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ARTICLE IN PRESS

Progress in Energy and Combustion Science 34 (2008) 47–90


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Modeling chemical and physical processes of wood and


biomass pyrolysis
Colomba Di Blasi
Dipartimento di Ingegneria Chimica, Università degli Studi di Napoli ‘‘Federico II’’, P.le V. Tecchio, 80125 Napoli, Italy
Received 5 February 2005; accepted 7 December 2006
Available online 23 April 2007

Abstract

This review reports the state of the art in modeling chemical and physical processes of wood and biomass pyrolysis. Chemical kinetics
are critically discussed in relation to primary reactions, described by one- and multi-component (or one- and multi-stage) mechanisms,
and secondary reactions of tar cracking and polymerization. A mention is also made of distributed activation energy models and detailed
mechanisms which try to take into account the formation of single gaseous or liquid (tar) species. Different approaches used in the
transport models are presented at both the level of single particle and reactor, together with the main achievements of numerical
simulations. Finally, critical issues which require further investigation are indicated.
r 2007 Elsevier Ltd. All rights reserved.

Keywords: Pyrolysis; Wood; Biomass; Chemical kinetics; Transport models

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2. Chemical kinetics of biomass pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.1. Measurements of primary pyrolysis rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.2. One-component mechanisms of primary pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.3. Multi-component devolatilization mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.4. Multi-component mechanisms of primary pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.5. Secondary reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.6. Outline of multi-step mechanisms of cellulose pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.7. Distributed activation energy (DAE) models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.8. Conclusions and further developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3. Transport models of biomass particle pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.1. Transport models with volumetric decomposition rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2. Intra-particle transport phenomena. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.3. External heat transfer coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.4. Extra-particle processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.5. Unreacted-core-shrinking models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.6. Simulation results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.7. Experimental validation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.8. Empirical correlations and apparent kinetics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.9. Conclusions and further developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

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E-mail address: diblasi@unina.it

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48 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

4. Models of pyrolysis reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82


4.1. Fixed-bed reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.2. Fast pyrolysis reactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.3. Conclusions and further developments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

1. Introduction types of wood, this contribution can reach about 30% of


the dry weight.
Sustainable heat and power generation from biomass are Pyrolysis, consisting of solid thermal degradation in the
at the center of scientific and industrial interest owing to absence of oxidizing agents, is a possible thermochemical
the increasing awareness about the continuous diminution conversion route, resulting in the production of a huge
in the availability of fossil fuels and the higher sensibility number of chemical compounds. However, for engineering
toward environment preservation from pollutants gener- applications, reaction products are often lumped into three
ated by conventional energetic systems. Biomass is a term groups: permanent gases, a pyrolytic liquid (bio-oil/tar)
for all organic material that stems from plants [1], with and char [17], or simply into volatiles and char. They result
wood as the main representative. From the chemical point from both primary decomposition of the solid fuel and
of view, it is a composite material, constituted by a mixture secondary reactions of volatile condensable organic pro-
of hemicellulose, cellulose, lignin and extractives [1–5], with ducts into low-molecular weight gases and char, as they are
proportion and chemical structure affected by variety. transported through the particle and the reaction environ-
Inorganic matter (ash) is also part of the biomass ment. Numerous factors affect the pyrolysis rate and the
composition, with a content ranging from less than 1% yields, composition and properties of the product classes.
in wood to 15% in herbaceous biomass and feedstocks [6] Temperature, pressure and heating rate are the chief
and up to 25% in some agricultural residues [7]. Potassium, operating parameters. In addition, biomass properties
calcium, sodium, silicon, phosphorus and magnesium are (chemical composition, ash content and composition,
the main ash constituents [8–11]. Chlorine is also found in particle size and shape, density, moisture content, etc.)
significant concentrations in herbaceous biomass [10,11]. also play an important role.
The classification techniques developed for coal, that is, Permanent gases comprise CO2, CO, CH4 and lower
proximate and ultimate analyses, are also applied for the amounts of H2 and C2 hydrocarbons (for instance, see
characterization of biomass fuels. These are generally low [18–29]). The composition of the liquid is highly dependent
in carbon (roughly between 40% and 50% on dry, ash-free on the severity of the thermal treatment, that is,
basis) and high in volatile matter and oxygen [1,12,13], temperature and residence of the tar vapors in the hot
which result in low calorific values. A significant advantage reaction environment [30–37], and the presence of char
of biomass with respect to coal is that the contents of [38]. Primary vapors (oxygenates) are associated with
nitrogen and especially sulfur are low. reaction temperatures below 673–773 K, followed by
From the physical point of view, biomass presents a hydrocarbon or secondary tars for temperatures up to
complex structure, accurately characterized for hardwoods 1123 K and aromatic or tertiary tars above 1123–1273 K.
and softwoods [3], which gives rise to anisotropic proper- The composition increases in the order of mixed oxyge-
ties [14–16]. In this case, the thermal conductivity across nated compounds, phenolic eters, alkyl phenolycs, hether-
and tangential to the grain direction is approximately one- ocyclic ethers, polyaromatic hydrocarbons (PAH), and
third that along the grain, whereas the permeability to gas large PAH [30,31]. Liquid products also contain an
flow across the wood grain is much lower (up to a factor of appreciable proportion of water originated from both the
104) than that along the other two directions. Moreover, moisture content of the solid fuel and the decomposition
for conditions of practical interest, biomass always present reactions.
a non-negligible content of moisture. In freshly harvested Reviews are available on the operating conditions and
wood, moisture can exist in three forms: water vapor in the the reactor configurations which maximize the yields of
pores, capillary or free (liquid) water in the pores and condensable products [39–43] or char [38,44,45] from
hygroscopic or bound water in the solid structure [16]. The biomass pyrolysis. In the former case, the conversion
water vapor can be assumed to be in the same potential process is indicated as fast pyrolysis and, after cooling and
energy state as it would exist outside the solid. Neglecting condensation, bio-oil is obtained. This is a renewable fuel,
the capillary-water attractive force, the same assumption which can be easily stored and transported and can also be
holds for capillary water. The bound water consists of used for the production of chemicals [46]. Following the
water molecules absorbed into the cellulose molecule by definition of fast pyrolysis given in [43], specific for the
hydrogen bounding at the hydroxyl locations. When all maximization of the liquid products, the following condi-
available sites are occupied with water molecules, the tions should be met: (a) high heating and heat transfer rates
medium is at the fiber saturation point (FSP). For many at the reaction zone, (b) primary conversion temperature of
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C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 49

about 770 K and vapor phase temperature of 670–730 K, the efficiency and environmental impacts of conversion
(c) short residence time of products in the vapor phase processes. Large-scale development and optimization
(below 2 s), (d) rapid cooling of the vapor-phase products require mathematical modeling which, allowing quantita-
to obtain pyrolysis liquid. Elimination of points (c) and (d), tive representation of various phenomena, is a powerful
through an increased activity of secondary reactions of tar tool for process design, prediction of reactor performances,
vapors, favor the formation of gaseous (cracking) and/or understanding of pollutants evolution, analysis of process
solid (polymerization) species. Conversely, the elimination transients and examination of strategies for effective
of point (a) is the key feature for the so-called conventional control. Thermo-chemical conversion of biomass in prac-
(or slow) pyrolysis, which produce comparable yields of the tical systems results from a strong interaction between
three lumped classes of products. chemical and physical processes at the levels of both the
The char product is useful as a renewable fuel or for single particle and the reaction environment. Thus, in this
other applications, such as metal reductant, soil amender review the current state of the art of wood and biomass
and the production of activated carbon and biocarbon pyrolysis models is analyzed in relation first to chemical
electrodes [38]. As a measure of the efficiency of the kinetics and then to transport phenomena. It is worth
carbonization process of a given feedstock, a comparison is noting that a large part of the models and results reviewed
suggested between the fixed-carbon yield of char and the here may also be of interest in fire safety science where
theoretical yield of carbon, predicted by thermochemical pyrolysis of lignocellulosic fuels is an important step for the
equilibrium calculations. Slow heating rates coupled with a initiation and growth of both forest and building fires.
low-temperature peak, high pressures (also in the presence
of relatively high heating rates, typically 1–2 K/s) and long 2. Chemical kinetics of biomass pyrolysis
residence times of the vapor phase products within the
reaction environment are indicated [38] as the chief Pyrolysis kinetics, coupled with the description of
conditions for maximizing the yields of this product. transport phenomena, produce advanced computational
Despite the low values, a key constraint in the thermal tools for the design and optimization of chemical reactors
conversion of biomass arises from the presence of nitrogen. applied for thermochemical conversion of wood and
Nitrogen containing species, released during biomass biomass. Also, the knowledge of the fuel reactivity is
pyrolysis, include [47] hydrogen cyanide (HCN), ammonia needed for the formulation of simple design and scaling
(NH3) and isocyanuric acid (HNCO). The first two rules. Several reviews on the chemical kinetics of ligno-
compounds are quantitatively more important and their cellulosic materials are already available, which include
relative share is affected by the thermal conditions those of Refs. [17,53–59]. In this section, after a brief
established during conversion (temperature and particle presentation of the problems encountered in carrying out
size) and the fuel type [47,48]. At low temperatures, a large measurements of weight loss under a pure kinetic control,
portion of the nitrogen is retained in the char and NH3 is the literature results on the chemical kinetics of wood and
the main gaseous nitrogeneous species. At high tempera- biomass are reviewed, giving special consideration to work
tures, more nitrogen is released in the gas phase with HCN recently published or not previously examined. Wood/
becoming the most important product. Hence, two main biomass components are not explicitly considered, apart
routes have been identified: one leading to NH3 and char from a brief outline of the most recent findings about
nitrogen and the other leading to volatile cyclic amides cellulose pyrolysis, with special emphasis on the formation
which, following cracking, give rise to HCN and HNCO. rates of the main decomposition products. It should be
High amounts of inorganic constituents, especially mentioned that the mechanisms and kinetic constants for
potassium, in some residues and herbaceous biomass often the decomposition of xylan (representative of hardwood
contribute to adverse impact on the different elements of the hemicelluloses) and lignin are summarized in the literature
conversion systems through fouling, slagging and, in the review reported in the studies [60,61], respectively.
case of fluidized-bed reactors, bed agglomeration [49].
Chlorine is a facilitator of alkali volatilization and, like 2.1. Measurements of primary pyrolysis rates
sulfur, is an important contributor to corrosion, metal
wastage and pollution [49]. It is not possible [50,51] to On an indicative basis, in thermogravimetry (slow
separate the chlorine products into either the char residue or heating rates for a sufficiently small mass of the sample,
the volatile products during pyrolysis. Indeed, for some so that a kinetic control is established), primary degrada-
herbaceous biomass and residues, about 20–50% is released tion of biomass starts at about 500 K, fast rates are
at temperatures between 573 and 673 K, whereas about attained at about 573 K and the process is practically
30–60% is still retained by the char up to temperatures of terminated at 700–750 K [55,62,63]. Weight loss results
1173 K [50]. Water washing (leaching) is a mean to eliminate from the activity of numerous reactions. Therefore,
alkali metals from herbaceous biomass, thus improving the thermogravimetric curves, measured for dynamic or static
behavior during thermal treatments [10,52]. (isothermal) conditions, are useful simply for the formula-
Technical enhancements in the contribution of biomass tion of global or semi-global mechanisms, which can
to commercial energy needs are focused on improving both include the effects of reaction parameters and sample
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50 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

properties. Several studies (for instance, see [64–67]) the key points, in relation to intrusion of heat and mass
suggest that primary decomposition rates of biomass can transfer processes in kinetic analysis, is the sample size/
be modeled taking into account the thermal behavior of the mass during pyrolysis which cause spatial gradients of
main components and their relative contribution in the temperature (a process taking place under non-negligible
chemical composition. For heating rates at sufficiently slow effects of internal heat transfer) or significant differences of
or moderate temperatures, several zones appear in the temperatures between the sample and the controlling
weight loss curves, which can be associated with com- thermocouple, especially when these are not in close
ponent dynamics. Indeed, hemicelluloses decompose at contact (non-negligible external heat transfer resistance).
498–598 K, cellulose at 598–648 K, whereas lignin decom- The latter is the most common case given that, in the
poses gradually over the temperature range of 523–773 K experiments motivated by kinetic analysis, usually the
[63]. As the heating rate is increased, given that the range of sample mass is small and the rate/temperature of heating is
the degradation temperatures of components is relatively kept at low levels. Owing to sample thermal inertia and/or
narrow, the different peaks in the degradation rate tend to reaction energetics, significant differences, often indicated
merge and the characteristic process temperatures tend to as ‘‘thermal lag’’ [74], may be established between the
become progressively higher. Furthermore, if temperatures sample and the controlling (external) thermocouple. These
are sufficiently high, significant degradation rates are effects, extensively discussed in previous reviews [53,55],
simultaneously attained by all the components. are quite high for cellulose [72,74–78] as a consequence of
The term ‘‘pseudo-component’’ is more appropriate as it the strong endothermicity of the decomposition process
is impossible to avoid overlap between the different when pressures are low and mass transfer resistance
components in the measured weight loss curves. In other negligible. The most visible effects of such a drawback
words, although for each zone a main contributor can be are a shift of the mass loss peak to higher temperatures and
identified as hemicellulose, cellulose and lignin, respec- an increase in the yields of char as the sample mass is
tively, the simultaneous participation of the other compo- augmented.
nents cannot be avoided with an extent that depends on the In contrast with the pyrolysis of cellulose, the sample
biomass characteristics and the severity of the conversion mass is shown to have a negligible influence on the position
conditions. On the other hand, results obtained from the of the maximum rate of mass loss and the yield of char for
analysis of single components cannot be directly applied to straw and washed straw [72]. This result is likely to hold
biomass because of chemical and physical alterations also for other biomasses and stems mainly from lower
introduced in the separation procedure, the impossibility effects of reaction energetics. Several studies [79–82] clearly
to reproduce component interactions and the presence of show that exothermicity in biomass pyrolysis is associated
ash [55,67]. Ash constituents, especially potassium, sodium with the formation of char. It can be understood that,
and calcium, act as catalysts for the decomposition process owing to the higher yields of char generated from biomass
and favor char formation [52,68]. As chlorine and in comparison with cellulose, the positive and negative
potassium in biomass are water soluble, they can largely effects in the reaction heats tend to become nearly
be removed through leaching, thus mitigating their impact equivalent.
on the high-temperature conversion devices [10,11]. In Char is generated from both primary and secondary
reality, water or mild acid washing also introduce reactions [38]. In the latter case, it is a coke derived from
significant modifications in the biomass decomposition the decomposition of organic vapors (tars) on the
characteristics [52,69–73]. In particular, this procedure is carbonaceous solid, which acts as a catalyst. Beneficial
effective for separating and sharpening the peaks of the effects are reported of both prolonged vapor-phase
rate curves, thus facilitating, for instance, in situ investiga- residence times and increased concentrations of vapors
tion of cellulose and hemicellulose decomposition kinetics. on the carbonization chemistry [80]. Under pressure, tarry
An increase in reaction temperature and amount of volatile vapors have a smaller specific volume, so that their intra-
products is also observed. particle residence time is prolonged, favoring their decom-
Despite the numerous weight loss measurements available position, as they escape the biomass particle. Also the
in the literature, a systematic classification of biomass fuels, concentration (partial pressure) of tarry vapors is higher,
based on thermogravimetric analysis, and general mechan- thus increasing the decomposition reaction rate. Hence,
isms to interpret such measurements are not available. pressure and flow rate [80] and, in general, mass transfer
Indeed, the differences in the experimental apparatus and limitations [80,81] are key parameters for both the yields of
conditions and the lack of reference materials make this task char and the exothermicity of the pyrolysis process. Indeed,
extremely difficult. Quantitative differences between ther- a linear relation between heat of pyrolysis reactions and
mogravimetric characteristics are caused by several factors char yields is found [80–82]. In quantitative terms, for the
which, in addition to the wood or biomass species, include, exothermic formation of char, values are reported of 3.6
even for the same sample, the geographical origin, the age or [80], 2 [81] and 3.5–3.8 [82] kJ/g of char formed. The
the specific part of the plant [3,73]. reactions forming tar precursors are estimated to be nearly
A difficulty in kinetic analysis also exists in separating thermo neutral [81] and the main enthalpy sink is
the effects of chemistry and transport phenomena. One of attributed to tar evaporation [80,81], which is favored by
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low pressures and high flow rates. The endothermicity of rates or high temperatures are established, the majority of
tar formation is estimated to be comprised between 0.9 and kinetic mechanisms consists of a single or three parallel
1.3 kJ/g of tar formed [82]. Finally, it should also be noted reactions for the formation of the main product classes
that, for the conditions of thermal analysis, the processes of (one-stage or one-component mechanisms) following the
lignin and cellulose decomposition are considered [83–85] proposal by Shafizadeh and Chin [88] for wood (Fig. 1).
to be globally exothermic and endothermic, respectively. The separate formation rates of different product classes
Another important aspect to be taken into account, introduced by the reaction mechanism of Fig. 1 may be
when investigating primary decomposition, is that the questionable from the point of view of analytical chemistry
effects of secondary reactions should be kept at a [53,54]. However, as previously observed [17,89,90], the
minimum. Although it is not always possible to separate comparable activation energies of the three reactions do
the activity of the two classes of reactions, small size/mass not allow the selectivity to be displaced toward only one of
of the sample is highly advisable because of the consequent the products. For negligible activity of secondary reactions,
reduction in the residence times of the vapor phase product distribution from cellulose pyrolysis carried out at
products in the hot reaction environment. A further atmospheric pressure (in accordance with the mechanism
key parameter in this matter is the reaction temperature proposed by Bradbury et al. [91]) indicates that both char
which, to limit the activity of secondary reactions of tar and gas yields decrease as the reaction temperature is
cracking, should be maintained at least below 773 K increased (that is, their formation is linked) whereas, in
[18–22,27,28,30]. primary wood pyrolysis, both liquid and gas yields
When coupled with the description of transport phe- continuously increase at the expense of char [18–22,
nomena, chemical kinetics should be able to predict: (1) 27,29]. It can be postulated that, during fast heating, given
conversion time, and (2) product distribution, as the that holocellulose is converted mainly into liquids, the
operating conditions are varied. Associated with these other two product classes (gases and char) are mainly due
global parameters, details about the degradation dynamics to lignin degradation. Hence, at low temperatures, on a
are also obtained. A simplified description of primary global basis, there is a competition between liquid
decomposition processes, usually adopted for isothermal (holocellulose degradation) and char (lignin degradation)
conditions or fast heating rates, is based on a one- formation, with the former becoming successively more
component (or one-stage) reaction process. In this case, favored. At high temperatures, gas formation rates tend to
weight loss curves are often associated with additional increase, owing to the predominance of devolatilization
measurements concerning the yields of the three product (versus charring) rates of lignin decomposition.
classes, in order to evaluate the related formation rates. Table 1 and Fig. 2 present a summary of the one-
Multi-component (or multi-stage) reaction mechanisms are component mechanisms of wood/biomass pyrolysis pro-
also proposed where each reaction takes into account the posed on the basis of experiments carried out under
dynamics of several zones or pseudo-components in the isothermal or fast heating rate conditions. At a first glance,
measured curves of weight loss. Devolatilization reactions it appears that the activation energy of the global reaction
are essentially considered, with only a very few exceptions rate (k) presents widely variable values, roughly comprised
where both devolatilization and charring are included. The between 56 and 174 kJ/mol. This can be the result of the
kinetic models make use of an Arrhenius dependence on different heating conditions established in the experimental
temperature, thus introducing the parameters activation devices, which include tube furnaces, entrained and fluid
energy and pre-exponential factor, and a linear or power- bed reactors, screen heaters, drop tubes and classical
law dependence on the component mass fraction, which thermogravimetry, the different sample characteristics (size
may lead to additional parameters (the exponents). or mass and wood/biomass variety) and the mathematical
Contrary to the case of coal, models based on a Gaussian treatment of the experimental data.
distribution of activation energies are scarce. A mention A more careful examination of the data, taking into
should also be made of isolated applications of peculiar account the temperature range investigated, produces to
models, not discussed in detail here, which include the the following main groups:
deactivation model proposed in [86] for beech wood and a
few agricultural residues, the use of artificial neural (a1) high-temperature data (up to 1400 K) with
network methods for cellulose and lignin decomposition E ¼ 69–91 kJ/mol [93,94,98];
[87] and other treatments as discussed in [58]. (a2) low-temperature data (below 700–800 K) with
E ¼ 56–106 kJ/mol [92,95,96,99];
2.2. One-component mechanisms of primary pyrolysis

