NAVIGAT X MK 2
Digital Gyrocompass System
056341
Head Office and Freight: Woltmanstrasse 19, D-20097 Hamburg, Germany
Correspondence Address: P.O. Box 10 47 09, D-20032 Hamburg, Germany
Tel.: ++49-40-299 00-0, Fax: ++49-40-299 00-298, E-mail Service: Kai_Stahl@sperry-marine.com
056341 Rev. AA NAVIGAT X Mk 2
Copyright ©
Northrop Grumman Sperry Marine, Hamburg, 2004
This document contains proprietary information of
Northrop Grumman Sperry Marine, Hamburg, Germany.
Any reproduction or publication of this document or any portions thereof without the prior
written consent of Sperry Marine is expressly prohibited.
Subject to alteration without notice.
Revision Record
Contents
Safety Precautions
1 Description
1.1 Design and Main Features................................................................................... 1–1
1.2 Data and Signal Interfaces .................................................................................. 1–2
1.3 Technical Data ...................................................................................................... 1–3
2 Operation
2.1 Operating Conditions........................................................................................... 2–1
2.2 Power-up Sequence............................................................................................. 2–1
2.3 Display and Control Elements............................................................................. 2–2
2.3.1 Control and Display Unit .......................................................................... 2–2
2.3.2 External Control Devices .......................................................................... 2–2
2.4 Selecting the Heading Reference........................................................................ 2–3
2.4.1 Selection from the Control and Display Unit.......................................... 2–3
2.4.2 Selection from the Compass Monitor ..................................................... 2–3
2.4.3 Selection via external selector switch..................................................... 2–3
2.5 Adjusting the Display Brightness ....................................................................... 2–4
2.6 Acknowledging Alarms / Muting the Audible Alarm ........................................ 2–4
2.7 Optional Functions............................................................................................... 2–4
2.7.1 Acknowledging Alarms Remotely ........................................................... 2–4
2.8 Operating Menu ................................................................................................... 2–5
2.8.1 Entering / Quitting the Main Menu .......................................................... 2–5
2.8.2 Navigating the Menu ................................................................................ 2–5
2.8.3 Selecting Parameter Settings .................................................................. 2–6
2.8.4 Editing Parameter Values......................................................................... 2–6
2.9 Display Data Menu............................................................................................... 2–7
2.10 Manual Settings Menu ........................................................................................ 2–8
2.10.1 Manual Settings – Overview .................................................................... 2–8
2.10.2 Manual Settings – Parameters ................................................................. 2–9
Speed/Latitude .................................................................................. 2–9
Hdg. Diff. Alarm .............................................................................. 2–10
Magnetic Variation ......................................................................... 2–11
North Speed Error Correction ....................................................... 2–12
Settings NAVIPRINT ....................................................................... 2–13
Settings RoT / Time Const. RoT .................................................... 2–14
2.11 User Setup .......................................................................................................... 2–15
2.11.1 User Setup – Overview ........................................................................... 2–15
2.11.2 User Setup – Parameters........................................................................ 2–16
Date/Time ........................................................................................ 2–16
Software Version ............................................................................ 2–17
Magnetic Compass Calibration Table ........................................... 2–17
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056341 Rev. AA NAVIGAT X Mk 2
4 Preventive Maintenance
4.1 Maintenance Specifications................................................................................ 4–1
4.1.1 Gyrosphere Maintenance ........................................................................ 4–1
4.1.2 Five-Year Maintenance ............................................................................ 4–1
4.1.3 System Software Updates ....................................................................... 4–1
4.2 Maintenance by Shipboard Personnel............................................................... 4–2
4.2.1 Protecting the Gyrosphere from Low Ambient Temperatures............. 4–2
4.2.2 Removing the gyrosphere container from the compass housing........ 4–3
4.2.3 Re-installing the gyrosphere container in the compass housing......... 4–5
4.2.4 Power-up Function Test ........................................................................... 4–7
4.3 Maintenance by Service Personnel.................................................................... 4–9
4.3.1 Gyrosphere Installation and Service....................................................... 4–9
4.3.2 Updating the System Software ............................................................... 4–9
5 Installation
5.1 Installing the Compass Housing......................................................................... 5–1
5.2 Electrical Installation ........................................................................................... 5–2
5.3 Gyrosphere Installation....................................................................................... 5–2
5.4 Initial System Configuration ............................................................................... 5–3
5.4.1 Alignment Error Correction ..................................................................... 5–5
5.4.2 Magnetic Compass Calibration ............................................................... 5–6
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NAVIGAT X Mk 2 056341 Rev. AA
6 System Configuration
6.1 Configuration Menu (Service Setup 1)............................................................... 6–1
6.1.1 Service Setup 1 – Access Code................................................................ 6–1
6.1.2 Service-Setup 1 – Overview ..................................................................... 6–2
6.1.3 Service Setup 1 – Parameters .................................................................. 6–5
Interface I/O ....................................................................................... 6–5
Mag. Hdg. Inp. ........................................................................... 6–5
Speed Input ............................................................................... 6–5
Pos. Input ................................................................................... 6–6
Sens. D.M. Outp. ....................................................................... 6–6
S/Fast M. Outp. .......................................................................... 6–7
Magn. Variation ......................................................................... 6–7
NMEA Superfast ........................................................................ 6–8
TxD NMEA Fast ......................................................................... 6–8
Sens Data 2 ................................................................................ 6–8
Analog ROT Outp. ............................................................................ 6–9
Sc. Factor ................................................................................... 6–9
Zero Offset ................................................................................. 6–9
Protocol Type .................................................................................... 6–9
System Type ..................................................................................... 6–9
System ....................................................................................... 6–9
Hdg. Sel. ................................................................................... 6–10
Align Err. Corr. ................................................................................ 6–10
Shaft Cor. Angle ............................................................................. 6–10
Gen. Alarm Setup ........................................................................... 6–10
Name Of Gyro ................................................................................. 6–11
Test Mode ....................................................................................... 6–11
Rate of Turn ............................................................................. 6–11
Change Settings ...................................................................... 6–11
Heading Value ......................................................................... 6–11
6.2 Factory Settings Menu (Technical Pages)........................................................ 6–12
6.2.1 Technical Pages – Access Code ............................................................. 6–12
6.2.2 Technical Pages – Overview .................................................................. 6–12
6.2.3 Technical Pages – Parameters ............................................................... 6–13
Software Version ............................................................................ 6–13
Update Software ............................................................................. 6–13
Correction Val. ................................................................................ 6–13
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056341 Rev. AA NAVIGAT X Mk 2
App. B Drawings
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NAVIGAT X Mk 2 056341 Rev. AA
Safety Precautions
The following safety notice conventions are followed throughout this manual:
Careless or improper use of this system may result in vessel damage and/or
Warning SERIOUS INJURY OR DEATH.
