HS SHAPE MOLDING MACHINES

HIRSCH
HES 800 HS 1300
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HS 1100 HS 1500 your reliable partner in the EPS Industry

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 INDEX
page 3 Why HIRSCH HS Shape Molding Machines?

page 3 IDEAL FOR

page 4 HS Shape Molding Machines – How do they work?

page 5 Special Applications

page 6 HES 800

page 8 HS 700

page 9 HS 900
HS SHAPE MOLDING MACHINES

page 10 HS 1100

page 11 HS 1300

page 12 HS 1400

page 13 HS 1450

page 14 HS 1500

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 Why
HIRSCH HS Shape Molding
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Machines?

We are the undisputed leader in the shuttle technology.

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HS machines have the simplest, cleanest, automatic and cost free stacking unit.
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We are the market leader in ICF molding technology.

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Our 40 years in the EPS industry ensure the most experienced employees in machinery and
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application engineering.

Our HS machines are the most operator friendly on the market.

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IDEAL FOR
HS1100

HS1300

HS1400

HS1450

HS1500
HES800

HS700

HS900

HS SHAPE MOLDING MACHINES

EPS ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

EPP ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

DDU ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Packaging parts ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Insulation panels ✕ ✕ ✕ ✔ ✔ ✔ ✔ ✔

Coolers & fish boxes ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Floor heating panels with foil/film ✕ ✕ ✕ ✕ ✕ ✔ ✔ ✕

Insert system ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Helmet ✕ ✔ ✔ ✔ ✔ ✕ ✕ ✔

Skin molding ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Core pull-system ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Glazing ✕ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Max. part height 350 mm ✔ ✔ ✔ ✔ ✔ ✕ ✕ ✔

Max. part depth 620 mm ✕ ✕ ✕ ✕ ✕ ✔ ✔ ✕

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 HIRSCH - HS Shape Molding Maschines
It is the long-standing experience with shuttle machines that has formed the basis for the HIRSCH vacutrans HS concept. The shuttle
movement facilitates very simple automatic stacking and free access for the mold change. HIRSCH is therefore the undisputed
market leader with a market share of more than 80% in applications such as ICF´s (Insulated Concrete Forms) and other kinds of
insert molding, dual density molding, surface ­conditioning (Glazing) and other industrial shape-molded parts, which require a shuttle
movement on the machine.

Although designed for such highly specialized applications, the molding machines in the vacutrans HS line are also suitable for the
production of any kind of standard EPS molded parts.

How do HIRSCH HS shape molding machines work?

The HIRSCH vacutrans HS vacuum molding machines offer a single mold design and feature short cycle times, integrated automatic
stacking and quick mold changes, guaranteeing economic EPS part production.

One of the HIRSCH vacutrans HS line’s major advantages over other machines is that the female mold, including the filling injectors and
ejectors, moves out to the side (HIRSCH Shuttle Principle). This not only enables the f­ inished parts to be stacked automatically, but also
provides easier access for setup (the mold is changed as a unit outside of the tie-bar area) and ensures unrivaled fast mold-changing
times.

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HS SHAPE MOLDING MACHINES

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➊ Fill hopper (120/200 l)

➋ Filling gate
➌ Double tank condenser
➍ Mold mouting crane
➎ Energy efficient steam chamber
➏ Automatic stacking system
➐ Touch panel
➑ Control cabinet
➒ Hydraulic unit

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 Special Applications
• Automatic Insert Molding Unit
Thanks to the HIRSCH Shuttle Principle the molding cycle is not interrupted, offering highest safety for operating personnel.
Inserts made of plastic and metal can be produced continuously without loss of cycle time.

HS SHAPE MOLDING MACHINES

• Dual Density Unit
Optional extra for manufacturing parts consisting of two different materials or densities.

• Skin Molding Unit

The shuttle principle can also be used for inserting pre-cut polystyrene film for the production of skin molded parts.

• Glazing
Special surface conditioning of e.g. seedling trays

• Expandable Polypropylene
The HIRSCH shuttle machines can be adapted to run EPP products.

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 HIRSCH - HES 800 Shape Molding Machine

High energy efficiency due to

l Aluminum steam chest
l Small steam chest design, low volume chamber
l Electronic steam and air valve - precise regulation
l Cooling water time 0,5 sec. - 1sec.
l Fast cycle time 20 sec. – 30 sec.

