TO DETERMINE THE THICKNESS OF SHEELS UNDER INTERNAL PRESSURE

joint efficiency for, or the efficiency of, appropriate joint in cylindrical or spherical shells, orthe
E= efficiency of ligaments between openings,whichever is less.
For welded vessels, use the efficiency specified in UW-12. For ligaments between openings, use
the efficiency calculated by the rules given in UG-53.

P= internal design pressure (see UG-21)

R= inside radius of the shell course under consideration

S= maximum allowable stress value (see UG-23 andthe stress limitations specified in UG-24)

t= minimum required thickness of shell

SHELL
(1) Circumferential Stress (Longitudinal Joints).
When the thickness does not exceed one-half of the inside
radius, or P does not exceed 0.385SE, the following formulas
shall apply:

t= PR/SE-.6P

E= 1
P= 1.5
R= 1524
S= 136
ID= 3048
To get the value of S, Refer Section ll Part D

t= PR/SE-.6P
= 16.9207994078
CA= 3
tr=CA+t = 19.9207994078

HEAD

t= PD/(2SE-0.2P)
= 16.8273831432
CA= 3
tr=CA+t = 19.8273831432

2) Longitudinal Stress (Circumferential Joints).16

When the thickness does not exceed one-half of the inside
 radius, or P does not exceed 1.25SE, the following formulas
shall apply:

t= PR/2SE + 0.4P
= 8.3859134263
CA= 3
11.3859134263
d) Spherical Shells. When the thickness of the shell of
a wholly spherical vessel does not exceed 0.356R, or P
does not exceed 0.665SE, the following formulas shall
apply:

t= PR/2SE − 0.2P
= 8.4136915716
CA= 3
11.4136915716
N/mm2
mm
N/mm2

mm
mm
mm
mm
mm

mm
mm
mm
 TO DETERMINE THE THICKNESS OF SHELLS UNDER EXTERNAL PRESSURE

Shell

STEP 1 Asssume a thickness (let it be the thickness obtained due to internal pressure)

STEP 2 Calculate L and D

Note: Dimension "L" should include one third depth of the heads

Hemi Heads 2:1 SE Heads 100%-6% Heads

LT-T = LT-T = 15342 LT-T =
D = D = 3048 D =

Hemi Heads L= LT-T + 0.333D = 0 mm

2:1 SE Heads L= LT-T + 0.1666D = 15849.8 mm

100%-6% Heads L= LT-T + 0.112D = 0 mm

STEP 3 Determine L/D0 and D0 /t

L = 15849.80 mm
D0 = 3094.00 mm
t = 20.00 mm

L/D0 = 5.12

D0/t = 154.70

STEP 4 Determine the Factor A (Refer ASME Seaction II Part D- Tabular Values for Fig. G- Pg-792)

A = 0.00013

STEP 5 Determine the Factor B (Refer ASME Seaction II Part D - Subpart -3)

B =

STEP 6 If Factor "A" falls to the left of the material line , then utilize the following eqn. to determine
the allowable external pressure.

E (Elastic Modulus) = 185000

Pa = 2 A E/3 (D0/t)
 = 0.1036415 N/mm2

STEP 7 For the values of A falling on the material line of the applicable material chart, the allowable
external pressure should be computed as follows

Pa = 4B/ 3 (D0/t)

= 0 N/mm2

STEP 8 If the computed allowable external preSsure is less than the desigm internal pressure. A decision must be
made on how to proceed
a Select the new thickness and start the procedure from beginning
b Elect to use stiffening rings to reduce "L" dimension

Pa = N/mm2

External pressure = 0.0103 N/mm2

trext = 0 mm

Head

STEP 1 Assume a thickness and calculate Factor "A"

t = mm
D0 = mm
R0 = 0 mm

A = 0.125*t/R0
= #DIV/0!

Note: 2:1 SE - R0 = .9* D0 Refer Dennis Moss

Sphere/Hemisphere- R0 =R0
Torisherical - Romax=D0

STEP 2 Find the Factor "B" from the applicable material chart

B=

STEP 3 Compute Pa.