Before using this system, operators must be appropriately trained and familiar
with the warnings, safety instructions contained in this manual and on system
components.
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056341 Rev. AA NAVIGAT X Mk 2
vi
NAVIGAT X Mk 2 056341 Rev. AA
1 Description
The single unit design with a polyurethane hard foam housing allows the gyro-
compass to be installed on any bridge. If required, an optional remote operat-
ing unit may be installed.
Heading is measured as a 13-bit absolute value with a digital shaft encoder. The
high-speed follow-up system (follow-up speed up to 100°/s) ensures that accu-
rate heading and rate of turn data is provided under all operating conditions.
Integrated monitoring of the supply powers, gyroscope current and the follow-
up system ensure secure and trouble-free operation.
The system provides four serial data outputs to analogue or digital repeaters
(including short-circuit-proof 24 VDC repeater power supply), two RS422 sen-
sor data outputs, a Fast output interface (reduced dataset) and a Superfast out-
put interface (adjustable baudrate, max. 38400 baud).
Fig. 1–1:
NAVIGAT X MK 2 data
and signal interfaces
Serial Repeaters
Equipment using
Furuno AD10 input
Position Receiver
Equipment using
6 step/˚ input
Speed Log
Analogue
R.o.T.
ROT
Indicators
Status Signals In
Nav. Data
Printer
Accuracies
lin. mean settle point error .............................................. ≤ 0.1° sec lat
static error ............................................................................ ≤ 0.1° sec lat
dynamic error...................................................................... ≤ 0.4° sec lat
deviation after 3 min. power interruption ................. < 2°
Environmental Requirements
ambient temperature, operation ................................ -10 – +55 °C
ambient temperature, storage.................................... -25 – +70 °C
(w/o supporting fluid)
protection grade .......................................................... IP 23 to DIN 40050
Environmental Requirements and EMC .................. in accordance w. IEC 60945
Power Supply
supply voltages............................................................ main 24 VDC (18 - 36 V),
backup 24 VDC (18-36 V);
including automatic switch-
over to 24 V backup supply
in accordance with GMDSS
rules for INMARSAT/SES
terminals
max. ripple content ..................................................... ±4 Vpp; extreme values
may not exceed 36 V or fall
below 18V
Power Consumption
start-up ......................................................................... 80 W
operation ...................................................................... 45 W
each analogue repeater .............................................. 7 W
each digital repeater.................................................... 7 W
420
404
Data Outputs
repeater (4x NMEA)..................................................... gyrocompass heading
magnetic compass heading
rate of turn
heading reference status
4x supply 24 VDC,
max. 7 W each
sensor data (2 x RS422) .............................................. gyrocompass heading
magnetic compass heading
rate of turn
position
speed
heading reference status
RS 422 Fast................................................................... gyrocompass heading
magnetic compass heading
rate of turn
heading reference status
RS 422 SuperFast ........................................................ gyrocompass heading
magnetic compass heading
rate of turn
heading reference status
6 step/° output.............................................................. act. heading
supply 24 VDC, max. 18 W
AD10 output ................................................................. gyrocompass heading
rate of turn, analogue.................................................. ±0.1–999.9 mV/°/min;
max. 10V, 10 mA
nav. data printer........................................................... graph: act. heading;
text: date, time, heading
reference, steering mode,
speed, position
2 Operation
When the ambient temperature at the gyrocompass’ location falls below -10 °C
while the compass is in operation or when the ambient temperature falls below
0°C while the compass is not in operation, the gyrosphere container must be re-
moved from the compass housing and stored in a place where the ambient
temperature will not fall below 0 °C.
If no storage place is available where the ambient temperature will not fall be-
low 0 °C, the gyrosphere must be removed from the gyrosphere container to
prevent possible damage by frozen supporting fluid.
The NAVIGAT X MK 2 is operated from the integrated Control and Display Unit.
The control keys provide access to the compass’ multilevel display and operat-
ing menu. An integrated alarm buzzer provides audible alarm indication.
Fig. 2–1:
Control and Display Unit
LCD Display Screen
ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ 4 x 20 characters, alphanumerical
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ÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿÿ Control Keys
direct SHIFT
functions: functions:
MENU F1
(Up) F2
(Down) F3
DIM – RESET
DIM + ENTER
• An additional Control and Display Unit may be used to operate the gyro-
compass from a remote location.
• A Compass Monitor NAVITWIN III may be used to select the heading
source and control data distribution to repeaters and other equipment.
• An external selector switch may be used to select between the Gyro and
Magnetic heading sources.
• A central alarm monitoring device may be used to display and acknowl-
edge gyrocompass alarms.
In multicompass systems with the Compass Monitor NAVITWIN III, the Com-
pass Monitor is usually configured as the main heading selector unit.
In systems equipped with the Compass Monitor, heading selection via the com-
Note
passes’ Control and Display Unit(s) is disabled.
In systems equipped with an ext. selector switch, heading selection via the Con-
trol and Display Unit(s) or the Compass Monitor is disabled.