As already observed, biomass weight loss curves,


obtained under dynamic or isothermal conditions, present
different reaction zones mainly corresponding to compo-
nent decomposition, which tend to merge as the heating Fig. 1. One-component mechanism of primary wood pyrolysis proposed
conditions become more severe. Hence, when fast heating by Shafizadeh and Chin [88] (activation energies are expressed as cal/mol).
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52 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

Table 1
Kinetic constants for one-component mechanisms of wood/biomass pyrolysis (same data as in Fig. 1)

Author (Ref.) Feedstock Experimental Tr Reaction mechanism Kinetic constants: E (kJ/mol),


(variety, size, mass) system A (s1)

Thurner and Oak, 650 mm Isothermal tube 573–673 K dY k ¼ 2.47  106 exp(106.5/RT)
¼  kY
Mann [92] furnace dt kL+kG ¼ 1.73  106 exp(106.5/RT)
k ¼ kC þ k G þ k L kC ¼ 7.4  105 exp(106.5/RT)
kL ¼ 4.12  106 exp(112.7/RT)
kG ¼ 1.43  104 exp(88.6/RT)

Gorton and Hardwood, Isothermal 677–822 K dY k ¼ 1.483  106 exp(89.52/RT)


¼ kY
Knight [93] 300–350 mm entrained-flow dt
reactor

Ward and Wild cherry Isothermal tube 538–593 K dY k ¼ 11.9  1011 exp(173.7/RT)
¼  kðY  Y C1 Þ
Brashlaw [64] furnace dt
Y C1 ¼ 0:25  0:30

Nunn et al. [94] Sweet gum, Screen heater 600–1400 K dY V kL+kG ¼ 33.38  104 exp(69/RT)
¼ kðY V1  Y V Þ
hardwood, (1000 K/min) dt
45–88 mm, 100 mg Y V1 ¼ 0:93

Chan et al. [14] — — — dY kC ¼ 1.08  107 exp(121/RT)


¼  kY
dt kT ¼ 2  108 exp(133/RT)
k ¼ kC þ k T þ kG þ kW kG ¼ 1.3  108 exp(140/RT)
kW ¼ 5.13  106 exp(92.1/RT)

Font et al. [95] Almond shells, Pyroprobe 100 733–878 K dY k ¼ 1.885  106 exp(108/RT)
¼ kY
300–500 mm, 2 mg dt kC ¼ 2.98  103 exp(73/RT)
kL ¼ 5.85  106 exp(119/RT)
kG ¼ 1.52  107 exp(139/RT)

Samolada and Fir wood, Isothermal batch 673–773 K dY V kG+kL ¼ 2.40  104exp(94/RT)
¼ kðY V1  Y V Þ
Vasalos [96] 300–425 mm, 2 g fluid-bed dt
Y V 1 ¼ 0:005

Wagenaar et al. Pine, 100–125 mm TGA 553–673 K dY k ¼ 1.4  1010 exp(150/RT)


¼  kY
[97] Drop tube 773–873 K dt kC ¼ 3.05  107 exp(125/RT)
k ¼ kC þ k G þ k L kL ¼ 9.28  109 exp(149/RT)
kG ¼ 1.11  1011 exp(177/RT)

Reina et al. [98] Forest waste, Isothermal TGA 498–598 K dY k ¼ 7.68  107 exp(124.87/RT)
¼ kðY  Y C1 Þ; Y C1 ffi 0:25
p1000 mm, 25 mg dt

973–1173 K dY k ¼ 6.33  102 exp(91.53/RT)


¼ kðY  Y C1 Þ; Y C1 p0:15
dt

Di Blasi and Beech, o80 mm, 9 mg Tube furnace 573–708 K dY (a) k ¼ 2.4  105 exp(95.4/RT)
¼ kY
Branca [99] dt (b) k ¼ 4.4  109 exp(141/RT)
kL+kG ¼ 1.5  1010 exp(149/RT)
kC ¼ 3.3  106 exp(112/RT)
kG ¼ 4.4  109 exp(153/RT)
kL ¼ 1.1  1010 exp(148/RT)

(a3) low-temperature data (below 700–800 K) with lower rates than those determined in classical thermo-
E ¼ 125–174 kJ/mol [64,97–99]. gravimetry [55]. This appears to be the case of the kinetic
constants estimated by means of the high-temperature data
In the presence of non-negligible heat and mass transfer of the group a1 (for instance, screen heaters or entrained
limitations, the analysis and interpretation of measure- bed reactors), which may be affected by significant heat/
ments traduce in apparent kinetics, characterized by mass transfer intrusions. The kinetic models of Refs.
activation energies much lower than the true values and [93,94] are essentially proposed as correlations for specific
ARTICLE IN PRESS
C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 53

2 80
Ref.
[14]
0 [93]
[97] ; [64]
[95]
60 ; [92]
-2

Char Yield [wt%]


[94] [99b] ; [97]
-4 ; [98]
ln k

[92] 40 ; [99]
-6 [96]
[99a]
-8
20
[98]
-10 [64]

-12 0
1.00 1.20 1.40 1.60 1.80 2.00 525 575 625 675 725
1000/T [K-1] T [K]

Fig. 2. Arrhenius plot for the global decomposition rate of wood/biomass Fig. 3. Predicted (lines) and measured (symbols) of char yields on
based on one-component mechanisms (see Table 1 for kinetic parameter dependence of the reaction temperature (kinetic control and one-
values). component mechanisms).

experiments. The actual particle temperatures are unknown shows that both sets are comprised in the range of
in [93], whereas screen heater measurements [94] are literature values. The kinetic constants of the model of
affected by significant practical problems [100]. In this Ref. [99] (model a) and those of Refs. [92,96] are roughly
apparatus, it is difficult to achieve a good control of the the same. The kinetic constants are also roughly the same
sample temperature, the recorded value is strongly affected for the model of Ref. [99] (model b)) and those of Refs.
by thermocouple positioning and the effects of reaction [97,98] (Ref. [98] for a temperature range of 498–598, forest
energetics are not taken into account. Finally, the low waste).
values of the kinetic constant predicted with the model of The results of Ref. [99] for the models (a) and (b), plotted
Ref. [98] in the high-temperature range (973–1173 K, not in Fig. 2, indicate that the mathematical treatment of the
shown) can again be due to a lack of kinetic control. central part of the same weight loss curves affects
The impossibility to get high temperatures without going significantly the activation energies. At low temperatures,
through the low-temperature region also excludes a change the model (a) predicts degradation rates faster than those
in the reaction mechanism. These considerations lead Antal of the model (b) but fails to predict the fast increase of the
[54] to write that ‘‘accurate estimates of high-temperature wood degradation rate with temperature, which is due
biomass pyrolysis reaction rates can be best obtained by mainly to the activity of components in the central part of
extrapolating low-temperature kinetic data applicable to the isothermal weight loss curves. Hence, the model (b) and
the reaction pathways of interest at high temperatures’’. those of group a3, introduced above, appear to be more
However, it can be noted that, for low-temperature data, appropriate than the model (a) (and those of group a2) for
both a low-activation energy group (a2) and a high- predicting the behavior of chemical reactors in practical
activation energy group (a3) of kinetic constants exist. applications.
In order to estimate the global rate constant, k, for the The kinetic constants, plotted in Fig. 2, are inversely
isothermal process described by the three reactions of proportional to the characteristic (chemical) times of wood
Fig. 1, two different treatments can be used [99], though pyrolysis. If product yields are among the desired model
assuming in both cases that only the central part of the outputs, the kinetics for the formation rates of the different
weight loss curves, the most important from the quantita- product classes should be estimated. For isothermal data,
tive point of view, has to be described. That is, the mass this requires the knowledge of the corresponding yields for
conservation equations can be integrated over the entire each reaction stage of the mechanism [89,99]. Given that
duration (time) of the process, or specifically over the time accurate measurements of the volatile fractions cannot be
corresponding to the central part of the weight loss curve. accomplished for the small sample quantity used in
In fact, zones with different slopes in the Arrhenius plot thermogravimetric analysis, and laboratory scale reactors
make evident the existence of several sequential reaction only allow the total final yields of products to be obtained,
steps. Then, the usual Arrhenius plot and a least-square alternative formulations are difficult to accomplish with
analysis give the activation energy and the pre-exponential respect to a one-component mechanism of wood or
factor of the global pyrolysis kinetics. It is found [99] that biomass primary degradation including the product
two sets of kinetic constants can be obtained (Table 1: formation rates such as in the proposal of Fig. 1.
E ¼ 95.4 kJ/mol (model a), and E ¼ 141.2 kJ/mol (model The kinetic constants for the formation rates of char, gas
b)) for the same group of isothermal experiments. Fig. 2 and liquids (or for volatiles and char), where available, are
ARTICLE IN PRESS
54 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

100 Finally, the results may be affected by the wood or


biomass species (for instance, at low temperatures, very
high yields of char are predicted [90] in the case of almond
80
shells [95]).
Liquid
Yields [wt%]

60
2.3. Multi-component devolatilization mechanisms
Ref.
[14]
40 [92] The majority of multi-component mechanisms simply
[97] consist of devolatilization reactions, which can be applied
[99] to predict only the rate of weight loss, provided that the
20
Gas total amount of matter to be released in the gas/vapor
phase is already known (assigned or measured). Dynamic
0 experiments are generally carried out by means of classical
525 575 625 675 725 thermogravimetry. The most used mechanisms usually
T [K] comprise parallel reactions (Fig. 5) for the decomposition
Fig. 4. Predicted liquid and gas yields on dependence of the reaction of the volatile fractions of pseudo-components, although
temperature (kinetic control and one-component mechanisms). consecutive reactions can also be applied [101], owing to
significant overlap between the different evolution times. In
the former case, each pseudo-component, whose volatile
also listed in Table 1. The corresponding predictions of the fraction is among the model parameters, acts as if there
product yields for wood/biomass, obtained under kinetic were no interactions. The number of pseudo-components
conditions and following [99], are summarized in Fig. 3 or zones, in the majority of the cases, is three and again
(char) and Fig. 4 (gas and liquids) where, for completeness, coincides with hemicellulose, cellulose and lignin (three-
the experimental data are also included. In all cases, the component devolatilization mechanisms). In a few cases,
measured char yields decrease as the temperature is the contribution of extractives or more than one reaction
increased. Good agreement (Fig. 3) is observed between stage in the decomposition of components, especially
predictions and measurements [64,98,99] for low tempera- hemicellulose and lignin, are also taken into account.
tures. The Thurner and Mann [92] mechanism does not An important aspect is represented by the mathematical
reproduce the experimental trends even from the qualita- treatment of the experimental data to formulate reaction
tive point of view, whereas quantitative differences are high mechanisms and to estimate the related kinetic parameters.
between the other mechanisms. In particular, only the The use is recommended [59,101] of differential (versus
kinetic constants of Refs. [97,99] predict a strong influence integral) measurements because the details of the devola-
of temperature (quantitative differences are probably due tilization process are better shown. Furthermore, linear
to the use of softwood and hardwoods, respectively). In forms of the mass conservation equations, usually com-
other cases, the char yields remain high (20–30%). bined with analytical methods for the evaluation of the
Consequently, the related kinetics are not applicable for kinetic constants, may present serious drawbacks deriving
fast pyrolysis, where typical char yields are below 15%. from data manipulation and applicability limited to single
For liquid and gas formation, differences between measurements [59]. Instead, numerical solutions of the
kinetics (Fig. 4) exist from both the qualitative and the conservation equations coupled with minimization meth-
quantitative point of view. Kinetic constants of Refs. ods of objective functions, adequately defined, are advised
[14,99], in qualitative agreement with experimental mea- [57,59].
surements (for instance, [18–22,25–29]), indicate that both The three-component mechanism with linear or non-
liquid and gas yields increase with temperature. The gas linear dependence on species concentrations, for the
yields attain about the same values, but liquid yields are volatile fractions of the pseudo-components hemicellulose,
higher in [99] (lower char yield). The other two sets of data cellulose and lignin, is widely applied [55,57,69,70,
do not give predictions in qualitative agreement with 73,102–109] to describe dynamic thermogravimetric curves
experimental observation. Indeed, the gas [92] or the liquid of wood/biomass devolatilization. In several cases
[97] yields decrease as the temperature is increased (though, [55,57,69,73,104,105,107] dynamic measurements and the
in the latter case, this is hardly evident). corresponding kinetic analyses examine one heating rate
It is difficult to explain the differences between the only, generally below 10 K/min. Process simulations show
proposed kinetics, but the use of thick particles [92] clearly that the pseudo-components hemicellulose and cellulose
gives rise to heat and mass transfer limitations, which decompose independently of one another, the former
appear as high char yields. Other critical aspects are the
very narrow range of temperatures investigated, the
evaluation of product yields at high temperature [97],
when secondary reaction activity is not negligible, and the Fig. 5. Multi-component devolatilization mechanisms (Ci is the volatile
absence of temperature measurement/control [92,97]. fraction of the ith pseudo-component).
ARTICLE IN PRESS
C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 55

1.0 ing applications. The same considerations apply for the


effects of sample geographical origin and pretreatments
(hot water or acetone extraction) [73].
0.8
When the kinetic constants are estimated by means of
-dY/dt x 103 [s-1]

cellulose
one experiment only, compensation effects [110,111] are
0.6 hemicellulose not avoided, that is, the possibility of different couples of
pre-exponential factor and activation energy to describe
0.4 reasonably well the same weight loss curve. Indeed, only
one set of data can predict the behavior of the material at
several heating rates, consisting of the displacement of the
0.2 lignin weight loss curves toward successively shorter times for
thermal conditions successively more severe [110]. Numer-
0.0 ical simulations [74,77], based on simple models ignoring
400 500 600 700 800 spatial gradients and for the conditions (sample size and
T [K] heating rate) typical of thermal analysis, show the existence
Fig. 6. Comparison between the observed (symbols) and simulated
of a thermal lag between the sample and the external
differential curves (solid line) for beech wood heated at 5 K/min, by (heating) temperature. It is a consequence of the endother-
means of a three-component devolatilization model (parameters estimated micity of biomass decomposition and has been related by
for a single heating rate [107]). Lines with various styles denote the Narayan and Antal [74] to compensation effects. If the
predicted volatile evolution from the different pseudo-components. thermal lag is non-negligible, estimated values of the
apparent activation energy and pre-exponential factor will
associated with the shoulder and the latter with the peak of be less that their true (intrinsic) values. Conesa et al. [59], in
the rate curves, whereas the lignin pseudo-component their literature review, also agree with this explanation.
decomposes slowly over a very broad range of tempera- Hence, in order to determine the intrinsic reaction kinetics,
tures. An example is provided in Fig. 6, for beech wood such effects should be avoided. It is suggested that [59] ‘‘the
and a heating rate of 5 K/min [107]. The agreement fitting of various runs performed in different conditions
between the kinetic parameters, estimated by means of (different heating rates, or different temperature program
differential curves, is acceptable. Activation energies vary in general) at the same time, using the same kinetic model
between 80 and 116 kJ/mol for hemicellulose, 195–286 kJ/ and parameters, could be a method valid for distinguishing
mol for cellulose, and 18–65 kJ/mol for lignin. Further- an actual model and for solving the compensation effect. A
more, the component contributions, expressed as percent model involving a change in kinetic constants with the
of the total mass fraction, are roughly 20–30% for heating rate and/or the extension of the reaction can only
hemicellulose, 28–38% for cellulose and 10–15% for lignin. be considered a correlation model very far from the actual
They are obtained as a result of the optimization procedure kinetics’’. The inclusion of several heating rates, especially
(based on total mass conservation, the complement to 100 the higher values, in kinetic analysis of wood/biomass
is represented by char). devolatilization is also important from the practical side.
Compared with the case of one-component reaction Indeed, the fuel particles in industrial systems usually
mechanisms, the use of classical thermogravimetric systems experience widely variable heating rates, which often are
with very slow heating rates and the application of higher than those typical of thermal analysis.
numerical methods for parameter estimations certainly In some cases, thermogravimetric curves of biomass
contribute to reduce the differences between the estimated decomposition are measured at several heating rates but
values of the kinetic constants. The effects of the highly the kinetic analysis is incomplete as no effort is made to
heterogeneous material, however, still remain and general produce a general kinetic model applicable for the different
mechanisms with a wide range of applicability are not thermal conditions (for instance, see [66] for rice husks).
available. Attempts in this direction are the results The separate analysis of each curve, based on analytical
presented in [107], in relation to nine wood species whose solutions, usually produce sets of kinetic parameters highly
chemical composition is comprised within the widest range variable with the heating rate. This result can be partly
indicated for the hardwood and softwood categories, and attributed to non-negligible effects of transport phenom-
in [73] for chestnut, which presents large deviations in the ena, especially at the higher heating rates, and partly to the
chemical composition compared with standard hardwood simplified method for extracting kinetic parameters from
categories. It is reported that, at least for one slow heating the measured curves. In any case, such kinetics should not
rate, the same set of activation energies can be applied in all be incorporated in transport models for the description of
cases. The differences in the characteristic reaction practical conversion systems.
temperatures and the yields of char between species are The simultaneous evaluation of multiple thermogravi-
taken into account by pre-exponential factors and stoichio- metric curves for different heating rates is examined in
metric coefficients. However, in the case of chestnut, the several studies, which include 2–25 K/min for olive stones
accuracy in the predictions is acceptable only for engineer- and almond shells [102], 3–100 K/min for untreated and
ARTICLE IN PRESS
56 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

water washed rice husks [103], 0.5–108 K/min for water- 1.0
washed beech wood [106] and 5–20 K/min for waste wood
and other residues [108]. Apart from the different fuels and
0.8
pre-treatments examined, the comparison between the

-dY/dt x 103 [s-1]


results is difficult owing to power-law dependence on the
mass fraction [102,106,108], the use of integral data 0.6
cellulose
[103,106] and the selection of widely different values of hemicellulose
the component fractions. The overall trend is that the 0.4
kinetic evaluation of cellulose devolatilization remains
roughly unchanged (activation energies of 192–250 kJ/
0.2 lignin
mol, which compare well with single-curve results), but
higher activation energies of hemicellulose degradation are
reported (154–200 kJ/mol). As for the reaction of the third 0.0
pseudo-component, activation energies of 36 kJ/mol [103], 400 500 600 700 800
associated with a strong dependence of the corresponding T [K]
pre-exponential factor on the heating rate, 188–219 kJ/mol
Fig. 7. Comparison between the observed (symbols) and simulated
[102,106], and 54–61 kJ/mol [108] are given (in [106], the differential curves (solid line) for beech wood heated at 5 K/min, by
devolatilization of this component takes place along the means of a three-component devolatilization model (parameters estimated
low-temperature region typical of hemicellulose). for heating rates between 5 and 104 K/min [109]). Lines with various styles
The recent study by Branca et al. [109] tries to explain denote the predicted volatile evolution from the different pseudo-
components.
the differences in the kinetic constants when the three-
component mechanism, with rates linearly dependent on
the volatile content, is applied for the interpretation of reported for single dynamic curves of the weight loss rate).
thermogravimetric curves obtained at several heating rates The other components are assumed to correspond mainly
(range 3–100 K/min). It is found that the set of activation to parts of the lignin macromolecule (activation energies
energies estimated in [107] (100, 236 and 46 kJ/mol, between 60 and 130 kJ/mol).
respectively) and representative of values obtained when Two additional reactions, in the low-temperature region
only one differential thermogravimetric curve is processed, (below 553 K) associated with extractive decomposition,
gives rise to very high deviations between predicted and are considered in [107] for both hardwood and softwood
measured rate curves. The agreement is highly improved by species. In [113], thermogravimetric curves of wood
a new set of data consisting of activation energies of 147, (hornbeam, walnut, pine) are interpreted using five parallel
193 and 181 kJ/mol, respectively, for the pseudo-compo- reactions, with a power-law dependence on the volatile
nents hemicellulose, cellulose and lignin. An example of the mass fraction, with parameters dependent on the wood
predicted dynamics is shown in Fig. 7 for beech wood and species. Two fractions are considered for both the
a heating rate of 5 K/min. A comparison with the kinetics hemicellulose (activation energies in the ranges 101–175
determined with the use of one heating rate only (Fig. 6) and 257–272 kJ/mol, respectively) and cellulose (activation
shows that the overlap is reduced between the devolatiliza- energies 93–99 and 181–183 kJ/mol, respectively) pseudo-
tion rates of the three pseudo-components whose chemical components and one for lignin (activation energies of
composition is also modified. The amount of volatiles 93–105 kJ/mol), though it is pointed out that the evalua-
released in the second (cellulose) stage is increased tions for the small fraction of cellulose, characterized by a
(46–49% versus 38–44%) at the expenses of that associated low activation energy, are uncertain. Reaction orders are
with the first (hemicellulose) stage (about 18–24% versus comprised between 0.8 and 1.8. It can be noted that this
23–30%). Furthermore, instead of a slow decomposition study again confirms high activation energies for the
rate over a broad range of temperatures, the activity of the decomposition of the cellulose component.
third reaction (lignin devolatilization) is mainly explicated It is also found [114] that, to obtain accurate predictions
along the high-temperature (tail) region of the weight loss of the devolatilization rates of wood (poplar, black locust
curves. and willow) at different heating programs (heating rates
Sometimes the three-component mechanism is modified between 20 and 40 K/min), it is necessary to use at least six
to include additional steps for improving the accuracy of or four reactions depending on the assumption of a linear
the predictions, as in [112] for isothermal data, and or a power-law dependence on the volatile fraction. This is
[107,113,114] for dynamic data. In [112] wood (pine, an indirect confirmation of the large inaccuracies intro-
chestnut and pine bark), devolatilization is modeled by duced in multiple-curve predictions by the set of kinetic
means of six parallel reactions corresponding to different parameters of the three-component mechanism as esti-
volatile fractions. The first two, quantitatively more mated for single curves. The use of additional reactions or
important, are associated with hemicellulose and cellulose, parameters, compared with previous slow heating rates
respectively (the corresponding activation energies of 83 analysis, is justified [114] with the consideration that a
and 146 kJ/mol are in good agreement with the values ‘‘wider range of experimental conditions reveals more of
ARTICLE IN PRESS
C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 57

the chemical inhomogeneities of the biomass components’’.