Basic hardware
l Vacuum vessel with double tank condenser
l Regulated air pressure for filling air
l Regulated material flow during filling
l Pressure filling hopper
l Integrated cooling system
l Highly efficient hydraulic radial piston pump
l Integrated vacuum pump
l Connection to central vacuum system possible
l Automatic troubleshooting self test
l Recipe data storage
l Online service/troubleshooting/software upgrades
HS SHAPE MOLDING MACHINES

Energy consumption HES 800 Conventional machines

Steam: 1-2 kg steam/kg EPS 3,5-5 kg steam/kg EPS

Air: 0,25 m³ - 0,5 m³/cycle 1-2 m³/ cycle

Water: 25 l/cycle (closed system-no waste) 25 l/cycle (closed system-no waste)

Electric: 7 kW/h 7 kW/h

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 HES 800

IDEAL FOR:

✔ EPS ✔ Coolers & fish boxes

HES 800
✔ DDU ✔ Core pull-system
✔ Packaging parts ✔ Max. part height 350 mm

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 860 x 660 mm

Max. Formteilgröße: 820 x 620 x 350 mm
Zykluszeit (inkl. Abstapelung): > 28 Sek.
Schließhub: 740 mm
Größe der Maschine (L x B x H): 3950 x 2390 x 3950 mm
Gewicht der Maschine (netto): 4000 kg

Mold mounting dimensions: 33,9” x 26,0“

Max. part size: 32,3“ x 24,4“ x 13,8“
Cycle time (incl. stacking): > 28 sec.
Closing stroke: 29”
Machine dimensions (l x w x h): 12‘11“x7‘10“x12‘11“
Machine net weight: 8820 lb

Surface d’ablocage des moules: 860 x 660 mm

Taille max. des piéces: 820 x 620 x 350 mm
Temps de cycle (empilage incl.): > 28 sec.
Course de fermeture: 740 mm
Dimensions de la machine (l x l x h): 3950 x 2390 x 3950 mm
Poids net de la machine: 4000 kg

HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 860 x 660 mm
Dimensioni mass. pezzo stampabile: 820 x 620 x 350 mm
Tempo ciclo (incl. disimpilamento): > 28 Sec.
Corsa di chiusura: 740 mm
Dimensioni macchina
(lung. x larg. x alt.): 3950 x 2390 x 3950 mm
Peso netto macchina: 4000 kg

Superficie de sujeción de moldes: 860 x 660 mm

Medidas max. de piezas: 820 x 620 x 350 mm
Tiempo de ciclo (apilamiento incl.): > 28 seg.
Recorrido de cierre: 740 mm
Medidas de la máquina
(largo x ancho x alto): 3950 x 2390 x 3950 mm
Peso neto de la máquina: 4000 kg

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 700

IDEAL FOR:

✔ EPS ✔ Coolers & fish boxes ✔ Core pull-system

✔ EPP ✔ Insert system ✔ Glazing

HS 700
✔ DDU ✔ Helmet ✔ Max. part height 350 mm
✔ Packaging parts ✔ Skin molding

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 700 x 500 mm

Max. Formteilgröße: 660 x 460 x 350 mm
Zykluszeit (inkl. Abstapelung): > 30 Sek.
Schließhub: 640 mm
Größe der Maschine (L x B x H): 3800 x 2300 x 3200 mm
Gewicht der Maschine (netto): 2800 kg

Mold mounting dimensions: 27.6“ x 19.7“

Max. part size: 26“ x 18“ x 14“
Cycle time (incl. stacking): > 30 sec.
Closing stroke: 25“
Machine dimensions (l x w x h): 12‘6“ x 7‘7“ x 10‘6“
Machine net weight: 6200 lb

Surface d’ablocage des moules: 700 x 500 mm

Taille max. des piéces: 660 x 460 x 350 mm
Temps de cycle (empilage incl.): > 30 sec.
Course de fermeture: 640 mm
Dimensions de la machine (l x l x h): 3800 x 2300 x 3200 mm
Poids net de la machine: 2800 kg
HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 700 x 500 mm

Dimensioni mass. pezzo stampabile: 660 x 460 x 350 mm
Tempo ciclo (incl. disimpilamento): > 30 Sec.
Corsa di chiusura: 640 mm
Dimensioni macchina
(lung. x larg. x alt.): 3800 x 2300 x 3200 mm
Peso netto macchina: 2800 kg