On alarm, acknowlede the alarm from a remote device (e.g. a central alarm
panel). The audible alarm is muted. The alarm message will remain on the dis-
play screen until the alarm is confirmed at the operating unit.
MAIN MENU û
F1 DISPLAY DATA
F2 MANUAL SETTINGS
F3 SETUP MENU
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cb
DISPLAY DATA GYRO 1û Magnetic compass data (if available)
HEADING MAGN 270.9° - magnetic compass heading
MAGN.VAR. 2.3° E - magnetic variation
ü
cb
DISPLAY DATA GYRO 1û Position data (if available)
POSITION AUTO - position mode (auto/man)
LAT 44.09.46 N - latitude
LON 023.54.21 E ü - longitude
cb
DISPLAY DATA GYRO 1û Speed (if available)
SPEED AUTO - speed mode (auto/man)
12.3 kt - actual speed
ü
cb
DISPLAY DATA GYRO 1û Date / T ime
DATE 23.01.99 - current date
TIME 12.34 - current time
ü
MAN.SETTINGS GYRO 1û
F1 NORTH SP.ERR.CORR NORTH SP. ERR. CORR north speed error correction
F2 SET. NAVIPRINT
F3 SETTINGS ROT ON
OFF
2.10.2.1 Speed/Latitude
Sets the parameters for speed and latitude inputs used for the automatic North
speed error correction.
Speed/Lat Mode
Function: Selects between automatic and manual input of the actual speed
and latitude.
Posit Mode
man: speed is entered manually
auto: speed is entered automatically
Speed/Lat Set.
Speed and latitude data is transmitted at the sensor data outputs in automatic
Note
mode only.
If speed and/or latitude are entered manually, the respective data must be con-
tinuously updated according to the prevailing conditions.
Manual speed input should be accurate to ±1 kt., manual latitude input should
be accurate to ±1°.
Sets the parameters for the heading difference alarm function. If the difference
between the heading data from the monitored compasses exceeds the set
threshold, the heading difference alarm relay is actuated. Simultaneously, an
error message is displayed and an audible alarm given.
Between
Settings: GY1/M
monitor internal gyro vs. magnetic heading
OFF
do not monitor heading difference
Diff. Alarm
Settings: 0 – 99°
The heading difference alarm function is not available if the system type is set
Note
to G (Gyro only system).
Sets the parameters for the magnetic variation. Magnetic compass heading
data is automatically corrected according to the effective variation value.
If automatic input is active, the magnetic variation is read from NMEA sen-
tences received at the position or magnetic compass interface.
If manual input is active, the applicable value for the magnetic variation is to be
taken from the sea chart relevant to the area in question and entered manually.
Mode
Function: Selects between automatic and manual input of the magnetic varia-
tion value.
Settings: Auto
magnetic variation value is entered automatically
Manual
magnetic variation value is entered manually
Man. Value
In case of manual input of the variation, check for the sea chart‘s date of issue
Note
and apply annual changes of the magnetic variation, if necessary.
In case of automatic input of the variation, check that the correct value is re-
ceived from the respective data source, especially if the variation is calculated
automatically by a GPS system.
It is generally not recommended to rely on magnetic variation values produced
by automatic calculation in GPS systems.
The setting of the magnetic variation is not available if the system type is set to
G (Gyro only system).
Settings: ON
North speed error correction is active
OFF
North speed error correction is not active
Automatic north speed error correction should be active at any time unless an
Note
external device is used to apply correction to the heading data.
In conjunction with automatic north speed error correction, it is higly recom-
mended to use automatic speed and position input.
If manual speed and/or position input is used, the relevant data must be contin-
uously updated according to the prevailing conditions.
Manual speed input should be accurate to at least 1 kt., manual latitude input
should be accurate to at least 1°.
Sets the parameters for the printout of an act. heading graph using the nav.
data printer NAVIPRINT.
Naviprint
Settings: ON
output to printer active
OFF
no output to printer
Pap. Speed
Function: Sets the paper feed speed for the heading graph.
Settings: 60 mm
print at 60 mm/h (1 cm = 10 min.)
150 mm
print at 150 mm/h (1 cm = 4 min.)
600 mm
print at 600 mm/h (1 cm = 1 min.)
Hdg
Settings: ±30°
scale to show 30° to the left and to the right from the graph’s center
(current print position shifts to center when graph margin is
reached)
±180°
scale to show 180° to the left and to the right from the graph’s
center (current print position shifts to center when graph margin is
reached)
After any interruption of power, the compass system‘s internal clock must be
Note
reset in the user setup in order for date and time to appear correctly on the
printout.
Function: Sets the damping time constant for the analogue rate-of-turn out-
put. The larger the constant, the stronger sudden peaks of the out-
put voltage are damped.
Damping is effective for the analogue rate of turn output only. The digital dis-
Note
play and the serial outputs always provide undamped rate of turn data.
2.11.2.1 Date/Time
Sets the parameters for the internal clock. Date and time information is accessi-
ble via the display data menu. If a nav. data printer NAVIPRINT is connected to
the compass system, the internal clock provides the time reference for the
printer.
Mode
Function: Selects between automatic and manual input of date and time.
Settings: MAN
date and time are entered manually
AUTO
date and time are read automatically from the position input via a
NMEA „ZDA“ sentence
Date
Time
Function: Displays the version numbers of the system software on the main
PCB and of an external control and display unit (if applicable).
Settings: ON
calibration is active
OFF
calibration is not active
Enter Values
A single short beep indicates that an invalid function was selected. This
is the case, e.g. if the operator attempts to change the heading reference
while the Auto steering mode is active.
Fig. 3–1:
an alarm message GYRO FAILURE
(gyro failure) F1 CONFIRM
The message remains on the screen until the operator acknowledges the alarm.
