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RENR6498

FLUID POWER SYMBOLS


Component Locations 21 29 30 31 January 2004
ref:g01050165 ref:g00407723 BASIC COMPONENT SYMBOLS
Part Machine Schematic 32 33 34 35
Description
Number Location Location
Accumulator - Brake 149-5533 1 C-14 1 2 43 42 48 49 50 MAIN AUX.
PUMP: VARIABLE and

Accumulator - Pilot 228-0788 2 B-11, E-11 25 37 51 56 57


55 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

54 55
Accumulator - Ride Control 228-0790 3 D-11, G-11
Block Gp 122-7272 4 C-9
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION
Block Gp - Tank 204-2585 5 A-14 (VARIABLE and PRESSURE COMPENSATED)
DD
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES
6 15 19 18 26 16 17 39 14 3 9 10
Cooler 234-0177 6 A-14
VALVES
Cylinder Gp - Coupler Stroke 115.0 mm 188-0982 7 E-13 VALVE ENVELOPES VALVE PORTS

Cylinder Gp - Coupler Stroke 80.5 mm 190-3085 8 E-13


Cylinder Gp - Lift (914) 109-1334 9 G-10
Cylinder Gp - Lift (LH) (IT14) 131-4402 10 D-10
12 4 13
OO ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Cylinder Gp - Lift (RH) (IT14) 131-4401 11 D-10 CONTROL VALVES CHECK VALVES
Cylinder Gp - Steering 104-4187 12 F-14
Cylinder Gp - Tilt (914) 6E-5918 13 G-9 7 8
Valve Gp - Steering & Brake Manifold (55), Valve Gp - Work Tools (29-34),
AB AB

Cylinder Gp - Tilt (IT14) 111-6245 14 D-10 Steer Pressure Test Port (OO) Work Tool Valve Pressure P T P T
Filter Gp - Charge Pump 137-7747 15 E-6 NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED

Hand Metering Unit (Cosa) 150-5405 16 E-14


Test Port (DD)
MEASUREMENT ROTATING SHAFTS
Hand Metering Unit (Japan & NACD) 149-4830 17 E-14
Manifold - Brake Accumulator 152-1110 18 C-13
ref:g00541782 ref:g01045825
Motor Gp - Hystat Large Var Disp 134-7307 19 E-3 4
12
Motor Gp - Hystat Small Var Disp 168-1837 20 F-3 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Orifice 114-0441 21 C-10, G-10


Orifice 8C-0564 22 B-10, E-10 54 FLUID STORAGE RESERVOIRS

Pump Gp 157-2630 23 B-14, F-7


23 24 5 27 28 20 22 41 44 36 38 14
Pump Gp - Hystat
Pump Gp - Secondary Steering
156-7205
240-0803
24
25
D-5
B-15 37 40 53 45 46 47
3 52 9 11
914G Wheel Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Switch - Pressure (Brakes) 150-3754 26 C-14


Switch - Pressure (Secondary Steer)
Tank Gp - Hydraulic
3E-6450
108-6200
27
28
B-14
A-14 OO IT14G Integrated Tool Carrier COMBINATION CONTROLS

Valve Gp - 2 Stem (914)


Valve Gp - 2 Stem (IT14)
133-3823
133-3826
29
30
F-8
B-7
22 41 44

45 46 47
44 Hydraulic System SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Valve Gp - 3 Stem (914) 133-3824 31 F-8


