressed concrete
mean low insurance premiums usable floor space, prestressed does not require painting and is
and greater personnel safety. concrete provides greater free from corrosion. Its durability
Those who investigate life cycle freedom for space utilization. extends building life.
costing will appreciate
prestressed concrete’s excellent
fire resistance characteristics.

2
TOTAL STRUCTURES

Integrated Medical Services


Avondale, Arizona

Harrah’s Entertainment Corporate Office


Las Vegas, Nevada

North Mountain Integrated Medical Services


Phoenix, Arizona

Granite Street Parking Structure


Prescott, Arizona

Desert Ridge Corporate Center Parking


Phoenix, Arizona

3
PREFACE TO PRODUCT LOAD TABLES
The following pages contain load tables for the standard products available from Coreslab Structures (ARIZ) Inc. Load
capacities are in conformance with the American Concrete Institute "Building Code Requirements for Structural Concrete
(ACI 318-05)". However, values given in the tables are intended for preliminary member selections, not final designs.
These values assume that the safe superimposed load is composed of 60% dead load and 40% live load.

In some cases, loads in excess of those shown can be accommodated by modifying the general parameters such as
concrete strength and/or reinforcing patterns.

GENERAL NOTATION
Width of Precast Depth of Precast Description
Section (ft) Section (in) of Section

10DT24 DT = Double Tee Slab


IT = Inverted Tee Beam
LB = ELL Beam
MATERIAL PROPERTIES
Concrete: Steel:
Compressive Strength Prestressing Strand:
Final (28-day) = 5000 psi (Precast) Sizes: 1/2" Diameter
= 3000 psi (Topping) Ultimate Strength = 270,000 psi
At Prestress Release = 3500 to 4000 psi when Initial Tension = 70 to 75% of Ult. Strength
maximum load is used. Modulus of Elasticity = 28,000,000 psi
Otherwise a lower
strength may be sufficient. Reinforcing Steel:
Bar Sizes: 4, 5 and 6 are A706, Grade 60
Bar Sizes: 7 and larger are A615, Grade 60
Normal Weight = 150 pcf 1.5
Modulus of Elasticity = W 33 f 'c

FLEXURAL MEMBERS
In general, maximum spans shown for the various prestressing conditions will result in an upward camber under dead
load, after loss of prestress has occurred. Roof deflection, however, should always be checked. It is recommended that
a positive slope always be provided for roofs. Whenever span-to-depth ratio exceeds 30 for double tees a positive roof
slope is essential to preclude ponding. Also, see the 2006 Edition “International Building Code” IBC.

Topping Slab Design by Others


For composite members, reinforcement (i.e., welded wire fabric or reinforcing bar) is generally required for the
structural design of the topping slab. The Engineer of Record should furnish this design.

DESIGN RECOMMENDATIONS Maximum Bottom Range of Maximum Precast


Tension Stress Span-To-Depth Ratio

Double Tee Floor Slabs 12 f 'c 25 to 30

Double Tee Roof Slabs 12 f 'c 35 to 40

Inverted Tee or ELL Beams 6 f 'c 10 to 20

Hollow Core Slabs 6 f 'c 45 to 50

The required depth of a beam or slab is influenced by the ratio of live load to total load. When this ratio is high, deeper
sections may be needed.
4
DOUBLE TEES FOR FLOOR AND ROOF
24" DOUBLE TEES—10' WIDE Section Non-
10'-0" Properties Composite Composite
2'-6" 5'-0" 2'-6" A (in2) 475 763
4
6.25" 3.25" Topping 1 (in ) 24799 37247
2"

yb (in) 17.38 20.49


St (in3) 37.45 *10617
2" R Sb (in3) 1427 1818
Normal Weight 49 psf 90 psf
24"

22"

(150 pcf) 495 plf 901 plf


* At top of precast

Allowable Superimposed Service Loads, Pounds per Square Foot


4.42" Non-Composite
Span (ft) 50 52 54 56 58 60 62 64 66 68 70 72
Load (psf) 87 79 73 67 62 57 52 48 45 41 38 36
Composite (3¼" Topping)
Span (ft) 36 38 40 42 44 46 48 50 52 54 56 58 60
Load (psf) 201 177 158 138 121 104 93 80 68 56 48 40 32

28" DOUBLE TEES—10' WIDE Section Non-


10'-0" Properties Composite Composite
2'-6" 5'-0" 2'-6" A (in2) 509 797
6.25" 3.25" Topping 1 (in4) 36704 53685
2"

yb (in) 20.29 23.54


6.25"
St (in3) 4639 *12026
3
2" R Sb (in ) 1827 2281
28"

26"

Normal Weight 53 psf 94 psf


(150 pcf) 530 plf 936 plf
* At top of precast

4.08" Allowable Superimposed Service Loads, Pounds per Square Foot


Non-Composite
Span (ft) 56 58 60 62 64 66 68 70 72 74 76 78 80
Load (psf) 88 81 75 69 64 60 56 52 48 45 42 39 32
Composite (3¼" Topping)
Span (ft) 40 42 44 46 48 50 52 54 56 58 60 62 64 66
Load (psf) 210 186 166 148 132 119 108 96 88 78 68 58 50 42