Message Message in
on Display Error List Remarks Corrective Action
GYRO FAILURE FAILURE The system cannot pro- Restart the gyrocom-
GYRO 1 vide gyro heading. pass system. If the error
Possible causes are persists, call an author-
defects of the gyro- ized Sperry Marine
sphere, the follow-up service station.
system or the shaft
encoder, or a defect of
the hard- or software on
the main PCB.
MAGN. FAILURE Loss of magnetic head- Check magnetic head-
COMPASS MAGN. ing data from ext. ing source
ERROR source.
SPEED FAILURE Loss of speed data from Check speed data
ERROR SPEED ext. source. source
POSITION FAILURE Loss of position data Check position data
ERROR POS. from ext. source. source
HEADING HEAD. DIFF Gyro and magnetic Check heading sources
DIFF. ALARM ALARM heading differ by more to determine cause of
than the set alarm the difference
threshold.
FAILURE DC FAILURE DC Lost power from main Check main DC power
MAIN SUPPLY MAIN supply. supply
FAILURE DC FAILURE DC Lost power from backup Check backup DC power
BACKUP BACKUP supply. supply
SUPPLY
RECOMMENDED OPERATION Shown at power-up if Press F1 to acknowl-
ANNUAL MAIN- TIME more than 18 months edge alarm. System will
TENANCE DUE! have passed since last power-up normally.
(see manual) gyrosphere mainte- To ensure trouble-free
nance operation, it is highly
recommended to have
maintenance carried
out every 18 months.
NTIII COM FAULT NTIII COM Loss of input data from Check Compass Moni-
FAULT compass monitor tor
NAVITWIN III
SERVICE SETUP 2
F1 GYROSPHERE DATA GYROSPHERE DATA gyrosphere operational data
F2 OP.TIME COUNTER
F3 DATA LIST ü TEMPERATURE: gyrosphere ambient temperature
PH. BRIDGE: phase bridge voltage
GYRO CURR.: gyrosphere current
SERVICE SETUP 2 û
F1 ERROR LIST ERROR LIST list of active errors
F2 RESET MK 2
error messages
number of active errors
Displays: Temperature
The ambient temperature around the gyrosphere container.
Ph. Bridge
The follow-up circuit phase bridge voltage.
Gyro Curr.
The gyrosphere current.
No. of errors
Displays the total number of active errors
3.3.3.5 Reset MK 2
4 Preventive Maintenance
Except for the removal of the complete gyroshpere container to protect it from
low ambient temperatures, any maintenance or service work on the compass
system is to be carried out by authorized service personnel only.
If more than 18 months have passed since the last gyrosphere maintenance, a
Note
reminder message is displayed every time the gyrocompass is powered up.
This message indicates no malfunction but is intended to remind the operator
that the recommended maintenance interval has been exceeded.
When the reminder message is acknowledged, the gyrocompass will power-up
and commence normal operation. During the gyrosphere maintenance, the gy-
rosphere operation time counter is reset.
Sperry Marine may occasionally provide new software releases, to enhance the
capabilities of the equipment or to apply bugfixes. The NAVIGAT X Mk 2 sys-
tem software can be updated in the field by exchanging the flash-memory chip
on the main PCB.
The permitted ambient temperature for the operation of the gyrocompass sys-
tem is -10 – +55 °C.
When the ambient temperature at the gyrocompass' location falls below -10 °C
while the compass is in operation or when the ambient temperature falls below
0°C while the compass is not in operation, the gyrosphere container must be re-
moved from the compass housing and stored in a place where the ambient
temperature will not fall below 0 °C.
If no storage place is available where the ambient temperature will not fall be-
low 0 °C, the gyrosphere must be removed from the gyrosphere container to
prevent possible damage by frozen supporting fluid.
The gyrosphere container with the gyrosphere installed must be handled very
Caution carefully. The container must be kept in an upright position at all times.
Parts required
– a 5mm Allen key
– a No. 2 Philips-head screwdriver
Procedure
1) Make sure the compass' main and backup power supplies are switched off
and safeguarded against accidental switching-on.
10) At the storage location, carefully place the container into its original trans-
port box. Clearly label the box and take all precautions necessary to pre-
vent it from being moved, tilted or subjected to shock.
11) At the gyrocompass, unplug the supply power connector, TB 1, to make
sure power cannot be accidentally applied while the gyrosphere container
is not installed.
12) Put the door in front of the housing and connect the grounding strap.
13) Fit the door back on the housing and tighten the retaining screws.
The gyrosphere container with the gyrosphere installed must be handled very
Caution carefully. The container must be kept in an upright position at all times.
Parts required
– a 5mm Allen key
– a No. 2 Philips-head screwdriver
Procedure
1) Make sure the compass' main and backup power supplies are switched off
and safeguarded against accidental switching-on.
5) Unpack the gyrosphere container from its storage box and carefully take it
to the compass' location.
13) The compass is now ready to be put into operation for the power-up func-
tion test. To observe the correct working of the follow-up circuit, the hous-
ing may be left open during the run-up phase.
To verify the correct operation of the compass, the power-up sequence and the
settling of the compass is observed. The gyrosphere current is periodically
checked during the first 45 minutes of operation and the final heading output is
checked after the compass has settled.
When the compass is energized (24 VDC main and/or backup supply present),
Warning the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the main
PCB, the gyrosphere supply lines and accross the gyrosphere contacts.
When operating the compass while the housing is open, do not touch the main
PCB, the connecting cables to the gyrosphere container or the base contact.
Procedure
1) Power up the gyrocompass system:
3) In the Service Setup 2 (code 610), select the gyrosphere data sub-menu to
observe the gyrosphere current:
If 45 minutes after power-up, the gyrosphere current has not dropped below
Caution 300 mA, the gyrosphere is not working properly.
If visual inspection reveals no obvious cause of malfunction, the gyrosphere is
to be regarded defective and must be replaced.
4) Put the door in front of the housing and connect the grounding strap.
5) Fit the door on the housing and fasten the retaining screws.
