Accesorii OPGW

TECHNICAL GUIDELINES
FOR 400 kV AND 220 kV OH-LINES

SvK TR 5:110 INSULATOR SETS
14 September, 2000
10 INSULATOR SETS
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14 September, 2000
Contents Page
10.1 REFERENCES ................................................................................................................. 4
10.2 SCOPE ............................................................................................................................. 6
10.3 DEFINITIONS................................................................................................................... 6
Insulator set ...................................................................................................................... 6
Insulator string .................................................................................................................. 6
Highest voltage for equipment.......................................................................................... 6
Corona extinction voltage ................................................................................................. 6
Fault current ..................................................................................................................... 6
10.4 DESCRIPTION................................................................................................................. 6
10.4.1 Suspension insulator sets............................................................................................. 6
10.4.1.1 Straight line insulator set .................................................................................................. 6
10.4.1.2 Angle insulator set ............................................................................................................ 7
10.4.1.3 V-string insulator set......................................................................................................... 7
10.4.2 Tension insulator set ..................................................................................................... 7
10.4.3 Transposition insulator set ........................................................................................... 8
10.5 REQUIREMENTS ............................................................................................................ 8

10.5.1 Material............................................................................................................................ 8
10.5.1.1 Insulators .......................................................................................................................... 8
10.5.1.2 Insulator fittings ................................................................................................................ 8
10.5.1.3 Power arc protection devices ........................................................................................... 8
10.5.1.4 Suspension clamps .......................................................................................................... 8
10.5.1.5 Tension clamps ................................................................................................................ 8
10.5.2 Design.............................................................................................................................. 9
10.5.2.1 General............................................................................................................................. 9
10.5.2.2 Attachment to crossarms ................................................................................................. 9
10.5.2.3 Counterweights................................................................................................................. 9
10.5.2.4 Power arc protection devices ........................................................................................... 9
10.5.3 Mechanical requirements .............................................................................................. 9
10.5.4 Electrical requirements................................................................................................ 11
10.5.4.1 General........................................................................................................................... 11
10.5.4.2 Creepage distance ......................................................................................................... 11
10.5.4.3 Power frequency withstand voltage................................................................................ 11
10.5.4.4 Corona............................................................................................................................ 11
10.5.4.5 Radio interference .......................................................................................................... 12
10.5.4.6 Lightning over voltage .................................................................................................... 12
10.5.4.7 Switching over voltage.................................................................................................... 12
10.5.4.8 Fault current ................................................................................................................... 12
10.6 TYPE TEST.................................................................................................................... 12

10.6.1 General .......................................................................................................................... 12
10.6.2 Dimensions ................................................................................................................... 13
10.6.3 Mechanical strength..................................................................................................... 13
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14 September, 2000
10.6.4. Wet Power frequency withstand voltage ................................................................... 13

10.6.5 Corona ........................................................................................................................... 13
10.6.6 Radio interference........................................................................................................ 14
10.6.7 Lightning impulse withstand voltage......................................................................... 14
10.6.8 Switching impulse withstand voltage ........................................................................ 15
10.6.9 Fault current ................................................................................................................. 15
10.7 SAMPLE TEST .............................................................................................................. 16

10.7.1 General .......................................................................................................................... 16
10.7.2 Dimensions ................................................................................................................... 16
10.7.3 Mechanical strength..................................................................................................... 16
10.8 CERTIFICATE OF DELIVERY....................................................................................... 16

10.8.1 General .......................................................................................................................... 16
10.8.2 Documentation ............................................................................................................. 16
10.8.2.1 Assembly drawing .......................................................................................................... 16
10.8.2.2 List of material ................................................................................................................ 17
10.8.2.3 Quality system ................................................................................................................ 17
10.8.2.4 Installation instructions ................................................................................................... 17
10.8.2.5 Type test report .............................................................................................................. 17
10.9 INSTALLATION ............................................................................................................. 17