The pseudo-component cellulose is still characterized by a
quite high value of the activation energy (188 kJ/mol),
whereas a wide range of activation energies is proposed for
the remaining reactions (84–241 kJ/mol). Fig. 8. The multi-component pyrolysis mechanism proposed in [117] (A is
Although the differences in the kinetics of wood/biomass the fuel, B and D are reaction intermediates).
devolatilization may be a consequence of model features
and procedure of parameter estimation (in addition to the visible in the isothermal weight loss curves and correspond-
chemical properties of the samples), a round robin with ing to the main pseudo-components introduced in Fig. 8.
eight participants [115], carried out to evaluate the The inclusion of low-temperature (528–573 K) data in the
chemical kinetics of Avicel PH 105 microcrystalline Arrhenius plot does not result in significant changes in the
cellulose, clearly puts into evidence the existence of some kinetic parameters for the central part of the reaction zone
flaws in the temperature measurements even for standard (an activation energy of 143 kJ/mol against 141 kJ/mol
thermogravimetric systems. It shows that, for low heating previously estimated [99] for temperatures above 573 K),
rates (5 K/min), the agreement is acceptable (scatter in the which are also close to those of other isothermal analyses
temperature measurements of about 17 K and char yields [64,97,98,112]. These values are, however, lower than those
between 4% and 10.9%) and, in terms of kinetic estimated for the devolatilization mechanisms based on
parameters, the differences can be accounted for by some dynamic measurements. As for the hemicellulose stage, the
uncertainty on the pre-exponential factor of the one-step activation energy (76 kJ/mol) reported in [117] is in the
first-order reaction (devolatilization). At higher heating range of those obtained from the evaluation of single
rates (40 K/min), the impact of thermal lag is larger and dynamic curves and the isothermal analysis in [112]. The
appears as reduced values of activation energies and pre- low activation energy for the third (lignin) stage also agrees
exponential factors. The authors also point out that the with the results obtained from evaluation of single dynamic
scatter in the experimental data and the instrumental errors curves.
well represent the performances of the state-of-the-art In the light of the criticism raised by the recent analysis
instruments, so that they ‘‘are inclined to acknowledge the by Branca et al. [109] about the kinetic constants of the
fact that biomass pyrolysis kinetics are inherently difficult three-component devolatilization mechanism estimated by
to study by any technique, and these difficulties contribute the use of single curves (also taking into account possible
significant uncertainties’’ in the ‘‘understanding of the flaws in the thermogravimetric measurements [115]), it can
phenomena’’. be argued that the kinetic constants estimated by means of
isothermal curves also produce poorly accurate predic-
2.4. Multi-component mechanisms of primary pyrolysis tions. Moreover, the consecutive reactions of Fig. 8 suffer
from a higher overlap between the degradation rates of the
A very few multi-component (or multi-stage) mechan- main components compared with slow heating rate
isms of wood/biomass pyrolysis are available, that is, dynamic analyses. On the other hand, if the formation
mechanisms for predicting the formation rates and the rate of the product classes for each stage should be
yields of reaction products or solid- and gas-phase determined, the corresponding final yields should be
intermediates. Examples based on series reactions, which measured. However, this is not possible because, as already
try to take into account the presence of several zones in the pointed out, only integral data concerning complete
isothermal weight loss curves, are given in [116,117] for conversion can be measured from chemical reactors.
straw and beech wood, respectively. The mechanism of A multi-component mechanism, taking into account the
wood pyrolysis, proposed by Miller and Bellan [118], also decomposition rate of hemicellulose, cellulose and lignin, is
belongs to this category, which incorporates multi-step proposed in [118], as already in [64–65]. The model in not
mechanisms for the main components and uses the based on a specific set of experiments but relies upon a re-
superposition of the different contributions, taking into examination of literature data. It is assumed that the
account chemical composition. It can be considered a re- mechanism of cellulose pyrolysis by Bradbury et al. [91]
examination of the mechanisms originally proposed in is also applicable for the other two main components
[64,65]. (Table 2). The reaction rates present the usual Arrhenius
A three-stage series mechanism (Fig. 8) is proposed in dependence on temperature and are first order in the
[116,117], which takes into account the competitive reactant mass fraction. The depolymerization step does not
formation of classes of compounds belonging to either introduce any change in the chemical composition but it is
the gas (vapor) or the solid phase. However, kinetic suggested to modify the physical properties, for instance,
parameters are estimated only for each global reaction porosity. The kinetic constants estimated by Bradbury et
(simultaneous charring and devolatilization processes) of al. [91] are used for cellulose. The corresponding initial
the three stages. In the case of beech wood, estimations are estimates for the activation step of the hemicellulose and
carried out in the temperature range 528–593 K (k1), lignin components are derived from [64]. The cellulose
528–708 K (k2) and 603–708 K (k3), for three zones clearly parameters reported in [64] are also assigned for the other
ARTICLE IN PRESS
58 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

Table 2
Multi-component mechanism and kinetic constants for wood pyrolysis based on the contribution of the three main components [118]

TAR

k2
k1
C A

k3

νC CHAR+(1- νC)GAS

C Kinetic constants: A (s1), E (kJ/mol)

Cellulose Hemicellulose Lignin


19 16
k1 2.80  10 exp(242.4/RT) 2.10  10 exp(186.7/RT) 9.60  108 exp(107.6/RT)
k2 3.28  1014 exp(196.5/RT) 8.75  1015 exp(202.4/RT) 1.50  109 exp(143.8/RT)
k3 1.30  1010 exp(150.5/RT) 2.60  1011 exp(145.7/RT) 7.70  106 exp(111.4/RT)
nc 0.35 0.60 0.75

steps of the hemicellulose mechanism whereas those for the


lignin component are derived from [65] disregarding the
power-law dependence for the solid mass fraction. The
final parameter values are estimated so as to get the best fit Fig. 9. A global mechanism for the secondary reactions of vapor-phase
with the char yields obtained in [65,119] for beech wood tarry species as proposed by Antal [120,121].
(TGA tests executed with heating rates of 5–80 K/min) and
lignin (isothermal tests for temperatures in the range
673–1073 K for small-sized particles) and in [21] for vapor phase and heterogeneously over the char surfaces
small-sized maple wood particles (isothermal tests in a and the extra-particle surfaces. The latter aspect is not
fluidized-bed reactor with temperatures in the range considered here, but extensive research on biomass
673–1073 K). Extractive and ash contents are incorporated gasification confirm the catalytic effects exerted by
in the hemicellulose component. The resulting set of kinetic different materials on the cracking of tarry components
parameters is reported in Table 2. Comparison with other (see, for instance, the reviews [122,123]).
experiments is made a posteriori without any readjustment Secondary reactions of tar vapors are classified as
of the parameters. Good qualitative agreement is attained homogeneous and heterogeneous and include processes
with the expected behavior of the three components for the such as cracking, partial oxidation, re-polymerization and
range of pyrolysis temperatures and both location and condensation [36]. The complex chemical composition of
magnitude of the peak rates. The predicted char yields tarry products would require a huge number of chemical
decrease as the temperature is increased for all the reactions to describe the details of the transformations.
components: the largest values are obtained for lignin, However, despite the quantitative understanding about the
the minimum for cellulose and hemicellulose yields are chemical composition of this class of products, the most
bounded by the former two. A slight delay in the beginning cited mechanism simply consists of two competing reac-
of the devolatilization process occurs but it is related to a tions [120,121] as reported in Fig. 9. The reactive volatile
region of small weight loss. Although not extensively matter is assumed to be consumed by two competitive
tested, this remains one of the few attempts to produce a reactions leading to the formation of permanent gases and
general mechanism of biomass pyrolysis. a refractory condensable material. The existence of the
second reaction is inferred from the gas yield data, which
2.5. Secondary reactions display an asymptotic behavior (after residence times of
about 5 s) that is strongly dependent on temperature.
At high temperatures and given sufficiently long Higher temperatures result in dramatic increases in the
residence times, secondary reactions of primary tar vapors asymptotic yields of all the light permanent gases
also become active [30,120,121]. These alter both the yields produced. The temperature-dependent asymptotes require
and composition of the wood/biomass pyrolysis products. the existence of the second reaction in order to explain the
They may occur in the pores of the particles, while disappearance of carbon atoms in the gas phase when the
undergoing primary degradation, homogeneously in the gas phase temperature is reduced. However, the kinetic
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C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 59

models usually neglect this competition because either the rates from a few to thousands K/min with final tempera-
temperatures are sufficiently high so that the amount of tures between 723–1327 K) results in different composition
refractory tar formed is small or a ‘‘devolatilization’’ (and reactivity) of tarry species. In other words, the activity
process is considered (similar to devolatilization versus of secondary reactions is also explicated, at different
pyrolysis for the mechanisms of primary reactions). In the extent, during the process of primary decomposition of
former case, the rate of tar cracking is generally described the starting material. Moreover, apart from the cases where
by a global reaction, with a rate linearly dependent on the continuous systems are used [36,127], the composition of
mass concentration of the vapor-phase tar (rV) and the the vapor stream undergoing secondary reactions is also
usual Arrhenius dependence on temperature. In alterna- highly variable with time and may be affected by the
tive, the cracking rate is linearly dependent only on the location and type (total gas or single gaseous species, liquid
reactive fraction of the primary tar (rVT). In a few cases, yields, etc.) of measurements [135]. In addition to the
the existence of tar fractions with different reactivities is differences in the temperature and residence times of the
explicitly acknowledged. vapor phase, the presence of reactive species, such as steam
The competition between the chemical paths of gas and (also from primary decomposition), and char may have an
refractory tar formation (Fig. 9) has important implica- important impact on the tar decomposition rates. For
tions from the point of view of process development. The instance, char freshly formed is reported [136] to cause the
thermal stability of tars for temperatures below 773 K heterogeneous conversion of about 14% of the primary tar
[18–22,27,28,30] is a key issue in the fast pyrolysis processes product. The catalytic role exerted by charcoal on tar
aimed at bio-oil production, as extensively discussed in conversion is also recognized in biomass gasification. To
several technology reviews [39–43]. The kinetics of exploit this feature, peculiar reactor design schemes have
secondary tar reactions is also of paramount importance been proposed, such as for the downdraft gasifier, modified
in biomass gasification. The amount of tar produced and to include internal recycle of vapor-phase tars over the
its composition depend on the type of gasifier and the glowing char and combustion of pyrolysis gases [137], and
process conditions. In principle, producer gas with a low two-stage fixed-bed gasifiers [138]. Also, the catalytic
tar content can be obtained if a high-temperature zone can action exerted by charcoal on tar conversion is confirmed
be created where the volatile products of pyrolysis are for supercritical water gasification of biomass [139].
forced to reside sufficiently long to undergo secondary Given that the presence of specific compounds in the
gasification. However, the discover of a refractory tar pyrolysis liquids is directly related to the decomposition of
product [120,121] of secondary reactions has motivated the main constituents of wood/biomass and also affected
extensive research activities on catalytic pyrolysis for the by the chemistry of the ligninic fraction [37], it can be
vapor phase products which, as anticipated, have been understood that differences in the reactivity are also caused
reviewed. by the type of feedstock. Different woods [36,120,121,125,
Compared with primary reactions, secondary reactions 127,128,133,135] are examined together with cellulose
are less investigated and evaluations of the kinetic [120,121], biomass [129,134], municipal solid waste
constants are essentially available only for the cracking (MSW) [124], refuse-derived fuel (RDF) [131] and lignin
process. This information, together with the range of [132].
experimental conditions, is summarized in Table 3. Fig. 10 Differences in the rate expressions also produce varia-
provides the corresponding Arrhenius plot. It can be seen tions in the estimated values of the kinetic parameters. As
that the estimated activation energies vary between 66 and anticipated, the global cracking rate is assumed to be
123 kJ/mol though, for the majority of the studies, the linearly dependent on the mass concentration of the vapor-
range is narrower and roughly corresponds to 80–100 kJ/ phase tar (rV). Exceptions are represented by the studies of
mol, with the exception of cellulose tars [120]. It is plausible Refs. [36,125,128]. Boroson et al. [128] assume that it is
that the comparable values of the cracking rates, reported linearly dependent only on the reactive fraction of the
in all cases, are the result of the high simplification primary tar (rVT) which, for the experimental conditions
represented by the global one-step reaction applied to investigated and sweet gum hardwood, corresponds to
model the cracking process and the assumption of ideal about 94%. The same kinetic equation and activation
plug-flow behavior for the gas/vapor phase. Indeed, energy reported in [128] are also used in [140] for predicting
experimental conditions (thermal and fluid-dynamic con- the decomposition of beech wood tar in a thermogravi-
ditions of primary and secondary degradation), sample metric system and a muffle furnace. The reactive fraction of
characteristics (biomass/wood, size, shape, ash and moist- tar is, however, lowered to 78% and the pre-exponential
ure content), and mathematical treatments of the data are factor is modified to become A ¼ 105.14 s1.
highly different among authors. Tar vapors are also assumed to consist of two [124] or
Experiments consider either one reactor [124,127, three [125] fractions with different reactivities. Garcia et al.
129,133] for both primary and secondary reactions, or [124] use either one or two parallel reactions with rates
two reactors (or zones) in series [36,120,121,125, linear in the total tar concentration. It is found that the
128,132,135]. The variety of experimental conditions latter mechanism is associated with significantly higher
established during primary pyrolysis (nominal heating values of the activation energies (150–290 kJ/mol). More-
60
Table 3
Kinetic constants for the global reaction of tar cracking, where rV and rVT are the total and reactive mass concentration of vapor-phase tar, respectively (same data as in Fig. 10)

Author (Ref.) Reactor; atmosphere Primary pyrolysis: material; heating Secondary pyrolysis: temperature; Kinetic law A (s1); E (kJ/mol)
conditions vapor residence time

Antal [120,121] Tubular, two zone, batch reactor; steam 100–300 mg of cellulose, cherry wood, 773–1023 K; 0.5–12 s r ¼ 3.57  1011 exp(204/RT)rT;

C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90


yellow pine powder; 773 K (cellulose); E (cherry wood) ¼ 98.6;
E (yellow pine) ¼ 101
Diebold [126] Continuous vortex reactor+tubular Softwood sawdust; 898 K 923–1098 K; o1 s r ¼ 1.55  105 exp(87.6/RT)rT
reactor; steam
Liden et al. (1988) [127] Continuous, bubbling fluidized-bed 0.6–1.1 mm thick poplar; 723–823 K 723–823 K; 0.5–0.7 s r ¼ 4.28  106 exp(107.5/RT)rT
reactor; nitrogen
Boroson et al. [128] Series-connected, tubular reactors; 20 mm deep bed of sweetgum hardwood 773–1073 K; 0.9–2.2 s R ¼ 104.8 exp(93.3/RT)rTV;

ARTICLE IN PRESS
helium powder; 0.2 K/s up to 723 K yNR ¼ 6%
Font et al. [129] Batch, fluidized-bed reactor; nitrogen 3–4 g of almond shells, 978–1123 K r ¼ 4.5  106exp(110.1/RT)rT
0.3–0.5 mm thick;
978–1123 K
Graham et al. [130] Continuous ultrapyrolysis reactor; Cellulose powder; 923–1173 K 923–1173 K; 0.05–0.9 s r ¼ 1.1  106 exp(100.8/RT)rTV
nitrogen
Cozzani et al. [131] Two-zone tubular reactor; helium 15 g of milled RDF; 773–1173 K 773–1173 K; 6–22 s r ¼ 4.1  104 exp(102.3/RT)rTV
Garcia et al. [124] Batch, fluidized bed reactor; nitrogen 0.8–5 g of MSW; 973–1073 K; r ¼ 1.9  106 exp(99.5/RT)rT
973–1123 K o5 s
Caballero et al. [132] Pyroprobe 1000+tubular reactor 1 mg of Kraft lignin (Ecalyptus wood) 673–1033 K; r ¼ 4.138  103 exp(84.7/RT)rT
packed with quartz particles; helium powder; 300 K/s up to 973 K
Lede [133] Cyclone reactor; mixture of helium/ 0.2–1 mm thick beech wood particles; 793–1327 K; 0.04–0.15 s r ¼ 5.9  107 exp(123.5/RT)rT
argon and steam 793–1327 K
Fagbemi et al. [134] Tubular reactor+packed-bed (metallic 20–30 g of wood, straw, coconut shells 673–1173 K; 0.3–0.4 s r ¼ 4.34 exp(23.4/RT)rT
rings) reactor; helium powder; 673–1173 K
Rath and Staudinger [125] TGA+tubular quartz reactor; nitrogen 500 mg of spruce wood (0.5–1 mm thick 873–1073 K; 0.5–2 s rI ¼ 3.076  103 exp(66.3/
particles); 5 K/min up to 1323 K RT)rT(I); rII ¼ 1.13  103 exp(109/
RT)rT(II); yNR ¼ 22%
Morf et al. [36] Continuous fixed-bed reactor+tubular 10–40 mm thick spruce and fir particles; 773–1273 K; o0.2 s r ¼ 4.0  104 exp(76.6/RT)rT
reactor; nitrogen 653 K
Baumlin et al. [135] Tubular reactor+perfectly stirred 1 g of beech wood sawdust; 820 K 836–1303 K; 0.3–0.5 s r ¼ 1.9  103 exp(59/RT)rT
reactor; argon
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C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 61

