MITSUBISHI

TAKASAGO
TURBINE J...MITSUBISHI
HEAVY INDUSTRIES. LTD.
TAKASAOO MACHINERY WORKS

INSTALLATION PROCEDURE
FOR
ANCHOR BOLTS AND OTHER EMBEDDED MATERIALS

Document No. MCC-402

R-O

• MHI BUSINESS
" ' CONFIDENTIAL
This document contains information proprietary to MITSUBISHI HEAVY INDUSTRIES,
LTD. It Is submitted in confidence and Is to be used solely for the purpose for which it is
furnished and returned upon request.
This document and such information is not to be reproduced, transmitted,
disclosed or used otherwise in whole or in part without the written
authorization of MITSUBISHI HEAVY INDUSTRIES, LTD.

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

• MHIBUSINESS
EMBEDDED MATERIALS, MCc.402 RoO .... CONFIDENTlAL
(10113)

!
 CONTENTS

1. General

2. Auchor Bolt Setting Elevation

3. Erection of Template and Support Structures

4. Work Step

5. Check Sheet

I• I
INSTALLATION PROCEDURE FOR ANCHOR BOLTS &
MHIBUSINESS I
EMBEDDED MATERIALS, MCc-402 RoO ...... CONFIDENTlAL. J
(20113)

!
MITSUBISHI
TAKASAGO
TURBINE

1. GENERAL

This document is presented as a guide for the installation of embedment, e.g. anchor bolts, anchor
blocks and other embedded materials, for Main Equipment. (Turbine, Generator, Exciter, etc.)

The template and its support structures are erected in order to arrange and fix the anchor bolts and
other embedded materials on the COiTect position and elevation.
Anchor bolts setting work is the most important among works to be carried out before
commencement of erection.

This setting work is carried out in parallel witil the bar arrangement work of civil works.
Tile template is fixed securely on temporary supports and then the anchor bolts and other
embedded materials are fixed on the template.
The template, anchor bolts, etc., should be fixed to neither the re-bars of anchor coucrete nor
concrete molds (temporary ones).

Before concrete casting, the position and elevation of the anchor bolts and other embedded
materials shall be confirmed if they are satisfied with the allowance.
On casting concrete, separate scaffolding for concrete placing needs to be set in order to prevent
the set anchor bolts from moving off their con·ect positions. At the same time, during concrete
placing, it should be checked and confirmed that anchor bolts and templates are set at correct
position with transits and Y-Ievels placed at suitable positions that the X and Y axes of the template
and the levels of the anchor bolts have no deviation and changing.

Before the template is removed, the centerlines must be transferred down to the embedded plates
in the concrete and retained for the nse of turbine erection and survey reference.
During the removal of the template, special care must be taken that the bolts threads are not
damaged or nnts lost. Machined surfaces are protected with grease.

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

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EMBEDDED MATERIALS, MCc-402 R-o ..... CONFIOENTIAL
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 MITSUBISHI
TAKASAGO
TURBINE

2. Anchor bolts setting elevation

Special attention must be paid to the followings:

I) Anchor bolt setting elevation before placing concrete shall be determined inconsideration of:
• Design elevation (Design setting level)
• Rotor Bearing Alignment
• Concrete contraction during cnring period

2) Consequently, tlle elevation of the anchor bolts before casting concrete shall be calculated as
follow;
Setting elevation = Design elevation + Rotor Bearing Alignment + Concrete Contraction

The detailed setting elevation before casting concrete is as shown on the attached drawing
"SETTING ELEVATION OF ANCHOR BOLTS".

3. Erection of Template and support structnre

The erection of the template and suppOli structnre is going on with the civil work at the same time,
so the Erector shall proceed considering both mechanical & electrical work and civil work.

These are only temporary materials for setting the anchor bolts and otller embedded materials,
therefore they can be modified if there is interference between support stmctnre and embedded
materials.
However, the modified portion shall be reinforced on the same level.

I) Setting of Colnrnn Support

Column support shall be set before the first concrete casting.