10.9.1 General .......................................................................................................................... 17
10.9.2 Erection ......................................................................................................................... 17
10.9.2.1 Straight line suspension insulator sets ........................................................................... 17
10.9.2.2 Angle suspension insulator sets ..................................................................................... 18
10.9.2.3 V-string suspension insulator sets.................................................................................. 18
10.9.2.4 Tension insulator sets .................................................................................................... 18
10.9.2.5 Transposition tension insulator sets ............................................................................... 19
TABLES ........................................................................................................................................ 20
Table 1 Withstand voltage ........................................................................................................ 20
FIGURES ........................................................................................................................................ 21
Figure 1 Straight line suspension insulator set ....................................................................... 21
Figure 2 Angle suspension insulator set .................................................................................. 21
Figure 3 V-string suspension insulator set .............................................................................. 22
Figure 4 Tension insulator set ................................................................................................... 23
Figure 5 Transposition tension insulator set ........................................................................... 24
Figure 6 Straight line suspension insulator set bolt orientation............................................ 25
Figure 7 Tension insulator set bolt orientation........................................................................ 26
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14 September, 2000
10.1 REFERENCES
- Note that standards, regulations etc. which are referred to in these guidelines
are subject to continuous change and can be withdrawn, revised or replaced.
The contractor shall immediately inform the client of such changes.
C.I.S.P.R Publication 16
C.I.S.P.R specification for radio interference measuring
apparatus and measurement methods
C.I.S.P.R Publication 18 - 2
Radio interference characteristics of overhead power lines and
high-voltage equipment - Part 2: Methods of measurement and
procedure for determining limits
IEC 61467 Insulators for overhead lines with a nominal voltage above
1 000 V- A.C. Power Arc Tests on insulator sets
IEC 1109 Composite insulators for a.c. overhead lines with a nominal
voltage above 1000 V - Definitions, test methods and acceptance
criteria
SS IEC 60 Högspänningsprovning
SS IEC 71 Isolationskoordination
SS IEC 383 Isolatorer - Isolatorer av keramiskt material eller glas för

friledningar med systemspänning över 1000 V
SS IEC 506 Isolatorer - Högspänningsisolatorer - Provning med lång stöt
SS ISO 5455 Ritningsregler - Skalor
SS ISO 9002 Kvalitetssystem - Krav vid produktion och installation
SS 421 07 10 Isolation för elektriska friledningar för starkström
SS 436 01 03 Dimensionering av friledningar för starkström - Isolatorer med

tillbehör
SS 436 01 04 Dimensionering av friledningar för starkström - Stolpar

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14 September, 2000
SS 447 10 11 Radiostörningar från högspänningsledningar för växelström
SvK TR 5:104 Teknisk bestämmelse - Linor
SvK TR 5:105 Teknisk bestämmelse - Hänglinhållare
SvK TR 5:106 Teknisk bestämmelse - Spännlinhållare
SvK TR 5:111 Teknisk bestämmelse - Isolatorer
SvK TR 5:112 Teknisk bestämmelse - Isolatortillbehör

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14 September, 2000
10.2 SCOPE
These guidelines are applicable to suspension, tension and transposition insulator
sets which are to be used on overhead lines with alternating current and comprise
design, testing and installation.
The intention of the specification is to guarantee satisfactory performance of

insulator sets during the calculated technical lifetime of the overhead line.
10.3 DEFINITIONS
Technical terms and definitions used in these guidelines:
Insulator set
Device for insulating conductors either in suspension or tension.
Insulator string
The insulating part of the insulator set consisting of one or more insulators joined
together.
Highest voltage for equipment

The highest value of phase-to-phase voltage for which the equipment is designed.
The highest voltage for equipment is designated Um in this document.
Corona extinction voltage

The voltage where no corona is visible when the voltage is reduced from a level
with visible corona.
Fault current
The greatest short duration current which is caused by either a short-circuit (Ik) or
an earth fault (3I0)
10.4 DESCRIPTION
10.4.1 SUSPENSION INSULATOR SETS
10.4.1.1 Straight line insulator set