A to the left of material line Pa= 0.0625E/(RO/T)2

E = (Elastic modulus)

Pa = #DIV/0! N/mm2

A to the right of material line Pa= Bt/Ro

Pa = #DIV/0! N/mm2
decision must be
 TO DETERMINE THE MAXIMUM ALLOWABLE WORKING PRESSURE (MAWP)

REFER Asme Section VIII Div 1 (UG-27)and DENIS MOSS

SHELL,

SDT = 136.00 N/mm2

E = 1.00
tsc = 21.00 mm
Rn = 1524.00 mm
Dc = 3048.00 mm
thc = 21.00 mm
h = 762.00 mm
NOTE : MAWP is calculated exclusive of Corrossion allowance
MAWP, Corroded at Design Temperature, PW = SDT. E. tsc/Rc+.6tsc
= 1.86 N/mm2

HEAD, 2:1 S.E HEAD

D/2h = 2.00
(D/2h) 2
= 4.00
K = (2+(D/2h)2))/6
= 1.00

MAWP, Corroded at Design Temperature, PW = 2.SDT.E.thc/KDc+.2thc

= 1.87 N/mm2
G PRESSURE (MAWP)

hc/KDc+.2thc
 TO DETERMINE THE MAXIMUM ALLOWABLE PRESSURE (MAP)

REFER Asme Section VIII Div 1 (UG-27)and DENIS MOSS

SHELL,

Sa 138.00 N/mm2
E 1.00
tsn 24.00 mm
Rn 1524.00 mm
Dn 3048.00 mm
thn 24.00 mm
h 762.00 mm
NOTE : MAP is calculated inclusive of Corrossion allowance
MAP (New and Cold) = SDT. E. tsc/Rc+.6tsc
2.15 N/mm2

HEAD, 2:1 S.E HEAD

D/2h 2.00
(D/2h) 2
= 4.00
K (2+(D/2h)2))/6
1.00
MAP (New and Cold)
= 2.SDT.E.thc/KDc+.2thc
2.17 N/mm2
(MAP)
 STEP 1
Refer Section IX

a Check the P.No. and Group No.

If P. No.= 1 and Group No. = 2

condition satisfied

b Identify the curve

Note: There are 4 curves "A", "B", "C" & "D"

Material with higher toughness are grouped into "D" and it decreases as D<C<B<A

c If material is in curve
For "A" THICKNESS<13 mm
For "B,"C",& "D"" THICKNESS<25 mm

If the above conditions are satisfied, Impact testing is not required

STEP 2

a REFER UCS 66 AND UCS 66A

b Find the value of MDMT from UCS 66 corressponding to nominal wall thickness

c Plot the point in UCS 66A

d If the plot point is above the identified curve,Impact testing is not required

STEP 3

REFER UCS 66B

a Find the stress ratio

stress ratio = tr x E/tn-c

If the value plotted with respect to the stress ratio is more than the arbitary constant given by the client,
then the Impact Test is not required.

STEP 4
Refer UCS 68C

It states that PWHT is not a code requirement and our material falls under the category of P.No. 1 (Sec-lX),
we can carry out PWHT

As per the clause for Impact test exception, temperature of -17degree celsius will be added to minimum
permissible temperature

PWHT IS required for Lethal (dangerous service)

For PWHT, thickness<37 mm
en by the client,
of P.No. 1 (Sec-lX),

ed to minimum
Volume of Shell = pi*R2H

Volume of Head = (pi X D3)/24 +(pi X D2 X S.F)/4

R = 0.255 m
H = 2.829 m
ID = 0.51 m
S.F = 0.05 m
t = 0m
OD = 0.526 m

Volume of Shell = 0.58 m3

Volume of Head = 0.0276 m3

Volume of Heads = 0.06 m3

Density 7750.40 kg/m3

Total Volume= 0.63

Weight of the Shell = 0.00 kg

Weight of the Head = 0.00 kg

Weight of the Head = 0.00 kg

Total Weight = 0.00 kg

HYDROSTATIC TEST

As Per UG-99(b)

Design Pressure = 1.5000 N/mm2

MAWP = 1.8586 N/mm2 (MAWP of Shell)
Stress ratio = 1.0073
MAP = 2.1529 N/mm2
Head = 0.0000

Pressure per UG-99b = 1.3*MAWP* Stress ratio = 2.4339 N/mm2

Pressure per UG-99b(34) = 1.3 * Design Pressure * Stress ratio = 1.9642 N/mm2

Pressure per UG-100 = 1.1* MAWP * Stress ratio = 2.0594 N/mm2

Pressure per UG-99c = 1.3*MAP-Head (Hyd) = 2.7988 N/mm2

STIFFENER RING CALCULATION

Flat Bar

STEP 1
Length of shell acting with ring, L

.5L= (Rm*t) 1/2/ (3*(1-v2))1/4

For v=0.3 (Poisson's ratio)