6) If the nav. data printer NAVIPRINT is used, enter the current date and time
in the User Setup.
7) After a settling time of at least 4 hours, verify that the compass has settled
to the correct heading. The compass is to display the vessel's true heading
to an accuracy of ±0.5°.
Procedure
1) Retrieve the standard manual settings, system configuration and magnetic
compass calibration tables and verify that the recorded parameters corre-
spond to the actual settings as stored in the compass' memory.
If no records have been kept, make copies of the blank forms at the back of
this manual and fill out the tables completely.
In particular, verify that the shaft encoder correction value corresponds to
the value marked on the baseplate and make sure to record the shaft en-
coder and alignment error correction values.
2) Access the Technical Pages and make notes of the temperature correction
and gyrosphere current gain values.
When the system software is updated, all parameters in the Manual Settings,
Caution User Setup, Service Setup 1 and Technical Pages menus will be reset to their
factory defaults.
All parameters must be recorded before the old flash-memory chip is removed
and re-entered manually when the new chip has been installed.
3) De-energize the system and safeguard the main and backup power sup-
plies against accidental switching-on.
5 Installation
The NAVIGAT X Mk 1 gyrocompass system comprises a compass housing com-
plete with installed baseplate assembly and main PCB, a gyrosphere container,
a gyrosphere and an installation and replacement parts kit.
Carry the carrying box containing the gyrosphere by hand only and handle it
Caution with extreme care. Remove the gyroshpere from the carrying box only if re-
quired for immediate installation.
For the amount of space required, the attachment points and the position of the
cable inlets, refer to dimension drawing 4991-0112-01.
In the horizontal plane, the compass may be installed at any angle with respect
to the vessel‘s longitudinal axis. Alignment error (i.e. the angle between the
compass‘ and the vessel‘s longitudinal axis) is corrected electronically by set-
ting the alignment error correction value in the Service Setup 1.
Ship's cables are directly connected to screw-down terminals on the main PCB.
When the compass is energized (24 VDC main and/or backup supply present),
Warning the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the main
PCB, the gyrosphere supply lines and accross the gyrosphere contacts.
When wiring up the system, make sure the compass' main and backup power
supplies are switched off and safeguarded against accidental switching-on.
Keep all wires running inside the housing as short as possible. Avoid to run
wires from one side of the housing to the other. Route wires connecting to TB1
or TB2 through the inlets on the left hand side of the housing and wires con-
necting to TB3 through the inlets on the right hand side.
If the system is wired up completely, the installer may alternatively carry out
the initial system configuration before the gyrosphere is installed.
When the compass is energized (24 VDC main and/or backup supply present),
Warning the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the main
PCB, the gyrosphere supply lines and accross the gyrosphere contacts.
When operating the compass while the housing is open, do not touch the main
PCB, the connecting cables to the gyrosphere container or the base contact.
If the initial system configuration is carried out before the installation of the gy-
Note
rosphere, the system will raise a „gyro failure“ alarm at power-up.
The alarm may be safely acknowledged at this point to continue with the initial
configuration.
Do not change the factory-set shaft correction angle in the Service Setup 1. The
Note
alignment error correction may be set to an approximate value at this point.
The existing alignment error, however, must later be exactly determined and
corrected as described in .
In order to obtain correct heading data, the existing alignment error (i.e. the an-
gular difference between the compass orientation and the vessel's fore-and-aft
axis) must be determined and the required correction applied. Alignment error
is 0° if the sides of the compass housing run exactly parallel to the vessel‘s lon-
gitudinal axis and the back of the housing points dead ahead. The alignment er-
ror correction is carried out electronically by setting the required correction
value in the Service Setup 1 (code 600).
compass orientation
alignment error
The compass must have been in continuous operation for at least 4 hours be-
Caution fore the alignment error can be determined accurately.
If bearing repeaters are used to determine the true heading, these must be
properly aligned to the vessel's fore-and-aft axis.
2) In the Service Setup 1 (code 600), select the align error correction sub-
menu.
Example:
The vessel's true heading is 123.0°,
the compass displays 123.4°,
the alignment error is therefore 0.4°;
thus, the required correction value is -0.4°.
After correction of the alignment error, the compass is to display the vessel's
Note
true heading to an accuracy of at least 0.5°.
The magnetic compass used as the calibration reference must be properly in-
Caution stalled and adjusted.
The calibration procedure should be carried out in calm seas only.
1) Check that calibration is set to „OFF“ in the User Setup / Mag. C. Cal. Table.
2) Check that the magnetic variation is set to 0.0° in the Manual Settings
menu.
3) Select a manual steering mode.
4) Commence a continuous, slow and steady turn. The vessel must turn
through one full circle at least.
5) While the vessel is turning, compare the indication on the steering mag-
netic compass with the magnetic heading values shown on the gyrocom-
pass' display. For every 10° of steering magnetic compass heading (0°, 10°,
... , 350°), note the corresponding display value.
The calibration table is stored in the system's permanent memory. If the com-
Note
plete set of table entries is to be altered (e.g. when a new magnetic heading
sensor has been fitted or the steering magnetic compass has been newly ad-
justed), clear the old entries from the table first.
6 System Configuration
SERVICE SETUP 1
F1 INTERFACE I/O INTERFACE I/O interface configuration
F2 ANALOG ROT OUTP.
F3 PROTOCOL TYPE ü MAG.HDG.INP.
NMEA-HDM
NMEA-HCHDT
NMEA-HDG
PLATH-MAGN
NAVIPILOT
COMP.MONITOR
OFF
SPEED INPUT
200 Pulse/NM
NMEA
POS INPUT
NMEA-GLL
NMEA-GGA
SENS.D.M.OUTP.
NMEA-HCHDM
NMEA-HCHDT
NMEA-HCHDG
S/FAST M.OUTP.