8 Table 4
[133] Mechanism and kinetic constants for 5-hydroxymethylfurfural, levoglu-
6 cosan and hydroxyacetaldehyde proposed in [141]
[126]
k1 k2
[130] Primary ! Secondary ! Tertiary
4 [36] [129] [125 ]
[135]
2 E1 (kJ/mol) E2 (kJ/mol) A1 (s1) A2 (s1)
lnk

[124] [127]
[125] 5-Hydroxymethyl 76 117 3.3  104 1.7  107
0
furfural
[134] Levoglucosan 185 228 3.5  1010 7.0  1012
-2 Hydroxyacetaldehyde 218 — 1.2  1012 —
[128] [120]
-4
[132]
[131] competing reactions affected by the heating rate (high
-6 values of these favor gas formation). Kinetic constants for
0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4
the different reaction paths are not available, so this
-1
1000/T [K ] mechanism has never been incorporated in transport
Fig. 10. Arrhenius plot for the global reaction of vapor-phase tar cracking
models.
(see Table 3 for the values of the kinetic parameters). Information is also available [141] on the global kinetics
for the formation of primary, secondary and tertiary
products from the decomposition 5-hydroxymethylfurfural
over, for the specific experimental conditions, around (5-HMF), levoglucosan and hydroxyacetaldehyde. Mea-
70–80% of primary tar generates permanent gases, whereas surements are carried out by means of a tubular gas phase
the remaining fraction is a refractory matter or char, a pyrolysis reactor coupled to a molecular-beam mass
confirmation of varying reactivities among the tar frac- spectrometer (MBMS). Multi-variate data analysis is used
tions. From the mathematical point of view, when a multi- for the estimation of kinetic constants for the reaction
step process is fitted by a single step reaction model, the mechanism formulated by analysis of the temporal profiles
estimated activation energy is lower than the intrinsic of the pyrolysis products. For 5-HMF and levoglucosan,
(actual) values of the different steps. However, although in two sequential reactions are proposed (Table 4) for
[125] primary tar is assumed to consist of two reactive and describing primary, secondary and tertiary products
one unreactive fraction, kinetic evaluation for the two (primary components are the evaporated reactants and
parallel reactions still produces low values of the activation their fragment ions). Products from hydroxyacetaldehyde
energies (Table 3). A competition between the reactions (Table 4) only require a one step reaction.
leading to the formation of permanent gases and a Recent investigations [142–145] on the low-temperature
refractory tar is explicitly postulated in [120,121] where devolatilization (evaporation and cracking) of pyrolysis
an evaluation is also provided of the kinetic parameters for liquids produced from different fuels and variable heating
the polymerization process. conditions confirm the importance of polymerization
Little work has been made on the kinetics of the versus cracking reactions. For fast pyrolysis liquids and a
reactions undergone by primary products of wood/biomass devolatilization process carried out under the conditions of
pyrolysis. Levoglucosan has often been considered thermal analysis, secondary char retains about the half of
[79–81,141] as a model compound for tar. The results of the initial carbon content of the liquid. Moreover, high
a comprehensive study on the influences of the gas flow at yields are obtained especially for liquids produced from
various pressures on the yields of char generated from cellulose, indicating the important role played by sugars
cellulose are summarized [80] by a conceptual mechanism, and not only by the products of lignin decomposition.
which includes both primary and secondary decomposi- However, while the global devolatilization kinetics is
tion. Low-temperature paths are evidenced (formation of provided [144,145], further experimentation is still need
anhydrocellulose and char), which are not of great for an evaluation of the secondary char formation rate.
importance because associated with slow heating rates,
that are uneconomical for practical applications [38]. The 2.6. Outline of multi-step mechanisms of cellulose pyrolysis
most important results concern the pathway associated
with the formation of levoglucosan, favored by fast Given its large share in wood and biomass composition,
heating, and its evolution. At high flow rates and pressures cellulose pyrolysis is the subject of a significant number of
below 1 MPa, an endothermic zone is observed and studies. Reviews [53–56] are also proposed. The most
associated with levoglucosan evaporation. However, at recent modifications are discussed here of the mechanism
low flow rate, the endothermic zone is replaced by a proposed by Bradbury et al. [91] extended to include the
strong exothermic zone, attributed to decomposition reaction of tar cracking (Fig. 11), which is often coupled
reactions with formation of gas and carbonized levogluco- with transport equations. The first step, not detected by
san. The decomposition of this compound occurs via two thermogravimetric systems and associated with the forma-
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62 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

tion of a molten-phase intermediate (active cellulose), is the reduction in the degree of polymerization associated with
subject of research studies [146]. Recent experiments [147] the formation of active cellulose. Successively, a further
carried out for very short residence times (35–75 ms) show competition is established between two pathways. The first
that it is possible to selectively depolymerize pure cellulose is ring fragmentation (decarbonylation, dehydration) with
powder, which passes through a molten phase, to give the formation of hydroxyacetaldehyde (and other products
significant yields of anhydro-oligosaccarides in the range including formic acid, acetic acid, glyoxal, methylglyoxal,
C2–C7. The active cellulose decomposes via two competi- etc.), which is favored by high temperatures and catalyzed
tive reactions associated with weight loss. The first is a by metallic compounds. The low-temperature process,
depolymerization process, favored at high temperatures favored by the absence of impurities in the substrate, is
(high activation energy, Bradbury et al. [91]), and leading depolymerization by transglycosylation with the formation
to the formation of volatile species (following the studies of levoglucosan, cellobiosan (and other sugars, such as
carried out by Shafizadeh et al. [148] and Shafizadeh [149], glucose, fructose) in high yields. Possible decomposition of
mainly levoglucosan), which may also undergo secondary cellobiosan is indicated as the major route for formalde-
reactions. The second pathway, favored at low tempera- hyde production.
tures, foresees the formation of char, carbon dioxide and More recent studies [156–158] largely confirm the
steam. findings summarized by the conceptual mechanism by
Extensive analyses on the products of cellulose pyrolysis Piskorz et al. [151] and contribute in the determination of
and their dependence on temperature [150–155] support the the kinetic constants for the formation of some com-
speculation that hydroxyacetaldehyde is a product of pounds. Baniasz et al. [156,157] measure the release curves
primary decomposition, specifically through a process of of formaldehyde, hydroxyacetaldehyde, carbon monoxide
ring scission which becomes progressively more important and carbon dioxide during the rapid pyrolysis of cellulose
at high temperatures. Furthermore, it is noted that when in the temperature range 673–1073 K. The yields of
large amounts of hydroxyacetaldehyde are formed, the formaldehyde, hydroxyacetaldehyde and carbon monoxide
formation of char (favored at low temperatures and/or by are observed to increase as the reaction conditions are
the presence of ionic substances) is reduced. As a result of made more severe, whereas the yields of carbon dioxide
these studies, Piskorz et al. [151] propose a modified decrease. Independent mechanisms are proposed for the
version (Fig. 12) of the mechanism by Bradbury et al. [91]. interpretation of the different dynamics, but the estimation
The initial stage takes into account the competitive of the kinetic constants points out that inter-relations exist
formation of char (with carbon dioxide and steam), which between the examined products. The proposed mechanism
is again favored by low temperatures, and a rapid is reported in Fig. 13 together with the kinetic constants.
The pathway leading to intermediates is the limiting step
for the formation of formaldehyde and carbon monoxide,
which are indicated as products of secondary reactions.
Levoglucosan is considered the major contributor (with
carbon dioxide) among the competing species for the
Fig. 11. The mechanism of cellulose pyrolysis proposed by Bradbury et al. formation of hydroxyacetaldehyde. The difference, with
[91]. respect to the mechanism proposed by Piskorz et al. [151],

Fig. 12. The mechanism of cellulose pyrolysis proposed by Piskorz et al. [151].
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C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 63

Fig. 13. The mechanism of cellulose pyrolysis proposed by Banyasz et al. [156,157] (activation energies are expressed as cal/mol).

is that the formation of hydroxyacetaldehyde occurs the gaseous species release curves for different heating
through the formation of reaction intermediates. rates, probably in consequence of a lack of competition
between tar and gas formation in the proposed model
2.7. Distributed activation energy (DAE) models (comparable values of the kinetic parameters). Rostami et
al. [161] modify the DAE model to facilitate its coupling
The chemical complexity of both the biomass and the with mathematical descriptions of transport phenomena.
related pyrolysis products motivate the introduction of Although special care [160] may be taken in reducing the
kinetic models based on kinetic laws different from those activity of secondary reactions, the results of the kinetic
presented above. A few cases, not considered in [58] and analyses discussed above combine the activity of both
specifically formulated for biomass fuels, are examined primary and secondary reactions in the estimated para-
here [128,159–162]. A DAE model is always proposed meters. Specific for the secondary reactions is the DAE
starting from treatments already used for coal. This model proposed by Boroson et al. [128], to take into
approach avoids the low values of the activation energies account the complex chemistry of tarry products and to
which result when a single-step reaction is applied to fit a extend the range of applicability of the proposed kinetics.
temperature dependence that arises from the occurrence of This treatment assumes that each species is the result of a
different reactions in different temperature intervals [128]. large number of independent parallel first-order reactions
Chen et al. [159] combine a functional group (FG) model with invariant pre-exponential factor and activation
for gas evolution and a statistical depolymerization, energies described by a continuous distribution function.
vaporization and crosslinking (DVC) model for tar and The estimation procedure assumes a constant pre-expo-
char formation. The evolution of each FG is described by a nential factor (1013 s1) and produces an activation energy
first-order Arrhenius reaction with a DAE of width s. of 234 kJ/mol (standard deviation 21 kJ/mol and unreactive
Measurements are made using thermogravimetric analysis tar fraction 4.77%), which is about 2.5 higher than that of
coupled with Fourier transform infrared spectroscopy the single reaction previously considered. A DAE model is
(TG-FTIR) for cellulose, wood and some biomasses. also used in [162] to evaluate the kinetics of tar cracking,
Compared with coal, the number of FGs is lower and, based on measurements carried out with a fluidized-bed
apart from methane, each gaseous species (tar, CO, CO2, reactor with variable freeboard height (approximated by a
H2O) evolves in the form of a single peak. The estimated plug-flow reactor) for cellulose, MSW and birch wood
values of the average activation energies are of the order of pyrolysis (particles of 0.08–0.15 mm, temperatures in the
167–250 kJ/mol (in the case of cellulose up to 318 kJ/mol). range 673–973 K and vapor residence times of 0.25–3 s).
The agreement is good between measurements and predic- However, the average activation energies (81 (cellulose), 73
tions for moderate heating rates, whereas it becomes poor (birch wood) and 89 (MSW) kJ/mol) are much lower that
when the screen heater measurements by Nunn et al. [94] than those reported by Boroson et al. [128].
are considered. The same modeling approach and compar-
able values of the activation energies are reported in [160] 2.8. Conclusions and further developments
for wood and Miscanthus pyrolysis, but the analysis is
extended to 15 species, including problematic compounds One-component or multi-component mechanisms of
such as HCN and HNCO (the release rate of nitrogen primary pyrolysis have been proposed based on the
compounds, in biomass combustor models, is usually analysis of experimental data on wood/biomass pyrolysis,
assumed to be directly proportional to the rate of solid obtained for isothermal conditions or fast heating rates.
devolatilization, although thermogravimetric measure- One-component mechanisms generally consist of three
ments indicate a temporal lag between the two processes parallel reactions, as proposed by Shafizadeh and Chin
[48]), and makes use of one to three FGs for each species. [88], for the formation of the three classes of pyrolysis
Difficulties are again found for the correct predictions of products: char, gas and tars (or liquids). The activation
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energies of the global pyrolysis rate lie within two separate Multi-component mechanisms, for the large majority,
ranges: 60–90 and 124–174 kJ/mol, respectively. It appears simply describe the devolatilization process (the global
that the former range of low values results from either devolatilization rate on dependence of time). That is, the
severe heat and mass transfer limitations in the experi- final char yields should be known or assigned a priori and
ments, owing to high temperatures/heating rates, or product distribution cannot be predicted. Usually, three
simplifications in the reaction mechanism, that is, the use parallel, first-order reactions in the amount of volatiles
of a single global reaction for the description of the entire released from the pseudo-components hemicellulose, cellu-
curves of weight loss. The second set of high activation lose and lignin are considered. The analysis of single
energies is produced from measurements carried out under dynamic thermogravimetric curves assumes that hemicel-
moderate thermal conditions and the description of the lulose and cellulose are associated with the shoulder and
central part of the weight loss curves only, where the the peak of the rate curves, respectively, whereas lignin
contribution of the cellulosic component is predominant. decomposes slowly over a very broad range of tempera-
In this case a fast increase of the decomposition rate with tures. The activation energies vary between 80 and 116 kJ/
temperature, as observed from the measurements, is mol for hemicellulose, 195–286 kJ/mol for cellulose, and
predicted and therefore this set of data appears to be more 18–65 kJ/mol for lignin. Analyses based on the simulta-
appropriate for inclusion in transport models for the neous evaluation of thermogravimetric curves, obtained for
simulation of particle and/or reactor dynamics. several heating rates, needed to avoid compensation effects
The kinetic parameters for the formation rates of the in parameter estimation, confirm only the kinetics for the
three products classes from wood/biomass pyrolysis (one- cellulosic components. Although the comparison between
component mechanisms) have also been estimated. In some different results is difficult owing to variations in the
cases even the qualitative trends, on dependence of experimental conditions, mathematical treatment of
temperature, are not predicted and the final char yields the data, nature of the fuel and possible flaws in the
remain high, presumably again as a consequence of measurements, it appears that the heating rate effects,
transport phenomena control or too low reaction tempera- when assuming first-order reactions, result in higher
tures. Only in two cases [97,99], a strong dependence of the activation energies for the devolatilization of the pseudo-
yields of products on temperature is predicted and thus components hemicellulose (147 kJ/mol) and lignin (181 kJ/
these kinetic parameters appear to be suitable, in principle, mol) [109]. Furthermore, the activity of the lignin
also for modeling fast pyrolysis processes. Another critical devolatilization reaction is mainly explicated along the
point of high-temperature experiments is that the yields of high-temperature (tail) region of the weight loss curves.
products, needed in combination with weight loss measure- Devolatilization mechanisms are also available where
ments for parameter estimation, may result from the additional reactions are introduced, to describe volatile
activity of both primary and secondary degradation. formation from minor components, such as extractives, or
The advantage of one-component pyrolysis mechanisms to take into account different steps in the volatile release
is that, when coupled with transport equations, both the from the chief biomass components, or power-law depen-
yields of products and the decomposition rate (conversion dence on the mass fractions are assumed. It can be
time) can be predicted. However, the assumption of one- understood that the accuracy in the predictions of the
component behavior for composite fuels, such as wood and weight loss characteristics is improved as the number of
biomass, unavoidably produces inaccuracies in the details model parameters is increased. However, simplicity is
of the decomposition rates (and conversion time). The few always desired for the global reaction mechanisms espe-
multi-component mechanisms of biomass/wood pyrolysis, cially in the view of inclusion in transport models.
based on the description of different zones in the Secondary degradation of tar products has been
isothermal weight loss curves (for instance, [117]) or on observed [120,121] to take place according to two
the combination of multi-step mechanisms for the decom- competitive reactions for the formation of permanent gases
position of the pseudo-components hemicellulose, cellulose (cracking) and refractory condensable materials which,
and lignin (treatment proposed in [118]), have been depending on pressure, temperature and flow rate condi-
formulated with the scope of improving these aspects. tions, may also lead, in addition to further gas, to
However, in the first approach, the product formation rates (secondary) char formation. The large majority of kinetic
cannot be predicted for the different stages given that studies disregards this competition and simply assumes a
product yields can be measured only on an integral basis. global cracking rate, proposing a convergence toward
In the second case, although the combination of multi-step activation energies roughly comprised between 80 and
kinetics for components is capable of predicting both 100 kJ/mol. In a few cases, the recognition of different tar
conversion times and yields of products, the general fractions with variable reactivity and the use of two or
validity of this approach is not supported by reliable and three reactions to describe the cracking process give rise to
extensive experimentation and, on the other hand, the higher activation energies. Levoglucosan has often been
difficulties and inaccuracies associated with the use of used as a model compound (more recently also 5-HMF and
component degradation rates are well known to the hydroxyacetaldehyde) of tar to investigate secondary
researches of this field. reaction chemistry. However, the understanding of the
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C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 65

