175]
When a jack-up spudcan foundation is installed on seabeds consisting of a sand layer overlying soft
clay, the potential for ‘punch-through’ failure exists. This happens as a result of an abrupt reduction
in bearing resistance when the foundation punches a block of sand into the underlying soft clay in an
uncontrolled manner. This paper details an extensive series of 30 tests of flat circular and spudcan
foundations continuously penetrated through samples of sand overlying clay, and performed under
relevant stress conditions using a drum centrifuge. The large testing area of the drum centrifuge was
used advantageously to produce test results that could be compared directly with tests covering a sand
thickness over foundation diameter of 0.21 to 1.12. Results from retrospective finite-element analysis
of the experiments are also described, with back-calculated values of the stress-level-dependent friction
and dilation angles in the sand during peak penetration resistance shown to fit correlations in the
literature. The back-analysis showed that larger values of peak resistance gave lower friction and
dilation angles, which is consistent with gradual suppression of dilatancy under high confining stress.
When compared with published results from visualisation experiments, the finite-element analysis
showed a similar failure mechanism during peak resistance, with a frustum of sand forced into the
underlying clay at an angle reflecting the dilation in the sand.
EXPERIMENTAL DETAILS
Manuscript received 19 November 2012; revised manuscript accepted UWA drum centrifuge
29 May 2013. Published online ahead of print 16 July 2013.
The experiments were conducted in the drum centrifuge at
Discussion on this paper closes on 1 May 2014, for further details
see p. ii. the University of Western Australia (UWA). The drum
Advanced Geomechanics, Nedlands, Western Australia (former centrifuge has twin concentric shafts that are coupled with a
PhD student of the University of Western Australia). precision servo motor. This allows the central tool table to
† Centre for Offshore Foundation Systems, the University of Western be rotated differentially from the outer sample containment
Australia, Crawley, Western Australia. channel, which is 300 mm high and 200 mm in radial depth.
1271
Preloaded
clay
(a) (b)
Fig. 1. (a) Removing sand used for surcharging and measuring its thickness with ruler; (b) removing fabric blanket after all sand has
been removed
20
Model spudcans and flat-based foundations
Tests were conducted on a series of flat-based circular
foundations and generically shaped spudcans (noting that
spudcan shapes and sizes vary among rig builders and
operators).
The shape of the model spudcans was consistent, although 24
the diameters ranged from 40 mm to 80 mm. All had a
conical base inclined at 138 to the horizontal, with a small Fig. 2. Shear strength profile of underlying clay of sample D2
spigot protruding at the centre of the conical base. The tip (after Lee et al., 2012)
of the spigot had an angle of 768. Fig. 3(a) shows the model behaviour, as related to the properties of the soils and sand
spudcans, and Fig. 3(b) the dimensions of the largest spud- thickness (or ratio of sand thickness to foundation diameter),
can. to be investigated. As the surface of the sand in the circular
The majority of tests were, however, on circular flat-based drum channel was slightly curved, in order to simulate a
foundations. This eliminated the influence of the spigot and flat-based foundation penetrating a flat sand surface using
the conical base, allowing the key aspects of punch-through the drum centrifuge, the model foundations were fabricated
with cylindrically curved bases. These are shown in Fig.
4(a). The schematic drawing shown in Fig. 4(b) presents the
dimensions of the model foundations. The diameters ranged
from 30 mm to 80 mm, and the cylindrical curve at the base
followed the curvature of 420 mm radius. This matched the
curvature of the sand surface.
During testing, a flat-based or spudcan foundation was
connected to a steel rod loading arm on the tool table, which
had a load cell fixed at the other end. The penetration force
was measured by the load cell during penetration, which
was then divided by the area of the foundation to obtain the
(average) penetration resistance, q. The measured loads were
corrected for increasing g level and buoyancy with penetra-
tion, as consistent with centrifuge testing.
away until the next sand thickness was reached for the next
8
14·8
80 mm diameter
foundation
Side view
Plan view
(a)
C
L
(b)
All flat-based and spudcan foundation penetration tests 0.095 mm/s for the largest, 80 mm diameter foundation to
were located at the centreline of the drum channel to 0.254 mm/s for the smallest, 30 mm foundation. This facili-
minimise boundary effects, with a minimum centre-to-centre tated interpretation, as the effects of strain rate (with a
distance of three times the diameter between the adjacent difference by a factor of 8) and partial consolidation could
foundations. largely be ignored.