Dm = 3088 mm
Rm = 1544 mm
t = 17 (thickness of shell)
tr = 20 (thickness of ring)
L = 1.56*(Rm*t)1/2 = 252.739259 mm

Or

L =1.1*(Dm*t)1/2 = 252.032061 mm Consider this

ID of Ring = 3088 mm

OD of Ring = 3338 mm

h , height of ring = 125 mm

h<= 8t, (Condition)

h <= 160 mm

Condition satisfied

Area of Shell = L*t = 4284.5450447 mm2

Area of Ring = h*tr = 2500 mm2

Moment of Inertia

L1 = 252.03 T1 = 17
L2 = 125 T2 = 20
A1 = L1*T1 4284.51

A2 = L2*T2 2500

Y1 = 8.5
Y2 = 79.5

b1 252.03
h1 17
b2 20
h2 125

I1 = b1h13/12 103185.283
I2 = b h /12
2 2
3
3255208.33

Bodies Ai Yi A i Yi Ii di=Yi - Y bar d2Ai

1 4284.51 8.5 36418.335 103185.3 -26.162538 2932654.5
2 2500 79.5 198750 3255208 44.8374621 5025995

Total 6784.51 235168.335 3358394 7958649.52

Y bar = 34.6625379 (Centroid)

Centroid of Ring plus shell = Sum of AiYi/Sum of Ai = 34.6625379 mm

I, Moment of Inertia = Sum of Ii + Sum of d2Ai

Available Moment of = 11317043.139 mm4

Inertia

Required Moment of Inertia, IS = D02 * LS* (t + As/ Ls )* A/ 10.9

Outside Diameter (ring),D0 = 3088

Stiffening Length, Ls = 4734
Area of Ring, As = 2500
Factor A A = Find using formula or chart
Thickness of Shell t = 17
External Pressure P = 0.103
Modulus of Elasticity E = 185000
To get the value of "A", Use formula, B = 0.75 (PD 0/ (t+ As/Ls))

B = 13.60947 N/mm2

If the value of "A" is on the left side of curve , Use formula to get A
ELSE Find the value from applicable material chart , CS-2
A = 2*B/E = 0.00014713

Is = 10680470.529 mm4
 Nozzle Calculations

Required thickness per ug-37 of a cylindrcal shell (Int Pressure)

P= 1.5
tr = PR/SE-.6P R= 1524
= 16.7841409692 mm S= 137.1
CA = 3 mm E= 1
tr = 19.7841409692 mm

Required thickness per ug-37 of Nozzle Wall (Int Pressure)

trn = PR/SE-.6P P= 1.5

= 3.1830769231 mm R= 248.28
S= 117.9
E= 1

Required thickness per ug-28 of Nozzle Wall (Ext Pressure)

trn = 1.5 mm input (Method Described in thickness ext

Check to Determine use Sketch (e-1) or (e-2)

Height value from Sketch (e-1)

te = Hub thickness - Neck thickness/ tan 30 Neck Thickness =
Hub thickness =
= 9.50549483 mm

Without Reinforcing Element

A = Area Required 50 percent required for single walled vessel

A1 = Area available in shell

A2 = Area available in Nozzle Projecting Outward

A3 = Area available in inward nozzle

A41 = Outward Nozzle Weld

A43 = Inward Nozzle weld

If A1+A2+A3+A41+A43 >= A

Opening is adequately reinforced

Else Reinforcing elements must be added or thickness must be increased(hub)