reaction paths of refractory tar and secondary char data on the chief tar components and their dependence on
formation is still only qualitative. the reaction conditions and the wood/biomass species. This
The chemical characterization of the gas and vapor could provide the basis for the successive formulation of
phase products generated from pyrolysis of cellulose has kinetics for tar component formation, for improving the
also been used to formulate conceptual mechanisms for the quality of fast pyrolysis oils, and destruction, for the
formation of single products (levoglucosan, hydroxyace- optimization of the gasification processes.
taldehyde, hydroxy-2-propanone), starting from the pro- The influences of the heating rate on the kinetic
posal by Bradbury et al. [91]. The main findings, constants of the multi-component mechanisms or, in other
summarized by Piskorz et al. [151], are supported by more words, the verification of the absence of compensation
recent experiments and preliminary evaluations of the rate effects in the kinetic constants currently available are only
constants [156–158]. However, no quantitative information partially addressed. Moreover, it is often pointed out that
is available for wood or biomass, even with reference to the kinetic analysis does not use thermal conditions compar-
main components of the pyrolysis liquid, for instance able with those of practical applications. This is a very
water, which is an important parameter for the quality of critical issue. Indeed, to produce experimental data
this product. Moreover, only a few attempts have also been representative of the intrinsic kinetics of primary reactions
made to develop DAE models. at high temperatures, adequate consideration should be
Although the performances of the mechanisms for given to the separation between chemistry and transport
primary and secondary pyrolysis can be fully evaluated effects, on one side, and between primary and secondary
after combination with the transport equations to describe reaction processes, on the other. In reality, for correct
applications at a laboratory or industrial scale, it can be measurement of high-temperature data, there could be a
concluded that, even for a kinetic control, only in a very need to introduce innovative concepts in experiment
few cases the correct trends are predicted. The under- design. Another aspect, often overlooked despite of the
standing of the pyrolysis kinetics is essentially qualitative clear evidence shown by accurate investigations in this
(for instance, in relation to the influences of some variables, sector, is the presence of errors in the measurements even
such as, ash content/composition, pressure, gaseous when carried out with commercial thermogravimetry.
environment and gas flow rate). The large scatter in the Kinetic analysis of pyrolysis/devolatilization processes
predictions is caused by the fuel type, the mathematical has been mainly focused on wood species and, in a few
treatment of the data and possible errors in the measure- cases, on agricultural residues. Thus, the search of general
ments. Hence, extrapolations to conditions different from reaction schemes applicable for the different varieties of
those of the experiments is highly questionable. biomass fuels has not yet been extensively pursued. Given
Following these conclusive remarks on the biomass the wide variability among the chemistry of the different
pyrolysis kinetics, aspects which deserve further investiga- species and the influences of sample origin, this issue is of
tion and/or consideration are related to the formulation of particular practical importance.
both (a) lumped-reaction mechanisms and (b) detailed The application of mathematical modeling of conversion
reaction mechanisms taking into into account the dynamics systems also requires sub-models for the release of volatile
of single-product species, valid for widely variable thermal nitrogen species and other minor compounds, such as
conditions and biomass/wood varieties. While lumped chlorine, during pyrolysis. Simplified treatments, in trans-
kinetics, referred to product classes (either char, gas and port models of biomass combustors, usually assume that
liquid or, simply, volatiles and char), can be very useful for these compounds are released together with gases and tar
the design of different reactor types capable of achieving, vapors. Further effort is needed on these aspects as results
for instance, fast pyrolysis or flash carbonization, detailed of experimental investigations have not yet been inter-
kinetics are needed for selecting optimal operating condi- preted by kinetic models.
tions apt to maximize the yields of specific compounds.
Further efforts in both directions are highly desirable. To 3. Transport models of biomass particle pyrolysis
improve kinetic models, experimental data should be
produced on the quantitative aspects of pyrolysis product In practical conversion systems, wood or biomass
yields and composition and their dependence on sample conversion takes place as a result of a strong interaction
properties and conversion conditions. between chemistry and transport phenomena at the level of
As for the lumped-reaction mechanisms, although the both the single particles and the reaction environment.
degree of detail may be determined by the final application, When exposed in a high-temperature environment, the
the validity of one-component versus multi-component particle is initially interested by transient heat conduction.
mechanisms for the quantitative prediction of both the Then the process of moisture evaporation occurs, which is
conversion time and decomposition rates should be highly endothermic. Depending on the initial moisture
assessed. Another aspect of great importance concerns content, capillary flow of free water through the voids,
the extension of multi-component mechanisms to predict bound water diffusion and convective and diffusive
product distribution. As for detailed mechanisms, signifi- transport of water vapor are controlling. Successively, the
cant experimental effort is needed to produce quantitative already dried portion of the particle, in the neighborhood
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of the heated surface, undergoes thermal degradation. tum and energy of the discretized version of the conserva-
When all the volatile species are removed from the solid, a tion equations. Critical conditions, which require a careful
char layer is formed. Therefore, the following spatial zones selection of time and space steps, may be shown by fast
appear during the process transients: an inert char layer, a pyrolysis, where gradients of temperature, chemical species
pyrolysis region, a drying region and the virgin moist solid. and flow velocity become very high.
Water vapor and volatile pyrolysis products, partly leave
the particle flowing across the heat-exposed surface. A 3.1. Transport models with volumetric decomposition rates
fraction may also migrate toward low-temperature regions,
where re-condensation may occur. The flow of products, Detailed models couple mechanisms of primary and
owing to larger permeabilities, mainly occurs toward the secondary reactions for the three main product classes
heated surfaces and, because of the high temperature, (liquids, gas and char) with the conservation equations of
secondary reactions of tar degradation may occur. In mass, momentum and energy. This model category
addition to heat, momentum and mass transfer, changes in includes the work presented in [77,118,164–181]. The one-
the physical structure of the reacting solid are observed component mechanism of primary wood degradation,
with the development of a network of cracks in the already based on three parallel reactions for the formation of
pyrolyzed region, surface regression, internal shrinkage primary pyrolysis products, as proposed by Shafizadeh and
and/or swelling and, in some cases, (primary) fragmenta- Chin [88], is generally used in the transport models where
tion. The reaction environment affects the particle pyr- predictions of product yields are of interest. The kinetic
olysis, essentially through the rate of external heating, and constants estimated by Thurner and Mann [92] are used in
also the final yields of products. Indeed, secondary [166,178,179,181], those by Chan et al. [14] in [16,170,
reactions of primary tar vapors also take place outside 172,176], those by Di Blasi and Branca [99] in [180], those
the wood/biomass particle given temperature and residence by Wagenaar et al. [97] in [177]. A comparison is provided
times sufficiently high. in [166] between the kinetic constants estimated in
The most important achievements in transport models of [14,92,95], whereas different description of chemical
wood/biomass pyrolysis, which couple the chemical ki- kinetics are also considered in [173]. A three-component
netics with mathematical descriptions of physical processes mechanism, accounting for the competitive formation of
are reviewed in [16,17] and, with special emphasis on tar and linked gas and char, is used in [167]. Given its
material flammability characteristics, in [163]. Papers important contribution in wood composition, cellulose is
published afterwards, which include innovative features considered as the starting material in several cases
in relation to model development or present significant [77,165,167,168,171], where the chemical kinetics are
improvements in the understanding of wood pyrolysis described as in Bradbury et al. [91]. Secondary reactions
processes, are reviewed here. of tar cracking are generally described according to the
Transport models for single wood particles/logs assume kinetics by Liden et al. [127], but several rate constants are
that the porosity is fine and uniformly distributed so that compared in [180]. Tar polymerization is modeled in
the material is a homogeneous medium, where gas and [167,178,179,181] with kinetic constants as in [182].
solid are in good thermal contact. The detailed models Associated with primary and secondary degradation,
couple kinetics of primary and secondary reactions for the enthalpy variation takes place. Janse et al. [177] assume
three classes of lumped products with the description of the that the formations of the primary products from wood
relevant physical processes. Transport models are also pyrolysis are endothermic processes, whereas in
available consisting of more simplified kinetics with [118,167,174,180] primary char formation is an exothermic
descriptions of transport phenomena using different process and tar formation/vaporization is an endothermic
degrees of approximation. In contrast with the assumption process. Secondary tar cracking is always modeled as a
of volumetric decomposition rates, a further category of weakly exothermic process. In the Bradbury et al. [91]
simplified models uses the unreacted-core-shrinking treat- mechanism, the formation of the active intermediate, which
ment, where decomposition takes place at an infinitely thin is however not rate-limiting, is described as an isothermal
surface with either infinite- or finite-rate kinetics. Finally, process [77,165,168].
the empirical formulae for the conversion time and the Some transport models make use of simplified kinetics of
parameters of apparent global kinetics, useful for the devolatilization or decomposition without secondary reac-
design of conversion units, are briefly examined. tions. These include the works of Refs. [85,183–193]. A
The numerical simulation of biomass pyrolysis, often one-step pyrolysis reaction is used with assigned yields of
controlled by intra-particle heat conduction, usually does volatile and solid products and guessed values of the
not present specific computational problems. Standard kinetic parameters in [183,184,186,188,190] or with differ-
numerical methods, for instance finite-difference schemes ent sets of kinetic constants referred to the cellulosic
which, in addition to the properties of convergence, component in [192]. Two parallel reactions for the
consistence and accuracy, guarantee the absence of phase formation of volatile species and char are proposed in
and amplitude errors (causing unphysical oscillations or [191], with parameters previously determined [194] and
instabilities), also preserve conservation of mass, momen- representative of apparent kinetics. Bilbao et al. [85,189]
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use kinetic constants for the devolatilization process volume (spherical) particle at a constant pressure. In other
extracted from thermogravimetric analysis [195,196]. These cases, a simple unsteady two-dimensional heat conduction
foresee a low- and a high-temperature step, with a equation is introduced [186,191]. To take into account the
demarcation temperature of 563 K. The first endothermic effects of wood anisotropy on heat transfer, a simplified
step, associated mainly with cellulose devolatilization, description of convective transport along the wood fibers is
presents a kinetic constant independent of temperature also proposed in [175] in conjunction with a comprehensive
but affected by the heating rate. The second exothermic description of the processes for the perpendicular direction.
step is related to lignin decomposition and presents the Volume variation is modeled in relation to the shrinkage
usual Arrhenius dependence on temperature. Saastamoi- of the particle [166,172,173,175,178–181,191]. A general
nen and Richard [187] use a global decomposition reaction, model is proposed in [166] and used in [172,173,175,180].
where the yield of char is assigned by means of an empirical Equations describing the time evolution for the volume
correlation to account for the temperature effects. Mod- occupied by the solid and the gas are written. It is assumed
ifications in the kinetic law would require, as pointed out that the volume occupied by the solid decreases linearly
by the authors, a congruent evaluation of the kinetic with the wood mass and increases with the char mass, by a
parameters. However, the estimations provided by Nunn et chosen shrinkage factor, a, as devolatilization takes place.
al. [94] are used. Boutin et al. [193] disregard char Hence, the volume occupied by the gas is made by two
formation in the mechanism by Bradbury et al. [91] of contributions, the first due to the initial volume occupied
cellulose pyrolysis, to describe pellets behavior under fast by volatile species and the second by the fraction, b, of
external heat transfer rates. volume left by the solid as a consequence of the
devolatilization process. In order to account for possible
3.2. Intra-particle transport phenomena structural changes during devolatilization, the initial
volume of volatiles may also vary linearly with the
In the description of intra-particle transport phenomena, composition of the degrading medium, from an initial
the majority of the models [77,164–170,172–174, value, determined by the initial solid porosity, to a final
176–181,184,185,187,189,190–193] uses a one-dimensional value taken as a fraction, g, of the initial one. The
system with the following assumptions: local thermal parameters a, b, g, which vary from 0 (total disintegration
equilibrium, perfect gases, negligible kinetic and potential of the particle) to 1 (no shrinkage), should be assigned.
energy and replacement of internal energy with enthalpy, In [178,181], shrinkage is defined as the ratio between the
negligible enthalpy flux due to species diffusion and body current and the original size of the computational cell of
forces. Sometimes diffusive transport of species within the the one-dimensional integration domain. It is assumed to
pores and accumulation of energy in the gas phase vary linearly with the composition of the solid and the final
[178,179,181,185,190] and pressure variations [185,187,189, size of the sample should be assigned. In the two-
190] are neglected. The most advanced models take into dimensional cylindrical domain modeled in [191], particle
account the following physical processes [77,118,165–181, shrinkage is made to occur simply by varying the size of the
183,184,188]: heat transfer by convection, conduction and elementary control volumes of the discretized integration
radiation, convective transport of volatile species, gas domain in proportion to the averaged conversion, without
pressure and velocity variations. The latter variables are modifications in the formulation of the conservation
described by means of the Darcy law, except in [118,167], equations. Three models are proposed corresponding to
where the conservation equations for the gas phase uniform shrinkage, shrinking shell and shrinking cylinder,
momentum are written assuming that the gaseous mixture which produce the shrinkage factors along the radial and
flows through individual channels (pores) within the axial directions. The models differ in the way they average
particle. Convective transport of enthalpy is simplified in the conversion. The final shrinkage is always calculated by
[189] by means of a global term at the particle surface using means of an empirical formula obtained considering data
a finite-difference balance, to express the boundary for cylindrical particles (60–650 mg) exposed to furnace
condition. The assumption of one-dimensional system is temperatures of 586–673 K. Bharadwaj et al. [192] examine
removed in a few cases [85,171,175,183,184,186,188,191]. the effects of particle shrinkage according to two limit
These are simplified models with the exception of the model approximations corresponding to constant volume (no
presented in [171] which couples the kinetics of primary shrinkage) and constant density (shrinkage proportional to
and secondary reactions with the description of the chief the mass of volatile products). The model equations do not
heat, mass and momentum transfer processes. Thermal include any term related to volume variations and thus it is
conductivity and permeability along the two directions are likely that variations in the grid size are used to describe
assigned so as to reproduce those parallel and perpendi- this process.
cular to wood fibers, respectively. The same features in the Volume variation should also be accounted for in the
description of physical processes are presented by the case of ablative pyrolysis. Di Blasi [168] describes char
models developed in [183,184,188]. Bilbao et al. [85] ablation and the chief transport phenomena through the
consider a two-dimensional unsteady equation for enthalpy porous solid and the molten layer (adjacent to the hot
convection and conduction, formulated for constant- plate) whose properties and size vary during the thermal
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degradation. The early stages of cellulose pellet pyrolysis wood pyrolysis proposed in [85,187,192]. The process is
subjected to image furnace heating (high, controlled heat controlled by heat transfer, that is, the heat transferred at
flux intensities delivered for assigned period of time) are the front is entirely used for moisture evaporation. The
modeled in [193] by describing heat conduction through the evaporation temperature is assumed to coincide with the
solid and the liquid phase and neglecting char formation. normal boiling point of water or with a close value. In
Models of high-temperature evaporation of moisture in particular, in [192], when locally (at a certain control
wood are available. In some cases, a detailed description of volume of the computation grid) attained, this temperature
these processes is made [197], also coupled [16,170,172, is assumed to remain constant as long as the moisture
173,175] with the description of the main processes of wood content is different from zero. The steady-state formulation
pyrolysis. The mathematical formulation is based on the of the enthalpy conservation equation is used to evaluate
conservation equations for enthalpy, mass and momentum the evaporation rate. This treatment avoids the numerical
for the solid, the liquid and the gas phase. Phenomena of complications due to the assumption of an infinitely thin
moisture transport include water vapor convection and front of moisture evaporation at constant temperature. On
diffusion and capillary water convection in the pores of the the other hand, it does not introduce any special
particle, and bound water diffusion in the solid wood. complication in unreacted-core-shrinking models of wood
Momentum transfer, for the liquid and the gas phase, is pyrolysis, as discussed in the following.
described according to the multi-phase Darcy law. Local An important aspect of transport models is represented
thermodynamic equilibrium is assumed, with a sorption by the description of physical properties and their
isotherm that couples the moisture contents in the solid variations during the conversion process. A comprehensive
and the gas phase. review is given by Gronli [16] of correlations and values of
In simplified models of moisture evaporation, the the thermal conductivities, gas permeability, specific heats
transport phenomena of liquid-phase water and vapor and other properties of several wood species and char. In
diffusion are assumed to be negligible [85,179,183–187, the majority of transport models, thermal conductivity,
189]. In [183,184] the moisture evaporation rate is derived mass diffusivity and permeability are assumed to vary
from the saturation vapor pressure, whereas Bilbao et al. linearly with conversion between the values for the virgin
[189] adopt the treatment originally proposed in [198]. The solid and the char (for instance, [16,77,164–181]). Effective
drying rate is controlled by heat supply and takes place at values are used for the thermal conductivity, which also
the normal boiling point of water or, for low moisture includes a radiative contribution dependent on tempera-
contents, at a temperature as empirically determined. In ture. In a few cases, correlations explicitly incorporating a
this way, the vapor pressure depression is treated as a rise temperature dependence are used [183,184]. Specific heats
in the moisture boiling point, defined as the temperature at for the virgin solid and the pyrolysis products, and
which moisture is in equilibrium with water vapor at dynamic viscosity are assumed to vary with the tempera-
atmospheric pressure. ture [170,178–180,183,184] or to remain constant. Model-
An Arrhenius law temperature dependence of the ing results of inert char heating [200] show that a better
moisture evaporation rate is proposed in several cases agreement between predicted and measured temperature
[179,186,199]. In [179], moisture evaporation begins only profiles is obtained when a constant value of the thermal
for temperature above 368K and the corresponding rate is diffusivity is used. A possible compensation is suggested
approximated by a first-order Arrhenius law. The activa- between the simultaneous increase in the specific heat and
tion energy is the same as proposed in [14] whereas the the effective thermal conductivity with temperature. The
corresponding pre-exponential factor is increased by a void fraction is assumed to vary with the solid density
factor of 104 to provide a plateau between 373 and 393 K in [178,179,181], the conversion [77,164–166,168–176] or to
the case of thick wood. Re-condensation of water vapor is remain constant [192].
modeled assuming supersaturated state conditions with a Primary fragmentation of wood particles is attributed
condensation rate proportional, through an empirical [201,202] to the pressure build-up, when the rate of
parameter, to the flow rate. In [199], the pre-exponential volatiles production internally is faster than their escape
factor of Ref. [14] is again modified but re-condensation is rate through the pores in the charred wood. A mechanical
not taken into account. This approach allows for a finite model for this process is available [202]. The heating rate,
thickness of the evaporating region and also eliminates the the rate and heat of reactions and the thermophysical
complications in the numerical solution [197], due to the properties are indicated as the factors responsible for the
presence of the unknown moisture evaporation rate with details of structural behavior. At both low and high
an empirical expression for the vapor pressure, instead of temperatures, the pressure peaks before the center tem-
an evolution equation or a simple production term. The perature exceeds the external temperature. Then, particle
main qualitative features of the process are also retained, break-up suddenly occurs and the pressure drops quickly
that is, the temperatures rises continuously into and out of to the ambient value. It is worth noting that fragmentation
a drying plateau [179]. of coal particles, fed to fluidized-bed combustors, is also
Moisture evaporation takes place at an infinitely thin concentrated around the end of the devolatilization regime
front at constant temperature in the transport models of [203]. It is plausible that, despite the slow devolatilization
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rates established for the inner core of the particles, the applied pressure [207,208], with values in the range
outward flux rates of volatile products are even slower, 500–1675 W/m2 K as simulated in [168] by the transport
owing to the presence of a thick char layer, creating in this model for cellulose pellets pressed against a hot spinning
way the conditions for the pressure to increase. On the other disk.
hand, as overpressures attain a maximum at near complete The Pyrovac process is based on a moving and stirred
conversion, it can be postulated that for a large part of the bed reactor using an eutectic mixture of high-temperature
conversion process the particles are not highly affected by molten salts as heat carrier and a sophisticated agitation
structural failure. On the contrary, the effects of primary device to enhance heat transfer between the feedstock and
fragmentation are important for the subsequent oxidation the heating plate. During pyrolysis, the feedstock is heated
of char as reported for both coal [203] and wood [204,205]. under vacuum to a temperature of about 770 K. The range
of estimated values [209] for the heat transfer coefficient is
3.3. External heat transfer coefficients 100–200 W/m2 K (versus 5–30 W/m2 K of static bed reac-
tors). Agitation speed, properties of the bed and particle
The boundary conditions, at the particle surface, can be movement are the chief parameters affecting the heat
used to describe the effects of external heating rates transfer process. This model has not yet been coupled with
established in different reactor configurations. However, the description of transport phenomena and chemical
in several cases, the transport models are applied to reaction of vacuum pyrolysis of biomass.
simulate conversion of particles exposed to hot gases The external heat transfer coefficient for particles
and/or radiative heating, where external conditions are flowing along the surface of a rotating cone reactor is
assigned so as to describe bench-scale systems without evaluated in [210]. For biomass particles (without sand) the
reference to any specific conversion unit. More precisely, values are in the range 100–1000 W/m2 K and an improve-
the majority of the models [16,85,165–167,169,170,172, ment up to 1500 W/m2 K is reported when sand is also
173,175,176,178,179,181] examines the conventional pyr- supplied. The rotating cone frequency (variations in the
olysis of particles or logs exposed to thermal radiation. To contributions of gas-phase convection and wall heat
evaluate the Biot number, a radiative external heat transfer transfer rate) and size of the particle (variations in the
coefficient is introduced [178,179,181] as hrad ¼ fs particle flow pattern over the conical surface) are the key
(Ts+TN)(T2s +TN2), where the surface temperature TN is variables.
a function of time. However, evaluations can be made for Fluidized-bed reactors allow for very high heat transfer
steady conditions (char heating) assuming, for simplicity, rates between the gas and the solid, as a result of the high
that Ts and TN are coincident. This leads to maximum heat surface area of the particle phase. It is widely recognized
transfer coefficients between 80 and 230 W/m2 for tem- that, for large particles, convective heat transfer between
peratures in the range 700–1000 K. Convective heat the two phases may become controlling [212] and that the
transfer is comparatively much smaller and described by low biomass thermal conductivity introduces significant
coefficients of the order of 5 W/m2 or using the Ranz–Mar- internal heat transfer limitations even for very small
shall correlation [206]. In a few cases [85,173,183,184], the particle sizes [174,180]. Therefore, isothermal conversion
measured temperatures are used as boundary conditions at at the temperature of the surrounding environment and
the solid surface. chemical reaction control are not established in practical
Several applications deal with the fast pyrolysis of situations. Numerous correlations are proposed for the
cellulose or wood, that is ablative pyrolysis of cellulose heat transfer coefficient between fluidizing gas and beds of
pellets subjected to a high-pressure contact against a hot uniform particles [206] and for fixed tubes of diameter
spinning disk [168] or to concentrated radiation [193], and much larger than the bed particles [206,212]. These are of
conversion in fluidized-bed reactors of cellulose pellets interest for thermochemical conversion processes, given
[174] and wood particles [177,180]. The conditions typically that the active particles are larger (and with different
established in pulverized coal/biomass burners are investi- density) than the inert bed particles. Also, correlations for
gated in [192], where millimeter-sized biomass particles are heat transfer to large mobile particles in fluidized beds are
exposed to rapid heating and high temperatures. This last reported especially in relation to coal conversion (reviews
feature introduces a significant difference with fast are reported in [211,212]), based on the assumption that
pyrolysis systems. they reside only in the emulsion phase. In reality, the bed-
As the external heat transfer coefficient is the most to-surface heat transfer is an unsteady process and
important parameter for the design of pyrolysis reactors, instantaneous measurements show sharply varying values,
especially for fast pyrolysis processes, specific investiga- suggesting that the object surface is being bathed alter-
tions are available for ablative pyrolysis [207,208], the nately by gas bubbles (low values) and emulsion packets
Pyrovac process [209], the rotating cone reactor [210], not (high values) [206]. The unsteadiness of the heating process
to mention the numerous studies for fluidized-bed reactors is enhanced for active particles as they are not fixed. Active
(for instance, [206,211]). particles show a circulation pattern which causes heat
For contact (ablative) pyrolysis the global external heat transfer with the emulsion phase and at a certain extent
transfer coefficient is found to be proportional to the with the bubble phase. In addition, the average contact
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time with the emulsion phase (and the heat transfer rate) updraft gasifier [185], a fluidized-bed reactor [174,180]
during ascent is different in comparison with that during and an entrained-flow reactor [192]. Also, Miller and
descent. Bellan [118,167] describe extra-particle processes to simu-
The model for the average heat transfer coefficient late conversion in an infinite domain.
developed by Agarwal [211] takes into account all the In the simplified model for the pyrolysis of a moist wood
features listed above and is used to simulate the fast pyrolysis particle in an updraft gasifier [185], the effects of the
of cellulose and wood in a fluidized bed [174,180]. It reaction environment are taken into account by means of
expresses the overall heat transfer coefficient, h, as the sum the boundary conditions at the particle surface where
of three components, hpc, the particle convective component heating occurs essentially by convection. The external
during ascent (a) and descent (d), the gas convective temperature is obtained from the energy equation taking
component, hgc, and the bubble component hbub, averaged into account the heat transported by the gas flow and the
according to the probabilities of the particle to reside in the heat exchanged between the gas and the particle surface.
emulsion phase during one circulation or to be rising during The temperature of the gas at the inlet section of the
one circulation, p and p0 , respectively. The assumptions and drying/pyrolysis zone of the gasifier should be assigned.
the resulting equations, based the two-phase flow theory, are The effects of particle shrinkage are incorporated only in
the same as those in the original paper [211]. The model the calculation of the height of the reaction zone.
predictions [211] compare well with experimental data for the Extra-particle processes for fluidized bed reactors
average heat transfer coefficient, although improvements [174,180] are described according to the following assump-
could be probably obtained by taking into account the tions: (1) all the particles experience the same thermal (and
variation of the bubble parameters within the bed and with a conversion) history, (2) the organic fraction of liquids
more accurate description of the movement of the particle. In produced undergo extra-particle cracking according to an
general, the gas convective component is of importance only apparent residence time as defined by Scott and Piskorz
for beds of large group B and group D materials [212], while [18,19] and Scott et al. [20,21], or to a residence time
for group A and small group B powder the particle evaluated with reference to the expanded bed height and
convective contribution dominates. the bubble velocity, (3) secondary reactions occur at the
In addition to the Agarwal model [211], two further bed temperature.
models are considered to describe cellulose or wood The model of Ref. [192], for conversion in an entrained
pyrolysis in a fluidized-bed reactor [174,180]: the Ranz–- flow, considers a particle traveling through a one-dimen-
Marshall correlation which is representative of the sional plug flow reactor, where the assigned temperature
convective heating of a single particle, and the whole bed and the velocity profiles are used to evaluate the external
coefficient, corresponding to a bed of particles heated by a heat and mass transfer coefficients.
hot gas stream [206]. For the wood particle characteristics For the spherical geometry considered in [118,167], a
typical of fuidized-bed reactors (particle half thickness fictitious sphere is introduced whose radius is from 5 to 10
between 0.1 and 5 mm and bed temperature of 800 K), the times larger than that of the particle. These are a measure
following range of values for the global heat transfer of the distance from the sample at which the computational
coefficient is evaluated [180]: 650–22 W/m2 K (Ranz–Mar- boundary must be placed in order to correctly simulate
shall correlation), 1.5–4.5 W/m2 K (whole-bed correlation), particle pyrolysis in an infinite domain. The conservation
1880–440 W/m2 K (the Agarwal model). Janse et al. [177] equations are valid for the entire integration domain which
use a global heat transfer coefficient equal to 500 W/m2 K. takes into account the spatial variation in the medium
Furthermore, the assumption of an infinitely fast external properties. However, the schematization of a particle
heat transfer rate is also examined for comparison undergoing pyrolysis in an infinite domain does not
purposes [177,189]. Finally, effects of the efflux of volatiles reproduce the experimental conditions established either
generated as a consequence of the degradation process on at laboratory scale or in practical chemical reactors.
the heat transfer to the particle are taken into account
through the introduction of a correction factor. 3.5. Unreacted-core-shrinking models
In Bharadwaj et al. [192], the particle surface exchanges
heat with the external environment through convection and Another approach used in wood pyrolysis modeling is
radiation. A global mass transfer coefficient is also used for based on the use of the unreacted-core shrinking approx-
the volatile species equations. Empirical correlations are imation usually associated with the assumptions of no
applied for such parameters suitable for small-sized moisture content and one-dimensional system [213–220].
particles and the thermal conditions of commercial coal- Degradation is described by a one-step reaction, where the
fired boilers. ratio between the yields of char and volatiles (composition
resulting from the activity of both primary and secondary
3.4. Extra-particle processes reactions) is constant. The reaction takes place at an
infinitely thin surface which propagates from the surface of
Extra-particle processes are not taken into account the particle toward the center. It is the moving boundary
except for the simplified treatments proposed for an between the completely charred and the virgin solid
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(unreacted-core-shrinking approximation), where the solid conversion sector. These include: the geometry of the solid
properties (density, porosity, thermal conductivity, etc.) (a slab [215], generally with infinite thickness [214,
vary from the initial virgin wood values to the final char 216,217]), the completely absent [213,214] or very limited
values. Both infinite-rate kinetics [214–217], that is, a [215] experimental verification, the lack of sensitivity
constant pyrolysis temperature, and finite-rate kinetics analysis on model assumptions and parameters. In
[213,218–220], based on the usual Arrhenius law and a contrast, the model presented in [218,220] is specifically
linear dependence on the solid density and the surface area, developed for biomass thermochemical conversion and
are considered. thus takes into account the effects of finite sample size.
The thickness of the reaction zone is proportional to Aside from a more accurate description of pyrolysis
l DTqc [213] (l is the thermal conductivity, DT a processes (convective, conductive and radiative heat
characteristic temperature difference across the reaction transfer, finite-rate kinetics), it uses realistic input data
front and qc the heat flux reaching the reaction front). As l and is experimentally validated in relation to mass loss
and DT are determined by the nature of the fuel (l is a fuel characteristics and conversion times.
property and DT is of the order of 200 K, given wood The unreacted-shrinking-core model, originally devel-
pyrolysis temperatures between 550 and 750 K [99]), high oped for dry wood [218,220] is also modified to include the
applied external heat fluxes appear to be a condition effects of moisture evaporation [219]. This process is
necessary for the validity of this treatment. described assuming that (1) evaporation takes place at an
In the dynamic evolution of the process, different stages infinitely thin, constant-temperature front, which separates
exist, which should be properly modeled. The sample, the moist from the dry region; (2) the evaporation
initially at ambient conditions, is exposed to radiative/ temperature at the drying front coincides with the normal
convective heating. Hence, a pre-heating stage occurs, with boiling point of water; (3) the moist core of the particle is at
negligible activity of the degradation reactions and an ambient (initial) temperature; (4) the heat flux at the drying
extension of the unreacted core (and integration domain) front is applied exclusively for raising the surface
coincident with the sample thickness. This is followed by temperature, from the initial to the evaporation value,
the reacting stage, where the unreacted shrinking core is and sustaining the endothermic evaporation process.
surrounded by a char layer. The passage from the pre-
heating to the reacting stage is assumed to occur, for 3.6. Simulation results
instance [218] when the thickness of the char layer equals a
small assigned value. From here on, the integration domain Detailed particle models are extensively applied to
is divided into two zones, the char layer and the unreacted simulate the effects of sample properties and heating
core. conditions on the pyrolysis characteristics. More specifi-
The special techniques needed to track infinitely thin cally, parametric analysis is focused on the role of model
fronts [221] may become computationally complicated and assumptions [77,85,165,175,192], physical properties, such
expensive. On the contrary, a uniform temperature profile as particle size, initial moisture content, shrinkage, trans-
for the unreacted core associated with a quasi-steady char port parameters, and operating conditions [164,166–181].
zone [213] or the use of integral solution methods for the Simplified models, based on either volumetric reaction
heat conduction problem [214–220] are particularly attrac- rates or a reaction located at an infinitely thin surface, are
tive because they simplify the mathematical model from also extensively used for numerical simulation. In the latter
partial to ordinary differential equations. In the integral case, attention is mainly focused [218,219] on mass loss
method, the temperature profile is assumed to be a known characteristics, as these are the key variables of interest
function of the spatial coordinate, chosen so as to satisfy when considering the coupling of particle and reactor
the boundary conditions. It is then substituted into the models. On the other hand, it cannot be expected that this
enthalpy equation which, upon integration with respect to simplification can provide quantitatively accurate tempera-
the space variable, reduces to an ordinary differential ture and concentration profiles. The main results are
equation. Different treatments, including polynomial and discussed below for both conventional and fast pyrolysis.
exponential profiles, are reported in the literature. How- The dynamics of wood particle/log conversion are
ever, a quadratic profile is observed to describe well not examined by all the transport models cited above. The
only several moving boundary problems but also experi- qualitative features for one-dimensional systems remain the
mental data obtained for standard fire resistance test same as already discussed in a previous review [17].
conditions and wood particle conversion [218]. In this case, Numerical simulation of two-dimensional particle dy-
a parabolic profile is used for the one-dimensional namics [171,183,184] shows that the propagation of
unsteady enthalpy equation written for either the char pressure and reaction fronts from the heat-exposed surface
layer or the unreacted core. toward the inner core of the particle is highly affected by
Some of the unreacted-shrinking-core models are pro- the anisotropic structure of wood. These features clearly
posed for fire safety engineering, thus there are several appear from the example of process dynamics shown in
specific features and limitations which do not allow their Figs. 14A–D (temperature color maps), Fig. 15A–D
straightforward application in the biomass thermochemical (pressure color maps) and Fig. 16A–D (vector velocity
ARTICLE IN PRESS
72 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

