Dental Air Compressors and Vacuum Systems

The Heart of a
Healthy Practice.
Air Techniques® Air Compressors and Vacuum Systems...
The Heart of a Healthy Practice.

Air Techniques compressors and vacuum systems are at the very heart of your practice. They are
the source of your success. Without them, you simply could not treat your patients. So it’s
vital that the systems you choose have proven dependability and durability, perform
efficiently and effectively. Your patients — and your practice — depend on it.

That’s why so many dentists choose Air Techniques. For nearly 50 years, we’ve built our reputation
by building the highest-quality, most reliable products in the industry, backed with extraordinary
service and support. Like you, we want to be the best in the business. Which is why we’re always
looking for ways to make the best products even better. How can we make them more efficient?
More user-friendly? More durable? That pursuit of excellence is on display in every detail of every
Air Techniques product, from our top-of-the-line compressors and vacuums to our performance
enhancing accessories.

Product Reliability and Innovation since 1962. When you put your trust in Air Techniques, you get a
great deal in return. Reliability is one of our highest priorities. Every time you switch on an
Air Techniques system, you can be sure it’s going to work for you. You can count on exceptional
performance and efficiency too... with many of our products requiring little or no maintenance
on your part. You’ll also enjoy the benefits of cost and energy savings. Low noise. Even
environmental responsibility. Put it all together, and you have the very best value in the dental
equipment industry... Air Techniques. ■■
 AirStar Compressors. Oil-free. Moisture-free. Virtually Maintenance-free.
®

AirStar ® Maximize your equipment performance by choosing our AirStar Compressors. The company that brought you dry air
technology and the first oil-free dental air compressor offers you another industry first: Membrane Drying
Technology. This new and innovative patented Membrane Dryer System from Air Techniques, Inc. gives
you the driest possible compressed air at all times. On demand. With no interruptions.

AirStar Compressors are custom-designed and built specially for dental applications for consistent, reliable dry air
performance. Dry air protects both instruments and equipment from oxidation that can cause premature
failure. It eliminates the damp conditions that promote bacterial growth and potential for infection.

Air Techniques manufactures most parts in our New York headquarters - including the compressor heads, for
day-after-day reliability. We proudly stand behind our engineered products! For this reason, our compressors
come with a five year limited, extended warranty. ■■

AirStar Compressor Head

(cutaway view)

AirStar 10 AirStar 21 AirStar 22 AirStar 30

PN AS10 PN AS21 PN AS22 PN AS30
 Air Compressors
A Glimpse at AirStar’s
Exclusive Membrane Dryer System.
Advanced Features and Benefits
Five years of R&D went into the making of
100% Oil-free. the Membrane Dryer Technology, an industry
• Delivers dental quality compressed air not available with oil lubricated compressors. “first” that’s far superior to other dental
- Teflon technology removes the need for oil-driven mechanisms and the potential for oil vapor contamination. compressors. This technologically advanced
- A Teflon ring lubricates the precision cylinder housing the piston, leading to a near frictionless motion. system gives you the driest possible com-
pressed air while maximizing performance.
• Protects instruments against premature failure. Oil vapors in the air stream can damage dental instruments with the
build-up of oil residue. Innova tion. Relia bility. Perform a nce .
• Protects the integrity of your work without the oil vapors that can compromise dental restorative materials such as • Maximum dryness with quadruple
bonding agents. filtered- air at the compressor head,
twice inside the dryer, and again at tank
Ultra-dry, Clean Air. outlet.
• Patented membrane drying system for consistent dry air and maximum performance. • 100% Duty cycle - air is always available
- 100 percent duty cycle: Dry air is always available on demand - eliminationg the need to stop for the purge cycle. on demand,
• Protects patients’ health. Ultra-dry air eliminates the damp conditions that promote bacterial growth and the S im pler. S leeker. Quieter. B etter.
potential for infection. • Quieter operation thanks to improved
intake filters, new rubber shock mounts
• Ensures that the compressed air has a neutral taste and odor. and flat frame that reduce vibration.
• Protects delicate instruments from oxidation that can cause premature failure. • Inboard routed tubing and electrical
cables for a cleaner, sleeker look.
Virtually Maintenance-free.
• Compact shape for space-saving
• Oil-free means there is no oil to monitor and change. The AirStar requires only an easy, annual filter change. installation.
Sized for Your Practice. • All replaceable components are easy to
access.
• Six AirStar models can accommodate up to 10 air users. Larger configurations are available upon request.
• All AirStar models comply with NFPA 99C Level 3. Membrane Dryer Section View