If A1+A2+A3+A41+A43 < A

Note: Most commonly self reinforcing hub is used

A= d*tr*F + 2tn*tr*F (1-fr1) 5087.502 mm2

A1 = d*(E1*t -Ftr) -2tn (E1*t - Ftr)* (1-fr1) 96.80046 mm2

2*(t+tn)*(E1*t-Ftr) -2tn*(E1*t-Ftr)*(1-fr1) 29.62018 mm2

A2 = 5*(tn-trn)*fr2*t 4730.619 mm2

5*(tn-trn)*fr2*tn 13366.36 mm2

A3 = 5*t*ti*fr2 0 mm2

5*ti*ti*fr2 0 mm2

2*h*ti*fr2 0 mm2

A41 = (leg)2 * fr2 85.99562 mm2

A43 = (leg)2 * fr2 0 mm2

Hub area = (2*min(tlnp,ho,hubht))*(hubthickness-tn)*fr2 189.1904 mm2

Bevel area = 14 mm2

A1+A2+A3+A41+A43 5116.606 mm2

Satisfied

With Reinforcing Element

A = Area Required

A1 = Area available in shell

A2 = Area available in Nozzle Projecting Outward

A3 = Area available in inward nozzle

A41 = Outward Nozzle Weld

A42 = Outward Element Weld

A43 = Inward Nozzle weld

A5 = Area available in element

If A1+A2+A3+A41+A42+A43+A5 >= A Opening is adequately reinforced

A = d*tr*F + 2tn*tr*F (1-fr1) 0

A1 = d*(E1*t -Ftr) -2tn (E1*t - Ftr)* (1-fr1) 0

A2 = 5 *(tn-trn)*fr2*t 0
Use Smaller Area
2*(tn-trn) (2.5tn+te)*fr2 0

A3 = 5*t*ti*fr2 0

5*ti*ti*fr2 0 Use Smaller Area

2*h*ti*fr2 0

A41 = (leg)2 * fr3 #DIV/0!

A42 = (leg)2 * fr4 #DIV/0!

A43 = (leg)2 * fr2 0

A5 = (Dp-d-2tn)*te*fr4 #DIV/0!

Nozzle Neck Thickness (Int Press.) UG-45

tb = min(tb3,max(tb1,tb2)) 11.34

Minimum Wall thickness required = 11.34

Available Nozzle thickness = 52.073

Nozzle Appendix 1-10 Refer(mandatory) Steps 1 -7 (with some limits)

Thickness of Nozzle at shell (tn)

tn = Hub thickness - c.a = 62 mm

Thickness of Nozzle at top (tn2)

tn2 = thickness - c.a = 56.512 mm

Effective Pressure Radius (Reff)

Reff = Di/2 +c.a = 1527 mm

Effective Length of Vessel (LR)

LR = 8*t = 160 mm

Thickness Limit Candidate (LH1)

LH1 = t+0.78*sqrt(Rn*tn) = 116.7761437 mm

Thickness Limit Candidate (LH2)

LH2 = Lpr1 + t = 320 mm

Thickness Limit Candidate (LH3)

LH3 = 8*(t+te) = 160 mm

Thickness Limit Candidate (LH4)

LH4 = Lpr3+t+0.78*(tn2/tn)*sqrt(rn*tn2) 124.21545407 mm

Effective Nozzle wall Length outside the vessel (LH)

LH = min(LH1,LH2,LH4) 116.7761437 mm

Effective Vessel Thickness (teff)

teff = t+te 20 mm

Determine parameter Lamda

Lamda = min((dn+tn)/sqrt((Di+teff)*teff)),10) 2.2527782905

Compute Area A1-A43 (No Pad) or A1-A-5 (with pad)

Area Contributed by Vessel wall (A1)

A1 = t*LR*max(Lamda/4,1) 3200 mm2

Area contributed by the nozzle outside the vessel wall (A2)

A2 = tn*(Lpr3+t)+0.78*(tn2^2/tn)*sqrt(Rn*tn2) 7239.1837407 mm2

Area contributed by the nozzle inside the vessel wall (A3)

A3 = tn*Li 0 mm2

Area contributed by the outside fillet weld (A41)

A41 = 0.5* leg412 50 mm2

Total Area Contributed by A1 through A43 (AT)

AT = A1+A2+A3+A41+A42+A43 10489.183741 mm2

Allowable Local Primary Membrane Stress (Sallow)

Sallow = 1.5*S*E 205.65

Determine the Force acting on Nozzle (fN)

fN = P*Rn*(LH-t) 36042.532752

Determine the Force acting on Shell (fS)

fS = P*Reff*(LR+tn) 508491

Discontinuity force from Internal Pressure (fY)

fY = P*Reff*Rnc 568703.664
Area Resisting Internal Pressure (Ap)

Ap = Rn*(LH-t)+ Reff*(LR+tn+Rn) 742158.13117

Maximum Alowable Working Pressure Candidate (Pmax1)