NMEA-HCHDM
NMEA-HCHDT
MAGN. VARIATION
NMEA-HDG
NMEA-RMA
NMEA-RMC
NMEA SUPERFAST
4800 BAUD
9600 BAUD
19200 BAUD
38400 BAUD
NMEA-HCHDT
PLATH
TxD NMEA FAST
NMEA
HCHDT
HDT/ROT
PLATH
SENS.DATA 2
SENS.DATA
NAVIPRINT
SERVICE SETUP 1
F1 INTERFACE I/O
F2 ANALOG ROT OUTP. ANALOG ROT OUTP. settings analog ROT output
F3 PROTOCOL TYPE ü
sc. factor: 0.1 – 999.9 mV/˚/min
zero offset: -999 – +999 mV
SERVICE SETUP 1 û
F1 SYSTEM TYPE SYSTEM TYPE system type / hdg. reference selection
F2 ALIGN ERR.CORR.
F3 SHAFT COR.ANGLEü SYSTEM
G
GM
cb HDG. SEL
CDU 1
COMP.MON
AUTOPILOT
EXT.SEL.
SERVICE SETUP 1 û
F1 GEN. ALARM SETUP GEN. ALARM SETUP conditions for actuation
F2 NAME OF GYRO of general alarm relay
F3 TEST MODE ON ALL ALARMS
ON FATAL ALARMS
Function: Selects the data protocol for the magnetic heading input.
Settings: NMEA-HDM
Magnetic heading is read from the NMEA $--HDM sentence.
NMEA-HCHDT
Magnetic heading is read from the NMEA $HCHDT sentence
NMEA-HDG
Magnetic heading is read from the NMEA $--HDG sentence
PLATH-MAGN
Magnetic heading is read from a magnetic heading message in the
PLATH binary format
NAVIPILOT
Magnetic heading is read from the binary repeater data message
received from a NAVIPILOT heading control system
COMP. MONITOR
Magnetic heading is read from the data received at the Compass
Monitor input
OFF
The magnetic heading input is disabled
Speed Input
NMEA
Speed is read from the NMEA speed protocol(s) received at the
NMEA speed input
If NMEA speed input is used and more than one valid type of speed sentence is
Note
received, the input is evaluated in the following order: VBW ground speed,
VBW water speed, VHW, VTG.
If speed is received using the VBW sentence, only the longitudinal speed com-
ponent is evaluated for automatic North speed error correction.
Pos. Input
Settings: NMEA-GLL
Position is read from the NMEA $--GLL sentence
NMEA-GGA
Speed is read from the NMEA $--GGA sentence
Function: Selects the NMEA output sentence for magnetic heading data at the
Sens Data output
Settings: NMEA-HCHDM
Magnetic heading is transmitted using the NMEA $HCHDM sen-
tence. The transmitted value is the magnetic heading as displayed
on the NAVIGAT X Mk 2 display, i.e. with all corrections applied
according to calibration and magnetic variation settings.
NMEA-HCHDT
Magnetic heading is sent using the NMEA $HCHDTsentence. The
transmitted value is the magnetic heading as displayed on the NAV-
IGAT X Mk 2 display, i.e. with all corrections applied according to
calibration and magnetic variation settings.
NMEA-HCHDG
Magnetic heading is sent using the NMEA $HCHDG sentence. The
sentence includes the raw magnetic sensor heading and values for
deviation and variation.
If the magnetic heading input is configured to read the $--HDG sen-
tence and a deviation value is received, this value is copied to the
output sentence. Otherwise, the deviation value is the correction
applied according to the calibration table.
If the magnetic heading input is configured to read the $--HDG sen-
tence and a variation value is received, this value is copied to the
output sentence. Otherwise, the variation value is the variation as
set in the Manual Settings menu.
S/Fast M. Outp.
Function: Selects the NMEA output sentence for magnetic heading data at the
Superfast and Fast Outputs
Settings: NMEA-HCHDM
Magnetic heading is transmitted using the NMEA $HCHDM sen-
tence. The transmitted value is the magnetic heading as displayed
on the NAVIGAT X Mk 2 display, i.e. with all corrections applied
according to calibration and magnetic variation settings.
NMEA-HCHDT
Magnetic heading is sent using the NMEA $HCHDTsentence. The
transmitted value is the magnetic heading as displayed on the NAV-
IGAT X Mk 2 display, i.e. with all corrections applied according to
calibration and magnetic variation settings.
Magn. Variation
Function: Selects the NMEA sentence for automatic input of the magnetic
variation
Settings: NMEA-HDG
Magnetic Variation is read from the NMEA $--HDG sentence at the
magnetic heading input.
NMEA-RMA
Magnetic Variation is read from the NMEA $--RMA sentence at the
position input.
NMEA-RMC
Magnetic Variation is read from the NMEA $--RMC sentence at the
position input.
NMEA Superfast
9600 BAUD
The output transmits NMEA data at 9600 Baud
19200 BAUD
The output transmits NMEA data at 19200 Baud
38400 BAUD
The output transmits NMEA data at 38400 Baud
NMEA-HCHDT
The output transmits magnetic heading only, using the NMEA
$HCHDT sentence at 4800 Baud
PLATH
The output transmits PLATH data at 9600 Baud
Settings: NMEA
The output transmits NMEA data at 4800 Baud
HCHDT
The output transmits magnetic heading only, using the NMEA
$HCHDT sentence at 4800 Baud
HDT/ROT
The output transmits heading and rate of turn data only, using the
NMEA $HEHDT and $HEROT sentences at 4800 Baud
PLATH
The output transmits PLATH data at 9600 Baud
Sens Data 2
Settings: SENS.DATA
The output mirrors the Sens Data 1 output
NAVIPRINT
The output provides data for a NAVIPRINT nav. data printer
Sc. Factor
Function: Sets the scale factor for the analogue Rate of Turn output
Zero Offset
Function: Sets the zero-point offset for the analogue Rate of Turn output
NMEA 0183
NMEA outputs use the older form of the proprietary nav. status
data sentence, $PPNSD.
