Introduction
1.1. Introduction
Tribology is the science that deals with the interactions of solid surface in relative motion. It
includes principles of friction, lubrication and wear. It includes interactions of a solid surface's
exposed face with interfacing materials and environment which may result in loss of material
from the surface. The process leading to loss of material is known as "wear". Among the diverse
applications that tribology finds in this contemporary period, Dental Tribology (Bio Tribology)
has been an area of profound opportunities and research. Dental Wear among all is the major
field of interest in Dental Tribology. It refers to loss of tooth substance due to stress lesions
caused by extrinsic forces on the enamel.
Therefore, use of artificial dental material has facilitated to replace natural human enamel with
those prepared manually with enhanced hardness, increased durability and better aesthetics.
Among the numerous materials commercially available resin composites have replaced the
conventional dental amalgam as the restorative material in dentistry. This can be mainly
attributed to their improved aesthetics, resistance to fracture and low cost. Hence we have
carried out assessment of four commercially available resin composites, understand their
mechanical behavior and effect of different lubricants on the wear volume of each composite
resin subjected to simulated oral conditions in wear simulator.
1.2. Background
Over the last few decades the use of dental amalgam is continuously decreasing due to poor
aesthetics of amalgam especially for anterior restoration, mercury toxicity, and environmental
considerations. Resin composites have emerged as a viable treatment option for all types of
restorations in dentistry. They are used as adhesives or restorative material in dentistry and
now represent general alternation to dental amalgam The reason for their feasibility as
restorative is their evolution as materials which are insoluble, aesthetic, insensitive to
dehydration, easy to manipulate and reasonably inexpensive. However, like all dental
materials, composites have their own limitations, such as the gap formation caused by
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polymerization contraction during setting, leading to marginal discoloration and leakage. In
addition, they are subjected to higher wear rates than ceramics, and although some composites
have wear rates similar to amalgam, many have higher wear rates.
Improvements of mechanical properties of the composite have permitted its use in posterior
teeth with greater reliability. This improvement included; development of smaller particle sizes
of filler, better bonding systems, curing refinements and sealing systems. Composite resin
materials have progressed from macro fills to micro fills and from hybrids to micro hybrids,
and new materials such as packable and Nano filled composites have been introduced to the
dental market. These Nano filled composites have reduced interstitial spacing of the filler
particles and, therefore, provides increased filler loading, better physical properties, and
improved polish retention Hence, even with the improved aesthetics, versatility and quick
reparability, these composite resins tend to wear out raising uncertainity on the durability of
the restorations used. With regard to this aspect, study of wear, its causes and effect of different
restorative materials has been carried out so that composite materials may yield insufficient
wear behavior.
Dental resin composites are basically derived from three chemical different materials: organic
matrix or organic phase, filler or disperse phase, and an organosilane which is used as a
coupling agent to bond the filler particles to the organic matrix.
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Fig 1.1 The chemical formula of the dental monomer used in dental composites
The most current composites are filled with silicate particles based on oxides of barium,
strontium, Zinc, aluminum or zirconium. The concentration rate of filler is generally 70%-80%
by Weight. The particle filler size is in the range from 0.04 to 85 μm. The primary purpose of
the filler particles is to increase the strength of composite and to decrease the amount of matrix
material, resulting in increased hardness, decrease wear and reduction in polymerization
shrinkage.
To obtain good mechanical properties in dental composites, strong covalent bond between
inorganic fillers and the organic matrix is essential. Bonding of the two phases is achieved by
coating the fillers with a silane coupling agent that has functional groups to link the filler and the
matrix chemically. A typical coupling agent is 3-methacryloxypropyltrimethoxysilane (MPTS)(Fig
1.2) One end of the molecule can be bonded to the hydroxyl groups of silica particles, and the
other end is capable of copolymerizing into the polymer matrix.
The composite resins have been classified in different ways, depending on their composition.
According to the particle size of inorganic filler, composite resins are divided into three main
groups: macro filled, micro filled, and hybrid composite.
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Composite Type Filler
Densified composites
Microfine composites
- Homogeneous Average particle size = 0.04 μm
- Heterogeneous
Miscellaneous composites Blends of densified and micro fine composites
Nano-composites are recent development on the market. They contain filler particles with sizes
less than 10 nm (0.01 μm) and are claimed to provide increased aesthetics, strength and
durability Nano composites are available as Nano hybrid types which contain milled glass
fillers and discrete nanoparticles (40–50 nm) and as Nano fill types, containing both Nano-
sized filler particles, called nanomers and agglomerations of these particles described as “Nano
clusters”. The Nano clusters provide a distinct reinforcing mechanism compared with the micro
fill or Nano hybrid systems resulting in significant improvements to the strength and reliability.
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Composite type Filler size (μm) Filler material
Modern Hybrid 0.5-1 and 0.01-0.05 Glass, Zirconia and colloidal silica
Wear has been defined as a consequence of the interaction between surfaces moving in contact,
causing gradual remove of material .Wear of teeth and restorative materials is the result of
different complex processes that depend primarily on the abrasive nature of food, the properties
of the antagonistic material, the thickness and hardness of enamel, the chewing behavior along
with parafunctional habits, and neuromuscular forces.