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

• MHIBUSINESS I
EMBEDDED MATERIALS, MCC-402 RoO
(40f13)
.... CONFIDENTIAL t

!
MITSUBISHI
TAKASAGO
MITSUBISHI
)...HEAVY INDUSTRIES. LTD.
TURBINE TAKASAGO MACHINERY WORKS

, ______ ______
.. .. .. .. .. .. .. - .. .. .. .. .. .. .. -
i
! Column Support
I ."'-"-"-"-"-'.
i / \
.
t" .
'\
! i i
FU'st Concrete Casting
!
I ! !

2) Erection of Column, Beam, Support and Installation of Tel~plate

After bolting Column and Column Support, Beam and Support are erected III order
considering civil works.
Template is fixed provisionally on support. Final fixing shall be done after anchor bolt setting.

Beam
Template for foundation bolts

Foundation deck

Column

."'-"-"-"-"-'.
/ \
f '1
i i
i. i.

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

• MHI BUSINESS
EMBEDDED MATERIALS, MCC-402 R-G .... CONFIDENTIAL
( 5 Df 13 )
MITSUBISHI
TAKASAGO
TURBINE

4. Work Step of Anchor Bolts setting

CD Setting of column support before casting first concrete

@ Check of delivered template, columns, beams, etc.

® Established center line and elevation ou foundation deck

@ Setting of columns and beams for template

.® Setting of Template
,

® Setting of anchor bolts and embedded materials

(J) Final setting ofre"bar, Stirrup and formwork for foundation (Civil)

® Inspection and RecOl"d before concreting

® Concrete placing

@I Curing of concrete

(jj) Inspection and Record after concreting

@ Removal of Template

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

EMBEDDED MATERIALS, MCc.co2 R-G
• MHI BUSINESS
; " CONFIDENTIAL
~
(60f13)
 ) .MITSUBISHI
MITSUBISHI
TAKASAGO HEAVY INDU8TR1E.. LTD.
TURBINE MACHINeftY WORKS
TAKASA~

4 WORK STEP ANCHOR BOLT SETTING

No. WORK STEP NOTES & CAUTION FOR WOKSTEP REMARKS REFERENCE SKETCH
(j) Setting column suppor t be fore (l) Se t column supports in accorda nce with Plau t * Transit
casting ftrst concrete Ba sic Ce nte r Lines and punching on bench · Y·leve l
mark

I' Tolerance: See section 5.1

(2) During pouring concrete, check the column
1

support does not move, using transitlY level

@ Check of delivered rempla re (1) Check bolt holes * Measure

(2) Confirm no di stortion on the template during * Prepa re lifting equipment
tran~~Qrhlt;jQn
Tolerance: See section 5.2
1 1
@ Esta blishing ce nte rline a nd (1) Se t the "X" and "Y" fixe s transfer from Plant * Transit ~. B(!NCH }"~
elevation on founda tiOD deck Basic Cente r Lines and punching on ·Y·level I
BENe MARK
benchmark. * Measure I
~. - .-.:~~~ ~~~- 6~ .-.-.-. r "
(2) Se t the refe rence elevation on foundation deck I x
or convenient points and punch it at conve nient !
point.
. y,. CENTERLINE

.i.
Tolerance: See section 5.3
1 1

f'4-(j) TRANSIENT DATUM LINE

FOill.'DATION DBCK
I::::~ C:~~~~~~~----------

.--~~:L--f----j--~IT
TRANSIENT
LEVEL.

SCALE
-'

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

EMBEDDED MATERIALS, MCC-401 R..Q
[ • MHIBUSINESS
. . . . CONFIOENTIAL
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TURBINE