Superficie de sujeción de moldes: 700 x 500 mm

Medidas max. de piezas: 660 x 460 x 350 mm
Tiempo de ciclo (apilamiento incl.): > 30 seg.
Recorrido de cierre: 640 mm
Medidas de la máquina
(largo x ancho x alto): 3800 x 2300 x 3200 mm
Peso neto de la máquina: 2800 kg

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 900

IDEAL FOR:

✔ EPS ✔ Coolers & fish boxes ✔ Core pull-system

✔ EPP ✔ Insert system ✔ Glazing

HS 900
✔ DDU ✔ Helmet ✔ Max. part height 350 mm
✔ Packaging parts ✔ Skin molding

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 900 x 700 mm

Max. Formteilgröße: 860 x 660 x 350 mm
Zykluszeit (inkl. Abstapelung): > 30 Sek.
Schließhub: 720 mm
Größe der Maschine (L x B x H): 4770 x 2380 x 3370 mm
Gewicht der Maschine (netto): 3650 kg

Mold mounting dimensions: 35.5“ x 27.5“

Max. part size: 35“ x 26“ x 14“
Cycle time (incl. stacking): > 30 sec.
Closing stroke: 28“
Machine dimensions (l x w x h): 15‘8“ x 7‘10“ x 11‘1“
Machine net weight: 8040 lb

Surface d’ablocage des moules: 900 x 700 mm

Taille max. des piéces: 860 x 660 x 350 mm
Temps de cycle (empilage incl.): > 30 sec.
Course de fermeture: 720 mm
Dimensions de la machine (l x l x h): 4770 x 2380 x 3370 mm
Poids net de la machine: 3650 kg

HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 900 x 700 mm
Dimensioni mass. pezzo stampabile: 860 x 660 x 350 mm
Tempo ciclo (incl. disimpilamento): > 30 Sec.
Corsa di chiusura: 720 mm
Dimensioni macchina
(lung. x larg. x alt.): 4770 x 2380 x 3370 mm
Peso netto macchina: 3650 kg

Superficie de sujeción de moldes: 900 x 700 mm

Medidas max. de piezas: 860 x 660 x 350 mm
Tiempo de ciclo (apilamiento incl.): > 30 seg.
Recorrido de cierre: 720 mm
Medidas de la máquina
(largo x ancho x alto): 4770 x 2380 x 3370 mm
Peso neto de la máquina: 3650 kg

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 1100

IDEAL FOR:

✔ EPS ✔ Insulation panels ✔ Skin molding

HS 1100
✔ EPP ✔ Coolers & fish boxes ✔ Core pull-system
✔ DDU ✔ Insert system ✔ Glazing
✔ Packaging parts ✔ Helmet ✔ Max. part height 350 mm

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 1145 x 945 mm

Max. Formteilgröße: 1105 x 905 x 350 mm
Zykluszeit (inkl. Abstapelung): > 35 Sek.
Schließhub: 800 mm
Größe der Maschine (L x B x H): 4700 x 3290 x 3800 mm
Gewicht der Maschine (netto): 6000 kg

Mold mounting dimensions: 45“ x 37“

Max. part size: 44“ x 36“ x 14“
Cycle time (incl. stacking): > 35 sec.
Closing stroke: 31“
Machine dimensions (l x w x h): 15‘5“ x 10‘10“ x 12‘6“
Machine net weight: 13230 lb

Surface d’ablocage des moules: 1145 x 945 mm

Taille max. des piéces: 1105 x 905 x 350 mm
Temps de cycle (empilage incl.): > 35 sec.
Course de fermeture: 800 mm
Dimensions de la machine (l x l x h): 4700 x 3290 x 3800 mm
Poids net de la machine: 6000 kg
HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 1145 x 945 mm

Dimensioni mass. pezzo stampabile: 1105 x 905 x 350 mm
Tempo ciclo (incl. disimpilamento): > 35 Sec.
Corsa di chiusura: 800 mm
Dimensioni macchina
(lung. x larg. x alt.): 4700 x 3290 x 3800 mm
Peso netto macchina: 6000 kg

Superficie de sujeción de moldes: 1145 x 945 mm

Medidas max. de piezas: 1105 x 905 x 350 mm
Tiempo de ciclo (apilamiento incl.): > 35 seg.
Recorrido de cierre: 800 mm
Medidas de la máquina
(largo x ancho x alto): 4700 x 3290 x 3800 mm
Peso neto de la máquina: 6000 kg

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 1300

IDEAL FOR:

✔ EPS ✔ Insulation panels ✔ Skin molding

HS 1300
✔ EPP ✔ Coolers & fish boxes ✔ Core pull-system
✔ DDU ✔ Insert system ✔ Glazing
✔ Packaging parts ✔ Helmet ✔ Max. part height 350 mm

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 1300 x 800 mm

Max. Formteilgröße: 1260 x 760 x 350 mm
Zykluszeit (inkl. Abstapelung): > 35 Sek.
Schließhub: 800 mm
Größe der Maschine (L x B x H): 4700 x 3000 x 3900 mm
Gewicht der Maschine (netto): 4200 kg

Mold mounting dimensions: 51“ x 32“

Max. part size: 50“ x 30“ x 14“
Cycle time (incl. stacking): > 35 sec.
Closing stroke: 31“
Machine dimensions (l x w x h): 15‘5“ x 9‘10“ x 12‘10“
Machine net weight: 9250 lb

Surface d’ablocage des moules: 1300 x 800 mm

Taille max. des piéces: 1260 x 760 x 350 mm
Temps de cycle (empilage incl.): > 35 sec.
Course de fermeture: 800 mm
Dimensions de la machine (l x l x h): 4700 x 3000 x 3900 mm
Poids net de la machine: 4200 kg

HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 1300 x 800 mm
Dimensioni mass. pezzo stampabile: 1260 x 760 x 350 mm
Tempo ciclo (incl. disimpilamento): > 35 Sec.
Corsa di chiusura: 800 mm
Dimensioni macchina
(lung. x larg. x alt.): 4700 x 3000 x 3900 mm
Peso netto macchina: 4200 kg

Superficie de sujeción de moldes: 1300 x 800 mm

Medidas max. de piezas: 1260 x 760 x 350 mm
Tiempo de ciclo (apilamiento incl.): > 35 seg.
Recorrido de cierre: 800 mm
Medidas de la máquina
(largo x ancho x alto): 4700 x 3000 x 3900 mm
Peso neto de la máquina: 4200 kg

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 1400

IDEAL FOR:

✔ EPS ✔ Insulation panels ✔ Skin molding

HS 1400
✔ EPP ✔ Coolers & fish boxes ✔ Core pull-system
✔ DDU ✔ Floor heating panels ✔ Glazing
✔ Packaging parts ✔ Insert system ✔ Max. part depth 620 mm

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 1450 x 1050 mm

Max. Formteilgröße: 1410 x 1010 x 620 mm
Zykluszeit (inkl. Abstapelung): > 35 Sek.
Schließhub: 1225 mm
Größe der Maschine (L x B x H): 5700 x 4880 x 4220 mm
Gewicht der Maschine (netto): 10000 kg

Mold mounting dimensions: 57“ x 41“

Max. part size: 56“ x 40“ x 24“
Cycle time (incl. stacking): > 35 sec.
Closing stroke: 48“
Machine dimensions (l x w x h): 18‘8“ x 16‘ x 13‘10“
Machine net weight: 22050 lb

Surface d’ablocage des moules: 1450 x 1050 mm

Taille max. des piéces: 1410 x 1010 x 620 mm
Temps de cycle (empilage incl.): > 35 sec.
Course de fermeture: 1225 mm
Dimensions de la machine (l x l x h): 5700 x 4880 x 4220 mm
Poids net de la machine: 10000 kg
HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 1450 x 1050 mm

Dimensioni mass. pezzo stampabile: 1410 x 1010 x 620 mm
Tempo ciclo (incl. disimpilamento): > 35 Sec.
Corsa di chiusura: 1225 mm
Dimensioni macchina
(lung. x larg. x alt.): 5700 x 4880 x 4220 mm
Peso netto macchina: 10000 kg

Superficie de sujeción de moldes: 1450 x 1050 mm

Medidas max. de piezas: 1410 x 1010 x 620 mm
Tiempo de ciclo (apilamiento incl.): > 35 seg.
Recorrido de cierre: 1225 mm
Medidas de la máquina
(largo x ancho x alto): 5700 x 4880 x 4220 mm
Peso neto de la máquina: 10000 kg

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 14507000

IDEAL FOR:

✔ EPS ✔ Insulation panels ✔ Skin molding

HS 1450
✔ EPP ✔ Coolers & fish boxes ✔ Core pull-system
✔ DDU ✔ Floor heating panels ✔ Glazing
✔ Packaging parts ✔ Insert system ✔ Max. part depth 620 mm