• Adhesive wear – occurs when surfaces slide one against another. Volume of material
transferred from one surface to another is proportional to real contact area and sliding distance;
• Abrasive wear – probably the most widespread type of wear; occurs when hard asperities
(integral part of the surface – „two-body abrasion” or separate particles which are entrapped
between the surfaces – „three-body abrasion”) plough into softer surface. Generally, this type
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of wear is proportional to the hardness of materials in contact, the geometry of abrasive
particles, sliding distance and load;
• Fatigue wear – as the result of repeated stress caused by clearance size particles trapped by
two moving surfaces. The plastic deformation of material causes the zone of tension behind the
motion. The surfaces are dented and cracking is initiated. These cracks propagate as the result
of repeated stress produced by bearing load. Eventually materials that was surrounded by
cracks is lost. This displaced material may itself form wear debris, causing three-body abrasion.
• Corrosive wear – occurs as the result of chemical reactions on worn surfaces. If a chemical
reaction layer forms on the surface then it can be removed by contact with the counter face.
Removed material results in debris which are likely to agglomerate, producing larger particles.
However, it is difficult to isolate the wear processes occurring in the mouth as defined above.
Different wear mechanisms work simultaneously and symmetrically with one dominating,
causing the ultimate substance loss.
Friction of the surface with hard asperities makes the response of composites, which depends
on the size of a hard phase region and the scale of deformation. If the size of hard filler particles
and space between them are smaller than deformation caused by asperities, materials behave
like homogeneous solids and their wear resistance is similar to that of a resin base. If filler
particles and the scale of deformation are of approximate size or filler particles are larger, then
the material behaves like a heterogeneous solid and it wear rate decreases.
To sum up, wear of dental resin-based composites is the result of a number of fundamental
processes, especially: erosion, attrition and abrasion, which may occur simultaneously or
sequentially, acting in various combinations. Their mutual interaction is very complex, what
results in the general tendency of wear process hardly to be predicted.
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1.6. Effect of parameters on dental wear
The food (oral) simulating liquids also effect the dental wear. Some of them exist in the mouth,
others can simulate its conditions (ingredients, pH and viscosity). Their use enables us to see a
fast wear of the materials in short time and furthermore to take in consideration processes like
chemical affinity, elution or bonding. The major influence regards the organic phase of the
composites which can be affected chemically, since pure fillers are rather inert toward solvents
and solutions. There are two main environments than one would like to imitate: the usual mouth
condition (water, saliva) and the presence of foods/drinks (oils, alcohol, sugar, salt, etc.).
Apparently, the received food remains only for a while into the mouth where it is masticated.
Long-time stays result in intensive erosions, something that we use to reveal the causes of the
phenomena.
Wear behavior is also effected by filler particle size and shape. Finer particles for a fixed-
volume-fraction of filler have been suggested to result in decreased interparticle spacing and
reduced wear. With regards to filler geometry, different shapes are very likely to present
distinct surface area, which again affects the amount of matrix resin in the interfacial region
between particles. The size and shape of filler particles are also influential factors affecting the
degree of cure of resin composites. Considering that a more fundamental understanding of
factors that drive the performance of resin composites can assist in the further refinement of
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the materials, studies of the wear behavior and degree of conversion of composites afforded by
formulations containing different particular sizes and geometries of filler particles, but having
identical monomeric constituents and filler loadings.
In the present study of assessing the mechanical properties and wear analysis of commercially
available artificial dental materials following are the main objectives:-
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Chapter 2
Literature Review
A detailed literature survey has been carried out on the assessment of the mechanical behavior
and wear analysis of artificial dental materials.
Eugeniusz Sajewicz [15] surveyed the literature showing that in many studies on the wear
resistance of tooth enamel or dental materials a large scatter of experimental data has been
obtained when wear tests were performed at a fixed load. Despite the steady loading, wear
conditions vary during sliding, since tooth enamel as well as dental materials have
inhomogeneous structure. This leads to changes in contact interactions between sliding
surfaces, and as a result, we get changes in the friction and wear behaviour of tested materials.
This is why at the same loading the wear can be different. In this study, more reliable approach
to evaluation of the wear resistance of human enamel and dental materials is proposed. The
procedure is based on the correlation between the volumetric wear and the friction energy
dissipated during sliding. The model can be useful to compare the wear resistance of different
dental materials tested in different ambient conditions.
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H.Y. Yu et al [13] investigated friction and wear behavior of dental Feld spathic porcelains
against uniform silicon nitride balls. The variables of load (10–40 N), reciprocating amplitude
(100–500 µm), frequency (1–4 Hz) and use of artificial saliva lubrication were selected. Tests
lasting up to 10,000 cycles were conducted. The bonded-interface technique was introduced
into the wear test for the subsurface damage evaluation. Special attention was paid to the effects
of friction conditions of tests, material properties and wear mechanism of dental porcelains..
Among three parameters of the tests on the friction coefficient and wear depth of dental
porcelains, the load effect is prominent. Artificial saliva plays an important role in lowering
the friction coefficient and wear loss of dental porcelains. Surface brittle cracks are more
dominant in low sliding cycles while subsurface cone or lateral cracks are prominent in high
sliding cycles.
Natthavoot Koottathapea et al [3] investigated volume loss and worn surfaces' morphologies
of four resin composites. Specimens were fabricated and mounted in a ball-on-disc wear testing
machine and abraded in water or with the third-body media, poppy seed slurry and polymethyl
methacrylate (PMMA) slurry. Volume loss was determined after 10k sliding cycles. The worn
surfaces were examined with SEM. Volume loss and worn surfaces' morphologies varied with
type of composite and third-body media used.