Fig. 14. Color maps of temperature for a particle (half thickness equal to 5 mm) exposed to an external temperature of 900 K as simulated in [171] for
times of 31 s (A), 63 s (B), 93 s (C) and 125 s (D).

field) as simulated in [171] for the cross section of a particle thermally thick regime (comparable values for the internal
exposed to a high-temperature environment. In this case, a and external rates of heat transfer) and thermal wave
comparison is also made [171] between the total heat regime (internal heat transfer rates much slower than
transferred to the virgin solid (conduction minus convec- external heat transfer rates). In the presence of moisture
tion) along and across the grain. Despite the lower thermal [181], drying and pyrolysis occur in series (thermally thin
conductivities, owing the concomitant slower convective regime), slightly overlap (thermally thick regime) or occur
transport (lower gas permeabilities), the largest contribu- simultaneously through a large part of the conversion
tion is that across the solid grain. The role played by process (thermal wave regime). In general, the overlap
convective heat transport becomes successively less im- between the two processes is enhanced as successively
portant as the particle size is increased. A comparison higher initial moisture contents are considered [181,187].
between the two-dimensional and the one-dimensional Given that the separation between char and virgin solid, on
simulations shows that the multi-dimensional structure of one side, and between drying and pyrolysis, on the other, is
the reaction zone affects not only the details of sample absent or scarce, the initial moisture content and shrinkage
conversion dynamics, but also global parameters, such as essentially affect only the conversion time for the first two
conversion time and product distribution. On the average, regimes. The effects are comparatively much higher for the
the process is faster and the volatiles yields larger for the thermal wave regime, where the impact on the product
two-dimensional configuration. Further results of the yields is also important.
comparison between the two-dimensional model [171] These results are also confirmed by the simulations
and a one-dimensional pure heat conduction model are obtained with an unreacted-shrinking-core model [219], as
presented in [222,223]. shown by Fig. 17A, where the thickness of the dry wood
Conversion regimes are defined for particles exposed to layer is plotted as a function of time for several particle
radiative heating, based on either limit values for the total sizes and two initial moisture contents. In all cases, it
solid residue [77] or the Biot number [181]: the pure kinetic initially increases to attain a maximum, as consequence of
regime (chemical time much longer than heat transfer the faster propagation speed of the evaporation front with
times), the thermally thin regime (internal heat transfer respect to the decomposition front. Then, as moisture
rates much faster than external heat transfer rates), the evaporation terminates and the decomposition front moves
ARTICLE IN PRESS
C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 73

Fig. 15. Color maps of gas pressure (atm) for a particle pyrolysis as simulated in [171] for the same conditions and times of Fig. 14.

toward the particle center, it rapidly goes to zero. The dry Extensive simulations are also used to evaluate the
wood layer also becomes successively thinner as the particle effects of the initial moisture contents on the conventional
size or the initial moisture content are increased, that is, pyrolysis of wood based on descriptions of the evaporation
moisture evaporation becomes more strongly coupled with process more accurate [16,167,176,183,184,197] than the
wood decomposition. For the strongest coupling (initial first-order Arrhenius law or the infinitely thin evaporation
moisture contents of 50% and particle radius of 100 mm), front at constant temperature examined above. In all cases
the dry wood layer only varies between about 5 and 20% of it is found that moisture evaporation occurs at tempera-
the initial particle radius (R0). This finding supports the tures near to the normal boiling point of water. Water
assumption of a single infinitely thin front where both vapor is driven toward the cooler zones and condenses.
moisture evaporation and wood decomposition take place. This is a local process which takes place over a distance of
This simplification is clearly not applicable for thin a few millimiters in the zones with temperatures around
particles (for instance, the case of R0 ¼ 20 mm), where 373 K. For the conditions of interest in thermochemical
the maximum thickness of the dry wood layer may attain conversion (external temperatures well above the boiling
values of about 50% of the initial particle radius. For thick point of water) it is found [197] that liquid phase processes
particles (R0 ¼ 100 mm), the assumption of a single are not controlling. Moreover, the thickness of the
evaporation/decomposition front becomes progressively evaporation zone is relatively thin, gas overpressures in
less accurate as the heating conditions are made less severe, the wet region are significant and gas phase convective
as shown in Fig. 17B (the dry wood layer as a function of transport is important. These results and the consideration
time for several heat fluxes and two moisture levels). that the parameters for the drying process are determined
Model results can also be used to construct maps for conditions quite different from those of interest in
[77,181], where the main features (regime) of the pyrolysis practical systems [178] support the application of simplified
process can be read, for instance, on dependence of sample models of moisture evaporation during wood pyrolysis.
size and final temperature. However, it should be noted The role of some model assumptions is discussed for
that they are valid only for the specific material properties, conditions of internal heat transfer control using detailed
mode of external heating and reaction kinetics used in the transport models. It is shown that, for permeability values
numerical simulations. typical of cellulosic materials, the assumption of constant
ARTICLE IN PRESS
74 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

Fig. 16. Constant contour levels of the decomposition rate (kg/m3s) from 1 and then with step 1 and vector velocity field for a particle pyrolysis as
simulated in [171] for the same conditions and times of Fig. 14. Maximum velocity (m/s): 0.126 (A), 0.095 (B), 0.08 (C) and 0.09 (D).

pressure does not affect significantly process predictions (1) steady formulation of the enthalpy equation for the
[165]. This finding is also confirmed by the negligible char layer, (2) no convective heat transport across the char
sensitivity of model outputs to variations in the biomass layer, (3) uniform temperature of the unreacted core. The
and char permeabilities [169,176]. The assumption of removal of assumption (1) does not result in any significant
constant properties does not modify the qualitative trends variation in the output variables but the computational
of the conversion process but quantitative variations may time may increase up to factors of three. The computa-
be high, especially for density and thermal conductivity tional time is practically unaffected by the assumption (2)
[165,169]. The important role played by the last parameter when the quasi-steady formulation of the equations is
is also confirmed by the analysis reported in [16,176] where adopted, though the process is made faster up to maximum
different correlations are compared. The quasi-steady factors of about 20–40%. The assumption (3), while
assumption is not applicable [165] for the gas-phase species weakly affecting the computational time and the qualita-
owing to secondary reaction activity, whereas it can be tive trends of the solution, introduces highly quantitative
made for the energy conservation equation. differences which hinder its application for the prediction
Analyses carried out by different authors indicate that an of real conversion systems. A comparison is also made
important role on the conversion time is played by between finite- and infinite-rate kinetics of the pyrolysis
convective transport [85,174,177,180,189], although struc- reaction [220]. Both models predict particle dynamics
tural failure and cracks may reduce the cooling effects as a qualitatively similar. Extensive simulations, carried out
result of a lack of local thermal equilibrium between the by varying the parameters of the kinetic models, the
solid and the vapor phase. The role played by different external heating conditions and the particle size, indicate
model assumptions is also examined for the unreacted- that the unknown parameter Tp (pyrolysis temperature),
core-shrinking models. The model presented in [218] though comprised in the range of experimental values,
provides a careful analysis about the influences on the should not be chosen coincident with the pyrolysis
predicted process characteristics of three assumptions often temperatures predicted by the finite-rate model. However,
made in this class of simplified models of wood pyrolysis: a range of Tp values can be determined which produces
ARTICLE IN PRESS
C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 75

char yields, are computed for the solid density. Therefore,


0.5 for primary degradation, this is the most important
R0=20mm Qf=49 kW/m2 variable. Large variations in the conversion time are also
0.4 U=25% associated with the char thermal conductivity with
40
U=50% significant changes in the yields of gas and tar, that is, on
60 the activity of secondary reactions.
80
(Rp-Ru)/R0

0.3 100
An extensive sensitivity analysis is also presented for the
unreacted-shrinking core models (kinetic constants, physi-
0.2 cal property values and model parameters) for dry wood
[218]. The most important variables are the activation
0.1 energy of the pyrolysis reaction, the thermal conductivities
of wood and char and the thermal capacity of wood. These
findings are also confirmed in the presence of moisture
0.0
[219]. As for the parameters specific to moist wood, the
0 5000 10000 15000 20000 25000 30000
strongest effects are caused by the initial moisture content
t [s]
and the enthalpy of water evaporation on all the output
variables, except for the temperature at the pyrolysis front,
0.4
R0=100mm whose variations are comparatively smaller. The high
sensitivity of the simulated process to the endothermicity
of moisture evaporation also suggests that, in some cases,
0.3
Qf=40 kW/m2 the energetics of the pyrolysis reactions may become
important. In reality, they have not been described
(Rp-Ru)/R0