Fine Particle Filter

Dryness
Indicator
Disc

Membrane Tube
Bundles

Aerosole
Particle
Filter

Condensation
Collection
Bowl
Condensation
1■ ■2
Drain Port
AirStar 50 AirStar 50C (with sound AirStar 70
PN AS50 reducing cover) PN AS70
PN AS50C
 VacStar Wet Vacuum Systems. High performance. Less water.
™

VacStar
™ Dental suction requires a delicate balance. First and foremost, you need enough vacuum power to do the
job thoroughly, keeping the operating field clear and controlling overspray. But you
don’t want so much vacuum suction that it could potentially harm delicate tissues.

Striking this balance expertly, VacStar Vacuum Systems have been the dentists’ choice
since 1986. But that’s not the only reason. VacStar systems use water, not
oil, as the sealing fluid. Because they use no oil, they eliminate all the
maintenance and disposal issues — and potential problems, like leaks and
aerosols — that oil creates. They’re also built with precision-machined
components of the highest quality. For example, the base and impeller
are machined from corrosion-resistant naval bronze. So VacStar
Vacuum Systems deliver consistently high performance and long
service life. Our VacStar units come with a five year limited, extended warranty. ■ ■

VacStar Pump Housing

(cutaway view)

VacStar 20 VacStar 40 VacStar 50

PN VS20 PN VS40 PN VS50
 We t Va c u u m S y s t e m s
Advanced Features and Benefits A Glimpse at VacStar’s
HydroMiser.™
Exceptional Performance.
Cuts Water Use Up To 75%!
• Oil-free. No maintenance and disposal problems.
• Custom-designed and machined components with outstanding performance and service life. We know water costs money. So we
• Dynamically balanced impeller, machined from type 303 stainless steel bar, provides long term designed our patented HydroMiser recycler
smooth operation, reducing motor bearing load and wear. to reduce your VacStar’s water consumption.
• Patented vacuum relief valve ensures consistently high suction levels.
• Reduces water consumption by as
• Four compact models designed to match the size of your practice. much as 75%.
• Easy to install, even in the smallest utility rooms. • Recycles most of the water used saving
• All VacStar models comply with NFPA 99C Level 3. as much as 68,000 gallons of water per
year!
VacStar 80 (Depending on the system you choose.)
90,000 Gallons • No moving parts.
per Year • Uses no electricity to operate.
• Available for all VacStar models.
• 12 Month Warranty.
Save Up to 68,000 Gallons of Water
per Year with the HydroMiser!
Built in HydroMiser

VacStar with HydroMiser

VacStar 80H
21,600 Gallons
per Year

HydroMiser Water Recycler

PN H-2/H-4
■ ■

Water-consumption comparison VacStar 80H (with

HydroMiser) and VacStar 80 (without HydroMiser).
Based on 250 eight-hour days per year. 3■ ■ 4
VacStar 80H
PN VS80
 STS Dry Vacuum Systems. Advanced Engineering, Energy Efficient, Powerful.
™

The suction system you choose for your office is as important as your compressor selection. Dental

STS
™
suction must perform two essential tasks: keep the operating field clear and control the
infectious cloud of overspray… both without traumatizing the patient.

Why choose an STS Dry Vacuum System? The answer is simple: to eliminate water
use and conserve energy while providing a powerful vacuum. If you’re
currently using a traditional vacuum that uses water, you already know
that water costs add to your overhead. Eliminating water consumption
automatically helps to boost your bottom line... while being
environmentally responsible.

When you choose an STS Dry Vacuum System, you not only lose the water, you lose
the oil, too. So the mess, maintenance and disposal headaches associated with
STS Pump Housing
oil disappear. In fact, there’s virtually no maintenance at all. Instead, you get significant
(cutaway view)
long-term cost savings and real energy efficiency — thanks to our exclusive,
high-performance, two-stage STS motor. Our STS units come with a five year limited,
extended warranty. ■■

STS-3 w/4-gallon CAS STS-5 w/8-gallon CAS STS-6 w/8-gallon CAS STS-10 w/8-gallon CAS
PN 54900 PN 54500 PN 54920 PN 54700
Also available w/4-gallon CAS (PN 54910)
 D r y Va c u u m S y s t e m s
Advanced Features and Benefits A Glimpse at STS Dry Vacuum.

Efficient and Powerful. A streamlined, space-saving design.