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Zeynep Duymus Yesil et al [4] evaluated the relative wear characteristics of 2 recently
introduced Nano filler-based composite resins and compare them to the more traditional micro
hybrid and micro fill materials that have been used for many years. The results indicated that
the composite resin type did not significantly affect the amount of measured attrition but did
significantly affect abrasive wear. The conventional micro fill composite resin exhibited
significantly less abrasive wear than the Nano hybrid material. Results indicated that the
incorporation of Nano fillers in 2 of the composite resin materials tested did not significantly
improve their wear resistance or the amount of opposing cusp wear when compared to the
traditional materials tested.
R. Karthick et al [14] evaluated the hardness and tribological properties the Poly (Methyl
methacrylate) PMMA based denture composite reinforced with seashell Nano powder. The
PMMA bio composites containing 2%, 4%, 6%, 8%, 12%, 16% and 20% by weight of seashell
Nano powder and an unfilled composite as control specimen were fabricated. The micro
hardness of the composites was found using Vickers hardness tester. The addition of 2%
seashell Nano powder had no significant effect on the micro hardness. But it was found that on
increasing the seashell Nano powder content, the micro hardness value increased till 12% and
substantially decreased beyond 12% seashell Nano powder. The wear test was performed and
frictional force generated during sliding of specimens were evaluated in pin on disc apparatus.
The wear mechanism and dispersion of seashell Nano powder in the specimen were analyzed
in Scanning Electron Microscopy (SEM). The wear resistant property increased on addition of
seashell Nano powder with 12% seashell Nano powder reinforced composite showing least
frictional force developed during the wear test. The 16% and 20% filled composite developed
more frictional force than developed in 12% filled composite. It was concluded that PMMA
bio composite could be successfully reinforced by seashell Nano powder with better properties
at 12% seashell Nano powder content followed by 8% filled composite.
P.V. Antunes et al [10] carried out two- and three-body wear between frequently used direct
and indirect resin composites. The outcome was that the two-body wear rate of the different
composites opposing the Z250 wheel were significantly higher. Furthermore, it was shown
that the three-body wear rate was independent of the antagonist and in general higher than
the two-body wear rate. To reduce abrasion of the opposing resin composite surface the resin
composite fillers should consist of a softer glass, e.g. barium glass or in case of a harder filler
the size should be reduced to Nano-size.
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Oscar Borrero-Lopez et al [16] studied the friction and wear behaviors of dental ceramics
against the natural tooth enamel. In this study three dental ceramics, namely zirconia with both
polished and rough surfaces, hot-forged lithium disilicate glass ceramics and silicates based
veneer porcelain were involved with two metallic materials, gold–palladium alloy and Nickel–
chromium alloy, as references. The tribological tests were carried out under artificial saliva
lubrication condition by using freshly extracted natural teeth and samples with controlled
surface roughness. The frictional coefficients versus reciprocating cycles were recorded.
Scanning Electron Microscopy was used to observe the topography of worn teeth enamel
surfaces and antagonists. The frictional coefficient of enamel against gold palladium alloy or
Nickel–chromium alloy was the smallest. The frictional coefficient of enamel against polished
zirconia or porcelain was between that of metal and glass-ceramic. Upon surface polishing,
frictional coefficient between zirconia and enamel was radically decreased. Furrows and
granular debris were observed on the worn surfaces of enamel while sliding against the rough
zirconia or glass ceramic, indicating a abrasive wear mechanism. While chipping flake and pit-
like structure after stripping and crack were observed on the enamel surface while sliding
against polished zirconia or Nickel–chromium alloy, indicating a type of fatigue wear. It
appeared that the friction and wear performances of zirconia could be improved significantly
by adequate surface polishing. This observation indicated that attention must be paid to
carefully design proper occlusal surface contours and correctly choose dental materials in
clinical practice.
S.D. Heintze et al [17] developed a wear method was that mainly simulates attrition wear
using a commercially available chewing simulator In this test, a standardized stylus made of
press able ceramic (Empress) hits flat specimens 120,000 times with a 5 kg weight,a descent
speed of 60 mm/s and a lateral movement of 0.7mm with a speed of 40 mm/s under constant
exchange of water at different temperatures(325×5 ◦C/55 ◦C). The volume loss was measured
on plaster replicas with the Laserscan 3D and the Match 3D software. Twenty-four
experimental and commercial composites (n = 8) were tested with a volumetric wear range of
between 5.5 and 147×10−2 mm3. On standardized specimens made of the same composites,
the Vickers hardness (H), elastic modulus (E) and fracture toughness (K1c) were measured.
The mean particle size (d) and volume content (vf) of the inorganic filler were evaluated.
Furthermore, a differentiation was made between the main filler with the largest mean size (d1,
vf,1) and the total filler content (vf,tot).
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Michael D. Weir et al [20] developed Nano composite containing calcium fluoride
nanoparticles (nCaF2), and to investigate the long-term mechanical durability including wear,
thermal-cycling and long-term water-aging behavior. For this two types of fillers were used:
nCaF2 with a diameter of 53 nm, and glass particles of 1.4 µm. Four composites were fabricated
with fillers of: (1) 0% nCaF2 + 65% glass; (2) 10% nCaF2 + 55% glass; (3) 20% nCaF2 + 45%
glass; (4) 30% nCaF2 + 35% glass. Three commercial materials were also tested. Specimens
were subjected to thermal-cycling between 5 ◦C and 60 ◦C for 105 cycles, three-body wear for
4× 105 cycles, and water-aging for 2 years. Results indicated that the nCaF2 Nano composites
had flexural strengths in the range of 100–150 MPa, five times higher than the 20–30 MPa for
resin-modified glass ionomer (RMGI). The wear scar depth showed an increasing trend with
increasing nCaF2 filler level. Wear of nCaF2 Nano composites was within the range of wear
for commercial controls. Water-aging decreased the strength of all materials. At 2 years,
flexural strength was 94 MPa for Nano composite with 10% nCaF2, 60 MPa with 20% nCaF2,
and 48 MPa with 30% nCaF2.They are 3–6 fold higher than the 15 MPa for RMGI (p < 0.05).