32" DOUBLE TEES—10' WIDE Section Non-


10'-0"
2'-6" 5'-0" 2'-6" Properties Composite Composite
2
2"

6.25" 3.25" Topping A (in ) 540 828


4
1 (in ) 51120 73362
yb (in) 22.81 26.57
2" R
St (in3) 5560 *13508
Sb (in3) 2242 2761
32"

30"

Normal Weight 56 psf 97 psf


(150 pcf) 562 plf 969 plf
* At top of precast

Allowable Superimposed Service Loads, Pounds per Square Foot


3.75" Non-Composite
Span (ft) 68 70 72 74 76 78 80 82 84 86 88 90
Load (psf) 70 66 61 57 53 50 47 44 41 38 36 34
Composite (3¼" Topping)
Span (ft) 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72
Load (psf) 206 188 170 151 136 123 114 102 92 84 78 71 64 57 49

5
28" DOUBLE TEES—12' WIDE
Section Non-
12'-0"
3'-0" 6'-0" 3'-0" Properties Composite Composite
5.75" A (in2) 535 865.926
3.25" Topping
1 (in4)
2"

36580.04 52230.87
yb (in) 20.9576 24.27
St (in3) 5194.28 *14002.87
3
Sb (in ) 1745.43 2152.08
28"

26"

Normal Weight 46 psf 75 psf


(150 pcf)
* At top of precast

Allowable Superimposed Service Loads, Pounds per Square Foot


3.75" Non-Composite
Span (ft) 60 62 64 66 68 70 72 74 76 78 80 82 84
Load (psf) 94 88 83 76 70 64 58 53 48 44 39 35 32
Composite (3¼" Topping)
Span (ft) 42 44 46 48 50 52 54 56 58 60 62 64 66
Load (psf) 194 174 154 134 124 107 94 82 70 62 53 49 42

50" DOUBLE TEES—8' WIDE


8'-0"
2'-0" 4'-0" 2'-0"
Section Properties Non-Composite
2"

10" 2
No Topping A (in ) 960
4
1 (in ) 22500
yb (in) 30.6
St (in3) 11634
Sb (in3) 7376
Normal Weight 125 psf
(150 pcf) 1000 plf
50"

48"

Contact Coreslab Structures for allowable loading


conditions with these deep double tee sections.
6"
6
PRESTRESSED INVERTED TEE BEAMS
Non-Composite IT Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 20 22 24 26 28 30 32 34 36 38 40 26IT24 24 469
26IT24 6.9 5.6 4.7 3.9 3.3 2.8 26IT28 28 519
26IT28 9.5 7.8 6.5 5.4 4.6 3.9 3.4 26IT32 32 569
26IT32 12.6 10.3 8.6 7.3 6.2 5.3 4.6 4.0 3.5 26IT36 36 619
26IT36 16.2 13.2 11.0 9.3 7.9 6.8 5.9 5.2 4.6 4.0 3.6 26IT40 40 669
26IT40 20.0 16.4 13.8 11.6 9.9 8.6 7.4 6.5 5.7 5.1 4.5 26IT44 44 719
26IT44 24.3 20.0 16.7 14.1 12.1 10.5 9.2 8.0 7.1 6.3 5.6

Composite IT Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 20 22 24 26 28 30 32 34 36 38 40 26IT23 23 456
26IT23 12.0 9.9 8.2 7.0 5.9 5.1 4.5 3.9 3.4 26IT27 27 506
26IT27 15.0 13.0 10.8 9.2 7.8 6.8 5.9 5.2 4.6 4.0 3.6 26IT31 31 556
26IT31 18.9 15.8 13.2 11.1 9.5 8.2 7.2 6.3 5.6 4.9 4.4 26IT35 35 606
26IT35 22.5 19.3 16.2 13.7 11.7 10.1 8.9 7.8 6.9 6.1 5.5 26IT39 39 656
26IT39 27.5 22.6 18.9 16.0 13.7 11.9 10.4 9.1 8.1 7.2 6.4 26IT43 43 706
26IT43 30.4 25.3 21.2 18.0 15.4 13.3 11.6 10.2 9.1 8.1 7.2

7
PRESTRESSED INVERTED TEE BEAMS
Non-Composite IT Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 20 22 24 26 28 30 32 34 36 38 40 26IT28 28 575
26IT28 9.3 7.6 6.3 5.3 4.5 3.8 3.3 26IT32 32 625
26IT32 12.6 10.3 8.6 7.2 6.1 5.3 4.5 3.9 3.5 26IT36 36 675
26IT36 16.3 13.4 11.1 9.4 8.0 6.9 6.0 5.2 4.6 4.0 3.6 26IT40 40 725
26IT40 20.0 16.4 13.6 11.5 9.8 8.5 7.4 6.4 5.7 5.0 4.5 26IT44 44 775
26IT44 23.8 19.5 16.3 13.8 11.8 10.2 8.8 7.7 6.8 6.1 5.4 26IT48 48 825
26IT48 27.9 22.9 19.1 16.2 13.9 12.0 10.4 9.1 8.1 7.2 6.4