Insulator set for straight line and angle positions, with an angle of deviation <3q
(3,3 grades), for the suspension of single, twin or triple conductors in accordance
with SvK TR 5:104, consisting of:
x one upper section connected to earth for the attachment to the supports
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14 September, 2000
x one insulator string with power arc protection devices

x one lower live section with a suspension clamp or clamps
The spacing between conductors in twin and triple conductor bundles shall be 450
mm. Twin conductors shall be arranged horizontally and triple conductors as an
equilateral triangle with the apex downwards. See figure 1.
10.4.1.2 Angle insulator set

Insulator set for angles of deviation >3q (3,3 grades), for the suspension of single,
twin or triple conductors in accordance with SvK TR 5:104, consisting of:
x one upper section connected to earth for the attachment to supports or swing
brackets
x one or two insulator strings with power arc protection devices
10.4.1.3 V-string insulator set

Insulator set for straight line and angle positions, with an angle of deviation <3q
(3,3 grades), for the suspension of single, twin or triple conductors in accordance
x two upper sections connected to earth for the attachment to supports or swing
brackets
x two insulator strings arranged in a V-shape with power arc protection devices
10.4.2 TENSION INSULATOR SET

Insulator set for the termination of single, twin or triple conductors in accordance
x one inner section connected to earth for the attachment to supports

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14 September, 2000
x one outer live section with a tension clamp or clamps
10.4.3 TRANSPOSITION INSULATOR SET

Insulator set for rotating phases in lines with single, twin or triple conductors in
accordance with SvK TR 5:104, consisting of:
x one inner live section with a tension clamp or clamps

x one outer live section with a tension clamp or clamps
10.5 REQUIREMENTS
10.5.1 MATERIAL
10.5.1.1 Insulators
Insulators shall conform to the requirements of SvK TR 5:111.
10.5.1.2 Insulator fittings

Insulator fittings shall conform to the requirements of SvK TR 5:112.
10.5.1.3 Power arc protection devices

Power arc protection devices shall conform to the requirements of SvK TR 5:112.
10.5.1.4 Suspension clamps

Suspension clamps shall conform to the requirements of SvK TR 5:105.
10.5.1.5 Tension clamps

Tension clamps shall conform to the requirements of SvK TR 5:106.
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14 September, 2000
10.5.2 DESIGN
10.5.2.1 General
The insulator sets shall comprise as few individual components as practical to
minimise the number of current transition locations. In addition the overall length
of the insulator set shall be designed to be as short as possible.
10.5.2.2 Attachment to crossarms

The attachment of suspension insulator sets to crossarms shall be designed such
that the pivot point of the insulator swing is as close as possible to the lower edge
of the crossarm and allows swing transverse to the direction of the line.
The attachment of V-string insulator sets to crossarms shall be designed such that
the upper pivot point of the insulator swing is as close as possible to the lower
edge of the crossarm and allows swing longitudinally in the direction of the line.
The attachment of tension insulator sets to crossarms shall be designed such that
the innermost pivot point of the insulator set is as close as possible to the crossarm
and allows swing transverse to the direction of the line.
10.5.2.3 Counterweights
Straight line and angle suspension insulator sets for the suspension of single, twin
or triple conductors shall be so designed as to allow for the addition of
counterweights when necessary.
The transverse swing of suspension insulator sets, with counterweights fitted to

suspension clamps, shall be limited to 45°. See SvK TR 5:105.
The attachment of counterweights for insulator swing exceeding 45° shall be

subject to the approval by the client.
10.5.2.4 Power arc protection devices

Power arc protection devices shall conform to the requirements of SvK TR 5:112.
Radiated heat from power arcs shall not damage insulator sets.
10.5.3 MECHANICAL REQUIREMENTS

Insulator sets shall conform to the mechanical requirements of Swedish Standard
SS 436 01 03.
When designing / dimensioning insulator fittings by means of stress calculations

the following additional requirements shall be fulfilled.
The combined stress (Vcomb) of tension, bending and shear shall be less than the
characteristic strength fuk given in Swedish Standard SS 436 01 04 at a load
equivalent to Fuk in accordance with Swedish Standard SS 436 01 03 clause 3.
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14 September, 2000
The combined stress (Vcomb) of tension, bending and shear shall be less than the
characteristic strength fyk given in Swedish Standard SS 436 01 04 at a load
equivalent to 1.1 times the load Fd in accordance with Swedish Standard SS 436
01 03 clause 2.3.1.
The combined stress of tension, bending and shear shall be calculated according to
the formula:
V comb V 2
x V y2 V xV y 3W 2
When testing fittings made from steel or aluminium permanent deformation due to
tension, bending and shear stress may not occur at a load less than Fdef where-
Fdef Fd * 1.1
Fd is the dimensioning load in the serviceability limit state in accordance with