21 29 30 31 MANUAL CONTROL SYMBOLS
Valve Gp - 3 Stem (IT14) 133-3827 32 B-7 Solenoid
755-OR
914G: IT14G:
Valve Gp - 4 Stem (914) 133-3825 33 F-8 32 33 34 35 Valve Gp - Steering & Brake Manifold (54), 975-WH
Valve Gp - 4 Stem (IT14) 133-3829 34 B-7
39 42 48 49 Steer Pressure Test Port (OO) PDF1-UP FWL1-UP
PUSH-PULL LEVER GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Auxiliary 117-3637 35 B-9, F-9 15 40
KZN1-UP
Valve Gp - Brake / Inching 149-4139 36 F-1
53
50 51 56 57 Valve Gp - Over Speed (44) PILOT CONTROL SYMBOLS
Valve Gp - Check 9T-3096 37 B-15, E-5 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Valve Gp - Coupler 193-4750 38 D-13 5 27
Valve Gp - Dead Engine Lower 112-1817 39 C-11, F-11 3 52 13 14 ref:g01044042
28
Valve Gp - Hystat Brake Shutoff 112-1817 40 G-2 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
AA
Valve Gp - Inching 107-3255 41 G-1
Valve Gp - Lift 117-3636 42 B-10, G-10 6 23 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
ref:g0470523
Valve Gp - Overspeed 196-5862 43 G-5
24 37 4
Valve Gp - Pilot Joystick 163-3118 44 A-11, E-11
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Pilot Joystick & 2 Aux 163-3121 45 A-11, E-11
Valve Gp - Pilot Joystick & Aux 163-3120 46 A-11, E-11
53
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Pilot Shutoff 112-1817 47 B-11, E-11 27
Valve Gp - Relief 186-0906 48 C-8, C-9, F-9 NN FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION
Valve Gp - Relief 186-0907 49 C-10 POSITION

Valve Gp - Relief 186-0909 50 C-11, F-11 UNIDIRECTIONAL UNIDIRECTIONAL


Valve Gp - Relief 186-0911 51 C-10, F-9
PARALLEL CROSS FLOW ALLOWED IN
Valve Gp - Ride Control 111-0350 52 C-11, G-10 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION FLOW FLOW EITHER DIRECTION

Valve Gp - Secondary Steering 113-7863 53 B-14 Pressure Switch


417-GY
Valve Gp - Steering & Braking Manifold 156-5314 54 C-14 200-BK
25 37 19 20 12 38 9 10 11 7 8
Valve Gp - Steering & Braking Manifold 234-5120 55 G-13, G-15
Valve Gp - Tilt (914) 117-3637 56 F-9
28
Valve Gp - Tilt (IT14) 117-3639 57 B-10 RH Front Brake, Brake Oil
16 17 36
1 2 18 26
Pressure Test Port (NN)
43 54 55
Tank Gp - Hydaraulic (28), © 2004 Caterpillar Printed in U.S.A.
Valve Gp - Secondary Steer (53), All Rights Reserved
Machine Component Locations Secondary Steer Pressure Switch (27),
Steering Pressure Test Port (AA)

Electrical Symbols Table


Tap Locations Hydraulic Symbols (Electrical)
Pressure, Sampling, and Sensor
Tap Schematic
Description ref:g01047752
Number Location
AA Steering Pressure (SP) B-14
ref:g01045786 ref:g01041813
G M
BB Service Brake Pressure (SB) C-14 GG JJ
HH
Filter Bypass Switch
CC Cooling Loop Pressure (CL) A-14
52 C466-PK 15 Transducer Transducer Generator Electric Motor
DD Work Tool Valve Pressure (IP) B-11 , E-11
Solenoid 914G
976-OR FF (Fluid) (Gas / Air)
EE Oil Sample Valve E-6 200-BK 19
FF Hystat Pump Signal Oil Pressure (PS) F-6
20 EE
GG Charge Pump Pressure (G1) F-5
HH Hystat Pump Case Pressure (PS) F-5
24 KK
LL
II Hystat Drive Loop Pressure (AB) F-5
JJ Large Motor Control Signal Pressure (M2) G-3
KK Small Motor Control Signal Pressure (M1) E-4 Solenoid IT14G
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
A519-GN
LL Hystat Pump Pressure E-6 (Adjustable)
200-BK
MM Large Motor Over Speed Signal (OS) G-5
NN Brake Oil Pressure C-3
OO Steering Pressure C-13