• Complete control of infectious aerosols with continuous high-power suction. • New horizontal motor design gives you
• Seven STS models sized for practices of up to 30 simultaneous users. Larger configurations orientation flexibility, saves space
are available upon request. and makes installation easier.
• STS can be safely used with all nitrous oxide scavenging systems. • STS is available in either stacked or
side-by-side configurations.
• All STS models comply with NFPA 99C Level 3.
Nickel-plated Impeller And Housing.
Environmentally Responsible. • New nickel plating greatly reduces
• Eliminates water consumption and discharge costs. oxidation build-up on the propeller,
• Oil-free with no lubrication points. increasing both efficiency and
motor life.
• Requires no regular maintenance.
• Guardian Amalgam Collector can be easily installed into existing STS configurations with little Increased Size Of Motor Bearings.
or no plumbing changes.
• Ensures fewer bearing failures and
increased reliability.
Cost Effective.
• Patent-pending heat exchanger, reduces installation costs by lowering exhaust
CAS Washout Timer Control. (optional)
temperature enough to use economical PVC exhaust piping.
• Keeps debris from building up in
• System sizing allows your STS system to accommodate
the CAS tank.
future expansion, so it will grow with you. • Automatically sends water to the
spray nozzle in the tank when the
vacuum pump is turned off, keeping
the float, flapper valve, check valve
and side walls clean.
* More on this option on pg 8.

5■ ■6
STS-Triple 5 w/20-gallon CAS STS-20 w/20-gallon CAS STS-30 w/20-gallon CAS
PN 54136 PN 54144 PN 54132
 Be part of the solution. The Guardian™ Amalgam Collector.

Mercury in our water supply is a serious problem. And waste amalgam (which
contains about 50% mercury) is a major source of mercury in our
wastewater. Toxic in any form, mercury can have wide-ranging effects
on a variety of bodily systems.

As awareness increases, more and more states and municipalities are mandating
that dental offices install amalgam collection devices. Along with this
increase in legislation, a commensurate increase in enforcement is
sure to follow.

The Guardian Amalgam Collector is the simple solution.

• Turnkey solution that eliminates over 99% of the amalgam in wastewater,
without affecting suction pressure.
• Can be easily installed into existing STS configurations with little or no
plumbing changes.
• Requires no electricity and has no moving parts.
• Exceeds ISO 11143 standards for amalgam separation with any wet or
Guardian Amalgam dry suction system.
PN A100
• Guardian starter kit includes everything needed to safely separate and
collect waste amalgam for up to two years, depending on the size of
your practice.
• When the Collector is returned to the listed recycler, creating a verifiable
record of safe disposal, you pay no recycling fees. ■■
 NEW: CleanShield™ Washout System. Simplifies rinsing and prevents debris.

The CleanShield controller eliminates the need to rinse the CAS tank manually. The rinse cycle is
automatically activated each time the vacuum pump is turned off, sending water to the spray nozzle
in the tank. This will help prevent debris from building up on the CAS tank sidewalls, float and
check valve.

• Controller box is wall mounted next to CAS tank and powers 24v water solenoid connected to tank
and water supply.
• Controller power can be manually activated or turned off with remote panel switch; LED changes from
green to yellow when the unit is activated.
CleanShield • The unit will turn on master water control valve if building water supply is inadvertently turned off
Washout System
PN 54580 before rinse cycle starts.
• The unit is designed to work with Air Techniques Vacuum Equalizer.
• 12 Month warranty ■ ■

Vacuum Equalizer™ .Pump up efficiency and save.

Does your practice use more than one vacuum pump? If your system’s vacuum demand isn’t being
monitored, you’re using your pumps inefficiently. That adds unnecessary expense and creates
needless wear and tear on your vacuum system- because pumps are running when you don’t really
need them. The vacuum equalizer will monitor vacuum demand throughout the day, automatically
switching pumps, extending the service life of your vacuum pumps.
• Boost vacuum pump efficiency.
• An excellent solution for offices with tow or more pumps.
• Easy to install.
• Save money and extend pump life.
• Use with VacStar models 50, 50H, 80, 80H and STS models 6 and higher. (As well as other vacuum
pumps with 24v switching.) 7■ ■8
Vacuum Equalizer • 24 Month warranty. ■ ■
PN 56200
 Clean Stream™ . Improve performance, convenience and safety.

CleanStream Evacuation System Cleaner offers you a comprehensive solution to maintain your vacuum
system for prolonged life and uninterrupted work flow without harming the environment.
Organic and inorganic debris (blood, saliva, amalgam, etc.) in the tubing of evacuation systems
promote the growth of disease causing bacteria, offensive oders and can even result in system
failures. Every dental vacuum system should be regularly cleaned to maintain peak performance.

