pubs.acs.org/OPRD
■
needed to isolate the pure product. Thus, despite appearing to
be a simple synthesis, synthesizing methyl nitroacetate has
INTRODUCTION
historically been a labor-intensive process plagued by safety and
The presence of the unbranched nitroacetic ester moiety in toxicity issues. In light of these issues, an alternative process was
organic synthesis has found wide application, as evidenced by investigated to make the synthesis of methyl nitroacetate in a
the historical review written by Shipchandler.1 More recently, more safety conscious, environmentally responsible, and timely
nitroacetic esters have been used in palladium-catalyzed cross- manner.
coupling reactions with aryl halides to generate 2-aryl-2- While the general synthesis in Scheme 1 did not change, the
nitroacetates.2 Most recently, Machetti and co-workers have process of isolating pure methyl nitroacetate was altered
found that nitroacetic esters react with alkenes and alkynes in significantly to afford 2 in a safer and “greener” process. The
the presence of DABCOand in the notable absence of a new process is displayed in Figure 2. In this process, 1 was
dehydrating agentto produce isoxazolines and isoxazoles.3 isolated by filtration and washed with methanol per the original
One such nitroacetic ester that can be used for the procedure. The material was not dried on the filter, however,
aforementioned applications is the commercially available and was transferred wet to a round-bottom flask, where it was
methyl nitroacetate. Though a relatively expensive material to used immediately in the esterification step.
buy,4 methyl nitroacetate can be prepared in a two-step process Once the esterification reaction was complete, the reaction
from inexpensive materials, as summarized in Scheme 1.5 The mixture was filtered, the solid was discarded, and the mother
liquor was concentrated by rotary evaporation as per the
Scheme 1. Original Synthesis of Methyl Nitroacetate original procedure. Instead of adding benzene, water was added
to the resulting oil, and the crude material was neutralized with
a saturated aqueous solution of NaHCO3. Failure to neutralize
the crude esterification product prior to distillation resulted in
an unstable protonated species, which under elevated temper-
ature, can result in a detonation.
After neutralization, 2 was isolated by a simple extraction
treatment of nitromethane with potassium hydroxide at a high with ethyl acetate or dichloromethane.9 Following rotary
evaporation of the solvent, vacuum distillation of the dark
temperature results in the formation of the dipotassium
amber liquid afforded 2 in high purity as a clear, colorless liquid.
nitronate salt (1, see Figure S1 in the Supporting Information The overall yield for the new procedure was 38%. Although this
for the proposed mechanism). The conversion of 1 to methyl
nitroacetate (2) is realized upon exposure of 1 to sulfuric acid Received: March 12, 2017
in methanol at low temperature.6 Published: June 15, 2017
This article not subject to U.S. Copyright.
Published 2017 by the American Chemical 1088 DOI: 10.1021/acs.oprd.7b00093
Society Org. Process Res. Dev. 2017, 21, 1088−1090
Organic Process Research & Development Communication
yield is lower than the ca. 52% overall yield reported blast shield and that proper protective equipment, including a face
previously,5 the new environmentally conscious and improved shield, be worn at all times during the operation.