Composite IT Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 20 22 24 26 28 30 32 34 36 38 40 26IT27 27 563
26IT27 15.5 12.9 10.8 9.1 7.8 6.7 5.8 5.1 4.5 4.0 3.6 26IT31 31 613
26IT31 19.4 16.2 13.5 11.5 9.8 8.5 7.4 6.5 5.7 5.1 4.5 26IT35 35 663
26IT35 23.1 19.8 16.5 14.0 12.0 10.4 9.0 7.9 7.0 6.2 5.6 26IT39 39 713
26IT39 27.7 23.7 19.8 16.8 14.4 12.4 10.9 9.5 8.4 7.5 6.7 26IT43 43 763
26IT43 32.0 27.3 22.9 19.4 16.6 14.4 12.6 11.0 9.8 8.7 7.8 26IT47 47 813
26IT47 36.9 31.2 26.1 22.1 19.0 16.4 14.4 12.6 11.2 10.0 8.9

8
PRESTRESSED ELL BEAMS
Non-Composite ELL Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 20 22 24 26 28 30 32 34 36 38 40 19LB24 24 384
19LB24 5.9 5.2 4.5 3.8 3.4 3.0 2.6 19LB28 28 434
19LB28 7.6 6.9 6.2 5.5 4.8 4.2 3.6 3.0 2.4 19LB32 32 484
19LB32 9.2 8.5 7.8 7.0 6.3 5.6 5.0 4.5 3.9 3.4 2.8 19LB36 36 534
19LB36 11.1 10.2 9.4 8.5 7.7 6.8 6.2 5.6 5.0 4.4 3.8 19LB40 40 584
19LB40 13.0 12.0 10.9 9.9 8.8 7.8 7.2 6.5 5.9 5.2 4.6 19LB44 44 634
19LB44 14.9 13.8 12.6 11.5 10.3 9.2 8.5 7.7 7.0 6.3 5.6

Composite ELL Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 20 22 24 26 28 30 32 34 36 38 40 19LB23 23 375
19LB23 5.8 5.3 4.8 4.3 3.8 3.3 2.9 2.4 19LB27 27 425
19LB27 7.5 6.9 6.2 5.6 5.0 4.5 4.1 3.6 3.2 19LB31 31 475
19LB31 8.8 8.1 7.4 6.7 6.1 5.4 4.9 4.5 4.1 3.6 3.2 19LB35 35 525
19LB35 10.5 9.7 8.9 8.1 7.3 6.5 6.0 5.5 5.0 4.5 4.1 19LB39 39 575
19LB39 12.3 11.3 10.4 9.5 8.5 7.6 7.0 6.5 5.9 5.3 4.8 19LB43 43 625
19LB43 14.2 13.1 12.0 10.9 9.8 8.7 8.1 7.5 6.9 6.4 5.8

9
PRESTRESSED ELL BEAMS
Non-Composite ELL Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot


Span(ft) 20 22 24 26 28 30 32 34 36 38 40 Beam Type Depth (in) Weight (plf)
19LB28 7.7 7.1 6.4 5.8 5.1 4.5 3.8 3.2 19LB28 28 462
19LB32 9.4 8.7 8.0 7.3 6.6 5.9 5.1 4.4 3.6 2.8 19LB32 32 512
19LB36 11.6 10.7 9.8 8.9 8.0 7.1 6.4 5.8 5.1 4.4 3.8 19LB36 36 562
19LB40 13.5 12.4 11.4 10.3 9.3 8.2 7.5 6.8 6.2 5.5 4.8 19LB40 40 612
19LB44 15.6 14.4 13.1 11.9 10.6 9.4 8.7 7.9 7.2 6.5 5.8 19LB44 44 662
19LB48 17.6 16.2 14.8 13.4 12.0 10.6 9.8 9.0 8.2 7.4 6.6 19LB48 48 712

Composite ELL Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 20 22 24 26 28 30 32 34 36 38 40 19LB27 27 454
19LB27 7.4 6.8 6.1 5.4 4.8 4.3 3.9 3.5 3.0 19LB31 31 504
19LB31 9.1 8.3 7.6 6.9 6.2 5.6 5.1 4.5 3.9 3.3 19LB35 35 554
19LB35 10.9 10.1 9.2 8.4 7.6 6.8 6.2 5.7 5.2 4.7 4.2 19LB39 39 604
19LB39 12.8 11.8 10.8 9.8 8.8 7.9 7.3 6.8 6.2 5.7 5.2 19LB43 43 654
19LB43 14.8 13.6 12.4 11.3 10.1 9.0 8.4 7.8 7.2 6.6 6.0
19LB47 47 704
19LB47 16.7 15.3 14.0 12.7 11.4 10.1 9.4 8.7 8.0 7.3 6.6

