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A xylem brand

Overcome Common Problems in Wastewater


System with Superior Hydraulics,
Premium Efficiency Motors and SmartRun
Global water trends

• +50% energy consumption by 2050


• Electricity usage to grow faster than overall energy
• 3 times energy efficiency required to solve climate change
• 82% untapped energy efficiency in buildings
• >50% untapped energy efficiency in industry
History of Xylem Flygt Innovations

3
Continuing our legacy of
innovation and product integration

1948 1956 1978

2011 2016
Flygt innovative, integrated technologies

1947 1997 2011


First submersible drainage Introduction of first N-pump Flygt SmartRun®, a new intelligent pre-
pumps, with integrated with a unique self-cleaning programmed pump control system for
electrical drive – Parrot Cage impeller water pump station, is launched
1900 2016

1956 2009
Creation of the first-ever Launch of Adaptive N-Pump
submersible wastewater pump impeller, which moves upwards to
allow larger objects and debris to
pass through

5
A Quick Visit to Emmaboda, Sweden

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Wastewater Pumping System

7
Common Problems in Wastewater System

- Clogging

- Sedimentation

- Floating Debris

- Odor

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Common Problems in Wastewater System

- Clogging

- Sedimentation

- Floating Debris

- Odor

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Clogging
Hard clogging
A large piece stuck in
the pump hydraulics
stops the pump.

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Soft clogging
A gradual build-up of solids and fibers at the leading edge of the impeller, when
the pump stops, some of the buildups can be flushed back to the sump, and
when the pump restarts it works normally but with reduced performance
How to Solve Soft Clogging Problem?

Impeller with large throughlet size?

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Throughlet size

What kind of solids are passing through pumps?

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Throughlet size

What happens when there is


soft clogging?
Hydraulic efficiency

- Decreased flow rate


- Decreased efficiency
- Increased input power
- Risk of a stop due to motor
overloading
- Increased operational cost and
additional cost for service call outs

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Throughlet size

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What then makes a suitable solution
for soft clogging?

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Flygt Experior ®
Inspired by you, engineered by us
Flygt Experior ®

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Flygt Experior®

Hydraulics
N-technology

Motors
Premium Efficiency Motors

Intelligent controls
SmartRun™
Flygt Experior®

Hydraulics
N-technology

Motors
Premium Efficiency Motors

Intelligent controls
SmartRun™
N-technology Hydraulic
The Operating Principle

Sustained high efficiency


Mechanical self cleaning design
Clog resistant performance

Patented design
Optimized 2 or 3-vane hydraulic
design

Easily transport stringy fibrous


material and modern trash

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N-technology Hydraulic
Working together for clog resistance
performance with sustained high efficiency
N-impeller

Insert ring

Guide pin

Relief groove

Pump housing

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N-technology: How it works

Horizontal back swept


leading edges

Guide pin

Relief groove

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Comparison with conventional wastewater
impeller

Leading edge
Adaptive N:
N-Impeller – Innovative Technology Award
Sustained high efficiency
Self- cleaning saves money

A. Conventional waste- B. Conventional pump C. Flygt N-pump


water pump running intermittently

Hydraulic efficiency

Sustained high
efficiency

Energy consumption

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N-Technology

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Greater flexibility with modular design
For any application

Heavy duty
wastewater
applications handling
tough solids or
abrasive debris?

Various hydraulic
options available to
suit your pumping
conditions.

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Chopper Hydraulics

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N-technology
» Mechanical self cleaning
results in clog resistant
performance
» Sustained high efficiency
Flygt Experior®

Hydraulics
N-technology

Motors
Premium Efficiency Motors

Intelligent controls
SmartRun™
Flygt Premium Efficiency motors (IE3)

LSPM motor Induction motor


• Line Started Permanent magnet motor • Extended induction motor
(LSPM)
• Current stator & LSPM rotor

• Range up to 12,5 kW • Range up to 70kW


• Products 3085,3102,3127,3153 • Products 3153, 3171, 3202, 3301
Premium efficiency motors
» Premium efficiency
» Any starting method
Did we miss HARD CLOGGING?

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Flygt Experior®

Hydraulics
N-technology

Motors
Premium Efficiency Motors

Intelligent controls
SmartRun™
INTELLIGENCE
Risks With Inferior Pump Control

Clogging

Sedimentation

Buildup of floating debris

Decreased equipment life

High energy consumption


Flygt SmartRun® - new intelligent control

• Unique, patented software for wastewater


pumping.
• Pre-programmed and parameters pre set.
• Just press the start button!

= Improved pump station reliability and


efficiency

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SmartRun™
Flygt SmartRun®
Auto Sump and Pump Cleaning with advance hydraulics
design reduce clogging and unplanned nuisance call outs.

Variable Speed Pumping with Built-in Intelligence reduce


energy cost

Conventional ON/OFF Controls


Advanced VFD (Complicated to install, difficult to optimize
– flow/pressure.)

PLC
VFD
SmartRun™
Flygt SmartRun™ solution
SmartRun unique features

1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
SmartRun unique features

1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
This is how we solve
HARD CLOGGING!