SEM revealed air bubbles and cracks in a RMGI, while composite control and nCaF2 Nano
composites appeared dense and solid.
Camila D. Mayworm et al [5] compared the wear resistance and hardness of two dental Nano
hybrid composites and evaluated the influence of artificial saliva storage on those properties.
Specimens were made from two commercial Nano hybrid dental composites were subjected to
abrasion tests. Microscopic analysis of the wear surfaces was made using scanning electron
microscopy; hardness was quantified by Vickers hardness test. Those tests were repeated on
specimens stored in artificial saliva. Results show that the wear rate of the studied materials is
within 10−7 mm3/N mm range. After storage in artificial saliva, the wear resistance increases
for both materials. After storage in artificial saliva, the micro hardness of both materials
decreases.
Renan Belli et al [6] studied the fatigue resistance of modern dental ceramic
materials versus dental resin composites for posterior partial restorations. Bar specimens of
five ceramic materials and resin composites were produced according to and stored for 14 days
in distilled water at 37 °C. Specimens were tested in water for initial strength in 4-point
bending. Using the same test set-up, the residual flexural fatigue strength was determined.
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Results demonstrated dental ceramics and resin composite materials show equivalent fatigue
strength degradation at loads around 0.5σin values. Also, resin composite restorations may be
used as an equivalent alternative to glass-rich-ceramic inlays regarding mechanical
performance.
Adriana Cláudia Lapria Faria et al [18] evaluated microstructure, micro hardness and wear
resistance of experimental titanium alloys containing zirconium and tantalum. Alloys were
melted in arc melting furnace according to the following compositions: Ti–5Zr, Ti–5Ta and
Ti–5Ta–5Zr (%wt). Hemispheres and disks were obtained from wax patterns that were invested
and cast by plasma. Microstructures were evaluated using optical microscopy and X-ray
diffraction (XRD) analysis and also Vickers micro hardness was measured. Hemispherical
samples and disks were used for 2-body wear tests, performed by repeated grinding of the
samples. Wear resistance was assessed as height loss after 40,000 cycles. The data were
compared using ANOVA and post-hoc Tukey test. Ti–5Zr presented structure and the
identified phases were α and α′ while Ti–5Ta and Ti–5Ta–5Zr presented α, β, α′ and α” phases,
but the former presented a lamellar structure, and the other, acicular. The micro hardness of
Ti–5Zr was significantly greater than other materials and cp Ti presented wear resistance
significantly lower than experimental alloys. It was concluded that wear resistance was
improved when adding Ta and Zr to titanium and Zr increased micro hardness of Ti–5Zr alloy.
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Irini D. Sideridou et al [8] carried out detailed study of the sorption characteristics of water
or artificial saliva, the determination of flexural strength and the flexural modulus, and the
study of the thermal stability of some current commercial dental light-cured Nano composites
containing Nano-sized filler particles. Three Nano hybrid dental composites and two Nano fill
composites were used in this work. The volumetric shrinkage due to polymerization was
determined. Thermal analysis technique TGA method was used to investigate the thermal
stability of composites. Also the sorption, solubility and volumetric increase were measured
after storage of composites in water or artificial saliva for 30 days. Results showed variation of
flexural strength, flexural modulus order of the chosen composites. The water and artificial
saliva generally showed the same effect on physical properties of the studied composites.
Thermo gravimetric analysis gave good information about the structure and the amount of
organic polymer matrix of composites.
Ruili Wang et al [9] highlighted the use of bimodal silica Nano hybrid composites to be used
as fillers. Experimental composites with various filler compositions were prepared and their
wear behaviors were assessed in this work. The results suggested that composites with
increasing addition of silica nanoparticles in co-fillers possessed lower wear volume and
smoother worn surface. Characterization tests including FTIR analysis, TGA analysis
suggested that the use of bimodal silica nanostructures including silica nanoparticles and Nano
clusters as co-fillers with the appropriate weight ratio is an effective way to improve the wear
behavior of the resin composites.
Based on the detailed literature survey carried out on the topic following are the
recommendations:
The detailed analysis of mechanical and wear behavior of the have not been compared
in a single paper.
The study of effect of varying mediums on the wear behavior has not been studied
comprehensively.
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Chapter 3
3.1. MATERIALS
Four commercially available Nano hybrid composites were used for our study. The details of
the materials used for the study are listed in Table 3.1
Filtek Z250 (3M ESPE, USA, shade A3, batch no. N570303), Brilliant NG – Coltene( Shade
A3 , Batch no. F52563), Prime-Dent (Shade A3, Batch no. RD11N), Valux Plus ((3M ESPE,
USA, shade A3, batch no. N610207)
Wt%/vol%
Filler: Silica
Filler:Zirconia, Silica
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Table 3.1 List and information of the composites tested
Artificial Saliva was used as one of the slurries for wear volume analysis. The method of its
preparation has been outlined below:-
3.2 METHODS
Four different composite resins were tested for micro hardness as seen in Table 3.1. Four
samples were prepared from each composite resins by using glass moulds .The
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composite resins were cured by means of a curing light with high-intensity light at 395–480nm
capable of polymerizing all light-cured dental materials. The curing times were 50s, 90s, 112s,
40s for Filtek Z250, Brilliant NG, Prime-Dent and Valux Plus respectively. They were then
stored in distilled water for seven days at ambient conditions of 37oC before the test. The
specimens in the form of rectangular pieces with dimension 15*12 mm with thickness of 4mm
were prepared for the micro hardness test.