No. WORK STEP NOTES AND CAUTION FOR WORK STEP REMARKS REFERENCE SKETCH
Setting of columns and beams for (1) Confirm position and elevation of column * Ink Pot
#fj':=!==7'7jIIj
----.
temp i. te (reler to "TEMPLATE support * Level Ga uge
CO,">lN
DRAWINGS") * Welding Machine
(2) Set of the column and fix on the column support
by bolting. * Drill Machine
(Fillally. this joint should be welded after * 'I'ransi t
positioning the template,.) *Y-leve l

f (fJ

~ff~
~~~~
I '"
" WELDING

COLlThlN-SUPPORT

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

• MHI BUSINESS
__ EMBEDDED MATERIALS, MCC-401 R-D .... CONFIDENTIAL
( 8 of 13 I
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MITSUBISHI
TAKASAGO HEAVV INDUSTRlE.. LTD.
TURBINE TAKASAGO MACHIN!:ftY WORKS

No. WORK STEP NOTES AND CAUTION FOR WORK STEP REMARKS REFERENCE SKETCH
Setting of co lumn s and beams for (3) Confirm the level of beam height on columns by * Ink pot.
template (refer to "TEMPLATE transit * Level gauge
DRAWINGS") (4) Fix beams to columns by welding or with gusset * Welding Machine
plates by bolting. * Drill machine
(5) Fix the colnmns and beams with brace by * Transit
welding rigidly. Do not move columna and * Y-Ievel
beams during pouring concrete. Set and fix
additional reinforced braces of necessury.

"" .......- WELDINll

@ Setting of template (l) Set template temporarily under the beams. * Lifting equipment
(refer to ''TEMPLATE (2) Measure distance to X&Y axes and the * Level gauge
DRAWINGS") elevation leve ls from 'the foundation benchmark * Transit
by using Piano Wire and Plumb bobs in order to * V-Level
keep template frames in level. * Measure
(3) Readjust the template up to required level by * Plumb bop
bolting andlor welding. * Piano Wire
(4) Properly reinforce the template frames with * Welding Machine
braces by welding

PIANO WIRE

Reference : See section 5.4

CENTER LINE OF
FOUNDATION

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

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EMBEDDED MATERIALS, MCC-401 R-D .... CONFIOENTIAL
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 MITSUBISHI
TAKASAGO
TURBINE

and otber materials • Lifting equipment l"E!!PLATP.

materials (refer to
SETTING INSPECTION RECORD
anchor blocks, jacking posts, pipe
sleeves and etc.) to tile template.
• Level gauge (Plumb
bob)
V' +umm- +5mm

fOR ANCHOR BOLTS) • Transit

(2) Determine the elevation levels of the • Y'level INCLINATION
~
embedded materials. • Welding Machine Will-UN I f ll!lIlo

Reference: See section 5.5 & 5.6 • Grease

(3) Tack'weld tbe nuts to their respective square

washers at three points each , when the bolts
are set at proper e levation level.
TACK·WELD
(4) Fix the ancbor bolts, ancbor blocks, jacking GREASE
posta, pipe sleeves and etc. securely to the
template with nuts or by welding, by
. PROTECTION
confirming no inclina tion by means of a
SLEE\,RFOR
leve l gauge or plumb bob. TE!-.'lPORARY ANCHOR BOLT
COVER

(5) Apply preventive mens ures (apply grease,

tape. protection cover, etc) to all anchor -----
bolt thread, to prevent damage.

(6) Apply temporary cover to aocbor bolt sleeves,

to avoid entering of lbreign materials .

(7) Insta ll reinforcing material (like reference

sketch) to prevent from moviog when placing of
concrete.
• By fixing bottom side of anchor bolts to
each other
• By fixing bottom side of anchor bolt. to
template.
• By fixing bottom side of anchor bolts to
columns.
NOTE: Do not fix reinforciog material for template,
bolts & embedment should be set independently

--- INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

EMBEDDED MATERIALS, MCC-401 R-O
(100113)
I"•' CONFIDENTIAL
MHIBUSINESS I
MITSUBISHI
TAKASAGO
TURBINE

No. WORK STEP NOTES & CAUTION FOR WORKSTEP REMARKS REFERENCE SKETCH