The penetration rates also ensured a drained response in
the sand layer. The coefficient of consolidation, cv , for sand
Penetration rate must only exceed 24 000 m2 /year for V to be less than 0.01,
The penetration rates for all tests were based on providing and therefore ensure fully drained conditions. In these
a drained penetration in sand and undrained penetration in experiments the thinnest sand layer had a prototype thick-
clay, following the field observation under typical spudcan ness of 3.4 m. Hence the effective Young’s modulus, E, at
installation rates (SNAME, 2002; Teh, 2007; Osborne et al., the mid depth of the dense sand layer may be estimated as
2011). The normalised penetration rate (Finnie, 1993; Finnie around 20 MPa (Schanz & Vermeer, 1998). Assuming a
& Randolph, 1994) conservative estimate of permeability of more than 106 m/s
vD (Leroueil & Hight, 2003), the superfine silica sand used in
V¼ (1) the centrifuge tests had an estimated cv of at least
cv 60 000 m2 /year. Higher cv values would be expected for
where v is the absolute penetration velocity, D is the thicker sand layers, owing to higher average E values. There
foundation diameter and cv is the coefficient of consolida- is confidence, therefore, that the penetration within the sand
tion, was used to determine the penetration rate required to layer was fully drained for the conditions tested.
achieve these drainage conditions.
Experiments have shown fully undrained behaviour for
normalised velocities greater than about 30, drained for less EXPERIMENTAL RESULTS
than about 0.01, and partially drained in between (Chung et Typical penetration profile
al., 2006). Penetration resistance increases with higher velo- A typical penetration profile from the centrifuge tests is
cities within the undrained region, owing to a strain-rate shown in Fig. 6, in this case for test D1F50a (i.e. prototype
effect (Barbosa-Cruz, 2007; Low et al., 2008). It was ob- scale 6.2 m sand thickness and 10 m diameter, flat-based
served by Low et al. (2008) for penetrometers of 40 mm foundation). In general, the penetration profile consisted of a
and 113 mm diameter that the lowest undrained penetration peak penetration resistance, qpeak , near to the sand surface,
resistance occurred in a transition zone of normalised velo- at a depth of 0.74 m prototype scale in this case, followed
cities of 30 , V , ,300, after which the rate effects became by an abrupt post-peak softening and then a gradual increase
noticeable. The exact transition point will, however, depend of penetration resistance as the foundation continued to
on diameter and consolidation coefficient. penetrate into the deeper clay. The post-peak (locally mini-
For all penetration tests in this drum centrifuge pro- mum) penetration resistance, qpost-peak as labelled in Fig. 6,
gramme the penetration velocity in the underlying clay was was observed to occur well before the sand/clay interface,
kept at V ¼ 120. Therefore the penetration rates varied from and for this case at a depth of around 2.1 m in prototype
Test Sample Sand Sand Diameter, Diameter, Hs /D ratio Peak penetration Post-peak penetration Punch- Penetration resistance factor
thickness, thickness, D:y mm D:{ m resistance, qpeak resistance, qpost-peak through in clay, Nc ,k at depth below
Hs :y mm Hs :{ m depth:{,} sand/clay interface of
m
kPa Depth:{,} m Depth/Hs kPa Depth:{,} m 0.5D 1.0D
D1F30a 1 31 6. 2 30 6 1.03 712 0.66 0.11 529 2.10 10.7 25.5 25.4
D1F40a 40 8 0.78 521 0.70 0.11 371 1.97 9.3 20.8 19.9
D1F50a 50 10 0.62 447 0.74 0.12 336 2.10 9.0 17.5 15.9
D1F60a 60 12 0.52 385 0.81 0.13 307 1.97 7.2 16.1 16.3
D1F70a 70 14 0.44 342 0.83 0.13 298 1.80 4.3 15.5 15.0yy
D1F80a 80 16 0.39 332 0.78 0.13 300 1.61 3.1 14.8 14.8yy
20.5 4. 1 0.51 0.62 0.15 1.40 3.5 17.4 16.3
The N factor has been determined by dividing q measured at a normalised depth of 0.5D and 1.0D below the sand/clay interface by the undrained shear strength of the same depth derived from the T-bar tests
through in clay (Nc ) at depth below
Punch- Penetration resistance factor
Drum
1.0D
sand/clay interface of
channel
14.4yy
18.2
18.0
14.0
14.9
The test naming system is sample–foundation type (F for flat-based foundation and SP for spudcan)–model diameter (in mm)–alphabetic character signifying a particular sand thickness.