3.2.1.2. Testing Procedure
The prepared specimens were checked for micro hardness under Vickers micro hardness tester.
A diamond pyramid with a square base at an angle of 133o± 0.5o between the opposite faces
was used as an indenter. Force used for micro hardness testing was 0.025 kgf. A diamond
shaped indent was formed and observed under microscope. The length of the diagonal of the
indent were measured to find out the Vickers hardness based on the formula:
𝟏𝟑𝟑°
𝒔𝒊𝒏( )
𝟐
HV= 𝟐𝑭
𝒅𝟐
F denotes load in kgf
d denotes arithmetic mean of the two diagonals
HV denotes Vickers Hardness Value
Three readings were taken for each specimen. Mean of the three values represents the hardness
of the specimen.
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applied along the axis of the specimen as shown in Fig 3.1 at a cross head speed of 1mm/min
up to failure. The compressive strength was then calculated using the peak load and the
diameter of the specimen.
In this test, coarse grains of the specimens were used. It was prepared by crushing down the
cylindrical samples in pastel and mortar. For every test around 0.5 grams of specimen were
used. The cylindrical specimens were prepared using a glass test tube. The material was
inserted in the test tube by holding the test tubes against the opening of syringe later it was
compressed using pins. It was then light cured and the test tube was rotated at a uniform speed
for homogeneous curing of the sample. The ends were cured separately. The curing time were
50s, 90s, 112s, 40s for Filtek Z250, Brilliant NG, Prime-Dent and Valux Plus respectively. The
test tubes were broken to acquire the specimen.
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3.2.4.2. Testing Procedure
In DMA the cylindrical samples of length 6mm and diameter 5mm were used. The cylindrical
specimens were prepared using a glass test tube. The material was inserted in the test tube by
holding the test tubes against the opening of syringe later it was compressed using pins. It was
then light cured and the test tube was rotated at a uniform speed for homogeneous curing of
the sample, the ends were cured separately. The curing time were 50s, 90s, 112s, 40s for Filtek
Z250, Brilliant NG, Prime-Dent and Valux Plus respectively. The test tubes were broken to
obtain the specimen. The specimens were rubbed against the silicon carbide paper to make the
ends flat and also to make it of the required length.
DMA is a powerful technique where a sinusoidal stress is applied and the resultant strain is
measured. The properties measured under this oscillating loading are storage modulus (E′) loss
or viscous modulus (E″) and tanδ (ratio of loss to storage modulus). DMA tests were performed
on a DMA 8000 (Perkin–Elmer) in compression mode. A frequency of 1 Hz was applied
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(approximated to average chewing rate) and amplitude of 10 μm. A temperature range of 30–
350 °C and a heating rate of 5°C/min were selected. Storage modulus (E′), loss modulus (E″)
and tangent delta (tanδ) were plotted against temperature over this period. After the DMA
cycle, the sample was allowed to cool naturally to room temperature.
In wear volume test the cylindrical samples of length 15mm and diameter 5mm were used. The
cylindrical specimens were prepared using a glass test tube. The material was then inserted in
the test tube by holding the test tubes against the opening of the syringe and compressed using
pins. It was then light cured and the test tube rotated at a uniform speed for homogeneous
curing of the sample. The ends were cured separately. The curing time were 50s, 90s, 112s, 40s
for Filtek Z250, Brilliant NG, Prime-Dent and Valux Plus respectively. The test tubes were
broken to separate the specimen. The specimens were rubbed against silicon carbide paper to
make the ends flat and make it of exact length. After this they were stored in distilled water at
37oC for seven days before being tested. The samples were heated in furnace at around 90 oC
for an hour to remove excess moisture.
Load 4N
Speed 40%(4mm/s)
Ramp rate 5s
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Friction force trip 100 N
The slurry was changed for each material to check the effects of three body wear in different
mediums. Distilled water, Fresh artificial saliva and coke were used as slurry.
The mass loss was calculated by using high precision analytical balance (CONTECH CA-413)
of least count .001gm.
The worn out samples from dental simulator were used in this test the length of the sample
were reduced to 10mm to mount it on the machine. The conductive coating was done over the
sample for the test.
In this test a focused beam of high energy electrons is used to generate a variety of signals at a
surface of solid specimen. The signals are derived from electron sample interaction that reveal
information about the sample including external morphology, chemical composition and
crystalline structure and orientation of the material making up the sample.
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Chapter 4
4.1 RESULTS
Mean values and the standard deviation of the Vickers hardness of the material tested are
shown in Fig 4.1 and tabulated in Table 4.1. The values varied from 52 HV for brilliant to 96
HV for Valux plus. The results suggest that Brilliant and Prime Dent exhibited similar Hardness.
The mean hardness for Brilliant and Prime dent were significantly lower than Valux Plus.
