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0120

IP-7700 INFUSION PUMP

SERVICE MANUAL

1 IP-7700 / SME-04-REV.0-08B27
CONTENT

1. STRUCTURE ------------------------------------------------- 2~7


1-1. Block Diagram ------------------------------------------------------ 2
1-2. Descriptions ------------------------------------------------------ 4~6
1-3. Operating Flow ------------------------------------------------------ 7

2. DISASSEMBLY AND ASSEMBLY ------------------------------------------------- 8~12


2-1. Disassembly and assembly Case ----------------------------------------------------- 8~9
2-2. Assembly and Replace Main Board ----------------------------------------------------- 9 ~10
2-3. Assembly and Replace Motor Board ----------------------------------------------------- 11
2-4. Assembly and Replace Slave Board ----------------------------------------------------- 11
2-5. Assembly and Replace Power ASSY ----------------------------------------------------- 12
2-6. Assembly and Replace Motor ASSY ----------------------------------------------------- 12

3. Trouble Shooting ------------------------------------------------- 13~17


3-1. Power on Failure ----------------------------------------------------- 13
3-2. Air In line Error ----------------------------------------------------- 13
3-3. Occlusion Error ----------------------------------------------------- 13 ~14
3-4. Flow Error ----------------------------------------------------- 14~15
3-5. Empty Error ----------------------------------------------------- 15~17
3-6. Door Error ----------------------------------------------------- 17
3-7. Battery Error ----------------------------------------------------- 17

SPECIFICATION

*DO NOT EXPOSE THIS MANUAL TO OTHER PARTY WITHOUT PERMISSION FROM MANUFACTURER,
AMPALL.

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1. STRUCTURE

1-1. Block Diagram

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1. STRUCTURE

1-2. Descriptions

MAIN BOARD
FRONT REAR

SHAPE

FUNCTION Entire system control, Display, Memory, Time

SUB BOARD
FRONT REAR

SHAPE

FUNCTION Injection, Condition of injection Sensing

MOTOR BOARD
FRONT REAR

SHAPE

FUNCTION Drive motor, Recharge battery, Supply circuit power

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1. STRUCTURE

POWER BOARD
FRONT REAT

SHAPE

FUNCTION Rectify power, Supply power

KEY PAD
REAR

SHAPE

FUNCTION Input a key, LED Display

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1. STRUCTURE

Others

POWER ASSY STAND ANGLE

DOOR ASSY

BACK COVER ASSY

MOTOR ASSY

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1. STRUCTURE

Others

BATTERY

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1. STRUCTURE

1-3. Operating Flow

Fasten the pump to a pole. Connect power cord.

Turn on “Power switch” Connect DRIP SENSOR(OPTION)

Initialize system Setup an IV set and remove the air bubble

Close and Lock a pump door Attach IV set tube on the pump

Attach DRIP SENSOR (OPTION) Setup amount of IV set(drop/ml)

Insert IV set needle into a patient Setup flow rate(ml/h)/Bolus rate(ml)

Press START button(Start injection) Complete injection

(*) START button (Start Injection)


Motor rotary(Peristaltic finger) Æ DRIP SENSOR(Detect total amount of injection) Æ Ultrasound
sensor(Detect the air bubble in a tube.)
(*) Complete injection
Start K.V.O. rate injection (This is to prevent a needle from clogging by a blood coagulant.)

8 IP-7700 / SME-04-REV.0-08B27
2. DISASSEMBLY & ASSEMBLY

2-1. Disassembly & Assembly Case

2-1-1Remove STAND ANGLE


① Remove 4 bolts, take away STAND ANGLE.

2-1-2 Remove battery


① Remove bolts on the rear and bottom of BACK CASE.

② Open a battery cover, remove a battery and sponge.

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2. DISASSEMBLY & ASSEMBLY

2-1-3 Disassembly DOOR ASSY., BACK CASE ASSY.


① Remove 4 bolts on the bottom side.

② Assembly DOOR ASSY and BACK CASE ASSY.

2-2. Assembly and Replace Main Board

2-2-1. Remove a Jog-shuttle Switch Knob on the front.

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2. DISASSEMBLY & ASSEMBLY

2-2-2 Remove 8 bolts inside of the Door, then remove PCB cover and CABLE cover.
2-2-3 Remove FLAT CABLE on the PCB, take out MAIN PCB.
Î CAUTION : When assembly MAIN BOARD and SUB BOARD connecting cable, be careful the
sequence of cables.

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2. DISASSEMBLY & ASSEMBLY

2-2. Assembly and Replace Motor Board

2-2-1 Remove the Motor connector, Battery connector and Power connector on the Motor board.
2-2-2 Remove 5 bolts on the board and take off the board.