0.5D
18.6
19.2
15.4
14.2
14.5
Craters from a
test series on Scraping to
thicker sand thinner sand layer
resistance, qpost-peak depth:{,k
sand
Post-peak
0
Results
Peak penetration
2 resistance, qpeak
dpeak /Hs {,}
0.04
0.00
0.05
0.03
0.04
4 Post-peak penetration
Sand resistance, qpost-peak
6
Clay
8
Depth: m
Peak penetration resistance, qpeak
dpeak :{,} m
0.25
0.03
0.32
0.16
0.23
10
12
14 Test D1F50a
Depth:{,} m Depth/Hs
0.31
0.38
0.46
0.47
0.51
Prototype scale:
16
Hs ⫽ 6·2 m
Distance between qpeak and the next depth with bearing pressure equivalent to qpeak (see Fig. 6 for an example).
18 D ⫽ 10 m
20
1.95
2.33
2.84
2.90
3.19
605
545
513
430
461
Depth at which qpeak occurred, measured from maximum diameter of the spudcan.
336 kPa. Further, not until a depth of 9.7 m did the vertical
0.78
0.62
0.52
0.44
0.39
8
10
12
14
16
instance when the tip of the spigot touches the surface. The
legend of the graph shows the test names, with their
corresponding test configurations tabulated in Tables 4 and
thickness,
Hs :y mm
31
k
y
Depth: m
Depth: m
10 10
12 12
14 14
16 16
18 18
Series of D2F30b to D2F80b
Series of D1F30a to D1F80a
20 20
Fig. 7. Penetration profiles for flat-based foundations on 6.2 m Fig. 10. Penetration profiles for flat-based foundations on 5.8 m
prototype sand thickness (sample D1) prototype sand thickness (sample D2)
8 8
Depth: m
Depth: m
10 10
12 12
14 14
16 16
18 18
Series of D1F40b to D1F60b Series of D2F30c to D2F80c
20 20
Fig. 8. Penetration profiles for flat-based foundations on 4.1 m Fig. 11. Penetration profiles for flat-based foundations on 4.8 m
prototype sand thickness (sample D1) prototype sand thickness (sample D2)
Depth: m
10 10
12 12
14 14
16 16
18 18
Series of D2F30a to D2F80a Series of D2F30d to D2F80d
20 20
Fig. 9. Penetration profiles for flat-based foundations on 6.7 m Fig. 12. Penetration profiles for flat-based foundations on 3.4 m
prototype sand thickness (sample D2) prototype sand thickness (sample D2)
and the foundation area. These are not design lines, but that the stress level of the centrifuge tests covers the range
merely a visual aid to demonstrate the consistent trend of of the jack-up industry very well.
the experimental results. As spudcan bearing pressures for At a similar sand thickness, a consistent trend of larger
modern jack-ups are reported to be in the range foundations having lower qpeak values can be observed. This
200–600 kPa (Randolph et al., 2005; Osborne et al., 2009, indicates that although the sand samples prepared in the
2011), the experimental results shown in Fig. 14 indicate centrifuge tests had similar relative density, different values