Swedish Standard SS 436 01 03 clause 2.3.1.
The breaking load (Fu) achieved during testing shall, for fittings made from steel
and aluminium which have been statistically tested in accordance with IEC 383 or
IEC 591, exceed Fuk.
The breaking load (Fu1) achieved during testing shall for other fittings exceed
110% of Fuk where -
Fu1 Fuk * 1.1
Fuk is the specified mechanical failing load for mechanical tensile testing (MFL)
for disc insulators (See SS IEC 383) and specified mechanical load for mechanical
one minute testing (SML) of composite insulators (See IEC 1109).
Definitions
Fd = Dimensioning load in the serviceability limit state

Fdef = Minimum required test deformation load
Fuk = Specified minimum failing load
Fu = Achieved test breaking load
Fu1 = Achieved test breaking load
fuk = The characteristic ultimate tensile strength given in regulations for the
material concerned.
fyk = The characteristic yield stress given in regulations for the
material concerned.
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14 September, 2000
10.5.4 ELECTRICAL REQUIREMENTS
10.5.4.1 General
Electrical designing / dimensioning shall, in addition to what is stated in these
technical guidelines, be performed in accordance with Swedish Standard SS 421
07 10.
The length of the insulator string for insulator sets intended for insulation between
phase and earth shall be such that the required arcing distance to achieve the
withstand voltages given in table 1 are obtained.
The length of the insulator string in insulator sets intended for insulation between
phases shall be such that minimum arcing distances of 130% and 137% of that for
phase to earth insulation are obtained for the highest voltages for equipment of
245 kV and 420 kV respectively.
10.5.4.2 Creepage distance

The minimum creepage distance of the insulator string in insulator sets intended
for phase to earth insulation shall be the following:
x 13 mm/kV of the highest voltage for equipment in areas where danger of

pollution does not exist.
x 21 mm/kV of the highest voltage for equipment in areas where danger of light
pollution exists.
x 27 mm/kV of the highest voltage for equipment in areas where danger of
heavy pollution exists.
x 36 mm/kV of the highest voltage for equipment in areas where danger of very
heavy pollution exists.
The creepage distance of the insulator string for insulator sets intended for phase
to phase insulation shall be a minimum of 3 times greater than that for the
equivalent phase to earth insulation.
10.5.4.3 Power frequency withstand voltage

The power frequency withstand voltage of insulator sets, which are intended for
phase to earth insulation, shall be the minimum voltage stated in table 1 when
tested in accordance with SS IEC 60.
The power frequency withstand voltage of insulator sets, which are intended for
phase to phase insulation, shall be a minimum of 3 times the voltage stated in
table 1 when tested in accordance with SS IEC 60.
10.5.4.4 Corona
The insulator set shall have no visible corona at the test voltage defined by:
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14 September, 2000
Um
Test voltage * 1,1
3
Where Um is the highest voltage for equipment stated in table 1.
10.5.4.5 Radio interference

The radio interference level for insulators shall be less than 60 dB at the highest
voltage for equipment with 50 Hz alternating voltage (r.m.s. value) over 1PV
interference voltage and 500 kHz measuring frequency. The radio interference
level shall conform to the requirements of Swedish Standard SS 447 10 11.
10.5.4.6 Lightning over voltage

The lightning impulse withstand voltage for insulator sets intended for phase to
earth insulation shall be that stated in table 1 when tested in accordance with
Swedish Standard SS IEC 60.
10.5.4.7 Switching over voltage