2-3. Assembly and Replace SUB Board

2-3-1 Remove connector for Ultra sonic Sensor, Door Detect, Occlusion Detect and Main to Sub.
2-3-2 Remove 2 bolts and 2 supports, and take off the board.

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2. DISASSEMBLY & ASSEMBLY

2-4. Assembly and Replace Power ASSY.

2-4-1 Remove 8 bolts and take off Power ASSY. from the Door ASSY.

2-4. Assembly and Replace Motor ASSY

2-4-1 Remove 4 bolts, then take off Motor ASSY.

13 IP-7700 / SME-04-REV.0-08B27
3. Trouble Shooting

• Whenever alarm sounds, the pump stops infusion and [STATUS] LED on the top of the
NOTE pump is flashing in red. That is, alarm sounds only in error situation during infusion.

Symptom Cause Action

▶Check the AC or DC power cord connection.


• AC or DC power cord is not
inserted properly
3-1 Power on • Never connect both AC and DC
Failure power to the pump at the same time
▶Stop the operation of the pump and replace with a new
• Internal battery has
Pump is not deteriorated battery through your local authorized dealer.
switched on.
• The voltage of the internal
▶Recharge the battery fully for more than 6 hours by
battery is low.
connecting the pump to an AC power outlet.
▶1. Turn the alarm off by pressing [SILENCE] button.
▶2. Make “STAND-BY” mode by pressing [STOP] button.
▶2. Close the manual roller clamp on IV set.
▶3. Open the door and push the release lever to the right
to release the tubing clamp.
3-2 Air In line
▶4. Take the infusion line from the pump and tap
Error • Air bubble is in the tubing
the tube to make the air bubble gather into the drip
• IV set is not properly
chamber.(In case that Air-In-Line detector is
The [AIR] LED placed
stained, clean it with a gauze cloth or similar,
flashes and alarm • Air-In-Line detector is
moistened with cold or tepid water)
sounds stained
▶5. Set the infusion line back properly in place.
continuously ▶6. Close and lock the door securely.
showing “AIR IN ▶7. Open the manual roller clamp on IV set.
LINE” on the ▶8. Make sure to check that the delivery rate, delivery
LCD. limit and drop volume that were set.
▶9. Restart infusion by pressing [START] button.
• IV set is not compatible
▶Check the compatibility of IV set with your local dealer.
with this pump.
3-3 Occlusion
Error ▶1. Turn the alarm off by pressing [SILENCE] button.
▶2. Make “STAND-BY” mode by pressing [STOP] button.
The[OCC] LED • The manual roller clamp is ▶3. Open the manual roller clamp on IV set.
flashes and closed. ▶4. Make sure to check that the delivery rate, delivery
alarm sounds limit and
continuously drop volume that were set
showing ▶5. Restart infusion by pressing [START] button
“OCCLUSION” on
the LCD.

14 IP-7700 / SME-04-REV.0-08B27
3. Trouble Shooting

Symptom Cause Action


• The manual roller clamp is ▶6. Close and lock the door securely.
closed. ▶7. Open the manual roller clamp on IV set.
▶8. Make sure to check that the delivery rate, delivery
limit and drop volume that were set.
3-3 Occlusion ▶9. Restart infusion by pressing [START] button.
Error • IV set is not compatible ▶Check the compatibility of IV set with your local dealer.
with this pump.
The[OCC] LED • Tubing is kinked or twisted ▶1. Turn the alarm off by pressing [SILENCE] button.
flashes and • IV set is not properly ▶2. Make “STAND-BY” mode by pressing [STOP] button.
alarm sounds placed
continuously ▶3. Close the manual roller clamp on IV set.
• Tubing is stretched or
showing ▶4. Open the door and push the release lever to the right
shrunk
“OCCLUSION” on to release the tubing clamp.
the LCD. ▶5. Take the infusion line from the pump, check the
infusion line and take a corrective action like untwisting or
replacing with a new one to solve the problem of
occlusion.
▶6. Set the infusion line back properly in place.
▶1. Turn the alarm off by pressing [SILENCE] button.
• The setting of drop volume ▶2. Make “STAND-BY” mode by pressing [STOP] button.
is not correct. ▶3. By pressing [INFUSION SET] button, select the
(e.g. In case of the use of IV correct
set with 60drops/ml, the drop drop volume
volume is set at 15drops/ml, ▶4. Make sure to check that the delivery rate, delivery
3-4 Flow Error 19drops/ml or 20drops/ml.) limit and drop volume that were set
▶5. Restart infusion by pressing [START] button.
The [FLOW] LED
flashes and alarm
sounds ▶1. Turn the alarm off by pressing [SILENCE] button.
continuously ▶2. Make “STAND-BY” mode by pressing [STOP] button.
showing
▶3. Close the manual roller clamp on IV set.
“FLOW ERR” on
the LCD. ▶4. Open the door and push the release lever to the right
to release the tubing clamp.
Also, [FLOW] ▶5. Either move the tubing connected to this pump at a
• The same site of the tubing
LED flashes and distance of more than 10cm to reset or replace IV set with
has been set at peristaltic
alarm sounds a new one.
finger section for a long
continuously in time(over 12 hours). ▶6. Set the infusion line back properly in place.
case of Free Flow ▶7. Close and lock the door securely.
situation. ▶8. Open the manual roller clamp on IV set.
▶9. Make sure to check that the delivery rate, delivery
limit and
drop volume that were set
▶10. Restart infusion by pressing [START] button.

