8: Powered Industrial
Household
Trucks (Forklifts)
Hazardous
Waste
Contents
1. Introduction.....................................................................................1
2. Regulatory and contractual requirements...........................................1
3. Training………………………………………………………………………………………..1
4. Program administration.....................................................................2
5. Maintenance Procedures....................................................................3
6. Recordkeeping…………….………………………………………………………………..4
Attachments:
A. Written test for forklift operators………………………………………………….5
B. Operator's Daily Checklist (gas, LPG, diesel)....................................7
C. Operator's Daily Checklist (electric).................................................8
1. Introduction
This Household Hazardous Waste (HHW) Program shall ensure safe operation of forklifts in compliance
with OSHA requirements. Powered Industrial Trucks (referred to as “forklifts” in this SOP) are used for
material handling. These may include fork, platform, and motorized hand trucks, as well as other
specialized units powered by electric motors or internal combustion engines.
3. Training
3.1 The Facility Manager is the designated staff responsible for coordinating all equipment training.
Only trained staff shall be authorized to operate forklifts and shall be trained in the following:
Forklift-related topics (e.g., characteristics, operation, vehicle limitations)
Workplace-related topics or hazards due to the characteristics of the workplace (e.g., surface
conditions, proper loading, pedestrian traffic)
Specific to each piece of equipment
3.3 Initial training shall be conducted prior to operating forklifts. Operators’ practical skills shall be re-
evaluated once every three years. Refresher training shall be provided whenever the:
operator has been observed to operate in an unsafe manner
operator has been involved in an accident or near-miss incident
operator has received an evaluation regarding unsafe actions
operator is assigned to a different type of forklift
conditions in the workplace change in a manner that could affect safe forklift operation
3.4 Training shall be performed by persons who have the knowledge, qualifications, and experience to
Instruct operators and evaluate their competence. Operator certifications may be revoked due to
unsafe actions. Designated staff is responsible for:
coordinating training
maintaining the knowledge, skills, and expertise to present effective training
assessing the skills and knowledge of forklift operators
certifying only skilled and knowledgeable operators
revoking operator certification if it becomes apparent that the operator seriously endangers
him/herself, other staff and/or property
certifying that each operator has been trained and has passed a written test and a practical
evaluation
4. Program administration
4.1 Written policy. Designated staff shall be responsible for:
maintaining records (e.g., training, operator certification, maintenance checklists)
periodically reviewing policy and revise as necessary
ensuring preventative maintenance and repair of forklifts; see SOP 5.1 Equipment Maintenance
ensuring safety deficiencies of forklifts are remedied promptly
5. Maintenance procedures
5.1 Forklift inspection and maintenance
Each forklift shall be inspected by the first operator prior to starting a new shift. Completed
inspection checklists shall be reviewed by designated staff and kept on file for at least six months. If
deficiencies are noted that prevent safe operation, the forklift shall be taken out of service until the
repairs have been completed. Check with the equipment manufacturer for additional
recommendations and/or inspection checklists. To view an example inspection checklist (or use an
equivalent form); see Attachments B & C of this SOP.
6. Recordkeeping
6.1 Designated staff shall maintain the following records:
Certification of training which includes the name of operator, date of training, evaluation, and
name of trainer.
Answer the following questions by filling in the blank, circling True or False, or circling the letter of the correct choice.
1. A lift truck training program helps to: 11. A truck traveling at 8.7 miles-per-hour is traveling
a. Reduce maintenance costs approximately:
b. Increase efficiency a. 9 feet per second
c. Reduce accidents b. 11 feet per second
d. All of the above. c. 13 feet per second
d. 16 feet per second
2. The maximum allowable load should be indicated on the 12. Staff is responsible for reading the Operator’s Manual
dataplate. for any type truck operated:
a. True a. True
b. False b. False
3. Equipment dataplates and decals must be in legible 13. The load backrest extension is connected to the:
condition. a. Mast
a. True b. Lift cylinder
b. False c. Forks
d. Carriage
4. The ____________ is a safety device designed to protect 14. Loads should be carried with the mast tilted forward.
the driver from falling objects. a. True
b. False
5. A raised load stabilizes the truck. 15. Data plates provide information on the trucks:
a. True a. Height and width dimensions
b. False b. Type of liquid fuel
c.Maximum lift height
d.Required safety equipment
6. What is the general weight ratio of truck to capacity load? 16. OSHA requires that employers offer operator training.
a. 1:1 a. True
b. 2:1 b. False
c. 3:1
d. 4:1
7. The rear-end steering of lift trucks: 17. It is not the responsibility of lift truck operators to protect
pedestrians in the work area.
a. causes the rear end to swing more than an auto
a. True
b. is about the same as an auto
b. False
c. swings less than an auto
d. allows the truck to take sharp turns at high speeds
8. Lift trucks with four wheels are supported at four points: 18. The fulcrum point is a vertical line through the middle of:
a. True a. Drive wheel hub
b. False b. Center of gravity
c. Operator compartment
d. Counterweight
9. When traveling with a load, the forks should be off the
floor:
a. 18 inches
b. 6 – 8 inches
c. 2 feet
d. At stacking height
10. Equipment modifications and additions which affect Answers: 7. A 14. F
1. D 8. F 15. C
capacity should not be made without the manufacturer’s
2. T 9. B 16. A
prior approval. 3. T 10. T 17. F
a. True 4. Cage 11. C 18. A
b. False 5. F 12. T
Head, tail, and warning lights Seat belt and/or lap bar
Fluid levels (oil, hydraulic, brake) Hydraulic controls
Hour meter Other:
Other gauges and instruments
Battery charge indicator level
Other:
Date Operator Battery Battery Brakes Lights Hour Steering Hydraulics Forks Overhead Other
connection charge /horn meter /tires guards
For additional comments on circled items, see back of this sheet.