The switching impulse withstand voltage for insulator sets intended for phase to
earth insulation shall be that stated in table 1 when tested in accordance with
The switching impulse withstand voltage for insulator sets intended for insulation
between phases shall be a minimum of 140% for 245 kV and 150% for 420 kV
highest voltages for equipment of that stated in table 1 when tested in accordance
with SS IEC 506.
10.5.4.8 Fault current

Insulator sets shall be thermally designed to resist the stated fault current and fault
time so that the mechanical strength of fittings, which are subject to fault current,
is not weakened due to the heating caused by the fault current. In addition the zinc
layer of hot-dip galvanised steel fittings is not to be damaged. Welding due to
power arcs between fittings included in insulator sets shall be as far as possible
avoided.
The attachment of the insulator sets to the supports shall be designed to resist the
stated fault current and fault time so that welding does not occur between the
contact surfaces.
10.6 TYPE TEST

10.6.1 GENERAL
Unless otherwise agreed the type test is to be performed in accordance with
clauses 10.6.2-10.6.9 inclusive on three test samples. The tests shall be performed
in such a way that neither the method nor the equipment affect the result.
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14 September, 2000
Tension insulator sets shall be tested in accordance with clauses 10.6.3-10.6.9

inclusive if agreed upon in the contract. Tension insulator sets shall be installed in
accordance with figure 4.
10.6.2 DIMENSIONS
The intention of this test is to check that the insulator set fulfils the requirements
in accordance with clause 10.5.2 and also is in accordance with the manufacturers
drawing regarding measurements
10.6.3 MECHANICAL STRENGTH

The intention of this test is to verify the mechanical strength of a complete
insulator set in accordance with clause 10.5.3.
The insulator set, excluding insulators, arcing horn and clamp, is to be installed in
a tensile testing machine and loaded to the stated failing load.
Failure may not occur in any of the included fittings nor may yoke plates be
deformed to such an extent that the purpose of the yoke cannot be fulfilled.
10.6.4. WET POWER FREQUENCY WITHSTAND VOLTAGE

The intention of this test is to establish the wet power frequency withstand voltage
of a complete insulator set.
Suspension insulator sets with suspension clamps and conductors are to be

installed in accordance with figure 1. V-string insulator sets with suspension
clamps and conductors are to be installed in accordance with figure 3. The
insulator set is to be installed such that the clearance from live to earth given in
table 1 is obtained. The insulator set is then to be subjected to 50 Hz alternating
current. This test is to be performed as a wet test in accordance with SS IEC 60.
The wet power frequency withstand voltage of insulator sets, which are intended
for phase to earth insulation, shall be the minimum voltage stated in table 1.
The wet power frequency withstand voltage of insulator sets, which are intended
for phase to phase insulation, shall be a minimum of 3 times the voltage stated
in table 1.
10.6.5 CORONA
The intention of this test is to establish the corona extinction voltage for a
complete insulator set and is to be performed in a fully-darkened room. During the
corona test the use of either field glasses with a minimum optical performance
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14 September, 2000
7x50, or an image intensifier with light amplification greater than 40000 in

accordance with IEC 61284, is recommended.
Suspension insulator sets are to be installed in accordance with clause 10.6.4. The
distance from the live phase to earth shall be as stated in table 1 and the insulator
set is to be subjected to 50 Hz alternating current.
The corona extinction voltage shall exceed the calculated test voltage in
accordance with clause 10.5.4.4.
The corona extinction voltage is to be recorded by colour photographs, one with

visible corona and another at the corona extinction voltage level, with the voltage
levels being indicated on the photographs.
The test shall be performed in accordance with the applicable sections of IEC
61284.
10.6.6 RADIO INTERFERENCE

The intention of this test is to establish the level of radio interference for a
complete insulator set.
Insulator sets are to be installed in accordance with clause 10.6.4 with the distance
from the live phase to earth being as stated in table 1.
The test shall be performed with the highest voltage for equipment, 50 Hz
alternating voltage (r.m.s. value) over 1PV interference voltage and 500 kHz
measuring frequency. Testing is to be in accordance with C.I.S.P.R publication 16
and the results evaluated in accordance with C.I.S.P.R publication 18-2.
The level of interference at the highest voltage for equipment shall fulfil the
requirements of clause 10.5.4.5.
10.6.7 LIGHTNING IMPULSE WITHSTAND VOLTAGE