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3. Trouble Shooting

Symptom Cause Action

• IV set is not compatible


▶Check the compatibility of IV set with your local dealer.
with this pump.
▶1. Turn the alarm off by pressing [SILENCE] button.
▶2. Make “STAND-BY” mode by pressing [STOP] button.
3-4 Flow Error ▶3. Close the manual roller clamp on IV set.
▶4. Open the door and push the release lever to the right
The [FLOW] LED
flashes and alarm to release the tubing clamp.
• Tubing is not properly
sounds ▶5. Set the infusion line properly in place.
placed
continuously ▶6. Close and lock the door securely.
showing ▶7. Open the manual roller clamp on IV set.
“FLOW ERR” on ▶8. Make sure to check that the delivery rate, delivery
the LCD. limit and drop volume that were set.
▶9. Restart infusion by pressing [START] button.
Also, [FLOW] LED ▶1. Turn the alarm off by pressing [SILENCE] button.
flashes and alarm
▶2. Make “STAND-BY” mode by pressing [STOP] button.
sounds
continuously in ▶3. Attach the drip sensor securely on the drip chamber.
case of Free Flow • Drip sensor is not securely Make sure that the surface of drip chamber and drip
situation. sensor is dry.
attached on the drip
chamber on IV set. ▶4. Make sure to check that the delivery rate, delivery
limit and
drop volume that were set
▶5. Restart infusion by pressing [START] button.

▶1. Turn the alarm off by pressing [SILENCE] button.


▶2. Make “STAND-BY” mode by pressing [STOP] button.
▶3. In case of completing the infusion, close the manual
roller
• The solution container is clamp on IV set and remove the needle from the skin.
3-5 Empty empty (In case of continuing the infusion, close the manual roller
Error clamp, remove the needle from the skin and exchange
the solution container with a new one and restart infusion
The [EMPTY] LED by following the operating procedure)
flashes, and alarm
sounds ▶1. Turn the alarm off by pressing [SILENCE] button.
continuously ▶2. Make “STAND-BY” mode by pressing [STOP] button.
showing
▶3. Tap the drip chamber to remove air or dew
“EMPTY” on the
• Air or dew is in Drip ▶4. Make sure to check that the delivery rate, delivery
LCD despite the
chamber limit and
remaining solution
in the container. drop volume that were set.
▶5. Restart infusion by pressing [START] button
.
▶ Stop the operation of the pump and contact your local
• Peristaltic fingers do not
move authorized dealer.

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3. Trouble Shooting

Symptom Cause Action

▶1. Turn the alarm off by pressing [SILENCE] button.


▶2. Make “STAND-BY” mode by pressing [STOP] button.
▶3. Close the manual roller clamp on IV set.
▶4. Open the door and push the release lever to the right
to release the tubing clamp.
▶5. Take the infusion line from the pump, check the
• Tubing is kinked or infusion line
twisted. and take a corrective action like untwisting or replacing
• Tubing is stretched or with a new one to solve the problem of occlusion.
shrunk ▶6. Set the infusion line back properly in place.
▶7. Close and lock the door securely.
▶8. Open the manual roller clamp on IV set.
▶9. Make sure to check that the delivery rate, delivery limit
and
3-5 Empty drop volume that were set
Error ▶10. Restart infusion by pressing [START] button.

The [EMPTY] LED • The wire in the cable of


flashes and alarm ▶ Stop the operation of the pump and contact your local
the drip sensor is
sounds authorized dealer.
damaged.
continuously
showing
“EMPTY” on the ▶1. Turn the alarm off by pressing [SILENCE] button.
LCD despite the ▶2. Make “STAND-BY” mode by pressing [STOP] button.
remaining solution ▶3. Clean it with a gauze cloth or similar, moistened with
in the container. cold or tepid water.
• The drip sensor is
▶4. Attach the drip sensor securely on the drip chamber.
stained
▶5. Make sure to check that the delivery rate, delivery limit
and
drop volume that were set
▶6. Restart infusion by pressing [START] button.

▶1. Turn the alarm off by pressing [SILENCE] button.