Comparable to other studies, the glass-fiber reinforced composite Valux plus exhibited highest
hardness. Brilliant containing a high filler fraction volume of 90% (66 wt %) comprised of
porous SiO2 filler (30 wt %) with a particle size of 3–22 mm, Ba–Al–B–F– Si-glass (26 wt %),
VICKERS HARDNESS
120
96
100
VICKERS HARDNESS (HV)
80
60 58
60 52
40
20
0
Filtek Z250 Brilliant NG Prime-Dent Valux Plus
Materials
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Materials Reading 1 Reading 2 Reading 3 Mean Standard
(HV) (HV) (HV) Hardness
Deviation(HV)
Value(HV)
Brilliant NG 52 55 49 52 2.45
Prime-Dent 61 56 57 58 2.16
Table 4.1 Vickers Hardness Value and Standard Deviation for the composites
The composites were then dipped in citric acid of different pH (pH=5.5 and pH=3) and stored
for 7 days. The results have been tabulated in Table 4.2 and Table 4.3 respectively. The
comparison has been made in Fig 4.2 of the composites’ hardness before dipping them in citric
acid and after dipping them in citric acid of different pH.
Brilliant NG 42 37 41 40 2.16
Prime-Dent 43 50 45 46 2.94
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Materials Reading 1 Reading 2 Reading 3 Mean Standard
(HV) (HV) (HV) Hardness
Deviation(HV)
Value(HV)
Brilliant NG 35 28 36 33 3.55
Prime-Dent 43 36 38 39 2.94
100 96
Vickers Hardness (HV)
80 75
60 58 60
60 52
44 46
37 40 39
40 33
20
0
Filtek Z250 Brilliant NG Prime-Dent Valux Plus
Fig 4.2 Comparison of Hardness Value before and after dipping in citric acid
The values of hardness decreased in acidic medium which can be seen from the Fig 4.2. The
values were effected by pH of the acidic medium, lesser the pH greater the decrease in hardness.
The influence of subjecting the composites to citric acid(varying pH), analogous to day-to-day
food constituents has also been studied by dipping the samples in citric acid for seven days in
pH=5.5 and pH=3 correspondingly. Citric acid at pH=3 led to the greater material loss followed
by citric acid at the pH=5.5
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4.1.2. Compressive Strength Test
Mean values and the standard deviation of the compressive test of the material tested are
shown in Fig 4.3 and tabulated in Table 4.4. The values varied from 338.5MPa for Valux Plus
to 392.7 HV for Filtek Z250. . Variation in the compressive strength with variation in filler is
probably quite complex, because of multiple factors associated with the compressive strength
of the resin matrix i.e. the filler particles, including particle size and distribution.
COMPRESSIVE STRENGTH
400 392.7
390
Compressive Strength (MPa)
378.8
380 372.6
370
360
350
338.5
340
330
320
310
Filtek Z250 Brilliant NG Prime-Dent Valux Plus
Materials
28
4.1.3. Wear Loss
Wear (mass) loss has been studied for each composite subjected to different media (slurry)
under simulated dental conditions. The mass losses has been shown in the following figures.
0.012
0.01
0.008
Mass Loss (gm)
0.006
0.004
0.002
0
Filtek Z250 Brilliant NG Prime-Dent Valux Plus
Distilled water
0.012
0.01
0.008
Mass Loss (gm)
0.006
0.004
0.002
0
Filtek Z250 Brilliant NG Prime-Dent Valux Plus
Saliva
29
0.008
0.007
0.006
Mass Loss (gm)
0.005
0.004
0.003
0.002
0.001
0
Filtek Z250 Brilliant NG Prime-Dent Valux Plus
Coke
0.012
0.01
0.008
Mass Loss (gm)
0.006
0.004
0.002
0
Filtek Z250 Brilliant NG Prime-Dent Valux Plus
The wear in distilled water is higher as compared to saliva and coke. This can be due to the fact
that the coefficient of friction of distilled water is highest (approx. = .13) which increases the
30
overall friction between the specimen and antagonist and hence more wear. Coefficient of
friction of saliva (approx. = 0.09) and Coke (0.10) are less, hence less wear
Dynamics Mechanical Analysis of four specimens were done under compression mode.
Storage modulus, loss modulus and tangent delta were plotted against temperature. Tg (Glass
Transition temperature) of the specimens were obtained from the graph. It is the temperature
indicated by the peak of tangent delta. Width at the half of the tangent delta is also determined
to compare the filler particle content in materials. “ζ’’ is also determined from the storage
modulus vs temperature graph to compare material content of specimens.
0.18
0.16
0.14
0.12
Tangent Delta
0.1
0.08
0.06
0.04
0.02
0
0 50 100 150 200 250 300 350 400
The values of Tg can be compared for different materials, Tg of specimens are in the order:
31
The values of Filtek Z250, Brilliant Coltene and Prime Dent are quite close to each other but
Valux plus’s glass transition temperature is very high. Prime Dent shows highest value of tan
delta at a particular temperature and Filtek exhibits the lowest value.
The width at half the peak value is highest in the case of Valux plus which shows that it is most
heterogeneous among the four composites indicating it has more filler particles.
4.000E+08
3.500E+08
3.000E+08
2.500E+08
Storage Modulus
2.000E+08
1.500E+08
1.000E+08
5.000E+07
0.000E+00
0 50 100 150 200 250 300 350 400
We can clearly see values of “ζ’’ parameter in the graph. Valux plus has least value. It is the
ratio of temperature and storage modulus at a point where the modulus becomes constant with
increase in temperature. Prime dent shows highest value of “ζ’’ parameter indicating that it has
less filler material and Valux plus has the highest filler content.