The intention of this test is to establish the lightning impulse withstand voltage for
a complete insulator set.
Insulator sets are to be installed in accordance with clause 10.6.4 with the distance
from the live phase to earth being as stated in table 1. The insulator set is to be
subjected to a lightning impulse withstand voltage test in accordance with
The lightning impulse withstand voltage shall exceed the voltage stated in table 1.
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14 September, 2000
10.6.8 SWITCHING IMPULSE WITHSTAND VOLTAGE

The intention of this test is to establish the switching impulse withstand voltage
for a complete insulator set.
Insulator sets are to be installed in accordance with clause 10.6.4, with the
distance from the live phase to earth being as stated in table 1. They are then to be
subjected to a switching impulse withstand voltage test in accordance with
The switching impulse withstand voltage shall exceed the voltage stated in table 1.
10.6.9 FAULT CURRENT

The intention of this test is to establish the capacity of a complete insulator set to
withstand flash-over with a power arc.
The suspension insulator set with clamps and conductors is to be installed and
tested in accordance with IEC 61467 test series X
The insulator set shall fulfil the requirements of IEC 61467 clause 12.4 with the
following additions and alterations which are to be performed after the conclusion
of the test series:
x The zinc layer is not to be damaged
x The creepage distance is not to be reduced due to damaged disc or composite

insulators.
x Exposure of white porcelain due to glaze scalds is not permitted on porcelain

insulator discs.
x All disc or composite insulator units in the string tested are to be tested to
verify that they fulfil the electromechanical failing load requirement for
porcelain insulators, the mechanical failing load requirement for toughened
glass insulators and the specified mechanical load requirement for composite
insulators.
x All porcelain and toughened glass insulator units in the string tested are to be
tested and shall pass a temperature cycling test in accordance with IEC 383.
x All disc or composite insulators in the string tested are to be tested to verify
that they fulfil the requirement for wet power frequency withstand voltage.
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14 September, 2000
10.7 SAMPLE TEST

10.7.1 GENERAL
Sample tests are to be carried out by the manufacturer on an insulator set selected
at random from the lot to be supplied.
10.7.2 DIMENSIONS
This test is to be performed in accordance with clause 10.6.2.
10.7.3 MECHANICAL STRENGTH

This test is to be performed in accordance with clause 10.6.3 if agreed between the
client and the manufacturer.
10.8 CERTIFICATE OF DELIVERY

10.8.1 GENERAL
The client shall, according to these guidelines, approve insulator sets before
delivery. For approval the manufacturer shall show that the insulator set conforms
with the guidelines.
The manufacturer shall provide documentation in accordance with clauses

10.8.2.1 to 10.8.2.5 inclusive for approval.
The approval of drawings by the client does not release the manufacturer from his
obligations regarding the insulator set complying with these guidelines.
All documentation shall be written in Swedish or English.
10.8.2 DOCUMENTATION
A summary of documentation requirements is contained in chapter 14.
10.8.2.1 Assembly drawing

The assembly drawing shall have a minimum of two views at an appropriate scale
in accordance with Swedish Standard SS ISO 5455. On the drawing shall be
given:
x Type and/or catalogue number

x Principal dimensions
x Arcing distance
x Creepage distance
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14 September, 2000
x Failing load
x Fault current
x Weight
x List of materials
10.8.2.2 List of material

Description of material in included parts.
10.8.2.3 Quality system

Quality system in accordance with ISO 9002.
10.8.2.4 Installation instructions

Installation instructions with the required drawings.
10.8.2.5 Type test report

Type test report in accordance with clause 10.6
10.9 INSTALLATION
10.9.1 GENERAL
Installation of insulator sets shall be performed in accordance with the relevant
drawings.
10.9.2 ERECTION
10.9.2.1 Straight line suspension insulator sets