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 1450 x 1350 mm

Max. Formteilgröße: 1410 x 1310 x 620 mm
Zykluszeit (inkl. Abstapelung): > 50 Sek.
Schließhub: 1315 mm
Größe der Maschine (L x B x H): 5700 x 3400 x 4220 mm
Gewicht der Maschine (netto): 13000 kg

Mold mounting dimensions: 57“ x 53“

Max. part size: 56“ x 52“ x 24“
Cycle time (incl. stacking): > 50 sec.
Closing stroke: 52“
Machine dimensions (l x w x h): 18‘8“ x 11‘2“ x 14‘8“
Machine net weight: 28660 lb

Surface d’ablocage des moules: 1450 x 1350 mm

Taille max. des piéces: 1410 x 1310 x 620 mm
Temps de cycle (empilage incl.): > 50 sec.
Course de fermeture: 1315 mm
Dimensions de la machine (l x l x h): 5700 x 3400 x 4220 mm
Poids net de la machine: 13000 kg

HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 1450 x 1350 mm
Dimensioni mass. pezzo stampabile: 1410 x 1310 x 620 mm
Tempo ciclo (incl. disimpilamento): > 50 Sec.
Corsa di chiusura: 1315 mm
Dimensioni macchina
(lung. x larg. x alt.): 5700 x 3400 x 4220 mm
Peso netto macchina: 13000 kg

Superficie de sujeción de moldes: 1450 x 1350 mm

Medidas max. de piezas: 1410 x 1310 x 620 mm
Tiempo de ciclo (apilamiento incl.): > 50 seg.
Recorrido de cierre: 1315 mm
Medidas de la máquina
(largo x ancho x alto): 5700 x 3400 x 4220 mm
Peso neto de la máquina: 13000 kg

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 1500

IDEAL FOR:

✔ EPS ✔ Insulation panels ✔ Skin molding

HS 1500
✔ EPP ✔ Coolers & fish boxes ✔ Core pull-system
✔ DDU ✔ Insert system ✔ Glazing
✔ Packaging parts ✔ Helmet ✔ Max. part depth 620 mm

TECHNISCHE DATEN l TECHNICAL DATA l DONNÉES TECHNIQUES l ТЕХНИЧЕСКИЕ ДАННЫЕ l DATOS TÉCNICOS

Werkzeugaufspannfläche: 1500 x 1300 mm

Max. Formteilgröße: 1460 x 1260 x 350 mm
Zykluszeit (inkl. Abstapelung): > 45 Sek.
Schließhub: 640 mm
Größe der Maschine (L x B x H): 4750 x 4200 x 4550 mm
Gewicht der Maschine (netto): 10500 kg

Mold mounting dimensions: 59“ x 51“

Max. part size: 58“ x 50“ x 14“
Cycle time (incl. stacking): > 45 sec.
Closing stroke: 25“
Machine dimensions (l x w x h): 15‘7“ x 13‘9“ x 14‘11“
Machine net weight: 23148 lb

Surface d’ablocage des moules: 1500 x 1300 mm

Taille max. des piéces: 1460 x 1260 x 350 mm
Temps de cycle (empilage incl.): > 45 sec.
Course de fermeture: 640 mm
Dimensions de la machine (l x l x h): 4750 x 4200 x 4550 mm
Poids net de la machine: 10500 kg
HS SHAPE MOLDING MACHINES

Dimensioni piastra porta-stampi: 1500 x 1300 mm

Dimensioni mass. pezzo stampabile: 1460 x 1260 x 350 mm
Tempo ciclo (incl. disimpilamento): > 45 Sec.
Corsa di chiusura: 640 mm
Dimensioni macchina
(lung. x larg. x alt.): 4750 x 4200 x 4550 mm
Peso netto macchina: 10500 kg

Superficie de sujeción de moldes: 1500 x 1300 mm

Medidas max. de piezas: 1460 x 1260 x 350 mm
Tiempo de ciclo (apilamiento incl.): > 45 seg.
Recorrido de cierre: 640 mm
Medidas de la máquina
(largo x ancho x alto): 4750 x 4200 x 4550 mm
Peso neto de la máquina: 10500 kg

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 HS SHAPE MOLDING MACHINES

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© All rights reserved, HIRSCH Maschinenbau GmbH, 2016

HIRSCH Maschinenbau GmbH

9555 Glanegg 58, Austria
Tel.: + 43 (0) 4277/2211 0
Fax: + 43 (0) 4277/2211 370
office.maschinenbau@hirsch-gruppe.com
www.hirsch-gruppe.com

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