RENR6498
Electrical Symbols (Electrical)
Solenoids
FWD P914-GN/ F762-GY

24 Page, TRM
REV 752-YL / F762-GY

Motor Gp - Hysta Large (19) & Small (20) Variable Filter Gp - Charge Pump (15), T

Valve Gp - Ride Control (52) Displacement, Large Motor Control Signal Pressure Oil Sample Port (EE), Hystat Pressure Temperature Level Flow
Hystat Pump (24), Hystat Signal Oil Pressure Test Port (KK), Small Motor Control Signal Test Port (JJ) Pump Pressure Test Port (LL) Symbol Symbol Symbol Symbol
Test Port (FF), Charge Pump Pressure
Test Port (GG), Hysta Pump Case Pressure
Wire Number Identification Codes
Tets Port (HH)
Electrical Schematic Example Hydraulic Schematic Example

ref:g01052503 Current Standard Current Standard


Harness identification code
ref:g00407723 This example indicates
ref:g01047991 wire 135 in harness "AG". Wire
Related Manuals 24 Circuit Number
Identification
Wire Color
Description Media Number 38 Pressure Switch
Parts Manual
483-BR 325-AG135 PK-14
200-BK
914G Wheel Loader (PDF) SEBP3977 325-PK
IT14G Integrated Tool Carrier (FWL & KZN) SEBP4016
18 Circuit Identification Wire Color Wire Gauge
Number
Machine System
Specifications: (Steering System) RENR6469 Solenoid
779-WH / K927- BU BB 6
Systems Operation / Testing and Adjusting: (Steering System) RENR6497 M793-YL / 780-PU
Previous Standard
Specifications: (Brake System) RENR6494
Wire Color
Systems Operation / Testing and Adjusting: (Brake System) RENR6495 Wire

Specifications: (Hydraulic System) RENR6493


Systems Operation / Testing and Adjusting: (Hydraulic System) RENR6492
325-PK-14
Electrical System CC
Schematic: (Electrical System) RENR6499 II 26 B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

Cooler (6), Cooling Loop


Pressure Test Port (CC)
Manifold - Brake Accumulator (18),
Valve Gp - Coulper (38) Pressure Switch - Brakes (26),
Hystat Pump (24), Hystat Drive Loop Pressure Brake Pressure Test Port (BB)
Test Port (II)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SIGNAL LINE CYLINDER GP

ACCUMULATORS
LIFT
109-1334 CYLINDER GP
914G IMPLEMENT
TILT
FUNCTION
CUSHION RIDE
S1
1
RIDE CONTROL
228-0790 VALVE GP
RIDE CONTROL
6E-5918
CONTROLS 914G & IT14G SPEEDER - HYSTAT SCHEMATIC
NORMAL OPERATION 0 111-0350
TO BRAKE ACCUMULATOR 0 = SOLENOID DE-ENERGIZED
G
MANIFOLD 1 = SOLENOID ENERGIZED MM G