10
PRESTRESSED JUMBO INVERTED TEE BEAMS
Non-Composite Jumbo IT Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot


Span(ft) 28 30 32 34 36 38 40 42 44 46 48 Beam Type Depth (in) Weight (plf)
32IT24 5.8 5.0 4.3 3.6 3.2 2.9 2.5 2.2 32IT24 24 625
32IT28 8.6 7.5 6.4 5.4 4.8 4.3 3.7 3.2 2.8 2.5 2.2 32IT28 28 700
32IT32 11.2 9.8 8.5 7.2 6.5 5.8 5.1 4.4 3.9 3.4 3.0 32IT32 32 775
32IT36 14.2 12.6 11.0 9.4 8.5 7.6 6.7 5.8 5.2 4.7 4.2 32IT36 36 850
32IT40 17.6 15.6 13.6 11.6 10.5 9.4 8.3 7.2 6.6 6.0 5.4 32IT40 40 925
32IT44 20.8 18.4 16.1 13.8 12.5 11.2 9.9 8.6 7.8 7.1 6.4 32IT44 44 1000

Composite Jumbo IT Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 28 30 32 34 36 38 40 42 44 46 48 32IT23 23 606
32IT23 6.0 5.2 4.5 3.8 3.4 3.0 2.6 2.2 1.9 32IT27 27 681
32IT27 9.0 7.9 6.8 5.8 5.2 4.6 4.0 3.4 3.0 2.7 2.4 32IT31 31 756
32IT31 11.4 10.1 8.8 7.6 6.8 6.1 5.3 4.6 4.2 3.8 3.4 32IT35 35 831
32IT35 14.8 13.1 11.4 9.8 8.8 7.9 6.9 6.0 5.4 4.9 4.4 32IT39 39 906
32IT39 18.0 15.9 13.9 11.9 10.7 9.6 8.5 7.4 6.7 6.0 5.4 32IT43 43 981
32IT43 21.4 19.0 16.6 14.2 12.9 11.6 10.3 9.0 8.2 7.4 6.6

11
PRESTRESSED JUMBO INVERTED TEE BEAMS
Non-Composite Jumbo IT Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot


Span(ft) 28 30 32 34 36 38 40 42 44 46 48 Beam Type Depth (in) Weight (plf)
32IT28 8.2 7.2 6.2 5.2 4.6 4.1 3.5 3.0 2.7 2.4 2.2 32IT28 28 758
32IT32 11.2 9.8 8.5 7.2 6.5 5.8 5.1 4.4 3.9 3.4 3.0 32IT32 32 833
32IT36 14.6 12.8 11.1 9.4 8.5 7.6 6.7 5.8 5.2 4.7 4.2 32IT36 36 908
32IT40 18.0 15.9 13.8 11.8 10.7 9.6 8.5 7.4 6.7 6.0 5.4 32IT40 40 983
32IT44 21.6 19.2 16.8 14.4 13.0 11.7 10.3 9.0 8.2 7.4 6.6 32IT44 44 1058
32IT48 25.4 22.5 19.6 16.8 15.2 13.7 12.1 10.6 9.7 8.7 7.8 32IT48 48 1133

Composite Jumbo IT Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 28 30 32 34 36 38 40 42 44 46 48 32IT27 27 740
32IT27 8.8 7.7 6.6 5.6 5.0 4.5 3.9 3.4 3.0 2.7 2.4 32IT31 31 815
32IT31 11.8 10.4 9.1 7.8 7.0 6.2 5.4 4.6 4.2 3.8 3.4 32IT35 35 890
32IT35 15.0 13.3 11.6 10.0 9.0 8.1 7.1 6.2 5.6 5.0 4.4 32IT39 39 965
32IT39 18.6 16.4 14.3 12.2 11.1 10.0 8.9 7.8 7.0 6.3 5.6 32IT43 43 1040
32IT43 22.2 19.6 17.1 14.6 13.2 11.9 10.5 9.2 8.4 7.6 6.8
32IT47 47 1115
32IT47 26.0 23.0 20.1 17.2 15.6 14.1 12.5 11.0 10.0 9.1 8.2

12
PRESTRESSED JUMBO ELL BEAMS
Non-Composite Jumbo ELL Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 28 30 32 34 36 38 40 42 44 46 48 25LB24 24 538
25LB24 5.0 4.0 3.8 3.2 2.8 2.5 2.1 1.8 25LB28 28 613
25LB28 7.2 6.3 5.4 4.6 4.1 3.7 3.2 2.8 2.5 2.2 2.0 25LB32 32 688
25LB32 9.4 8.3 7.2 6.2 5.6 5.0 4.4 3.8 3.4 3.1 2.8 25LB36 36 763
25LB36 12.0 10.6 9.2 7.8 7.0 6.3 5.5 4.8 4.3 3.9 3.5 25LB40 40 838
25LB40 14.8 13.0 11.3 9.6 8.7 7.8 6.9 6.0 5.4 4.9 4.4 25LB44 44 913
25LB44 17.0 15.0 13.1 11.2 10.1 9.1 8.0 7.0 6.3 5.6 5.0