safety process makes the sacrifice in yield acceptable. DSC To a three-necked 3 L round-bottom flask, equipped with a
analysis showed that 2 had a reasonable thermal stability, with a mechanical stirrer, was added H2O (112 mL) and KOH (224 g,
thermal onset temperature of 251 °C, and a peak exothermic 4.00 mol, 4.00 equiv). Nitromethane (54 mL, 1.00 mol, 1.00
decomposition temperature of 272 °C. equiv) was added over 0.5 h. During the addition, the internal
■ CONCLUSION
In summary, a synthesis for methyl nitroacetate has been
temperature of the reaction reached 70 °C. After 5 min, a
yellow tinge was visible, and then the reaction turned reddish-
brown. Once the addition was complete, the mechanical stirring
developed, with an emphasis on minimizing explosion hazards, was stopped, and the reaction was heated for 1 h (oil bath
improving the “green” aspects of the synthesis, and improving temperature = 160 °C, internal temperature = 135 °C). The
the general process in an effort to make the material in a more reaction was then allowed to cool to room temperature, and the
efficient manner. Given the many potential synthetic uses of crude salt was collected by Büchner filtration. The salt was
methyl nitroacetate, this new procedure can be used to provide rinsed with MeOH until the salt was colorless. The salt, still
this organic building block in a safer manner. wetted with MeOH in the Büchner funnel, was immediately
■ EXPERIMENTAL SECTION
Chemicals and solvents were used as received from Sigma-
transferred to a three-necked 3 L round-bottom flask, and
MeOH (465 mL) was added with overhead stirring. The
suspension was cooled to −15 °C. Once cooled, concentrated
Aldrich. 1H and 13C NMR spectra were recorded using a H2SO4 (116 g, 1.16 mol) was added dropwise with vigorous
Bruker 400 and 100 MHz instrument, respectively. The stirring, over 1 h via a pressure-equalizing dropping funnel. The
chemical shifts quoted in ppm in the text refer to typical reaction was maintained at −15 °C for the duration of the
standard tetramethylsilane (1H, 13C) in CDCl3 as the solvent. addition. The reaction was then allowed to stir and was
Infrared spectra were measured with a Bruker Alpha-P FTIR gradually warmed to room temperature overnight. The
instrument. Decomposition temperatures were measured at a resulting precipitate was removed by filtration with a glass
heating rate of 5 °C/min using a TA Instruments Q10 DSC frit, and the filtrate was concentrated under reduced pressure to
instrument. remove as much MeOH as possible. The material was then
Methyl Nitroacetate (2). Warning: Although no incidents transferred to an Erlenmeyer flask, 200 mL of H2O was added,
occurred, the intermediates generated, as well as the end product, and a saturated aqueous solution of NaHCO3 was carefully
are energetic and should be handled as if they are explosive added, with stirring, until neutrality was achieved. The solution
materials. It is essential that all reactions be conducted behind a was transferred to a separatory funnel and was extracted with
1089 DOI: 10.1021/acs.oprd.7b00093
Org. Process Res. Dev. 2017, 21, 1088−1090
Organic Process Research & Development Communication
■
*
ASSOCIATED CONTENT
S Supporting Information
The Supporting Information is available free of charge on the
ACS Publications website at DOI: 10.1021/acs.oprd.7b00093.
1
H, 13C NMR, IR, and DSC data (PDF)
■ AUTHOR INFORMATION
Corresponding Authors
*E-mail: jesse.j.sabatini.civ@mail.mil. Phone: 410-278-0235.
*E-mail: pablo.e.guzman2.civ@mail.mil. Phone: 410-278-8608.
ORCID
Jesse J. Sabatini: 0000-0001-7903-8973
Author Contributions
P.E.G. and E.C.J. contributed equally to this work.
Notes
The authors declare no competing financial interest.
■ ACKNOWLEDGMENTS
The authors are indebted to the U.S. Army for financial support
in carrying out this work.
■ ABBREVIATIONS
KOH = potassium hydroxide; MeOH = methanol; H2SO4 =
sulfuric acid; DCM = methylene chloride; NaHCO3 = sodium
bicarbonate; NaOH = sodium hydroxide
■ REFERENCES
(1) Shipchandler, M. T. Synthesis 1979, 9, 666−686.
(2) Metz, A. E.; Kozlowski, M. C. J. Org. Chem. 2013, 78, 717−722.
(3) Cecchi, L.; De Sarlo, F.; Machetti, F. Eur. J. Org. Chem. 2006,
2006, 4852−4860.
(4) Alfa Aesar currently offers methyl nitroacetate at a price of $22.20
per gram.
(5) Zen, S.; Koyama, M.; Koto, S.; Ando, M.; Büchi, G. Org. Synth.
1976, 55, 776.
(6) NaOH was not as effective as KOH involving the dimerization of
nitromethane, thus resulting in significantly reduced yields.
(7) Lyttle, D. A. Chem. Eng. News 1949, 27, 1473.
(8) Snyder, R.; Witz, G.; Goldstein, B. D. Environ. Health Perspect.
1993, 100, 293−306.
(9) Ethyl acetate is a suitable extraction solvent. It was observed that
ethyl acetate carries over small amounts of impurities, presumably
from the esterification reaction, compared to dichloromethane. The
impurities were observed to be less generally than 1%.