CleanStream Evacuation
CleanStream offers you a reliable and effective solution to keep your vacuum system running
System Cleaner smoothly.
PN 57850

• Non-corrosive, non-acidic and completely biodegradable.

• Unlike cleaners containing bleach (unbound chlorine), CleanStream will not leach mercury from
waste amalgam.
• Reliably removes and prevents debris from settling on the evacuation lines.
• Special non-foaming agents protect and extend the life of your vacuum pump.
• The concentrate is packaged in convenient two-liter bottles. Mix with water to make enough
solution for two operatories.
• Use CleanStream with the CleanStream Dispenser — just fill the Dispenser, attach the hoses and
walk away. The Dispenser automatically releases the CleanStream solution through the suction
system, cleaning the entire surface of the tube - without putting added stress on the vacuum pump.
• Durably constructed, the Dispenser System is unaffected by chemical and mechanical influences.
• Safe to use with all types of vacuum systems and amalgam collectors. ■ ■

CleanStream Dispenser
PN 57665
 A i r Te c h n i q u e s A c c e s s o r i e s .
Remote Air Intake Kit. Fresh air for your AirStar.
If your compressor and vacuum systems are housed in the same utility room, you run the risk of
cross-contamination. To eliminate that risk, in accordance with universal health and infection control
practices, the air supply for your compressor should come from outside your utility room. With our
Remote Air Intake Kit, you can easily (and quietly) bring fresh air from another location to
your compressor. ■ ■

Remote Water Control Valve System.

Installed in an easily accessible location, our Remote Water Control Valve System lets you completely shut
off the water serving of your facility from a single remote location. The Remote Control Valve System comes
with a 12 month limited warranty.. ■■

Remote Water Control Valves

PN 53020 ( w/filter; Solenoid
Remote Control Panels.
Voltage: 24V) Our newly designed stainless steel Remote Control Panels make it easy and convenient for you to control
your Air Compressor, Vacuum Pump, Vacuum Equalizer and Water Control Valve from your office. All
panels can be configured to suit specific office needs The Remote Control Panels come with a 12 month
warranty.. ■ ■

Single Switch 2 Switch 3 Switch 4 Switch

Remote Control Panel Remote Control Panel Remote Control Panel Remote Control Panel
PN 53111 PN 53251 PN 53250 PN 53133 9■ ■ 10

* Note: Air, Vac, Water designation rings will be used to customize each panel. For multiple switch models additional rings are included.
 Utility Room Configurations
We have the products to match any office requirements. Choose from a full
range of Air Techniques compressors, vacuums and accessories.
Shown are a few of the many possible configurations. AirStar 30C with VacStar 50H
using the R-1000 Stack Rack 8

Organize and Save Utility Room Space.

The R-1000 Stack Rack allows the mounting of any VacStar above
all AirStar models except the AirStar 70 . ■■ 4
5 19

20

Parts Identification
1. AirStar 50C with Sound Cover
2. AirStar 30
3. AirStar 30C with Sound Cover
4. 208/230 Volts AC power line connection box
5. 208/230 V AC power line with Nema 15R receptacle
6. Remote Air Intake Kit (P/N 85493) for AirStar 50
9
7. Remote Air Intake Kit (P/N 85492) for AirStar 30
7
8. Water Control Transformer (P/N 53150)
9. Remote Water Control Valve with Filter (P/N 53020T) -
3/4" Pipe 24 Volt solenoid as shown
10. Floor Sink (Drain); Minimum Size 1 1/2"
11. Guardian Amalgam Collector
12. R-1000 Stack Rack (P/N R-1000)
13. Drain Line for Amalgam Collector 3/4"
14. R-1000 Drip pan drain 3/4" clear tubing x 6 feet 14
included with R-1000
15. 8-gallon CAS Separator Tank
16. 4-gallon CAS Separator Tank
17. STS-5 Dry Vacuum System 12
18. STS-3 Dry Vacuum System 10
19. HydroMiser. Can also be wall mounted using P/N 55087 3
20. VacStar 50H with optional HydroMiser
 5

AirStar 50C/STS-5 8

15

6
4

13
9

11

AirStar 30/STS-3 8

17

10
16
1

5 7

13
9

Full installation specifications are available in our pre-installation

and operator manuals. For additional utility room configurations
11
please visit our website at www.airtechniques.com.