Composite Jumbo ELL Beam - 12 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot Beam Type Depth (in) Weight (plf)
Span(ft) 28 30 32 34 36 38 40 42 44 46 48 25LB23 23 519
25LB23 5.4 4.7 4.0 3.4 3.0 2.7 2.3 2.0 25LB27 27 594
25LB27 7.6 6.6 5.7 4.8 4.3 3.9 3.4 3.0 2.6 2.3 2.0 25LB31 31 669
25LB31 10.0 8.8 7.6 6.4 5.7 5.1 4.4 3.8 3.4 3.1 2.8 25LB35 35 744
25LB35 12.4 10.9 9.4 8.0 7.2 6.5 5.7 5.0 4.5 4.0 3.6 25LB39 39 819
25LB39 15.2 13.4 11.7 10.0 9.0 8.1 7.1 6.2 5.6 5.0 4.4 25LB43 43 894
25LB43 17.8 15.8 13.8 11.8 10.7 9.6 8.5 7.4 6.7 6.0 5.4

13
PRESTRESSED JUMBO ELL BEAMS
Non-Composite Jumbo ELL Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot


Span(ft) 28 30 32 34 36 38 40 42 44 46 48 Beam Type Depth (in) Weight (plf)
25LB28 7.0 6.1 5.2 4.4 3.9 3.5 3.1 2.6 2.4 2.2 2.0 25LB28 28 642
25LB32 9.2 8.1 7.0 6.0 5.4 4.8 4.2 3.6 3.2 2.9 2.6 25LB32 32 717
25LB36 12.0 10.6 9.2 7.8 7.0 6.3 5.5 4.8 4.3 3.8 3.4 25LB36 36 792
25LB40 14.8 13.0 11.3 9.6 8.7 7.8 6.9 6.0 5.4 4.8 4.2 25LB40 40 867
25LB44 17.0 15.0 13.1 11.2 10.1 9.1 8.0 7.0 6.3 5.6 5.0 25LB44 44 942
25LB48 19.2 17.0 14.8 12.6 11.4 10.3 9.1 8.0 7.2 6.5 5.8 25LB48 48 1017

Composite Jumbo ELL Beam - 16 inch Ledge

Allowable Superimposed Service Load, Kips per Lineal Foot


Beam Type Depth (in) Weight (plf)
Span(ft) 28 30 32 34 36 38 40 42 44 46 48
25LB27 27 623
25LB27 7.6 6.6 5.7 4.8 4.3 3.8 3.3 2.8 2.5 2.2 2.0
25LB31 10.0 8.8 7.6 6.4 5.7 5.1 4.4 3.8 3.4 3.1 2.8
25LB31 31 698
25LB35 12.6 11.1 9.6 8.2 7.4 6.6 5.8 5.0 4.5 4.0 3.6 25LB35 35 773
25LB39 15.6 13.8 12.0 10.2 9.2 8.2 7.2 6.2 5.6 5.1 4.6 25LB39 39 848
25LB43 17.8 15.8 13.8 11.8 10.7 9.6 8.5 7.4 6.7 6.0 5.4 25LB43 43 923
25LB47 20.0 17.7 15.4 13.2 11.9 10.6 9.3 8.0 7.4 6.8 6.2 25LB47 47 998

14
PRESTRESSED SUPER JUMBO INVERTED TEE BEAMS
Non-Composite Super Jumbo IT Beam - 12 or 16inch Ledge
7" 24" 7"

Beam Type Depth (in) Weight (plf)


12”, 16", 18", 20", 38SJIT24 24" 775
24" or 28" 38SJIT28 28" 875
38SJIT30 30" 925
28” or 32" 38SJIT32 32" 975
38SJIT36 36" 1075
38SJIT40 40" 1175
12" or 38SJIT44 44" 1333
16" 38SJIT48 48" 1433

38"

ALLOWABLE SUPERIMPOSED SERVICE LOAD, KIPS PER LINEAL FOOT


Span(ft) 36 38 40 42 44 46 48 50 52 54 56 58 60
38SJIT24 4.66 4.10 3.65 3.24 2.88 2.58 2.32 2.07 1.80 - - - -
38SJIT28 6.90 6.13 5.50 4.87 4.33 3.90 3.46 3.15 2.86 2.60 - - -
38SJIT30 7.37 6.83 6.02 5.33 4.76 4.25 3.92 3.39 3.06 2.72 2.37 - -
38SJIT32 9.37 8.03 7.25 6.51 5.91 5.30 4.75 4.34 3.93 3.45 3.12 2.82 2.57
38SJIT36 12.13 10.86 9.72 8.73 7.87 7.15 6.48 5.97 3.45 5.50 4.47 4.15 3.83
38SJIT40 14.81 13.15 11.73 10.58 9.56 8.65 7.80 7.12 6.50 5.95 5.45 4.98 4.59
38SJIT44 16.86 14.95 13.40 11.98 10.82 9.76 8.85 8.05 7.38 6.73 6.17 5.67 5.17
38SJIT48 19.22 17.11 15.25 13.68 12.37 11.21 10.15 9.25 8.43 7.73 7.12 6.55 6.00