OS CREEPER
VALVE GP VALVE GP KK VALVE
STEERING OVER SPEED
S1 196-5862
& BRAKE
MANIFOLD
234-5120
ALTERNATE CONFIGURATION TO ATTACHMENT
M2 VALVE GP
(KZN1-UP) VALVE GP BRAKE / INCHING
BRUSH CUTTER APPLICATION CYLINDERS
MOTOR GP
HYSTAT
VALVE GP
HYSTAT BRAKE
INCHING
107-3255
149-4139
VALVE GP VALVE GP VALVE GP VALVE GP LARGE VARIABLE SHUTOFF
RELIEF RELIEF RELIEF
ORIFICE
RELIEF TO IMPLEMENT PILOT SYSTEM A DISPLACEMENT 112-1817
186-0911 186-0911 186-0906 186-0906
114-0441 FLUSH 168-1837
VALVE GP FF GG VALVE GP HH II
DEAD ENGINE CHECK U
PS1 G1 G PC AB PS MIN
FROM COUPLER LOWER VALVE GP 9T-3096
VALVE 112-1817 133-3823 2 STEM TO IMPLEMENT VALVE
133-3824 3 STEM B
TO STEERING HMU DISP
133-3825 4 STEM 107cc FWD CCW
X1 CONTROL
FROM STEERING VALVE GP MB TO
PUMP CIRCUIT RELIEF R&R T1 HYDRAULIC
TO TANK
186-0909 TANK
F TO MOWER ATTACHMENT
PUMP GP
IMPLEMENT SUPPLY
MOWER ATTACHMENT 157-2630 POR E F
IMPLEMENT RETURN CW
CYLINDER GP (REMOVE HOSE JUMPER)
STEERING
104-4187 CHRG TO BRAKES
FROM HYDRAULIC TANK X3 SUPPLY BRAKE
X1 X2 PRESSURE LINE
FROM TANK
FROM HYDRAULIC TANK F G
X4 BRAKE RETURN
SHUTTLE ACCUMULATORS
SPEED
IP R&R
DD ACTR SENSING
VALVE GP X2 U
VALVE GP FROM HYDRAULIC TANK
VALVE GP TILT C
AUXILIARY FWD FLUSHING BYPASS BLOCK
HAND METERING UNIT LIFT 117-3637
117-3637 80cc
149-4830 JAPAN & NACD 117-3636 TO HYDRAULIC TANK
150-5405 COSA FWD CCW RETURN CHECK VALVE
MA
CYLINDER GP
COUPLER MIN D
190-3085 STROKE 80.5mm
A FWD DISP
188-0982 STROKE 115.0mm
ACCUMULATOR CONTROL
PILOT VALVE GP ORIFICE ORIFICE
228-0788 PILOT SHUTOFF 8C-0564 8C-0564
112-1817
MOTOR GP
E STRAIGHT THROUGH FNR FWD
STRAIGHT THROUGH PUMP GP HYSTAT E
CONNECTION HYSTAT SMALL
(JAPAN & NACD ONLY)
CONNECTION A 156-7205
(JAPAN & NACD) VARIABLE
PILOT SUPPLY FROM B TO HYDRAULIC TANK DISPLACEMENT
HYSTAT CHARGE PUMP M1 134-7307

OIL SAMPLING VALVE EE FILTER GP


JJ
VALVE GP - PILOT
FILTER CHARGE PUMP
163-3118 JOYSTICK
BYPASS 137-7747
163-3120 JOYSTICK & AUX LL SWITCH
163-3121 JOYSTICK & 2 AUX

WIRED TO CONTROLLER LOWER/ RAISE RACK BACK DUMP AUX AUX


S2 S3
FLOAT

D D

T LS P VALVE GP
IT14G
ONLY
COUPLER
193-4750
CYLINDER GP
LIFT (LH)
131-4402
CYLINDER GP
LIFT (RH)
CYLINDER GP
TILT
111-6245 TO 4TH FUNCTION
IT14G IMPLEMENT
STRAIGHT THROUGH 914G 131-4401
CONNECTION
(COSA ONLY)
ONLY ACCUMULATORS
RIDE CONTROL
VALVE GP
RIDE CONTROL
CONTROLS
228-0790 111-0350 FUNCTION S1 S2 S3
IT14G
ONLY CUSHION RIDE 1 0 0
COUPLER ENGAGE 0 1 0
ACCUMULATORS BLOCK COUPLER DISENGAGE 0 0 1
BRAKE 122-7272
149-5533 NORMAL OPERATION 0 0 0
S1
NOTE: 0 = SOLENOID DE-ENERGIZED
SEE SCHEMATIC 1 = SOLENOID ENERGIZED
REAR BRAKES FRONT BRAKES
LOCATION
VALVE GP G-13 & G-15 TO ATTACHMENT TO ATTACHMENT
STEERING FOR KZN1-UP VALVE GP CYLINDERS CYLINDERS
TO BRAKE/INCHING VALVE GP
& BRAKE VALVE GP RELIEF
ORIFICE RELIEF VALVE GP VALVE GP
MANIFOLD VALVE RELIEF 186-0904
186-0906
156-5314 F 114-0441 186-0911
RELIEF RELIEF
NN
(PDF1-UP) 186-0906 186-0906
SB
C
(FWL1-UP) C
VALVE GP
MANIFOLD DEAD ENGINE
BB ACCUMULATOR LOWER VALVE GP
BRAKE 112-1817
PRESS SW 152-1110 RELIEF
TO LIGHT 186-0909
BRAKES ON DASH
150-3754
IT14G
24 Page, Color 2, TRM