(J) Final setting of Ie -bar, s tirrup and (l) Se t by civil cOlltraclor TEMPLATli SUPPOkT STRUCTURE( BEMISI
form work for foundation I' •
•, •• ?
V '\
OUITR~VO:
TEMl'LAJE

'" .J.dL HOOP

~.-
- ~'

--~
BAR

JNNER FOR)...{WORJ.:

~
@ Inspectionand record before (1) Carry inspection in accordance with the • Level ga uge
(refer to "SE'ITING
concre hug in.spection record. • 'l\'an sit
INSPECTION RECORD FOR
I Reference: See section 5.5.&5 .6
I • Y'level
.
ANCHOR BOLTS") • Me asure
• Plllmb bob
(2) Take the reoord. • Piano wire

® Concre te p lad llg (l) In placing the COllcre te, check Lhe te mplate
• Tran r:;il
does not move by placing in concrete with a
transit I Y levels
• Y'level

®! Curing of concrete (1) For 4 weeks or more

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

• MHIBUSINESS
EMBEDDED MATERIALS, MCC-401 RoO ~ CONFIDENTIAL
(110'13)
 MITSUBISHI
TAKASAGO
MITSUBISHI
) . .HEAVY INDUSTRIES. LTD.
TURBINE TAKAaAGO MACHINeftY WOR.KS

No WORK STEP NOTES AND CAUTION FOR WORK STEP REMARKS REFERENCE SKETCH
@ Inspection and record after (1) Ins)lect the position and levels of the anchor
•Level gauge
eoncreting (refer to "SETTING bolts.
•Transit
INSPECTION RECORD FOR •Y·level
.ANCHOR BOLTS") I Tolerance: See section S. S. &S. 6 I •Measure

(2) Ta ke the records

••Plumb bob
Piano Wire

(3) Compare and examine the record with that

filled in before plncing the concrete.

@ Removal of Template (1) Remove templa te and beams at leas t lOdays

after placing of concrete.
"
(2) Cut off the column of over the concrete level by
,
grinder andlor gas cutting.
Make smooth and flat on the surface

• - INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

EMBEDDED MATERIALS, MCC-401 R.(I
(120113)
• MHI BUSINESS
.... CONFIDENTTAL
 MITSUBISHI
TAKASAGO
TURBINE

5 CHECK SHEET
No CHECK ITEMS TOLERANCES mm NOTES FOR CAUTION CHECK METHOD
1 Confirmation of position, elevation Position: within ±2 • Measure the dimension from reference lines respectively
and inclination of column Elevation: +0-+5
supports. • Measure the levels from the referenced level respectively

2 ConflJ'mation of fabricated Position: ±2 • Make the X & Y axes the reference * Measure
dimension of template Diameter: +0.5-1.5 * Calipers
Diagonal: ±3 • Pay special atlunnon t.o diagonaJ (limension.

3 Confirmation of X&Y axes in ±1 • Make the marks of the template to the bench m:uks of the installation * Transit
setting oftemplat. refurence lines (X&Y axes) * Measure
* Plumb bob
• Keep the right angle between the X&Y axes at· ± 0 ° (within the
iugtrument error).

4 Confirmation of set level of Within 1.0/1000 • Y'level

template Overall Level: '0 - +5

5 Confirma tion of position of Anchor

Bolts. in X&Y axis direction
Position: ±2
Diagonal: ±4
• accordance
Measure the dimension from the reference
with the inspection record.
line s respectively in * Measure

• Check the diagonal dimension correctly. .

6 Confu:ma tion of e levation and Elevation: +0 - +5 • Measure the leve ls f1'om the reference level respective ly in accordance 'Y'level
inclination of Anchor Bolts Inclination: within 1.011000 with the inspection record. ·Precision leve l
• Measure the plumbncss of Anchor Bolts in accordance with the
inspection record.

7 Confirroadon of position and Within ±2 to bottom from tOll • Measure the levels from the reference level rCBpcctively in accordance 'Y'level
elevation of Anchor Blocks and Within 1.0/1000 with the inspection record. ·Precision level
Axial Anchors • Measure the plumbncss of Anchor Bolts in accordance with the
inspection record,
S Confirmal"ion of position and Position: ± 10
elevation of other embedded Elevation: 0-+5
malerials

INSTALLATION PROCEDURE FOR ANCHOR BOLTS &

• MHIBUSINESS
EMBEDDED MATERIALS, MCC-401 R.(I .... CONFIDEN"AL
• (13 of 13)