Composite Super Jumbo IT Beam - 12 or 16 inch Ledge


76" for 3¼" Thick Topping
3¼" or 4"

88" for 4" Thick Topping


7" 24" 7"
Beam Type Depth (in) Weight (plf)
38SJIT25 25" 800
38SJIT29 29" 900
¾"

38SJIT31 31" 950


13", 17", 19", 38SJIT35 35" 1050
or 23", or 27" 38SJIT39 39" 1208
38SJIT43 43" 1308
27", 29" or 32" 38SJIT45 45" 1358
38SJIT48 48" 1433
12" or
16"

38"

ALLOWABLE SUPERIMPOSED SERVICE LOAD, KIPS PER LINEAL FOOT


Span(ft) 36 38 40 42 44 46 48 50 52 54 56 58 60
38SJIT25 6.96 6.70 5.90 5.36 4.82 4.35 3.95 3.65 3.22 3.00 - - -
38SJIT29 9.90 8.85 7.91 7.10 6.36 5.75 5.20 4.75 4.28 3.89 - - -
38SJIT31 11.12 9.92 8.34 7.85 7.30 6.43 5.83 5.29 4.82 4.35 4.02 3.62 -
38SJIT35 13.27 11.80 10.59 9.51 8.57 7.70 6.97 6.41 5.76 5.29 4.89 4.42 -
38SJIT39 15.62 13.62 12.33 11.12 9.98 8.98 8.17 7.50 6.83 6.25 5.70 5.23 -
38SJIT43 18.60 16.10 14.36 12.60 11.49 10.30 9.25 8.51 7.77 7.10 6.43 5.90 -
38SJIT45 20.20 18.13 16.12 13.82 12.48 10.99 9.92 8.98 8.30 7.50 6.96 6.39 -
38SJIT48 22.57 19.90 17.95 16.16 14.30 12.98 11.04 10.07 9.17 8.42 7.72 9.03 -

15
PRESTRESSED SUPER JUMBO ELL BEAMS
Non-Composite Super Jumbo ELL Beam - 12 or 16 inch Ledge
7" 24" 7"

Beam Type Depth (in) Weight (plf)


31SJLB24 24 687
12", 16", 18", 31SJLB28 28 787
20", 24", or 28" 31SJLB30 30 837
31SJLB32 32 887
28” or 32" 31SJLB36 36 987
31SJLB40 40 1087
31SJLB44 44 1216
12" or 31SJLB48 48 1316
16" 31"

ALLOWABLE SUPERIMPOSED SERVICE LOAD, KIPS PER LINEAL FOOT


Span(ft) 36 38 40 42 44 46 48 50 52 54 56 58 60
31SJLB24 4.47 3.95 3.50 3.12 2.81 2.51 2.26 2.03 1.84 1.66 1.50
31SJLB28 6.58 5.86 5.22 4.67 4.20 3.79 3.43 3.17 2.82 2.57 2.34 2.13 1.93
31SJLB30 7.90 6.98 6.23 5.61 5.05 4.56 4.12 3.76 3.42 3.11 2.86 2.62 2.40
31SJLB32 9.01 8.00 7.10 6.45 5.80 5.23 4.76 4.35 3.96 3.62 3.33 3.04 2.79
31SJLB36 12.07 10.72 9.56 8.56 7.75 7.00 6.29 5.72 5.21 4.77 4.35 4.00 3.68
31SJLB40 14.03 12.46 11.16 10.01 9.05 8.16 7.38 6.72 6.12 5.58 5.15 4.72 4.32
31SJLB44 16.18 14.38 12.85 11.53 10.46 9.43 8.56 7.77 7.10 6.52 5.96 5.46 5.05
31SJLB48 18.50 16.37 14.59 13.06 11.88 10.77 9.72 8.88 8.12 7.43 6.82 6.08 5.78

Composite Super Jumbo ELL Beam - 12 or 16 inch Ledge


3¼" or 4"

48.5"
24" 7"
Beam Type Depth (in) Weight (plf)
31SJLB20 20 587
31SJLB24 24 687
½"

31SJLB28 28 787
31SJLB32 32 887
8", 12", 16 31SJLB36 36 987
20", 24" 31SJLB40 40 1087
or 28" 31SJLB44 44 1216
31SJLB48 48 1316

