FACULTY OF ENGINEERING TECHNOLOGY

DEPARTMENT OF MECHANICAL ENGINEERING TECHNOLOGY

MODERN MACHINING TECHNOLOGY

STANDARD OPERATION PROCEDURE (SOP)

CNC MILLING MACHINE

Course Code & Name: BNM30103: Modern Machining Technology

Code & Title Of Practice: Standard Operation Procedure (SOP)
Programme: 3 BNM
Section: 4
Name Matric No.
Group Members:
1. Mohd Fadhil Hanafi Bin Alias DN160023
2. Muhammad Aizrul Ezuan Bin Edirudzin DN160178
3. Nurul Ainina Nadhirah Binti Tajurahim DN160237
Instructor Name: En. Haffidzudin Bin Hehsan
 Table 1: Warm-up Machine Setting

No Operation Figure

1 Turn ‘ON’ Main Power Supply.

Figure 1: Power Supply

2 Switch ‘ON’ Main Machine Switch.

Figure 2: Machine Switch

Turn ‘ON’ pressure gauge and ensure the

3
reading of gauge at 0.5 Mpa @ 5 Bar.

Figure 3: Pressure Gauge

 Turn ‘ON’ power display and operation
4
light.

Figure 4: Operation Display

If the alarm turned on, hold and press the

5 ‘RESET’ button and release Emergency
‘STOP’ button.

Figure 5: Operation Panel

Set up jog feed of X, Y, Z axis. Select ‘JOG’

mode and X, Y, Z axis of the ‘AXIS
SELECT’ switch. Then, press ‘-’ or ‘+’
6 direction of the ‘JOG RAPID’ button. Set
feed speed by ‘FEED OVERRIDE’. The
movement of each axis by move then 50mm
to the ‘-’ direction.
Figure 6: Feed Override
 Perform Zero Return Operation, ‘ZRT’
7
which is for X, Y and Z axis.

Figure 7: Operation Panel

Push the mode select ‘ZERO RETURN,

8 ZRT’ key and throw ‘JOG & RAPID’
button to X,Y, Z for zero return

Figure 8: Zero Return Mode

Press ‘+’ direction of X, Y, Z of ‘JOG &

RAPID’ feed button, slide is returned to the
9 reference point and zero point lamp lights.
Lamp lights if the slide is on the Zero point,
for all axes.

Figure 9: Zero Position Display

 Table 2: Pre Setter Tools Dimension (Length and Diameter)

No Operation Figure

1 Perform Zero Return Operation, ‘ZRT’

which is for X, Y and Z axis.

Figure 10: Operation Panel

Call the program of tool declaration by

pressing the button of ‘MDI’, key in the
2 code of' ‘M06T1;’ continue with the button
of ‘EOB’ and ‘INSERT’. Lastly, press the
‘CYCLE START’ button for starting up the
declaration program.

Figure 11: Operation Panel

 Press ‘MDI’ and choose the spindle that has
no tool to set up the spindle ‘M0T10’, select
3 the ‘HANDLE’ key and use handle for
movement of X, Y, Z.

- Tool 10, T10 just an example of the

spindle that have no tool.

Figure 12: Spindle Declaration

For a spindle set up, press ‘M05’ and stop

4 the spindle with push the spindle ‘STOP’
button.
Figure 13: Spindle Stop

5 Place the axial present gauge on the

clamping jig.

Figure 14: Axial Present Gauge

Set the gauge to zero ‘0’ reading. Place and

6 push the cylinder gauge until the needle
rotating one cycle, ‘0’ to ‘0’. Then, take out
the cylinder gauge.

Figure15: Gauge
 Move the spindle by press ‘HANDLE’ key
7 and use handle for movement of X, Y, Z and
make an attachment or touch to the gauge.

Figure 16: Tool Bit

Press the ‘OFFSET’ at the operation panel,

8 click ‘WORK’ and set the axis of X, Y, Z to
zero ‘X0’ ‘Y0’ ‘Z0’ by click the
‘MEASURE’ button.

Figure 16: Operation Display

9 Perform Zero Return Operation, ‘ZRT’

which is for X, Y and Z axis.

Figure 17: Zero Return Mode

 Installation of tools into the machine by
10 pressing jog mode of ‘JOG’ and continue
with ‘TOOL UNCLAMP’ button. Attach
the tools into the holders.

Figure 18: Attachment of Tool

Perform the machine accurate measurement

of tools by pressing ‘MDI’ button and press
11 the program ‘PROG’, key in the code of'
‘M06T1;’ continue with the button of ‘EOB’
and ‘INSERT’, press the ‘CYCLE START’
button.