10
qpeak was measured are provided in Tables 4 and 5. These
values are also shown in Fig. 15, where dpeak is defined as the
12 depth of the peak punch-through load. Fig. 15 indicates that
14
the foundation diameter D appears not to play a significant
role in dpeak : This may be due to the relatively low values of
16 Hs /D investigated in this paper, where the foundation is
18 Series of D1SP40a sufficiently close to invoking the punch-through mechanism.
to D1SP80a However, for very high Hs /D ratios, the depth of the peak
20 punch-through load may eventually be related to a critical
Fig. 13. Penetration profiles for spudcans on 6.2 m prototype sand distance between the foundation base and the sand/clay
thickness (sample D1) interface, which would be a function of D. However, such
cases of high Hs /D are beyond the scope of this paper. For
flat-based foundations, the test results show that dpeak falls in
of friction and dilation angles would have been mobilised at a relatively narrow range of 0.11Hs to 0.25Hs : Therefore, for
peak resistance, since they are stress-level dependent; they simplicity and practical purposes for cases with Hs /D < 1.12,
will therefore vary with the magnitude of the failure load dpeak may be assumed to be the average of all the tests, and
arising for various foundation sizes and sand thicknesses. be expressed as
900
D1: Spudcans on 6·2 m sand
D2: Flat foundations on 6·7 m sand
800 D1: Flat foundations on 6·2 m sand
Peak penetration pressure, qpeak: kPa
500
400
300
200
0 20 40 60 80 100 120 140 160 180 200 220
Prototype area: m2
1·0
*D1: Spudcans on 6·2 m sand (*dpeak measured from maximum
diameter of spudcan)
0·9 D2: Flat foundations on 6·7 m sand
D1: Flat foundations on 6·2 m sand
0·8
D2: Flat foundations on 5·8 m sand
0·7 D2: Flat foundations on 4·8 m sand
0·6 D1: Flat foundations on 4·1 m sand
dpeak /Hs
0·4
0·3
Flat-based foundations:
0·2 Average dpeak /Hs ⫽ 0·15
0·1
*Spudcans: dpeak /Hs ⬍ 0·05
0
0 1 2 3 4 5 6 7
Sand thickness, Hs: m
Fig. 15. Distance of peak resistance to sand/clay interface (normalised by sand thickness) against
sand thickness
350
kPa). The value of m determines the enhancement 9 above
FE simulation (PLAXIS) of
the critical state friction angle due to dilatancy, with sug- 300 centrifuge test D2F60b
gested values for m of 3 for triaxial (and general) stress
250 Hs ⫽ 5·8 m, D ⫽ 12 m
conditions and 5 for plane-strain conditions.
Properties of sand layer
To incorporate the empirical strength–dilatancy relation- 200
φ⬘ ⫽ 38·3°, ψ ⫽ 9·1°, γ⬘ ⫽ 11 kN/m3
ships in the foundation problem, it was considered more c ⫽ 0·1 kPa, E ⫽ 50 MPa, v ⫽ 0·2
150
rational to replace the mean effective stress at failure, p9, in Properties of underlying clay
the dilation indicator IR with the peak penetration resistance, 100 φ⬘ ⫽ ψ ⫽ 0, γ⬘ ⫽ 8 kN/m3
qpeak , since an ‘operative’ mean stress is not easily assess- 50 su ⫽ 18·6 ⫹ 2·1 (z ⫺ 5·8 m) kPa
able, and furthermore the (average) mean effective stress in E ⫽ 6·5 MPa, v ⫽ 0·495
the region of interest is directly related to qpeak : Conse- 0
quently, a new value for m must be determined to convert 0 0·02 0·04 0·06 0·08 0·10 0·12
Normalised settlement, δ/D
the contribution of the ‘modified’ IR to the operative friction
angle. This was achieved by iteration. Each flat-based foun-
Fig. 17. Example of a load–settlement curve from PLAXIS (FE,
dation test was simulated in the finite-element analysis for finite element)
different values of m, with the values of 9 and ł for the
Mohr–Coulomb model (for the upper sand layer) calculated 1000
according to equations (3) to (5) for ID ¼ 0.92 (similar for
all tests), but substituting the experimental value of qpeak for
the given test instead of p9. The finite-element values of
qpeak from finite-element analysis: kPa
800
qpeak were then compared with the corresponding experimen-
⫾20%
tal values, adjusting m to arrive at a best overall fit for the
entire set of tests. A value of m ¼ 2.65 was established from
the finite-element back-analysis in this way. The resulting 600
deduced ‘operative’ values of 9 and ł are then given by ⫾10%
300
Sand
250
Penetration resistance, q: kPa
Clay
200
Fig. 19. Deformed mesh and load–settlement curve of PLAXIS analysis using 9 and ł defined by equations (6) and (7)
Foundation Foundation
radius radius
Sand Sand
Clay Clay
Incremental Incremental
9·8° ⫽ ψ displacement 9·8° ⫽ ψ shear strain
(shading) (shading)