* Please note - images do not depict new units. ■ ■

11 ■ ■ 12

2 18 10
 Specifications | Equipment Sizing Guide
Dimensions
Model Part Number Voltage Full Load Amps
H xW x D
10 AS10 115 8.0 28.5” x 25” x 19.75”
AirStar

21 AS21 115 15 30.5” x 29” x 20”

22 AS22 208/230 8.0 30.5” x 29” x 20”
30 AS30 208/230 8.0 30.5” x 29” x 20”
50 AS50 208/230 16 33.5” x 35.5” x 20.50”
70 AS70 208/230 24 35” x 47.75” x 21.75”
Note: All height dimensions are without leveling feet (add 1” for leveling feet)

Factory Preset
Model Part Number Voltage
Vacuum Level Hg
STS-3 54600 200/250 AC, 60Hz 10” Hg
STS-5 54100 200/250 AC, 60Hz 10” Hg
STS

STS-6 54910 200/250 AC, 60Hz 10” Hg

STS-10 54700 200/250 AC, 60Hz 10” Hg
STS Triple 5 54136 200/250 AC, 60Hz 10” Hg
STS-20 54144 200/250 AC, 60Hz 10” Hg
STS-30 54132 200/250 AC, 60Hz 10” Hg

Factory Preset Water Flow/

Model Part Number Voltage Full Load Amps
Vacuum Level Hg 6 PM Per Pump
20 VS20 115/230 16/8 10” Hg .50 gallons
VacStar

40 VS40 230 13.4 10” Hg .75 gallons

50 VS50 230 16 10” Hg .50 gallons
50H VS50H 230 16 10” Hg .24 gallons
80 VS80 230 26.8 10” Hg 1.5 gallons
80H VS80H 230 26.8 10” Hg .36 gallons

Model Part Number Dimensions Weight

H xW x D
4-Gallon 54800 39.75” x 22.75” x 18.75” 46 lbs.
CAS

8-Gallon 54300 46” x 22.75” x 18.75” 48 lbs.

20-Gallon 54170 62” x 22” x 16” 70 lbs.
Dimensions with Sound Cover
H xW x D Weight Recommended Number of Simultaneous Users

30” x 25” x 22.50” 160 lbs. 1-2

32” x 31” x 22.25” 210 lbs. 2-3
32” x 31” x 22.25” 210 lbs. 2-3
32” x 31” x 22.25” 255 lbs. 3-4
33.50” x 36.5” x 22.25” 320 lbs. 5-7
36.75” x 53” x 29.50” 430 lbs. 7-10

Dimensions
H x W x D (w/heat exchanger) Weight Recommended Number of Simultaneous Users

17” x 24.25” x 19.5” 110 lbs. 1-3

17” x 24.25” x 19.5” 125 lbs. 3-5
34” x 24.25” x 19.5” * 220 lbs. 3-6
34” x 24.25” x 19.5” * 250 lbs.(pumps stacked) 7-10
51” x 24.5” x 19.5” 536 lbs. (w/ 20 gal CAS) 11-15
34” x 24.25” x 19.5” 276 lbs. (each stack) 16-20
56” x 24” x 29” * (not heat exchanger) 470 lbs. 21-30
Note: Equipment sizing is calculated with all pumps running.
Dimensions
H xW x D Weight Recommended Number of Simultaneous Users

14” x 11” x 11” 68 lbs. 1-2

17” x 11” x 11” 85 lbs. 2-3
22” x 28” x 16” 160 lbs. 3-4
25” x 28” x 16” 170 lbs. 3-4
22” x 28” x 16” 200 lbs. 5-7
25” x 28” x 16” 210 lbs. 5-7
Note: Equipment sizing is calculated with all pumps running.
Notes:
1) * Stacked
2) Warranties: AirStar, VacStar and STS each have a 5-year limited warranty.
13 ■ ■ 14
Please visit www.airtechniques.com for full warranty information.
3) For government inquiries contact Air Techniques directly at 1.800.AIRTECH (1.800.247.8324) or 516.433.7676.
NOTES
15 ■ ■ 16
 Product Reliability &
Innovation Since 1962.

Headquarters www.airtechniques.com
1295 Walt Whitman Road
Melville, NY 11747-3062

Tel: 516.433.7676 | Fax: 516.433.7684

Toll Free in the U.S. and Canada: 1.800.AIRTECH (1.800.247.8324)

Western Facility
291 Bonnie Lane, Suite 101
Corona, CA 92880

Tel: 951.898.8555 | Fax: 951.898.7646

Toll Free in the U.S. and Canada: 1.888.822.2899

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