Figure 19: Tool Change

 Presses ‘HANDLE’ and use handle for
12 movement of the spindle. Touch the tool to
the gauge, make sure the gauge rotate one
cycle which is from 0 and rotated back to 0.

Figure 20: Length Tool Measure

Declaration of tool that used in the operation.

13 Insert the specification of the tools in terms
of length and diameter.

Figure 21: Display of Tool

 Adjust the length by referring to the
operation screen with adding ‘+’ or subtract
14 ‘-’ some values. Then, click the ‘+INPUT’
button, execute the measurement by click the
‘EXCE’ button.

Figure 22: Length Display

Measure the diameter of the tool by using the

15 Vernier Caliper, the display was shown the
radius of the tools. Adjust the diameter by
repeat the step of 14.

Figure 23: Diameter Display

 Display the result of machine measurement
by pressing the button of ‘OFFSET’ and the
16
accurate measurement of TOOL 1 will
appear.

Figure 24: Operation Panel

For declaration of the next tool, repeat the

17 step of 12 to 16 for declaration and machine
measurement purpose.

Figure 25: Tool

 Table 3: Set Work piece and Zero Coordinate Setting for X, Y and Z axis

No Operation Figure

Installation of ‘EDGE FINDER’ into the

machine by pressing jog mode of ‘JOG’ and
1
continue with ‘TOOL UNCLAMP’ button.
Attach the Edge Finder into the holders.

Figure 26: Edge Finder

Place the Parallel Bar before clamping the

2
work pieces.

Figure 27: Parallel Bar

Place the work piece between both parallel

3 bars. Knock the work piece and parallel bar
by using a mallet to ensure it fully align.

Figure 28: Mallet

 For a speed of spindle set up, press ‘MDI’
mode button and press program ‘PROG’,
key in the code of ‘M03S1000’ continue
with the button of ‘EOB’ and ‘INSERT’,
4
press the ‘CYCLE START’ button.

- 1000 is an example speed that can be

used.

Figure 29: Spindle Speed Set up

To set the X datum, press ‘HANDLE’ jog

mode and used handle for a movement.
Move the edge finder to the side right and
5 left of X axis of the work piece to get the
actual dimension and the value was divided
into 2 at ‘WORK COORDINATE’.

Figure 30: X Datum Set up

 Press ‘SET’ and ‘WORK’ button, key in
6 ‘X0’ and press ‘MEASURE’ at operation
panel.

Figure 31: Operation Display

Stop the spindle by press the ‘MDI’ button

and the program, ‘PROG’ and key in the
code of ‘M05’. Then press ‘HANDLE’ and
use handle to move the edge finder, key in
the code ‘T01-127.807’ and press
7
‘MEASURE’.

- T01 is an example of tool and

-127.807 is an example of X-axis of
the work piece length.

Figure 32: Operation Panel

To set the Y datum, repeat step 5 and 6. Then

8 remove the edge finder by pressing the
‘TOOL UNCLAMP’.

Figure 33: Y Datum Set up

 To set the X datum, choose center drill tool
at tool library. Place a small thickness of the
9 paper at work piece and turn to ‘HANDLE’
mode and move the tool until touched the
paper.

Figure 34: X Datum Set up

10 Press the ‘SET’ button then ‘WORK’ and

set the Z axis value.

Figure 35: Operation Display

Perform Zero Return Operation, ‘ZRT’

11
which is for X, Y and Z axis.

Figure 36: Zero Return Mode

 Double check by using a G code by pressing
the button of ‘MDI’ at program, ‘PROG’
key in the code of' ‘G90G54G43H1Z50’
continue with the button of ‘EOB’ and
‘INSERT’. Lastly, press the ‘CYCLE
START’ button for starting up the
12 declaration program.

- G90: Absolute program

- G54: Work piece coordinate
- G43: Tool length compensation
- H1: Number of tool
- Z50: Movement length of Z axis

Figure 37: Operation Panel

 Table 4: Power OFF Machine Setting

No Operation Figure

Make sure the tools position in the positive

1 (+ve) position and the jig is in the center of
the axis.

Figure 38: Tool Position

Perform Zero Return Operation, ‘ZRT’

2
which is for X, Y and Z axis.

Figure 39: Zero Return Mode

3 Turn ‘OFF’ display and operation light.

Figure 40: Operation Display

4 Switch ‘OFF’ Main Machine Switch.

Figure 41: Machine Switch

5 Turn ‘OFF’ pressure gauge.

Figure 42: Pressure Gauge

6 Turn ‘OFF’ Main Power Supply.

Figure 43: Power Supply