12" or
16"
31"

ALLOWABLE SUPERIMPOSED SERVICE LOAD, KIPS PER LINEAL FOOT


Span(ft) 36 38 40 42 44 46 48 50 52 54 56 58 60
31SJLB24 4.00 3.52 3.17 2.84 2.62 7.34 2.07 1.86 1.73 - - - -
31SJLB28 5.83 5.14 4.62 4.14 3.72 3.32 2.97 2.70 2.55 2.35 2.17 2.00 -
31SJLB30 8.12 7.28 6.53 6.14 5.65 5.05 4.28 3.86 3.52 3.24 2.90 2.69 -
31SJLB32 10.30 9.12 8.23 7.38 6.55 5.95 5.44 4.95 4.45 3.65 3.59 3.24 -
31SJLB36 12.65 11.25 10.00 8.85 8.08 7.23 6.55 6.33 5.27 4.74 4.28 3.93 -
31SJLB40 15.32 13.67 12.22 11.00 9.87 8.89 8.00 7.18 6.68 6.14 5.52 5.04 -
31SJLB44 17.67 15.77 14.07 12.67 11.42 10.22 9.28 8.42 7.67 6.97 6.41 5.89 5.42
31SJLB48 19.97 17.82 15.92 14.32 12.92 11.67 10.67 9.62 8.33 8.03 7.42 6.88 6.22

16
PRODUCT ASSEMBLIES

18
GUIDE SPECIFICATIONS
1. GENERAL
1.01 DESCRIPTION
A. Work Included: These specifications cover precast and B. Product design criteria:
precast/prestressed structural concrete construction, including 1. Loadings for design:
product design not shown on contract drawings, production, a. All dead and live loads as specified on the contract
transportation, erection, and other related items such as drawings.
anchorage, bearing pads, storage and protection of precast b. All other specific member loads, where applicable.
concrete. c. Initial handling and erection stress limits.
B. Related work specified elsewhere: 2. As directed in the contract documents, design calculations
1. Cast-in-place concrete. of products shall be performed by a registered engineer
2. Structural steel. experienced in precast/prestressed concrete design.
3. Miscellaneous steel. 3. Design shall be in accordance with the applicable codes.
4. Waterproofing. C. Permissible design deviations:
5. Sealants and caulking. 1. Design deviations will be permitted only after the
6. Painting. architect/engineer’s written approval. Such deviations may
7. Inserts and fittings to be installed by other trades. also include connections, inserts, etc., enabling producers
to best adapt their procedures. The producer’s proposed
1.02 QUALITY ASSURANCE design shall be supported by complete design calculations
A. Producer qualifications: Certified by the PCI and drawings.
(Precast/Prestressed Concrete Institute) Plant Certification 2. Any design deviations shall provide an installation
Program at the time of bidding. Certification shall be in the equivalent to the basic intent without incurring additional
product groups and categories reflecting the scope of the cost to the owner.
project. D. Test reports on concrete and other materials upon request.
B. Erector qualifications: Qualified by the PCI Field
Qualification Program and regularly engaged in the erection 1.04 PRODUCT STORAGE , HANDLING, AND DELIVERY
of structural precast concrete for at least 5 years. Precast concrete members shall be lifted and supported
C. Welder qualifications: Qualified within previous 12 months during processing, storage, and transporting operations only
in accordance with AWS D1.1 and AWS D1.4. at the lifting or supporting points, as shown on the erection
D. Testing: In general compliance with testing provisions in PCI drawings, and with suitable lifting devices
MNL-116, Manual for Quality Control for Plants and A. Storage:
Production of Precast and Prestressed Concrete Products. 1. Store all units off ground.
E. Requirements of regulatory agencies: All local codes plus the 2. Place stored units so that identification marks are
following specifications, standards and codes are a part of discernible.
these specifications. 3. Stack so that lifting devices are accessible and
1. ACI 318—Building Code Requirements for Structural undamaged.
Concrete. B. Handling and Delivery:
2. AWS D1.1—Structural Welding Code—Steel. 1. Transportation, site handling, and erection shall be
3. AWS D1.4—Structural Welding Code—Reinforcing performed with acceptable equipment and methods, and
Steel. by qualified personnel.
4. ASTM Specifications—As referred to in Section 2.
Products. 2. PRODUCTS

1.03 SUBMITTALS 2.01 MATERIALS


A. Erection drawings: The producer shall prepare and submit to A. Portland cement: ASTM C 150—Type II or III.
the general contractor erection drawings for approval. B. Other cementitious materials:
1. Erection drawings shall be complete and show all 1. Fly ash or natural pozzolans: ASTM C 618.
dimensions, connections, member identification marks, C. Admixtures:
and related details necessary to facilitate correct field 1. Air-entraining admixtures: ASTM C 260.
placement. 2. Water reducing, retarding, accelerating, high range water
2. The general contractor shall be responsible for checking reducing admixtures: ASTM C 494 or C 1017.
the erection drawings to ensure their conformance with the 3. Calcium chloride or admixtures containing chlorides shall
overall building dimensions and resolving any conflicts not be used.
between the precast/prestressed concrete work, his work, D. Aggregates: ASTM C 33 or C 330.
and that of other trades prior to his approval of the E. Water: Potable (see ACI 318).
drawings. F. Reinforcing bars:
3. The producer shall not proceed with production prior to 1. Deformed billet-steel: ASTM A 615.
approval of drawings by the general contractor, the 2. Deformed low-alloy steel: ASTM A 706.
architect, and the engineer.