Power arc protection devices on suspension insulator sets shall be installed in such
a way that any power arc will have a predestined direction transverse to the
direction of the line and outwards away from the insulator set and the support.
With a horizontal phase arrangement power arc protection devices for the middle
phase shall be installed in such a way that the power arc will have a predestined
direction to the right transverse to the direction of the line when looking towards
higher support numbers.
The pivot bolt nut and the eye of the split pin in a socket are to be installed facing
the support. For the middle phase the nut and the eye of the split pin are to be
installed facing left when looking towards higher support numbers. See figure 6a.
The pivot bolt nuts in fittings between the conductors and the yoke plate are to be
installed facing each other in twin bundle conductor arrangements and similarly
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14 September, 2000
for the upper two conductors in triple bundle conductor arrangements. See figures
6b and 6c respectively.
10.9.2.2 Angle suspension insulator sets

Power arc protection devices on angle suspension insulator sets shall be installed
in such a way that any power arc will have a predestined direction upwards.
In inclined suspension insulator sets the pivot bolt nut and the eyes of split pins in
sockets are to be installed facing downwards.
Nuts on horizontally orientated pivot bolts and the eyes of split pins in sockets are
to be installed facing the support. For the middle phase the nut and the eye of the
split pin are to be installed facing left when looking towards higher support
numbers.
for the two upper conductors in triple bundle conductor arrangements.
10.9.2.3 V-string suspension insulator sets

Power arc protection devices on V-string suspension insulator sets shall be
installed in such a way that any power arc will have a predestined direction
upwards.
For inclined insulator sets the pivot bolts nuts, the eyes of split pins in sockets and
power arc protection device attachment arms, are to be installed facing
downwards.
Nuts in horizontally orientated pivot bolts and the eyes of split pins in sockets are
to be installed facing the support. For the middle phase the nut and eyes of the
split pins are to be installed facing left when looking towards higher support
numbers.
for the two upper conductors in triple bundle conductor arrangements.
10.9.2.4 Tension insulator sets

Power arc protection devices on tension insulator sets shall be installed in such a
way that any power arc will have a predestined direction upwards.
Nuts on vertical orientated pivot bolts, the eyes of split pins in sockets and power
arc protection device attachment arms, are to be installed facing downwards.
to be installed facing the support. For the middle phase the nuts and eyes of the
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14 September, 2000
numbers. See figure 7a.
The pivot bolt nuts on fittings between the conductors and the yoke plate are to be
for the upper conductors in triple bundle conductor arrangements. See figures 7b
and 7c respectively.
10.9.2.5 Transposition tension insulator sets

In accordance with Swedish Standard SS 436 01 06 transposition tension insulator
sets are not allowed in spans which cross major traffic routes nor in the adjacent
spans.
Power arc protection devices on transposition insulator sets shall be installed in
such a way that any power arc will have a predestined direction upwards.
Nuts on vertically orientated pivot bolts, the eyes of pins in sockets and power arc
protection device attachment arms, are to be installed facing downwards.
to be installed facing the support. For the middle phase the nuts and the eyes of
numbers. See figure 7a.
The pivot bolts nuts on fittings between the conductors and the yoke plate are to
be installed facing each other in twin bundle conductor arrangements and similarly
for the two upper conductors in triple bundle conductor arrangements. See figures
7b and 7c respectively .
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14 September, 2000
TABLES
TABLE 1 WITHSTAND VOLTAGE
Highest voltage Rated withstand voltages Distance

for equipment, Um lightning switching power phase to earth1)
impulse impulse frequency
kV kV kV kV m
245 850 650 360 3

420 1175 950 4
1) Distances to be used for corona tests

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14 September, 2000
FIGURES
FIGURE 1 STRAIGHT LINE SUSPENSION INSULATOR SET
FIGURE 2 ANGLE SUSPENSION INSULATOR SET
Figure 2a Single string Figure 2b Double string

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FIGURE 3 V-STRING SUSPENSION INSULATOR SET

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FIGURE 4 TENSION INSULATOR SET
Figure 4a Single string
Figure 4b Double string

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FIGURE 5 TRANSPOSITION TENSION INSULATOR SET
Figure 5a Single string
Figure 5b Double string