32
3.500E+07
3.000E+07
2.500E+07
LOss Modulus
2.000E+07
1.500E+07
1.000E+07
5.000E+06
0.000E+00
0 50 100 150 200 250 300 350 400
The solid phase (KBr disk) infrared spectroscopy was used in the spectral range of 400 to 4000
wave numbers (cm-1) to prepare basic reference system for the comparison between artificial
composite dental materials commercially available.
33
Fig 4.11 FTIR spectra of the resin composites
The above graph shows the decrease in weight of sample as a function of increase in external
temperature. The temperature at which the weight loss begins is called onset temperature. It
can be seen from the graph that the onset temperature of Filtek Z250, Brilliant, Prime Dent and
Valux Plus are 220oC, 260oC, 175oC, 225oC respectively. The above thermo gravimetric
34
analysis graph helps in determining the thermal stability of the samples used for tests. The onset
temperature has a proportional relationship with thermal stability i.e., Greater the onset
temperature, higher the thermal stability of the material. So, Brilliant having the highest onset
temperature has the highest thermal stability and Valux Plus having the lowest onset
temperature has the least thermal stability. The thermal stability of Valux Plus and Filtek Z250
have intermittent values.
The microscopic images of the worn surfaces have been observed under Scanning Electron
Microscopy subjected to three different medium. After wear testing the morphology of wear
scar is investigated using FESEM. Following figures illustrate the morphologies of the wear
scars in water. The surfaces are highly abraded showing distinct long cracks along the sliding
path in addition to some pin pointed holes due to the removal of filler particles. Prime-dent
shows maximum worn surface as expected. The surfaces of Filtek Z250, Brilliant and Valux
plus are rather uniformly abraded. The surface morphology in case of wear in coke shows that
black areas are supposedly compressed zones of pre- polymer particles, whereas the bright
zones show typical fracture patterns in the fine filler .The worning out of surfaces is lesser as
compared to previous case showing minor cracks and indentation. The surface morphologies
of materials showed minimum wear in case of saliva, Brilliant showing fewer minor parallel
cracks on the surface.
35
(c) Prime-Dent (d) Valux Plus
Fig 4.13 The Morphology of wear scars on flat specimens following wear testing with
distilled water as medium
Fig 4.14 The morphology of wear scars on flat specimens following wear testing with
saliva as medium
36
(a) Filtek Z250 (b) Brilliant
Fig 4.15 The Morphology of wear scars on flat specimens following wear testing with
Coke as medium
37
4.2 DISCUSSION
In our present study, we have evaluated the effect of filler content on hardness of dental
composite used. The results suggest that Brilliant and Prime Dent exhibited similar Hardness.
The mean hardness for Brilliant and Prime dent were significantly lower than Valux Plus.
Comparable to other studies, the glass-fiber reinforced composite Valux plus exhibited highest
hardness. Brilliant containing a high filler fraction volume of 90% (66 wt %) comprised of
porous SiO2 filler (30 wt %) with a particle size of 3–22 mm, Ba–Al–B–F– Si-glass (26 wt %),
Al–F– Si-glass (5 wt %), and Sr–F (5 wt.%), demonstrated lowest mechanical hardness. A
superior mechanical hardness for a lower (45%) rather than a higher (55%) filler-volume
fraction was deduced from the results. This negative effect is assumed to be related to inherent
flaws, especially air porosities included in the composite material. The hardness of the
composite resins was also influenced by monomer structures of the resin matrix besides the
filler system. The filler load level and the filler–matrix-interactions have a greater influence on
fracture parameter of dental composites than the structure of the organic matrix.
The influence of subjecting the composites to citric acid(varying pH), analogous to day-to-day
food constituents has also been studied by dipping the samples in citric acid for seven days in
38
pH=5.5 and pH=3 correspondingly. Citric acid at pH=3 led to the greater material loss followed
by citric acid at the pH=5.5.Conversely substantial material loss was obtained under distilled
water. This order is further confirmed by the observed morphology of the enamel surfaces
exposed to the above solutions in the SEM images. Additionally, the high corrosive potential
solutions also penetrated along the organic sheaths into the relatively sound enamel below the
surface, forming deeper and longer subsurface cracks. This material loss has been related to
the hardness of the composites used. The materials having higher hardness were less effected
by the decrease in pH. They had a greater corrosion resistance resulting in lesser material loss.
This can be attributed to diffusion of H+ ions leading to greater material loss due to
undissociated acid molecules.
Compressive strength is an important property for dental posteriors. It has been evaluated in
our study based on Si/Zr composition. The contribution of Zirconia volume percentage in the
compressive strength is 33.29, whereas for silica volume percentage the contribution is 36.89
& for glass volume percentage contribution is 29.82 towards compressive strength. This shows
that Zirconia volume percentage is a significant factor in the contribution to compressive
strength. So there is variation in the compressive strength with the increase in the Zirconia
volume percentage evident in the compressive strength values with Filtek Z250 exhibiting
highest compressive strength as well as highest zirconia volume fraction compared to other
three resin composites. This shows that Zirconia is a major contributing factor in the
compressive strength of dental composite and with increase in the volume percentage of
Zirconia the compressive strength definitely increases. Further, we can find out the exact
volume percentage of Zirconia, silica and glass which will give maximum compressive
strength. This can be done by using optimization procedures. Variation in the compressive
strength with variation in filler is probably quite complex, because of multiple factors
associated with the compressive strength of the resin matrix i.e. the filler particles, including
particle size and distribution.