19
GUIDE SPECIFICATIONS
2.01 MATERIALS (continued) C. Patching: Shall be acceptable providing the structural
A. Welded wire reinforcement: adequacy and appearance of the product are not impaired.
1. Welded plain steel: ASTM A 185. D. Openings: Openings shall be located and field drilled or
2. Welded deformed steel: ASTM A497. cut by the trade requiring them after the
B. Prestressing strand: Uncoated, 7 wire strand, ASTM precast/prestressed concrete products have been erected.
A 416—Grade 270. Openings shall be approved by the architect/engineer and
C. Anchors and inserts: coordinated with the producer before drilling or cutting.
1. Materials:
a. Structural steel: ASTM A 36. 3. FIELD EXECUTION
b. Carbon steel plate: ASTM A 283.
c. Bolts: ASTM A 307 or A 325. 3.01 ERECTION
d. Welded headed studs: ASTM A-108. A. General contractor shall be responsible for:
e. Deformed bar anchors: ASTM A 496 or A 706. 1. Providing suitable access to the building, proper
2. Finish: drainage and firm, level bearing for the hauling and
a. Shop primer: Manufacturer’s standards. erection equipment to operate under their own power.
b. Hot dipped galvanized: ASTM A 123. 2. Providing true, level bearing surfaces on all field
c. Zinc-rich coating: DOD-P-21035, self-curing, one placed bearing walls and other field places supporting
component, sacrificial. members.
J. Grout: 3. Placement and accurate alignment of anchor bolts,
1. Cement grout: Portland cement, sand, and water plates or dowels in column footings, grade beams and
sufficient for placement and hydration. other field placed supporting members.
2. Non-shrink grout: Premixed, packaged ferrous or non- 4. All shoring, ir required, for composite beams and slabs.
ferrous aggregate shrink-resistant grout. B. Installation: Installation of precast/prestressed concrete
K. Bearing pads: shall be performed by the producer or a competent erector.
1. Neoprene: Conform to Division II, Sect. 18 of Members shall be lifted by means of suitable lifting
AASHTO Standard Specifications for Highway devices at points provided by the producer. Temporary
Bridges. shoring and bracing, if necessary, shall comply with
2. Random oriented fiber reinforced: Shall support a producer’s recommendations.
compressive stress of 3000 psi with no cracking, C. Alignment: Members shall be properly aligned and leveled
splitting or delaminating in the internal portions of the as required by the approved erection drawings. Variations
pad. between adjacent members shall be reasonably leveled out
3. Duck layer reinforced: Conform to Division II, Sect. by jacking, loading, or any other feasible method as
18.10.2 of AASHTO Standard Specifications for recommended by the producer and acceptable to the
Highway Bridges or Military Specification MIL-C- architect/engineer.
882D.
4. Plastic: Multimonomer plastic strips shall be non- 3.02 FIELD WELDING
leaching and support construction loads with no visible Field welding is to be done by certified welders using
overall expansion. equipment and materials compatible with the base
material. Methods shall be in accordance with AWS D1.1
2.02 CONCRETE MIXES and AWS D1.4.
A. 28-day compressive strength: 5000 psi min.
B. Prestress release strength: 3000 psi min. 3.03 ATTACHMENTS
C. Non-prestress stripping strength: 2500 psi min. Subject to approval of the architect/engineer,
precast/prestressed concrete products may be drilled or
2.03 PRODUCTION “shot” provided no contact is made with the prestressing
A. Production tolerances shall comply with PCI MNL-116. steel. Should spalling occur, the repair of the spall shall
B. Finishes: be the responsibility of the trade doing the drilling or the
1. Standard underside: Resulting from casting against shooting.
approved forms using good industry practice in
cleaning of forms, design of concrete mix, placing and 3.04 INSPECTION AND ACCEPTANCE
curing. Small surface holes caused by air bubbles, Final inspection and acceptance of erected
normal color variations, normal form joint marks, and precast/prestressed concrete shall be made by the
minor chips and spalls shall be tolerated, but no major architect/engineer within a reasonable time after the work
or unsightly imperfections, honeycomb, or other is completed.
defects shall be permitted.
2. Standard top: Result of vibrating screed and additional
hand finishing at projections. Normal color variations,
minor indentations, minor chips and spalls shall be
permitted. No major imperfections, honeycomb, or
defects shall be permitted.

20

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