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14 September, 2000
FIGURE 6 STRAIGHT LINE SUSPENSION INSULATOR SET BOLT ORIENTATION

The arrows indicate the direction bolts must face when looking towards higher
support numbers.
Figure 6a Straight line support
Figure 6b Twin bundle conductor Figure 6c Triple bundle conductor

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14 September, 2000
FIGURE 7 TENSION INSULATOR SET BOLT ORIENTATION

The arrows indicate the direction bolts must face.
Towards higher support numbers
Figure 7a Terminal support

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14 September, 2000
Figure 7b Twin bundle conductors
Figure 7c Triple bundle conductors

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TECHNICAL GUIDELINES

FOR 400 kV AND 220 kV OH-LINES

SvK TR 5:110 INSULATOR SETS

10.1 REFERENCES ................................................................................................................. 4

10.2 SCOPE ............................................................................................................................. 6

10.5 REQUIREMENTS ............................................................................................................ 8

10.6 TYPE TEST.................................................................................................................... 12

SvK TR 5:110 INSULATOR SETS

10.6.4. Wet Power frequency withstand voltage ................................................................... 13

10.7 SAMPLE TEST .............................................................................................................. 16

10.8 CERTIFICATE OF DELIVERY....................................................................................... 16

10.9 INSTALLATION ............................................................................................................. 17

SvK TR 5:110 INSULATOR SETS

SS IEC 383 Isolatorer - Isolatorer av keramiskt material eller glas för

SS IEC 506 Isolatorer - Högspänningsisolatorer - Provning med lång stöt

SS ISO 5455 Ritningsregler - Skalor

SS ISO 9002 Kvalitetssystem - Krav vid produktion och installation

SS 421 07 10 Isolation för elektriska friledningar för starkström

SS 436 01 03 Dimensionering av friledningar för starkström - Isolatorer med

SS 436 01 04 Dimensionering av friledningar för starkström - Stolpar

SvK TR 5:110 INSULATOR SETS

SS 447 10 11 Radiostörningar från högspänningsledningar för växelström

SvK TR 5:104 Teknisk bestämmelse - Linor

SvK TR 5:105 Teknisk bestämmelse - Hänglinhållare

SvK TR 5:106 Teknisk bestämmelse - Spännlinhållare

SvK TR 5:111 Teknisk bestämmelse - Isolatorer

SvK TR 5:112 Teknisk bestämmelse - Isolatortillbehör

SvK TR 5:110 INSULATOR SETS

The intention of the specification is to guarantee satisfactory performance of

Highest voltage for equipment

Corona extinction voltage

10.4.1.1 Straight line insulator set

SvK TR 5:110 INSULATOR SETS

x one insulator string with power arc protection devices

10.4.1.2 Angle insulator set

10.4.1.3 V-string insulator set

10.4.2 TENSION INSULATOR SET

x one inner section connected to earth for the attachment to supports

SvK TR 5:110 INSULATOR SETS

x one outer live section with a tension clamp or clamps

10.4.3 TRANSPOSITION INSULATOR SET

x one inner live section with a tension clamp or clamps

x one or two insulator strings with power arc protection devices

10.5.1.2 Insulator fittings

10.5.1.3 Power arc protection devices

10.5.1.4 Suspension clamps

10.5.1.5 Tension clamps

SvK TR 5:110 INSULATOR SETS

10.5.2.2 Attachment to crossarms

The transverse swing of suspension insulator sets, with counterweights fitted to

The attachment of counterweights for insulator swing exceeding 45° shall be

10.5.2.4 Power arc protection devices

10.5.3 MECHANICAL REQUIREMENTS

When designing / dimensioning insulator fittings by means of stress calculations

SvK TR 5:110 INSULATOR SETS

Fd is the dimensioning load in the serviceability limit state in accordance with

Fu1 Fuk * 1.1

Fd = Dimensioning load in the serviceability limit state

SvK TR 5:110 INSULATOR SETS

10.5.4 ELECTRICAL REQUIREMENTS

10.5.4.2 Creepage distance

x 13 mm/kV of the highest voltage for equipment in areas where danger of

10.5.4.3 Power frequency withstand voltage