In the dynamical mechanical analysis, the studied Nano hybrid composites show differences in
the composition and the content of organic matrix. Presently, there is no consensus on the
positive effect of a certain particle size and shape of filler on the mechanical properties. Even
the comparison of experimental composite formulations has resulted in unclear findings
suggesting that the filler load was the main factor for determining elastic modulus properties,
while filler size and shape should be considered as secondary “fine-tuning” factors for altering
material properties. In our work Valux plus with the highest filler content (87.0 wt %) also
showed the highest elastic modulus and other showed lesser values for elastic modulus. The
values of tangent delta of Valux plus at low temperatures are very low indicating it is less
flexible at lower temperatures. Even the peak value which is attained at a temp of around 225℃
is lower than other material. Glass transition temperature of Valux plus was highest among
specimens. The width at half the peak value of tan delta shows the heterogeneity of composite.
40
Valux plus has highest among the four composites. Glass transition temperature (Tg) is an
important physical property of the cured matrix of dental composites. The dental composites
must have a Tg higher than the maximum temperature in the oral cavity to preserve the
material’s physical and mechanical properties. Inadequate polymerization determines a low
final Tg in material. Intraoral temperatures that exceed the Tg may result in material softening
and consequently in failure of the clinical procedure. The loss modulus represents the viscous
nature of the composite. Higher value suggests greater ability to relieve excess energy built up
through moderate viscous flow during tooth function. Valux plus showed lower value than
others due probably to the slight higher filler content and different filler type. On the other
hand, the ζ parameter is also a good tool for presenting the heterogeneity of a
polydimethacrylate network. When the storage modulus curve reaches a plateau, the
corresponding absolute temperature divided by the corresponding modulus, known as the ζ
parameter, is calculated as shown in Fig. 2. The modulus of the plateau (rubber modulus) and
the temperature at which this plateau is reached, increases not only with the crosslinking
density but also with the heterogeneity of the material. The ζ parameter was used to study the
crosslinking density. This parameter is generally considered to be inversely correlated to the
crosslinking density of the polymer network, with lower ζ values corresponding to higher
crosslinking density and heterogeneity. Valux showed higher values than the other three.
41
Coke (0.10) are less, hence less wear. As a model for abrasive wear, we consider the Archard
equation for sliding wear of material with acidic lubricants. In this model, the wear volume (V)
is related to the normal load, P, sliding distance, L, and hardness of flat surface, H, as:
𝑉 = 𝐾𝑃𝐿/𝐻
In the present study, the normal load and sliding distance are both constant for different medium
(slurry) during wear testing, hence Eq. (1) can be simplified as:
𝑉 = 𝑘/𝐻
Where k is constant and k=KPL. The wear and hardness showed relationship in coke as a
medium, but not in the case of water and saliva. In coke, Valux plus showed least wear,
probably because of its highest hardness. So, we propose that wear is inversely proportional to
hardness of material as shown by the simplified archard equation. The wear and hardness
doesn’t show any relationship in case of water and saliva being used as medium (slurry) for
wear.
5.1 Conclusions
Based on hardness test it can be concluded that Valux Plus is the hardest material and it is
hardness is significantly more than other composites. The other three have hardness values
comparable to each other. Presence of acidic medium has a significant effect on hardness. There
is a significant reduction in hardness values of all the four materials. More acidic the medium
greater is the effect on hardness values.
Compressive strength of Filtek Z250 was highest among the four composites compared. Valux
Plus showed a low compressive strength but the compressive strength values for materials were
in very close proximity to one another owing to the presence of zirconia in all of them. Filtek
has the highest zirconia volume fraction and hence, highest compressive strength.
Dynamic Mechanical analysis suggested Valux plus is the most dynamically stable material
even in high temperature ranges. Its glass transition temperature was very high as compared to
other three whose glass transition temperatures were very close to each other. Valux Plus also
showed highest values of storage modulus and “ζ” parameter indicating high filler fraction rate.
Thermo Gravimetric analysis of the composites showed that Brilliant is the most thermally
stable material among the four compared. Fourier transform Infrared spectroscopy performed
at 400-4000cm-1 showed the constituent functional groups present in the material. At around
1720cm-1 all the composites showed a peak depicting presence of ester and aldehyde group in
all the composites.
Wear analysis of the materials subjected to varying medium showed that wear pattern was
dependent on mediums. In distilled water, brilliant showed minimum wear whereas in coke
and saliva Valux plus showed minimum wear. The correlation between hardness and wear was
deduced from the tests in case of saliva and coke.
The FESEM of the worn out samples showed a direct relationship with the mass reduction.
FESEM images of more worn samples with respect to mass reduction out had rougher surface.
43
Samples worn out in distilled water had rougher surface as compared to saliva and coke as
distilled water has more coefficient of friction as compared to other two.
We have compared the four Nano hybrid composites on the basis of their mechanical properties
and wear behavior. All the materials have some advantages and disadvantage and we cannot
make a clear demarcation of which is the best, probably a good mechanical property comes
with the cost of other. We were unable to establish relationship in some tests of the results with
the chemical properties of the composites, which might require detailed research work.
Atomic force microscopy could have been done of the worn out samples to get a better idea of
the surface morphology of the specimens. Further research could be done to establish a
relationship between the chemical composition and mechanical and behavior of the
composites.
44
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