0.2
accurately, most likely as a consequence of the widely
49 variable reaction enthalpies reported in literature and the
difficulty in separating the thermal effects of primary and
69
0.1 secondary decomposition. For instance, the high exother-
U=25% micity associated with char formation at high pressures
80 [80], has not yet been described by a transport model.
U=50%
0.0 Numerical simulations of the ablative pyrolysis of
0 5000 10000 15000 20000 25000 30000 cellulose pellets [168] investigate the process on dependence
t [s] of two key parameters, the plate temperature and the
external heat transfer coefficient. The experimentally
Fig. 17. A–B predictions [219] of the dry wood layer, expressed as a
observed behavior is well predicted, that is, rather sharp,
fraction of the initial radius, R0, of cylindrical particles (Rp and Ru are the
positions of the pyrolysis and drying fronts, respectively), as a function of thin, thermal and reactive waves propagate through the
time for different radii (A, external heat flux, Qf, equal to 49 kW/m2) and cold, unreacted solid at comparable rates. The simulation
different external heat fluxes (B, particle radius, 100 mm) for two initial of the detailed reaction zone shows the existence of two
moisture contents (dry wood basis), U. reaction fronts, the first associated with the melting of
cellulose and the second with the vaporization of the
chief process characteristics, such as maximum devolatili- molten intermediate. Thus, from a rigorous point of view,
zation rate and conversion time, very close to those of the solid conversion in the ablation regime cannot be
finite-rate model. In this way, acceptable agreement is also assimilated to a fusion-like process, though at the high
obtained between predicted and measured integral and external heat transfer rates, a tendency of the two fronts to
differential mass loss curves of thick wood exposed to coincide is found. Furthermore, other important experi-
radiative heating. mental findings are confirmed such as those related to the
Physical properties influence both the dynamics and the low char yields, the linear dependence of the ablation rate
global characteristics of the thermal degradation [165,169], on the plate temperature and the constant value of the
especially when internal heat transfer rates are controlling. product between the thickness of the molten layer and the
The conversion time becomes successively longer as the ablation rate.
density increases and/or the thermal conductivities de- The main result of the experimental and modeling study
crease, but primary products change only slightly. On the by Boutin et al. [193] is a confirmation of the existence of a
contrary, the activity of secondary reactions is highly liquid-phase intermediate product in the fast pyrolysis of
affected by physical properties, through variations in the cellulose. Given the difficulties in carrying out measure-
volatile residence times, resulting from variations in the ments, the model is used only to evaluate the characteristic
velocity profiles. As expected, for thin samples the influence temperatures of the process. These correspond to the
of physical properties is completely negligible on the final ablation and the phase change (solid-phase cellulose and
product yields, though the conversion time is still affected. liquid-phase intermediate product) fronts and are in the
The highest sensitivities, in relation to conversion time and range 810–1100 K and 705–739 K, respectively. The time
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76 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

needed to achieve quasi-steady conditions, that is ablation 750 180


with a constant rate, is also predicted but quantitative 0.25
comparison with the experiments is not discussed. In fact, 725 150
given the absence of char ablation, steady conditions could 120
not be experimentally investigated. 700 0.5

hr [K/s]
Tc [K]
Simulation results reported by Janse et al. [177] for the Tc 90
experimental conditions typical of fluidized-bed reactors 675 Y=0.8
indicate that intra-particle transport phenomena do not 0.25 60
influence product yields from fast pyrolysis of wood. 650 hr 30
However, conversion times are significantly affected by
particle size and convective cooling due to the outflow of 625 0
volatile products. These results are also confirmed by other 700 800 900 1000 1100
studies [174,180,192]. It is also observed [192] that, when Tr [K]
volatiles and water vapor are assumed to leave instanta-
neously the particle, the qualitative features of the Fig. 19. Predicted temperature, Tc, and heating rate, hr, at the particle
center when the total mass fraction is equal to 0.8 (solid lines), 0.5 (dashed
predictions are preserved but the quantitative agreement lines) and 0.25 (dashed-dotted lines) as functions of the reactor
with the measured conversion time and shape of the weight temperature, Tr, for a particle half thickness of 1 mm [180].
loss curve is lost. However, because of uncertainty about
the applicability of the global devolatilization kinetics
(representative of cellulose chemistry) to wood/biomass The role played by the external heat transfer coefficient
and the rough estimates of the physical properties used in on the predictions of the pyrolysis characteristics is
this model, this is not a conclusive remark. examined [180] for: (a) infinitely fast external heat transfer
In [174,180], an analysis is carried out of the actual rates, (b) the model by Agarwal [211], (c) the Ranz–
particle heating rate and conversion temperatures during Marshall correlation [206] and (d) the whole bed correla-
fluidized-bed pyrolysis, as several model and process tion [206] (actual coefficient values for cases (b)–(d) are
parameters are varied. As expected, the heating rate listed in Section 3.3). From the physical point of view, aside
becomes successively slower as the particle size is increased, from different conversion units, the actual external heat
and/or successively higher conversion levels are considered transfer rates experienced by the wood particle may be
because of enhanced internal heat transfer resistance and different, owing to the flow conditions, the mixing degree,
convective cooling caused by volatile release. For condi- the particle properties (highly variable in the course of the
tions of interest in fast pyrolysis, actual heating rates reaction process). For instance, segregation may cause that
experienced by wood particles are roughly comprised particle conversion takes place above the sand bed, so that
between 450 and 5 K/s and are significantly lower than external heating rates can be more adequately described by
usually assumed. The actual reaction temperatures are the Ranz–Marshall correlation (convective heating of a
between 770 and 640 K and again lower than the bed single particle), or by a whole bed coefficient (a bed of
temperature. Examples of the simulated values are reported particles heated by a hot gas stream), instead of the more
in Figs. 18 and 19. accurate Agarwal [211] model. As expected, qualitative
trends are the same in all cases, as shown in Fig. 20 for the
final char yields and the conversion time. Predictions of
case (a) are very close to those obtained for the case (b).
775 650 Predictions for the models (b), (c) and (d) are highly
different. Assuming sizes of 1–2 mm as representative of
Tc
520 fast pyrolysis conditions, the Agarwal model [211], which is
725
a realistic approximation of the actual external heat
390 transfer rate between a particle and a fluid bed under
hr [K/s]
Tc [K]

675 conditions of good mixing, provides conversion times of


260 10–22 s and char yields of 11–13%. Departures from these
0.25
hr optimal operating conditions may result in conversion
625
0.5 0.5 130 times of 18–42 s and char yields of 13–16% (Ranz–Mar-
shall correlation) or even of 34–62 s and char yields of
0.25

0.8 Y=0.8
575 0 15–17%. Hence, variations in the external heat transfer
0.0 1.5 3.0 4.5 6.0 rates, caused by poor solid mixing and/or segregation, are
τ[mm] quantitatively important and affect both conversion times
and product yields. Miller and Bellan [167] also show that
Fig. 18. Predicted temperature, Tc, and heating rate, hr, at the wood
particle center when the total mass fraction is equal to 0.8 (solid lines), 0.5 simplified descriptions of extra-particle processes introduce
(dashed lines) and 0.25 (dashed-dotted lines) as functions of the half- approximations in the predictions of both pyrolysis rate
thickness of the particle, t, for a reactor temperature of 800 K [180]. and yields of liquid products.
ARTICLE IN PRESS
C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 77

30
d
1600 heat flux). Quantitative agreement is good except for the
c
pressure profiles, which are only qualitative, presumably as
25 1280 a consequence of structural changes not accounted for by
the model. In reality the one-dimensional version of the
model is used for an extensive analysis to evaluate the fire
YC [wt %]

20 YC b 960

tc [s]
d
resistance defined as the time when the unexposed surface
15 a c 640 temperatures exceed 413 K. Comparison with experiments
is then limited to this parameter.
10 320 The validation considers temperature profiles and mass
b loss curves in [166], using the experiments [224] for parallel
tc a
5 0 and perpendicular grain heating of wood logs exposed to
0.0 1.5 3.0 4.5 6.0 high radiative heat fluxes. In particular, it is observed that
τ[mm] heat transfer and related properties play a controlling role
and, to get quantitative agreement, shrinkage should be
Fig. 20. Char yields and conversion times as functions of the half-
thickness of the particle, t, as predicted [180] for a reactor temperature of
taken into account. In [178,179,181], only the average
800 K and different external heat transfer models: (a) infinitely fast charring rate is considered, providing a comparison
external heat transfer rate; (b) model by Agarwal [211]; (c) Ranz–Marshall between the model predictions and the measurements
correlation [206]; (d) whole-bed correlation [206]. [225] made in a heat release rate calorimeter for external
heat fluxes between 15 and 55 kW/m2.
It is also found [180] that the effects of particle shrinkage Experimental validation of the model presented in [118]
and shape are scarcely important for small sized particles makes use of the measured char yields for beech and poplar
and mainly appear as variations in the conversion times. wood and olive husks [119]. It is interesting to observe that,
On the other hand, it is observed [185] that mass loss curves in qualitative agreement with experimental observation, the
of particles of different shapes undergoing pyrolysis fall use of a three-component mechanism allows the tempera-
close to each other if each test is made for the same particle ture overshoot to be predicted resulting from a large
volume to surface area ratio. It is worth noting that production of char. The weight loss characteristics
shrinkage is very important for the dynamics of thick measured in [62,85] are also considered. However, though
particles [166]. the predictions are qualitatively correct, quantitative
agreement is barely acceptable.
3.7. Experimental validation In some cases, when simplified models are proposed, the
main objective of the simulation results is not to improve
Extensive experimental validation of both detailed and the understanding of the conversion process. On the
simplified models is carried out only in a few cases. For contrary, the models are considered essentially as tools
conventional pyrolysis, the comparison between model for engineering applications and the focus is on the
predictions and experimental measurements concerns the experimental validation, which is, however, limited to a
conversion time, weight loss characteristics and the thermal restrict range of experimental conditions [185–188]. More-
profiles as, given external temperatures sufficiently high, over, the simplification introduced in the description of
the yields of products are only weakly affected by the both chemical and physical processes and the use of
conversion conditions. On the contrary, the focus is on uncertain kinetics and approximate values of the physical
product yields for fast pyrolysis processes. properties do not lead to a final conclusion about the
Experiments carried out under well-controlled condi- general validity of such models.
tions (temperature profiles and yields of products) are used Extensive experimental validation is carried out for the
to validate the model proposed in [16,176] for thick wood unreacted-core-shrinking models developed in [218–220] in
particles. Measured and predicted temperature and con- relation to integral and differential data of weight loss from
version profiles are compared of spherical pine wood thick cylinders of beech wood exposed to thermal radiation
particles (diameters between 2 and 5.6 cm) in a furnace [27,28]. The models predict correctly both the qualitative
heated at 2 and 12 K/min in [85] and 19-mm-thick slabs and the quantitative trends observed in the experiments.
exposed to thermal radiation in [189]. Acceptable agree- For dry particles (Figs. 21 and 22) [218], the agreement is
ment is obtained for both cases and it is suggested that good for the integral data and, for the higher heat fluxes,
structural failure, possible mass transfer resistance and also for the differential data. The fair agreement at low
activity of secondary reactions, not taken into account in heat fluxes obtained in the latter case can be probably
the mathematical descriptions, are among the causes of the attributed to the wide extension of the reaction zone, which
disagreement for thick spheres or high heating rates. is poorly described by the unreacted-core-shrinking
A detailed comparison between the measured and approximation. For moist particles [219] (Figs. 23 and
predicted profiles of temperature, pressure and density is 24), the model is again capable of predicting the main
given in [183,184], limited to a single experimental test (a qualitative and quantitative features of the weight loss
wood block exposed on one side to an assigned radiative curves.
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78 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

1.0 1.0

0.8 0.8
Qf=49 kW/m2
0.6 0.6
Y

Y
0.4 0.4

0.2 Qf=80 kW/m2 49 40 0.2 U=0%


69 11 27 35 47

0.0 0.0
0 200 400 600 800 1000 0 300 600 900 1200 1500 1800
t [s] t [s]

Fig. 21. Solid mass fractions, Y, (solid lines) as functions of time as Fig. 23. Solid mass fractions, Y, (solid lines) as functions of time as
predicted by the unreacted-core-shrinking model [218] for several external predicted by the unreacted-core-shrinking model [219] for several initial
heat fluxes, Qf. Experimental measurements (symbols) derived from [28] moisture contents (dry wood basis), U, and an external heat flux, Qf, of
are also reported. 49 kW/m2. Experimental measurements (symbols) derived from [27] are
also reported.

4
2.0
Qf=80 kW/m2
Qf=49 kW/m2
3
U=0%
-dY/dt x 103 [s-1]

69 1.5
-dY/dt x 103 [s-1]

2
1.0 27
49

1 47
0.5
40
0
0 200 400 600 800 1000 0.0
0 300 600 900 1200 1500 1800
t [s]
t [s]
Fig. 22. Devolatilization rates, dY/dt, (solid lines) as functions of time
as predicted by the unreacted-core-shrinking model [218] for several Fig. 24. Devolatilization rates, dY/dt, (solid lines) as functions of time
external heat fluxes, Qf. Experimental measurements (symbols) derived as predicted by the unreacted-core-shrinking model [219] for several initial
from [28] are also reported. moisture contents (dry wood basis), U, and an external heat flux, Qf, of
49 kW/m2. Experimental measurements (symbols) derived from [27] are
also reported.

For fast pyrolysis, extensive validation is made in


relation to the product yields for both cellulose [77,174] time which should be at least equal to the residence time of
and wood [180]. The models of particles conversion in a particles within the hot reactor environment. Indeed,
fluidized bed, incorporating the kinetics of primary (Brad- before all the pyrolysis products are swept from the
bury et al. [91] for cellulose and by Di Blasi and Branca [99] reactors to cyclones, where a large part of char is separated
for wood) and secondary (essentially Liden et al. [127]) from gas and vapors, it is highly desirable to attain the
reactions, predict with acceptable accuracy the product highest conversion of wood to volatiles. It is understood
yields on dependence of the bed temperature and gas flow that this may be problematic at very low temperatures
rate, with reference to experimental data obtained for (below 700 K) which, however, are not of interest in
cellulose and hardwood species [18,19,21,26]. Examples are practical applications. For reactor temperatures above
shown for wood in Figs. 25–28. For reactor temperatures 800 K and the small-sized particles of fast pyrolysis
below 800K and apparent residence times of volatiles technologies, the product yields are essentially determined
typically achieved in fast pyrolysis devices (0.5 s), product by the extra-particle activity of tar degradation reactions
yields are determined by single-particle behavior. Hence, even for the short residence times of fast pyrolysis units.
given the small sizes, intra-particle degradation of tarry Estimations of chemical kinetics derived from literature
species is negligible. A critical parameter is the conversion correctly predict the magnitude of the reaction rates to be
ARTICLE IN PRESS
C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 79

100 90
Ref. Ref.
[128] [126]
75 d
80 [127] [120]
YC, YG, YL [wt%]

60
60 YL

YL [wt%]
45
40 Ref.
YG c
30 [18] b
a
[19]
20 [21]
15
YC [26]
0 0
0 100 200 300 400 600 700 800 900 1000 1100
tr [ms] Tr [K]

Fig. 25. Gas, liquid and char yields (lines) as functions of the (extra- Fig. 27. Liquid yields (lines), as predicted [180] for wood pyrolysis (6 mm
particle) residence time of volatiles as predicted [180] for a particle half thick particles) in a fluidized bed reactor, as functions of the reactor
thickness of 0.1 mm and a bed temperature of 973 K (kinetics of tar temperature, for different volatile residence times, tr, and tar cracking
cracking from [120,126–128]). Experimental data (symbols) from [21] kinetics: (a) tr ¼ 0.44 s and [127], (b) tr ¼ 0.154 s and [127], (c) tr ¼ 0.44 s
(maple wood, entrained-bed reactor) are also included for comparison and [128], (d) tr ¼ 0 and [127]. Experimental data (symbols) are also
purposes. included for comparison purposes.

50 those proposed for coal pyrolysis [203,229,230]: tv ¼ Acdn,


Ref. where Ac and n are empirical parameters and d a
[18] characteristic particle size (the diameter for spherical
40
[19] shapes). The values of n are comprised in the range 1–2
[21] with variations caused by the different fuel, technique of
30 measurement and definition of devolatilization time. It is
YC, [wt%]

[26]
known that the use of simple thermal theories [231] applied
20 to combustible spheres exposed in a hot gas environment,
leads to devolatilization times proportional to either d or
d2, depending on external or internal heat transfer control.
10 The dependence of tv on other parameters, such as bed
temperature, coal rank, oxygen concentration, etc., is
0 usually incorporated in the parameter Ac. In particular, a
600 700 800 900 1000 1100 treatment of the devolatilization times by regression
Tr [K] analysis, assuming a power-law function of the operating
variables, results in an exponent for the bed temperature
Fig. 26. Char yields, as predicted [180] for wood pyrolysis in a fluidized varying from 1.8 to 3 for different coal varieties
bed reactor, as functions of the reactor temperature, for complete
[203,229,230]. Also, an Arrhenius temperature dependence
conversion (solid line) and a particle residence time of 60 s (dotted line).
Experimental data (symbols) are also included for comparison purposes. is postulated, as it fits equally well the experimental data
with activation temperatures varying in the range
1122–3396 K: tv ¼ aeb=T r d n .
used for optimization and scaling purposes. However, as The thermal history undergone by pre-dried cylindrical
discussed in [222,223], none of the mechanisms of biomass beech wood particles, injected in a sand bed fluidized by
pyrolysis currently available can predict the quality of the nitrogen, for conditions typical of fast pyrolysis (particle
liquid products. Moreover, poor predictions are also diameter d ¼ 2–10 mm and bed temperature Tr ¼ 712–
shown of the yields of products for a laboratory-scale 1107 K) is reported in [228]. The analysis allows the particle
fluidized bed reactor batch-fed with different biomass fuels, heating rates, reaction temperatures and conversion times
which put into evidence the problematic aspects of the to be evaluated. In qualitative agreement with coal particle
kinetic mechanisms already illustrated in Section 2.2. analyses, the latter is well predicted by an empirical power-
law relation: tv ¼ 0.8e1525/Trd1.2s, over the entire range of
3.8. Empirical correlations and apparent kinetics experimental conditions examined, as shown in Fig. 29.
The analysis of char particles also reveals significant
The most simplified formulation of wood pyrolysis shrinkage and structural failure.
(devolatilization) models consists of empirical correlations A power-law correlation between devolatilization time
for the conversion time [190,204,205,226–228], similar to and particle size is also proposed by de Diego et al.
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80 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

90 extended to include the effects of particle shape, by


Ref. replacing the particle diameter with the equivalent particle
75 [18] diameter multiplied by the shape factor, and moisture
[19] evaporation: tv ¼ a(deqF)n, where deq is the diameter of a
60 [21] sphere having the same volume as the particle and F the
[26] ratio between the surface area of the equivalent sphere and
YG [wt%]