▶2. Make “STAND-BY” mode by pressing [STOP] button.
▶3. Open the manual roller clamp on IV set.
• The manual roller clamp
▶4. Make sure to check that the delivery rate, delivery limit
on IV set is closed.
and
drop volume that were set
▶5. Restart infusion by pressing [START] button.

17 IP-7700 / SME-04-REV.0-08B27
3. Trouble Shooting

Symptom Cause Action


3-5 Empty
Error
▶1. Turn the alarm off by pressing [SILENCE] button.
The [EMPTY] LED ▶2. Make “STAND-BY” mode by pressing [STOP] button.
flashes and alarm ▶3. Attach the drip sensor securely on the drip chamber.
• Drip sensor is not
sounds Make sure that the surface of drip chamber and drip
securely attached on the
continuously sensor is dry.
drip chamber on IV set
showing ▶4. Make sure to check that the delivery rate, delivery limit
“EMPTY” on the and
LCD despite the drop volume that were set.
remaining solution ▶5. Restart infusion by pressing [START] button
in the container.

3-6 Door Error


▶1. Turn the alarm off by pressing [SILENCE] button.
The [DOOR] LED
▶2. Make “STAND-BY” mode by pressing [STOP] button.
flashes and alarm
▶3. Close and lock the door securely
sounds • Door is open
▶4. Make sure to check that the delivery rate, delivery limit
continuously
and
showing
drop volume that were set
“DOOR OPEN” on
▶5. Restart infusion by pressing [START] button
the LCD.

3-7 Battery ▶1. Turn the alarm off by pressing [SILENCE] button.
• The voltage of the
Error ▶2. Make “STAND-BY” mode by pressing [STOP] button.
internal battery is low
▶3. Recharge the battery fully for more than 6 hours by
The [BATTERY] connecting the pump to an AC power outlet
LED in Low level
flashes and alarm
sounds
continuously
• Internal battery has
showing “BATT ▶Stop the operation of the pump and replace with a new
deteriorated
LOW” on the LCD. battery through your local authorized dealer

18 IP-7700 / SME-04-REV.0-08B27
SPECIFICATIONS

GENERAL SPECIFICATIONS OF IP-7700 INFUSION PUMP

INFUSION
DELIVERY RATE 1 ~ 1000ml/h (1ml steps) / 0.1 ~ 999.9ml/h (0.1ml
steps)
ACCURACY WITH APPROVED I.V. ml/h control mode: ±5%
SET
VOLUME TO BE INFUSED 0.1 ~ 9999ml
DELIVERY LIMIT RANGE 0.1 ~ 9999ml
K.V.O RATE IV set: 15, 19, 20ml - 3ml/h / IV set: 60ml - 1ml/h

MECHANICAL
PUMPING MECHANISM Linear Peristaltic Finger
DRIP SENSOR External (Optional)
DIMENSIONS (W×D×H) 100×190×250 (mm)
WEIGHT Approximately 3.5kg

ALARM
AIR IN LINE, OCCLUSION, DOOR OPEN, EMPTY CONTAINER, INFUSION
COMPLETION, K.V.O. RATE,
LOW BATTERY, REPEAT ALARM, FLOW ERROR (I.V. SET FREE FLOW
PROTECTION)

FEATURES
PURGE RATE More than 300ml/h
NURSE CALL DC 24V, 0.5A
VOLUME MEMORY, TEMPORARY STOPPING, CLEAR VOLUME
DELIVERED, SETTING UP IV SET,
SETTING UP DISPLAY, SETTING DOSAGE MODE, ALARM VOLUME /
OCCLUSION PRESSURE CONTROL

OTHER PARAMETERS
POWER REQUIREMENTS AC110 /220V, 50/60Hz or DC12V, DC12V 1A
POWER CONSUMPTION 15VA
CLASSIFICATIONS Class 1 / Internal power supply / Type CF
BATTERY / OPERATION / CHARGING Ni-Cd, Ni-MH / 3 hours (at 125ml/h) / more than 6
hours
BATTERY LIFE 1.5~2 years
OPERATION CONDITIONS 10~40℃, 30~85% RH (no condensation)
STORAGE CONDITIONS -10~45℃, 10~95% RH (no condensation)

WARRANTY PERIOD 1 year


※Specifications and design are subject to change for improvement without prior notice

19 IP-7700 / SME-04-REV.0-08B27
www.ampall.com
E-mail : ampall@ampall.com
TEL :+82-2-858-2839~41 / FAX : +82-2-858-2442
ADDRESS : 3F Annex Hankook Junja Hyeopdong B/D
371-51 Gassan-Dong, Kumcheon-Gu, Seoul, Korea

20 IP-7700 / SME-04-REV.0-08B27