System
Settings: G
Standalone Gyro or Backup Gyro in systems without magnetic
heading input
G/M
Standalone Gyro or Backup Gyro in systems with magnetic heading
input
Hdg. Sel.
Settings: CDU 1
The heading reference is selected using the gyro’s control and dis-
play unit
COMP. MON
The heading reference is selected from a NAVITWIN III compass
monitor
AUTOPILOT
The heading reference is selected from a NAVIPILOT heading con-
trol system
EXT.SEL.
The heading reference is selected using an external selector switch
ON FATAL ALARMS
The relay is actuated on fatal alarm conditions only. A fatal alarm
exists when the gyrocompass can no longer provide its own head-
ing data. Loss of external data and the heading difference alarm are
non-fatal alarm conditions.
Settings: ID-No. 1
The compass ID is „1“. Standalone gyro or main gyro in a dual or tri-
ple gyro system.
ID-No. 2
The compass ID is „2“. Second gyro in a dual or triple gyro system.
ID-No. 3:
The compass ID is „3“. Third gyro in a triple gyro system.
Rate of Turn
Function: Sets the rate of turn value and turn direction for the test mode
Change Settings
The „Change Settings“ sub-menu provides quick access to the analogue ROT
Note
output settings from the test mode. Changes made during the test mode di-
rectly affect the time constant setting in the Manual Settings menu and the
scale factor and zero offset values in the Service Setup 1 / Analog ROT Outp.
menu respectively.
Heading Value
Function: Sets the target heading value for the test mode
TECHNICAL PAGES
F1 SOFTWARE VERSION SOFTWARE VERSION software version info
F2 UPDATE SOFTWARE
F3 CORRECTION VAL. HARDWARE: main PCB revision
SW. VER: software creation date
MASTERBOARD: system software version
DISPLAY BOARD: ext. display software version
Displays: Hardware
The revision code of the main PCB.
SW Ver.
The creation date of the system software.
Masterboard
The version code of the system software.
Display Board
The version code of an external Control and Display unit, if present.
If no external unit is connected, dashes are shown.
Initiates a software update via the service interface. This feature is for factory
use only. Field service is required to exchange the software flash-memory to
update the system software.
Function: Sets the correction values for the on-board temperature and gyro-
sphere current measurement
The correction values are set in the factory. These must not normally be altered.
Note
However, when the system software is exchanged, the values will be lost and
must be re-entered manually.
The correction values are specific to the respective main PCB.
When components on the baseplate assembly are assumed to be the cause for
malfunction, the complete baseplate assembly, stock no. 22407, is to be ex-
changed.
Fig. 7–1:
location of diagnostic
LED indicators
Fig. 7–2:
location of connectors,
socketed ICs ,
test resistor and adjusta-
ble potentiometers
TB/J to/from
TB 1 24VDC main and backup supply power
TB 2 serial repeaters 1-4 (supply power and data outputs),
relay status outputs (hdg. diff., pwr. fail.),
status inputs (Auto/Man, G/M, Mute),
200 pulse/nm speed input,
analogue ROT output
TB 3 RS-422 serial data outputs,
serial data inputs,
6 step/° output
TB 4 follow-up step motor
J1 shaft encoder
J2 ventilation fan
J3 gyrosphere power supply and phase bridge contacts
J4 keypad ribbon connector
J5 RS-232 service port (factory use only)
J7 internal jumper alarm buzzer/LED (must be jumpered for buzzer)
R Function
R 54 gyrosphere current test resistor, 1Ω;
voltage accross R 54 in mV equals gyrosphere current in mA;
current should not exceed 500 mA at power-up and must drop below
300 mA within 45 minutes after power-up
R9 gyroshpere voltage adjustment
(factory-set, normally no adjustment required in the field)
nominal gyrosphere voltage is 100 VAC @ 337 Hz.
R 167 display contrast adjustment
(factory-set, normally no adjustment required in the field)
After installation of the gyrosphere, store the phial in the protective capsule in
the installation and replacement parts kit.
The following specifications, risk and safety information apply to the mercury
and insulating fluid as provided under Sperry stock no. 36026:
R23:Toxic by inhalation.
R33:Danger of cumulative effects.
R50/53: Very toxic to aquatic organisms, may cause long-term ad-
N
verse effects in the aquatic environment.
S7: Keep container tightly closed.
S 45: In case of accident or if you feel unwell, seek medical advice im-
mediately (show the label whenever possible.)
S 60: This material and its container must be disposed of as hazardous waste.
S 61: Avoid release to the environment. Refer to special instructions / safety
data sheets.
In certain countries, stock no. 36026 cannot be imported due to legal restric-
Note
tions. In these cases, the local service stations will provide their service person-
nel with ready-to-use phials with mercury and insulating fluid.
Upon installation, remove the gyrosphere from the transport container in its
carrying box and carry it by hand directly to the place of installation.
Carry the carrying box containing the gyrosphere by hand only and handle it
Caution with extreme care. Remove the gyroshpere from the carrying box only if re-
quired for immediate installation.
Always store the carrying box with the gyrosphere in the original transport con-
tainer.
The storage temperature is to be between -25 °C and +70 °C. The humidity in
the storage room is to be between 60% and 90%.
Gyrospheres stored longer than 12 months before being taken into operation
are to be tested by an authorized service station prior to installation.
At the place of installation, a clean and level work surface must be available.
Procedure
7) Take the plastic bowl from the replacement parts kit and place it on the
work surface, next to the lower section of the gyrosphere container.
8) Open the gyrosphere carrying box and take off the top foam rubber pad.
Parts required
– a 5mm Allen key
– a No. 2 Philips-head screwdriver
Procedure
1) Make sure the compass' main and backup power supplies are switched off
and safeguarded against accidental switching-on.