45 b c the initial surface area of the particle. The parameters a and


a n are reported to be functions of temperature (n comprised
30 between 1.5 and 1.7 for deq between 7–39 mm and F
between 0.4 and 0.75). In this way, non-spherical wood
15 d particles can be modeled as spherical particles by means of
the equivalent diameter and the shape-factor, which
0 extends the applicability of models developed for spherical
600 700 800 900 1000 1100 particles. A further correlation is also developed describing
Tr [K] a linear dependence of the particle devolatilization time on
the initial moisture content.
Fig. 28. Gas yields (lines) as functions of the reactor temperature as In some cases, highly simplified descriptions of the
predicted [180] for wood pyrolysis (6 mm thick particles) in a fluidized bed
reactor, as functions of the reactor temperature, for different volatile
transport phenomena are coupled with a one-step reaction,
residence times, tr, and tar cracking kinetics: (a) tr ¼ 0.44 s and [127], (b) with the aim of evaluating the kinetic parameters by curve
tr ¼ 0.154 s and [127], (c) tr ¼ 0.44 s and [128], (d) tr ¼ 0 and [127]. fitting of selected variables for a set of experimental
Experimental data (symbols) are also included for comparison purposes. conditions, such as in [194,205,226]. As pointed in [226],
the important role played by physical processes (intra-
particle processes, external heat transfer rate, etc.) and
Tr [K] their highly simplified description produce parameter
625 725 825 925 1025 1125 values representative of apparent kinetics, whose applic-
100 ability is limited to empirical design rules.
Mass loss curves of different amounts (1–800 mg) of
80 807 birch or pine wood particles obtained for reactor tempera-
d=8mm tures in the range 588–1029 K are presented in [194]. They
are interpreted by a simple one-step devolatilization
60 reaction assuming isothermal conditions, although the
tv [s]

authors note that the actual reaction temperatures may


40 4 be significantly different from the external (reactor)
temperatures. The Arrhenius plot evidences two different
reaction zones separated by a temperature of 643 K. The
20
first (low temperature) zone corresponds to A ¼ 1.19 
Tr=1107K 1012 s1 and E ¼ 177 kJ/mol, whereas the second zone is
0 described by A ¼ 3 s1 and E ¼ 31 kJ/mol, a clear indica-
1 3 5 7 9 11 tion of internal/external heat transfer control.
d [mm] De Diego et al. [226] propose an unsteady and one-
Fig. 29. Devolatilization times, tv, as functions of the particle diameter dimensional equation of heat conduction coupled with a
(reactor temperatures of 807 and 1107 K) and the bed temperature DAE model to describe the devolatilization of wood
(particle diameters of 4 and 8 mm) as measured (symbols) and predicted particles in a fluidized-bed reactor (temperatures of
(solid lines) by an empirical correlation for beech wood particles injected 923–1223 K and particle of different shapes with maximum
in a hot fluidized bed [228].
sizes of about 15–20 mm). Moisture evaporation is
assumed to occur at an infinitely thin front at a constant
temperature. Also, the particle volume is assumed to be
[204,226,227] for higher temperatures (923–1223 K), in the proportional to the amount of volatiles released. The
view of applications in gasification and combustion external heat transfer coefficient takes into account both
processes. Experiments are carried out for pine wood convective and radiative heat transfer according to
particles of different shapes and initial moisture contents correlations specifically developed for fluidized-bed reac-
up to 50%. Particle characteristics, in a fluidized bed tors. Possible numerical complications associated with the
reactor, are evaluated using continuous measurements of treatment of an evaporation front are not discussed. The
CO2 and O2 concentrations, obtained after the complete parameters of the kinetic equation are obtained by curve
combustion of volatiles (the presence of oxygen is not fitting of the release rate curves of combustible species
influent on the devolatilization times) and visual observa- (A ¼ 1013 s1 and E ¼ 20076 kJ/mol and s ¼ 2573 kJ).
tion of volatile species burning. The correlations are The authors do not exclude possible compensation effects
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C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90 81

and point out that the set of values determined are typical conversion times. For fluidized-bed conditions, variations
of fluidized bed combustion. in the external heat transfer rates, caused by poor solid
Apparent kinetics for a global reaction are also mixing and/or segregation, may become quantitatively
determined in [205] for the pyrolysis of beech wood spheres high and affect both conversion times and product yields.
(diameters between 5 and 20 mm) in a fluidized-bed Structural failure and primary fragmentation have not yet
reactors (temperatures in the range 833–913 K). Yields of been described in detail. In general, the limits of detailed
char and gaseous species are determined and the on-line models lie in the use of questionable kinetics or arbitrary
analysis of gaseous species is used to evaluate the values of physical properties and, in numerous cases, in the
devolatilization time. The model consists of a one- scarce experimental validation. In other words, only a
dimensional and unsteady heat conduction equation with better knowledge about decomposition kinetics and phy-
boundary conditions accounting for convective and radia- sical properties of the biomass fuels can improve the
tive heating. An additional term describes convective predictive capabilities of transport models.
cooling assuming that volatiles have to be heated from Numerical simulations of particle dynamics confirm that
the average particle temperature to the bed temperature. only a few of the one-stage mechanisms can predict the
Physical properties are assumed to remain constant. Solid correct trends of the yields of char, liquid and gas on the
conversion obeys a first-order law where the kinetic operating conditions. For conditions of interest in flui-
constant is obtained by volume averaging local values dized-bed reactors, experimental verification of the models
along the particle radius and incorporating the usual is focused only on product distribution on dependence of
Arrhenius law dependence on temperature (negligible the reaction conditions, whereas scarce attention is given to
reaction energetics). The pre-exponential factor is assumed conversion times and global decomposition rate. This may
to present a power-law dependence on the initial particle be due to the lack of measurements on single-particle
diameter. Moreover, the particle shrinks linearly with characteristics. Systematic measurements of conversion
conversion (up to 50% of the initial volume). The model times of single wood and biomass particles in fluidized-
parameters are estimated using a two-step procedure. bed reactors could be useful for improving the operating
Experimental measurements for thin particles give the conditions of industrial plants and the validation of
parameters A and E, whereas results obtained for thick transport models currently available. Conversely, for the
particles give the exponent. The validity of the estimated conditions of interest in wood log boilers, essentially the
set of values (A ¼ 1.5 s1, E ¼ 20.576 kJ/mol and n ¼ 0.7) conversion times and the global mass loss characteristics
is then checked against measurements carried out for are considered in a few cases. Hence, extensive model
intermediate particle sizes. The very low activation energy validation in relation to both product yields and conver-
confirms that apparent kinetics are determined. sion times is required.
Detailed modeling of single-particle dynamics can still
3.9. Conclusions and further developments contribute to improve the understanding of pyrolysis
fundamentals, by developing additional submodels in rela-
Comprehensive models of single-particle dynamics are tion to (1) absence of thermal equilibrium between the
available where the description of physical processes is degrading solid and the volatile products, (2) medium
coupled with primary and secondary reaction kinetics. anisotropy, (3) structural changes, (4) dependence of physical
Heat, mass and momentum transport are taken into properties on conversion conditions and biomass species, (5)
account across a medium where volume and other physical reaction energetics, (6) more accurate kinetics for the global
properties vary with the conversion degree and/or tem- characteristics (conversion time and yields of products) of
perature. In a few cases, multi-dimensional equations are biomass pyrolysis, (7) detailed mechanisms of primary and
considered to model anisotropy effects. External heat secondary degradation. Furthermore, although several
transfer is approximated in terms of global coefficients, treatments are available for moisture evaporation in wood,
specifically determined for different reactor configurations. they are scarcely used. In reality, even small moisture
Extra-particle processes are either disregarded or subjected contents exert a significant impact on pyrolysis. Simplified
to high simplifications. Numerical simulations are used to models can be applied as for the high temperatures of interest
understand the role played by model assumptions, sample in thermochemical conversion of biomass, transport phe-
properties and operating conditions on the pyrolysis nomena of the liquid phase do not play a controlling role.
characteristics and to clarify the interactions between It should be pointed out that significant effort, in both
physical and chemical processes. In particular, the actual theoretical and experimental research activities, is still
temperatures and heating rates experienced by particles are required to formulate and validate truly comprehensive
evaluated, when exposed to conditions typical of practical models. Indeed, not only additional processes should be
conversion systems. Among the physical properties, density mathematically described but new experimental systems
and thermal conductivity cause the highest sensitivity of and extensive measurements are needed to provide the
the model predictions. The effects of particle shrinkage and basis for process understanding and model formulation
shape become successively more important as the particle and to produce data to be used as inputs for numerical
size become larger and mainly appear as variations in the simulation and comparison terms for model validation. It
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82 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

is likely that such an objective cannot be accomplished over classification of the models currently available can be made
a short time. Therefore, simplified models are still based on conventional or fast pyrolysis processes.
appealing and worth additional efforts for improvement.
Furthermore, though the current detailed models of 4.1. Fixed-bed reactors
biomass particle dynamics have greatly contributed to
process understanding, due to the significant computa- The particle heating rates established in fixed-bed reactors
tional requirements, they are unsuitable for describing are usually slow, because of indirect heating. Therefore, this
single-particle effects in reactor modeling. Indeed, to configuration is suitable to carry out conventional pyrolysis of
reduce the mathematical complexity of the problem, solid biomass. Models are proposed in [232–236]. In [234], a
devolatilization is usually described assuming infinitely fast packed-bed of wood particles undergoing drying and pyrolysis
reaction rates or external heat transfer control, which is modeled as an ensemble of finite number of particles with
introduce severe inaccuracies in the predictions of im- specific properties, but the assumption that the bed is a
portant design parameters. Hence, simplified descriptions continuum porous solid is generally made. In [232], an
of single-particle pyrolysis accounting for spatial gradients unsteady one-dimensional (along the radial co-ordinate)
of temperature, once incorporated in reactor models, could model is presented for a cylindrical fixed-bed, batch pyrolyzer,
produce a significant advancement with respect to the where convective transport is neglected. Decomposition of
current state of the art. coconut shells is described by a deactivation model for the
For this purpose, unreacted-core-shrinking models are separate formation of char and volatiles. The one-dimensional
available, where the char region is separated from the virgin and steady model of maize pyrolysis in a bench-scale rotatory
wood by an infinitely thin (surface) front, where pyrolysis kiln in semi-continuous operation, proposed in [233], takes
takes place. It is shown that a quasi-steady char zone into account the difference between the temperatures of the
combined with the use of integral solution methods for the two phases. Kinetics are described by a five-step reaction
heat conduction problem across the unreacted core are scheme, where the formal parameters are determined by the
particularly attractive because they transform from partial to analytical solution of the mass balance equations for
ordinary the differential equations of the model. Such experiments carried out with both the rotatory kiln and a
formulations include one-step finite-rate kinetics of wood thermogravimetric balance. The pyrolysis of sawdust in a
pyrolysis, heat convection and conduction, different proper- packed bed of annular shape is modeled in [235] with a pure
ties for the unreacted solid and the char, moisture evapora- heat conduction equation (unsteady state and radial and axial
tion and the use of realistic input data. However, extensive coordinates) combined with a first order global reaction and
experimental verification is made only for the conditions an empirical formula for the effective thermal conductivity.
typical of conventional pyrolysis, assuming that the yields of The use of empirical parameters in these models [232–236]
the three classes of pyrolysis products are assigned. Thus, highly limit their general validity. Thus, they are in reality
before application for fast pyrolysis, the unreacted shrinking empirical models capable of simulating only the specific
core models should be extended to include competitive measurements upon which they are based. The assumptions
reaction rates for primary product formation and secondary made highly simplify the solution procedure, but a realistic
reactions of tar vapors. The applicability should also be description of heat and mass transfer effects is not retained for
checked of other simplified models, which still retain the reliable process design and development.
assumption of volumetric reaction rates for the decomposi- The unsteady, two-dimensional model of a continuous
tion process. Indeed, the few examples currently available are fixed-bed reactor (a horizontal cylindrical reactor continu-
used only in the view of determining the apparent kinetics of ously fed from the end by straw, while hot gas enters
a global reaction, which are of small scientific relevance and through holes distributed along the lateral surface),
limited practical applicability. developed in [236], represents a significant advancement
Empirical correlations, which give the conversion time as a in the field of fixed-bed pyrolyzer modeling. The model
function of the external temperature and the properties (size, includes the unsteady, two-dimensional conservation equa-
moisture content, shape) of the biomass particle, can also be tions of heat and mass transfer for the solid and the gas
considered as simplified models. The work currently done phase, the generalized Darcy law and a multi-component
concerns different types of woods. Further developments mechanism for straw pyrolysis, previously determined
should consider the enlargement of the range of experimental [116]. The influences of gas temperature and gas to straw
conditions investigated, the type of measurements carried out ratio are investigated. It is found that the key parameter for
(temperature profiles, rate of mass loss, product yields and high conversion of straw to volatile products and char is
composition) and the influence of the biomass type. the solid residence time. Predicted and measured conver-
sion efficiencies, at a pilot scale, compare well.

4. Models of pyrolysis reactors 4.2. Fast pyrolysis reactors

Modeling chemical reactors, applied for biomass pyr- Among the fast pyrolysis technologies applied for
olysis, is the subject of only a very few papers. A rough wood/biomass conversion into liquid fuels, the bubbling
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fluidized-bed reactor is extensively applied at both labora- significant. In particular, the location of vapor release and
tory and industrial scale. A major effort in modeling the flow field highly affect the vapor residence time and, in
fluidized bed reactors arises from the description of the this way, the bio-oil yield.
hydrodynamic behavior of the bubbling bed. Though, in Miller and Bellan [241] propose a model for the vortex
principle, the motion of the fluid can be described by the pyrolysis reactor developed at NREL (Colorado), which
Navier–Stokes equations and the motion of particle by the uses the concept of ablative (contact) pyrolysis between
Newtonian equations, the huge number of particles does particle and hot reactor walls. The mathematical descrip-
not make this approach computationally feasible. The tion is based on submodels for the single-particle pyrolysis,
introduction of a continuum mathematical description of a turbulent reactor flow and the test particles trajectories.
the fluid-solid flow processes, based on spatial averaging The intra-particle processes are described using a model
techniques, highly reduces the number of partial differ- previously developed [118] and modified to take into
ential equations. That is, the point variables, referred to the account fragmentation (mechanical break-up of the char
particle size scale, are replaced by averaged variables layer formed during ablative pyrolysis and absence of a
representative of processes on a scale large than the particle molten phase intermediate product class). The individual
size but small compared to the reactor size. Usually, the particle trajectories are modeled assuming a prolate
mathematical models are based on the conservation spheroid particle drag coefficient and contact friction with
equations of mass, momentum and energy for the solid the reactor wall. Numerical simulations indicate that
and the gas fluid which may foresee several components. single-particle dynamics are de-coupled from the temporal
Conservation equations are completed by appropriate disturbances of the temperature and pressure of the
interaction terms representing the coupling between the external flow. Thus, time-averaged values of the flow
two fluids. This approach provides detailed simulations of properties are used for the particle boundary conditions.
the fluid dynamics of the fluidized bed through the time The reactor flow is described by a compressible form of the
and space distribution of process variables. Hence, it is full Reynolds stress transport model for swirling axisym-
especially suitable for the description of the influences of metric flow. Despite the detailed modeling and the quite
the reactor geometry (design) on the hydrodynamic high number of simulations presented, the results are still
behavior. Applications in the field of biomass pyrolysis only qualitative because, owing to the lack of experimental
are reported in [237–240]. data, the model is not experimentally validated.
In [237], a single-particle model [118] is coupled with a Engineering models, based on highly simplified descrip-
detailed hydrodynamic model for the gas/particle mixture tion of the fluid dynamics, are also proposed for some fast
in a fluidized bed reactor. The latter model is based on a pyrolysis units, such as rotating cone reactor [242] and
three-fluid description (sand, biomass, gas) where macro- circulating fluidized-bed reactor [243,244]. It should be
scopic transport equations are derived from the kinetic noted that, although the specific applications of engineer-
theory of granular flows using inelastic sphere models, in ing models for fluidized-bed reactors for biomass pyrolysis
this way accounting for collisional transfer in high-density are practically inexistent, a huge literature on such a topic
regions. Separate transport equations are formulated for is available, starting from a classical textbook [206] and
different particle classes, allowing for the independent numerous references for gasification and combustion of
acceleration of particles in each class and the interaction coal (for instance, among the most recent publications, see
between the size classes and the processes following [245,246]).
momentum and energy exchange between the particle The rotating cone reactor model [242] includes the
phases and the gas. The reactor model is used only for a description of the particle flow behavior, the particle
parametric analysis about process variables in relation to conversion and the gas-phase cracking of tar vapors. The
efficiency in bio-oil production and potential for scale-up. particle flow model, based on the Newton second law of
The platform provided by the software CFX is used at motion takes into account bouncing flow (similar to a
Aston University [238–240] to model the hydro-dynamic series of particles-on-wall collisions and free flights of the
behavior of fluidized bed pyrolysis reactors. The bulk of particle through the gas phase), sliding flow (particles slide
the particles in the fluidized bed is modeled using the over the cone wall) and sticking particles (particles sticking
standard Eulerian-Eulerian two-phase model. According to to the cone walls). The particle model disregards the
this approach the particles are not single entities but a presence of spatial gradients and secondary reaction
locally averaged second phase. With reference to biomass activity. Primary decomposition is described by the
pyrolysis, fuel, char and any solid phase reaction inter- Shafizadeh and Chin mechanism [88] with the kinetic
mediate, such as active cellulose, are implemented as constants estimated in [97] and an assigned yield of char
scalars within the solid phase. Heat transfer and particle always corresponding to 10% of the initial wood dry mass.
entrainment are also taken into account. The analysis is The external heat transfer rate is expressed by correlations
focused on the validation of the bed hydrodynamics for depending on the type of particle flow. The reactor volume
several geometric configurations using cold flow experi- and the dead volume of the surrounding oven, which serves
ments with reactor diameters up to 0.5 m. Interactions as a collection chamber for ash, char and unconverted
between bed hydrodynamics and chemical reactions are wood, are the sites for the secondary reactions. They are
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84 C. Di Blasi / Progress in Energy and Combustion Science 34 (2008) 47–90

modeled as continuous stirred tank reactors under steady momentum and energy for the solid and the gas fluid,
state conditions, where the inlet volumetric flow rate is based on either proprietary or commercial CFD codes. As
produced from primary decomposition. Simulations, made this approach is especially suitable for the description of
upon selection of the particle flow type and using small the influences of the geometry (design) on the reactor
sized particles, indicate that the gas-phase kinetics and the hydrodynamics, the validation of the bed hydrodynamics
residence time of volatile pyrolysis products (the latter is for several geometric configurations using cold flow
determined by the reactor volume and the wood fed rate) experiments has been made. However, simulation results
are the key parameters of the process. of biomass pyrolysis produced until now are again only
A single-particle model, previously developed [244], is qualitative. Indeed, further improvements should be made
modified to express variable boundary conditions repre- in the mathematical formulation of the problem to couple
sentative of a circulating fluidized bed and is combined the detailed description of the flow field with the chemistry
with additional equations for the particle motion and the and transport phenomena of the solid phase, also using
gas flow in the model proposed in [243]. Simple steady and simplified models of single-particle processes. These
one-dimensional (along the reactor axis) mass balances use improvements are not likely to be achieved shortly and,
empirical correlations for the drag coefficient, the apparent in any case, adequate experimental validation will be
particle density and the bed voidage. Variables of relevant required before applications for process scaling and
importance (profiles of conversion, solid and gas velocity, optimization. For this reason, the development of engi-
etc.) are predicted, but experimental validation is again neering models is still of great importance. However, these
lacking. models, usually based on simplified description of the fluid
dynamics, have been given scarce consideration.
4.3. Conclusions and further developments In particular, consideration should be given to the two-
phase theory of fluidization for fluidized-bed reactors. This
Contrary to single-particle processes, models of pyrolysis treatment, widely used in chemical reaction engineering,
reactors are only a few but both fixed-bed reactors, applied assumes that the fluidized bed consists of a solid-free
for conventional pyrolysis, and fast pyrolysis units bubble phase and a solids-laden emulsion (dense) phase.
(fluidized-bed and rotating cone reactors) have been Different treatments for the bubble (well mixed, in plug
considered. The fixed-bed models are usually based on flow or in dispersed plug flow) and the emulsion (well
the assumption that the bed is a continuum porous solid, mixed or with a dispersion term in the mass balance) phase
where the flow velocity is constant or, in the most advanced and also more complex three-phase or bubble-assemblage
formulation, obtained from the generalized Darcy law. models are available, where the fluid-dynamic processes are
With the exception of [236], where a novel reactor for the approximated by means of empirical correlations. This
conversion of straw and herbaceous biomass is modeled, simplification permit accurate descriptions of particle
these are highly simplified models presumably not valid processes and their interaction with the bed, as shown by
outside the narrow range of experimental conditions used the numerous publications dealing with coal conversion,
for the determination of the input and validation data. and can be used as an intermediate research stage between
Therefore, design and operation of fixed-bed reactors are single particle and CFD reactor models.
still, for a large part, empirical. Only the development and
validation of more advanced models can provide a reliable Acknowledgments
basis for technology optimization and scale-up. More
accurate models should be developed for the particle flow This review is part of the activities carried out in the
and gas, which are affected by the non-isotropic and framework of the European network PyNe (Pyrolysis
continuously changing properties of the bed. Indeed, Network), the partial support of which is gratefully
correlations/models are also needed for the properties of acknowledged. CDB also thanks all the PyNe members,
the bed, such as porosity, density, effective thermal for the numerous and fruitful discussions on biomass
conductivity, solid-gas heat transfer coefficients, etc., and pyrolysis, and M.J. Antal and two other anonymous
their dependence on the operating conditions and/or reviewers for their constructive comments on this work.
conversion degree. As already observed for particle
processes, detailed experimental data should be produced
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