December 2008
Component Locations FLUID POWER SYMBOLS
Part Machine Schematic
Description
Number Location Location BB CC DD SOS AA BASIC COMPONENT SYMBOLS
System 2: Combined Function Attachment
MAIN AUX
Filter & Valve Gp - Pilot (Hydraulic Oil) Note B 17 A-4 25 26 18 17 19 MEASUREMENT ROTATING SHAFTS
Filter Gp - Oil (Case Drain) Note B 18 A-5
(Hydraulic Return) Note B 19 B-7 Hydraulic System - Attachment
Manifold Gp - Control (Pilot Oil)
Motor Gp - Fan
Note B
Note B
20
21
A-6
C-7
MAIN PUMP & FILTER GP PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
(Main Hydraulic) Note B 26 B-3 EAH1-UP JBT1-UP OR MANUAL & PILOT PILOT OR MANUAL
(Right) Note B 31 D-7 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Swivel Gp Note B 32 E-3
Valve Gp - Check (Oil Cooler Bypass) Note B 33 C-7
Valve Gp - Load Control (Boom) Note B 34 D-1
(Stick) Note B 35 D-5 A A EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Main Control Note B 36 C-3 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - Pilot Travel Note B 37 D-7
Valve Gp - Press Reducing Boom/Swing Note B 38 B-4
Valve Gp - Shuttle Note B 39 A-8 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Note A: Refer to parts manual for specific cylinder information. 7 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Note B: Part numbers are located on the main Hydraulic System Schematic
according to the effectivity of the machine.
EE UNIDIRECTIONAL UNIDIRECTIONAL
3 4
10 20 G
34 35
M
5
36 38 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
RENR9510-02
27 28
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
16 Page,
CIRCUIT NUMBER
2 6 1 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
8 11
CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
B
17 18 PREVIOUS STANDARD
AG BG
A B BG AG
T VALVE GP
1 3 2 1 3 2 HR
B A R.C.V-D SOLENOID
(NEGATIVE
P3 SINGLE P1
DR
FLOW CONTROL, HL EE
BL2 AL2 1 PUMP ACTION A PROPN RED VALVE)
FLOW A B B
171-0188 A1
VALVE GP VALVE GP
VALVE GP VALVE GP CHECK A2
SWING CUSHION Pa1 VALVE GP VALVE GP TRAVEL
SOLENOID SHUTTLE (1-PUMP/2-PUMP TRAVEL COUNTERBALANCE
(COMBINATION) C.F-C 123-2430 FLOW)(EC1) COUNTERBALANCE (RIGHT)
165-9549 215-4890 (LEFT) B1
SWITCH AS
C.F-D PRESSURE BL1 AL1 BR1 AR1
(PILOT,BOOM UP)
P B2
SWIVEL GP
D D
T
FF
VALVE GP
PILOT (TRAVEL)
VALVE GP
TP TT LOAD CONTROL
(STICK)
VALVE GP
TRAVEL(L) TRAVEL(R) LOAD CONTROL
BR4
SWITCH AS BL3 AL3 (BOOM)
PRESSURE
(PILOT,BOOM UP)
SP3 SDr SPi SP2 BP3 BDr BPi BP2
aL2 aL1 AR4
μ μ μ μ R.C.V-B
μ μ μ AR1 BR1
aR3 aR4
R.C.V-A AL2 AL1
FWD Pa1 aR1 aR2
BACK FWD BACK BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 FA1 AR2
FB1 T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 Pi1 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
aL1 bL1 bR1 aR1
C C
SWITCH AS. VALVE GP SWITCH AS.
TRAVEL PRESS CHECK (OIL TRAVEL PRESS
(LEFT) R.C.V-B R.C.V-C (RIGHT)
CO0LER BYPASS)
G
SLOW RETURN BYPASS
R.C.V-A E F
C.F-D R.C.V-D
TRAVEL(R)
BOOM(2)
STICK(2)
BUCKET
SWING
BOOM(1)
OIL COOLER
TRAVEL(L)
ATCH
MOTOR GP
STICK(1)
FAN
DR1 DR L3 L2
C.F-C BLOCK
F2
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
(Dimensions: 34 inches x 24 inches)
C.F-A C.F-B
B B
Pi1 SENSOR AS
PUMP PRESSURE
(RIGHT)
VALVE GP
PRESSURE PUMP GP
P2 Pi1 P-IN PSA2 DR1 PSA1 REDUCING PISTON PR
ACCUMULATOR GP B2 A2 (HYDRAULIC FAN)
B1 A1 (BOOM, SWING
PRIORITY)
R.C.V : RETURN CHECK VALVE
T-OUT2 DR2 PUMP GP
CONTROL GP L1 PISTON
(TRAVEL)
CONTROL GP
(SWING)
NO.2
RETURN D0 Ps1
(LOCK)
B
STICK SWING BUCKET BOOM Pressure Line
P1 P2
M1
BB
Pilot / Load Sensing Pressure
P1
Drain / Return Lines
S
Psv
PAC Component Group
OUT IN R L OPEN CLOSE DOWN UP
JR4
16 Page,
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 Refer to the appropriate Service Manual for Troubleshooting, Specifications.
7 6 5 4 3 2 1