12) The compass is now ready to be put into operation for the power-up func-
tion test. To observe the correct working of the follow-up circuit, the hous-
ing may be left open during the run-up phase.
To verify the correct operation of the compass, the power-up sequence and the
settling of the compass is observed. The gyrosphere current is periodically
checked during the first 45 minutes of operation and the final heading output is
checked after the compass has settled.
When the compass is energized (24 VDC main and/or backup supply present),
Warning the gyrosphere operating voltage of 100 VAC @ 337 Hz is present on the main
PCB, the gyrosphere supply lines and accross the gyrosphere contacts.
When operating the compass while the housing is open, do not touch the main
PCB, the connecting cables to the gyrosphere container or the base contact.
Procedure
1) Power up the gyrocompass system:
If the basic configuration has not been carried out yet, alarms will be given at
Note
this point. Any alarm relating to missing input data may be safely acknowl-
edged to continue with the run-up function test.
on, the container will follow the motion of the gyrosphere. Locking may
be lost several times during the early settling phase, but as soon as the
gyrosphere current reaches the normal operational level, the container
must remain locked to the gyrosphere.
3) In the Service Setup 2 (code 610), select the gyrosphere data sub-menu to
observe the gyrosphere current:
If 45 minutes after power-up, the gyrosphere current has not dropped below
Caution 300 mA, the gyrosphere is not working properly.
If visual inspection reveals no obvious cause of malfunction, the gyrosphere is
to be regarded defective and must be replaced.
4) After a settling time of at least 4 hours, verify that the compass has settled
to the correct heading:
a) In case of an initial installation, check that the heading shows the correct
value approximately, taking into account the existing misalignment of
the compass. Then, carry out the alignment error correction procedure.
After the alignment error correction has been carried out, the compass is
to display the vessel's true heading to an accuracy of ±0.5°.
b) In case of an exchange of the gyrosphere or the mercury and fluids only,
the displayed heading should be accurate within ±1.0°. If necessary, ad-
just the stored alignment error correction value so that the compass dis-
plays the vessel's true heading to an accuracy of ±0.5°.
5) In case of an 18-month or five-year maintenance, or if the gyrosphere has
been replaced, a special service setup menu must now be called up to re-
set the gyrosphere operation time counter.
The access code for this setup menu is disclosed to authorized service per-
sonnel only.
6) If the nav. data printer NAVIPRINT is used, enter the current date and time
in the User Setup.
Parts required
– a 5mm Allen key
– a No. 2 Philips-head screwdriver
Procedure
1) Make sure the compass' main and backup power supplies are switched off
and safeguarded against accidental switching-on.
9) Carefully take the container out of the housing and carry it to the storage
or work place.
10) Put the door in front of the housing and connect the grounding strap.
11) Fit the door back on the housing and tighten the retaining screws.
After power-down, wait at least 45 minutes for the gyroscopes to stop rotating
Caution before opening the gyrosphere container.
Procedure
1) Place the container on the work surface.
2) Take the plastic bowl from the installation and replacement parts kit and
place it under the drain plug of the gyrosphere container.
The supporting fluid is not poisonous and is not harmful to the environment.
Note
Used fluid may simply be poured overboard or down a drain.
13) Take the protective capsule containing the empty phial of mercury and in-
sulating fluid from the installation and replacement parts kit. Remove the
phial from the capsule and open it.
Procedure
1) Carefully wash the gyrosphere with soapy water or a washing solution
containing a mild detergent.
Procedure
1) Carefully wash the gyrosphere with soapy water or a washing solution
containing a mild detergent.
Make sure to include the gyrosphere service report when returning a sphere to
Note
Sperry Marine.
When the service report is not returned, no warranty exchange of the gyro-
sphere is possible.
7) Take the new exchange gyrosphere from its carrying box and place it on
the plastic bowl from the installation parts kit
8) Proceed with the installation of the gyrosphere into the gyrosphere con-
tainer, as described under 8.3.1, from step 10 onwards.
Designation Pages
Make copies of these blank forms as needed to record the general system setup
and the settings made during the configuration of the system.
Please return one set of copies of the filled-out forms to Sperry Marine for inclu-
sion in the ship’s file.
Speed/Latitude
Correction ❏ ON ❏ OFF
Settings NAVIPRINT
NAVIPRINT ❏ ON ❏ OFF
Paper Speed ❏ 60 mm/h ❏ 150 mm/h ❏ 600 mm/h
Heading ❏ ±30° ❏ ±180°
Settings ROT
Time Constant
time constant:_______________ s
NAVIGAT X MK 2 System Configuration
(Service Setup 1)
Interface I/O
Scale Factor
sc. factor:_______________ mV/°/min.
Zero Offset
offset:_______________ mV
Protocol Type ❏ IEC 61162-1 ❏ NMEA 0183
System Type
System ❏G ❏ GM
Hdg. Sel. ❏ CDU 1 ❏ Comp. Mon. ❏ Autopilot ❏ Ext. Sel.
Alignment Error
Correction Value
correction value:_______________ °
Shaft Encoder
Correction Value
correction value:_______________ °
Gen. Alarm Setup ❏ on all alarms ❏ on fatal alarms
Name of Gyro ❏ ID-No. 1 ❏ ID-No. 2 ❏ ID-No. 3
NAVIGAT X MK 2 Magnetic Heading Calibration Table
Mag. Compass Mag. Hdg. Correction Mag. Compass Mag. Hdg. Correction
Heading Display Value Heading Display Value
(uncalibrated) (uncalibrated)
0° 180°
10° 190°
20° 200°
30° 210°
40° 220°
50° 230°
60° 240°
70° 250°
80° 260°
90° 270°
100° 280°
110° 290°
120° 300°
130° 310°
140° 320°
150° 330°
160° 340°
170° 350°
NAVIGAT X Mk 2 056341 Rev. AA
App. B Drawings
Dimension Drawings
Wiring Diagrams
NAVIGAT X MK 2 4991-0115-12 1