ONLY
RENR6498

IT14G
ONLY

SP OO
AA
TO LIGHT
ON DASH
VALVE GP
PRESSURE IP 133-3826 2 STEM
SWITCH DD VALVE GP VALVE GP VALVE GP 133-3827 3 STEM
VALVE GP
VALVE GP SEC STEER TILT AUXILIARY 133-3829 4 STEM
LIFT AUXILIARY
CHECK 3E-6450 117-3639 117-3637
117-3636 117-3637
9T-3096 VALVE GP
914G

SECONDARY
B ELECTRONIC
STEERING 113-7863 B
IT14G
CONTROLLER
PUMP GP HYSTAT CHARGE & PILOT SUPPLY
157-2630
M HYSTAT SUPPLY (FORWARD) ACCUMULATOR VALVE GP ORIFICE
PILOT PILOT SHUTOFF 8C-0564
228-0788 112-1817 ORIFICE
PUMP GP 8C-0564 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LINE PATTERNS
SECONDARY HYSTAT SUPPLY (REVERSE)
914G

Steering & Brake Pump Output. Pressure Line


STEERING
Work Tools Pump Output.
240-0803
IT14G Secondary Steering Pump Output. Pilot / Load Sensing Pressure
BLOCK GP A Hydrostatic Drive Pump Output.
CL CC
TANK PILOT SUPPLY FROM Hydrostatic Charge Output. Drain / Return Lines
204-2585 COOLER HYSTAT CHARGE PUMP Supply Line.
234-0177 Drain / Return Line. Component Group
Hand Metering Unit Control System.
C TO HYSTAT MOTOR BEARING
914G

Steering & Brake Charging Circuit.


Attachment
B FROM HYSTAT PUMP CASE DRAIN Hydrostatic Pump Signal Control Circuit.
IT14G Tilt Cylinder Control Circuit.
Air Line
D FROM HYSTAT MOTOR CASE DRAIN VALVE GP - PILOT Coupler Cylinder Control Circuit.
163-3118 JOYSTICK 4TH Function Control Circuit.
G BRAKE LINE
163-3120 JOYSTICK & AUX Large Motor Control Signal Circuit.
TANK RETURN
163-3121 JOYSTICK & 2 AUX Lift Cylinder Control Circuit.
THIS SCHEMATIC IS FOR THE 914G & IT14G
A LOWER/ RAISE RACK BACK DUMP/ AUX AUX AUX AUX Brake Cylinder Control Circuit. WHEEL LOADER AND INTEGRATED TOOL CARRIER A
FLOAT REGEN
E FROM HYSTAT BRAKE/ WIRED TO CONTROLLER Attachment Cylinder Control Circuit.
Part #: 234-1887 CHG 02 (914G PDF1-UP)
INCH VALVE DRAIN
Part #: 234-1888 CHG 02 (IT14G FWL1-UP)
Part #: 212-7127 CHG 03 (IT14G KZN1-UP)
TANK GP Components are shown installed on a fully operable machine with the key and engine
HYDRAULIC
off and transmission shifter in neutral.
108-6200

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1