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SmartRun Pump Cleaning

•Monitors clogging criteria +

Speed
•Auto – activating pump cleaning -

•Automatically release clogging

•Maximizes starting torque


SmartRun Pump Cleaning
Blockage cleaning sequence, tailored to N-adaptive hydraulics
1. Quick reaction to blockage event, coast to stop
2. False trigger test
3. Increase current limit from rated motor current to drive max output current
4. Run cleaning sequence
5. Restore current limit to nominal motor current and go to normal operation

Torque/current
Max drive output
Trigger
Nominal
BEP

Time

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Pump Cleaning
SmartRun unique features

1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
SmartRun Sump Cleaning

Sump cleaning cycles


• Pumps down to snoring level
• Removes floating debris from
the sump
• Reduces odor
Normal start level
• Reduces sedimentation
• Reduces clogging Normal stop level
Snoring level at
cleaning
SmartRun Sump Cleaning

A sump in one of our field trials before Flygt Same sump after two weeks of operation with
SmartRun™ was installed. Flygt SmartRun™

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Sump Cleaning
Outcomes

•Reduces odor

•Reduces sedimentation

•Reduces clogging
SmartRun unique features

1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
Energy Minimizer

Pump Selection Principal:

• Raw Sewage Pumps are


sized to cater peak inflow
based on design occupancy.

•With starting methods such as


DOL, Auto-trans, or Soft-starter,
pumps are operated at full
speed (at rated capacity)
regardless of inflow condition

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Specific energy

Volume
Energy H
Es  
Volume 

Volume
Energy minimizer

Energy
minimizer

0.7
Es kwh/m3

0.6

0.5

0.4

0.3

0.2

0.1

0 10 20 30 40 50 60

Frequency
Energy minimizer
VFD performance curve

25
Energy
60%
20
70%
minimizer
80% System curve
15
Head (m)

80%

70%
10 60%

5 50hz
45hz
40hz
35hz
25hz 30hz
0
0 50 100 150 200 250
Flow (l/s)
Energy minimizer

0.7

0.6

0.5

0.4
kwh/m3

0.3 Period 1
Period 2
0.2
Period 3

0.1

0
0 10 20 30 40 50 60

Frequency
Energy minimizer

0.7

0.6

0.5

0.4
kwh/m3

0.3
Period 2
0.2 Period 13

0.1

0
0 10 20 30 40 50 60

Frequency
Results

Inflow to pump
Frequency Time trend station
60 1400

50 1200

1000
40
800
30
600
20
400
10 200

0 0
0 10 20 30 40 50 60
Number of periods
Normal run
High inflow
Extreme inflow
Animation of Energy minimizer

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SmartRun unique features

1. Pump cleaning
2. Sump cleaning
3. Energy minimizer
4. Simplicity :
• Pump and drive protection
• Soft start and stop
• Alternation without communication
SmartRun®

Simplicity challenge
• Minimizing the equipment and cables in the control cabinet
• Starting the system without setting any parameters

All In
SmartRun alarm handling
SmartRun®
» Pre-programmed and easy to use
» Pump, Sump Cleaning
» Energy Minimizer Algorithm
The SmartRun Innovation

October 2014 Weftec, New Orleans, USA


• Innovative Technology Award

November 2014: Swedish Innovation Prize


• Top 3 of 150 nominated companies

January 2015: International Water Summit, Abu Dhabi


• Innovate@IWS: finalist, top 4 in municipal segment

February 2016: Rioned Innovation Award winner,


Netherlands, sewer management competition

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Guaranteed Clog Free Pumping

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Clog-Free Case Studies
Lake Como / Comodepur, Italy

Solution
Experior® solution involving Flygt
SmartRun® and four Flygt NP 3202
HT 30 kW pumps

Outcome
• 100% ROI in just eight months
• 20% energy savings after three
months, with no clogging or blockage
issues

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UK: Heathrow

Pain points
To deliver clog-free pumping of aircraft wastewater – some of the most
challenging wastewater to pump

Solutions
• Clog-free pumping with no emergency call outs
• Energy consumption reduced by 53%
• No extra investment in enlarged cabinets was required

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UK: Heathrow

‘ Since installing SmartRun and


Concertor we have had
absolutely no clogging and the
sump remains clean.
As well as peace of mind the
savings are approximately
87.5% of the annual costs in


cleaning and servicing.

Ian Jolly
Heathrow Airport
Water Services Department

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Montmorillon, France

Solution
Experior® including two Flygt Adaptive N-
pumps and a Flygt SmartRun® in the
city’s main wastewater pumping
station

Outcome
• Operating personnel are no longer
exposed to potentially hazardous
maintenance situations
• €14,000 savings annually due to
elimination of 140 maintenance call
outs per year, at a minimum cost of
€100 each

79
Sigtuna, Sweden

Solution
Experior® including two Flygt N 3153 HT
pumps, originally started via soft
starters. In 2011, Flygt SmartRun®
was installed with each pump.

Outcome
• Simpler and easier operation, minimal
effort for start-up and preprogrammed
features for pump, sump and pipe
cleaning to reduce maintenance
• Up to 30% energy savings with Flygt
SmartRun®

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Jefferson Parish, NO, USA

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Thank You!