Pmax1 = Sallow/((2*(Ap/AT))-(Rxs/teff)) 3.1561148848

Maximum Alowable Working Pressure Candidate (Pmax2)

Pmax2 = S*(t/Reff) 1.7956777996

Maximum Alowable Working Pressure Candidate (Pmax)

Pmax = max(Pmax1,Pmax2) 1.7956777996

Average Primary Membrane Stress (SigmaAvg)

SigmaAvg = (fN+fS+fY)/AT 106.13191877

General Primary Membrane Stress (SigmaCirc)

SigmaCirc = P*Reff/teff 114.525

Maximum Local Primary Membrane Stress (PL)

PL = max(2*SigmaAvg-SigmaCirc,SigmaCirc) 114.525

Nozzle Weld UG-16.1

Thickness 6 mm (Minimum Per Code)

Actual = 0.7*Wo 7 Wo= leg

leg =

Compare Mawp of shell with nozzle

Mawp of Nozzle must be greater than shell or Head

 N/mm2
mm
N/mm2

N/mm2 size of pipe = 24 inch

mm
N/mm2 d= 490.56 mm
ca = 6 mm
d= 496.56 mm
r= 248.28 mm

Described in thickness ext press) use this value for trn

Neck Thickness = 59.512 mm

Hub thickness = 65 mm

Refer UG-37
t= 20 mm excluding c.a
d= 496.5756 mm
tr = 19.798 mm
tn = 62 mm Hub thickness in Area required and A1 and nozzle area give thickness of p
tn = 56.51 mm Nozzle
F= 1
E= 1
E1 = 1
Sn = 117.9 N/mm2
Sv = 137.1 N/mm2
ti = mm
trn = 1.5 mm
h= mm
leg = 10 mm outward
leg = 0 mm inward
 fr1 = 0.8599562363 Hub height = 20 mm
Hub Thickness = 65 mm
fr2 = 0.8599562363 ho = 300 mm Projection
tn = 59.5 mm includinng c.a
tlnp = 50 mm

Use Larger Area

Use Smaller Area

Use Smaller Area

input

t= mm
d= mm
tr = mm
tn = mm Hub thickness in Area required and A1 and nozzle area give thickness of p
tn = mm Nozzle
F=
E=
E1 =
Sn =
Sv =
ti =
 trn =
h=
leg = outward
leg = inward
Sp =

fr3 #DIV/0!

fr4 #DIV/0!

Use Smaller Area

Use Smaller Area

Dp =

This formula is applicable for a rectangular cross-sectional element that falls within the limits of reinforcement.

ta = 6.18
tr b1 = 19.8126
tb1 = 19.8126 tr 16b = 4.5 wall thickness per UG-16B
tb2 = 4.5
tr b2 = 4.1474
tr 16b = 4.5

tb3 = 11.34 wall thickness per ug-45 table

thickness = 59.512
tolerance = 7.439
7 (with some limits)

Hub thickness = 65
c.a = 3

thickness = 59.512
c.a = 3

Di = 3048
c.a = 3

t= 20

Rn = 248.288 Nozzle radius (n)

Lpr1 = nozzle projection from the outside of the vessel wall

Lpr1 = 300

te = thickness of reinforcing pad

te = 0 no pad

Lpr3 = length of variable thickness, t from the outside of the vessel wall
Lpr3 = 20
 dn= 496.58
Di = 3054 including c.a

Li = 0

leg41 10

NOTE A42 = 0

A43 = 0 No Pad

A3 = 0

S= 137.1
E= 1

P= 1.5
 Rxs = 1527 Shell radius

S= 137.1

10
d nozzle area give thickness of pipe
ncludinng c.a

d nozzle area give thickness of pipe

hin the limits of reinforcement.

ess per UG-16B

Sl No. Vessel OD Base Plate Length Center Line B Saddle Width Saddle Angle
mm mm mm mm Deg.

1 609.6 558.8 533.4 101.6 122

2 762 685.8 609.6 101.6 120
3 914.4 838.2 685.8 152.4 125
4 1066.8 965.2 762 152.4 123
5 1219.2 1117.6 838.2 152.4 127
6 1371.6 1219.2 914.4 152.4 121
7 1524 1371.6 990.6 152.4 124
8 1676.4 1524 1066.8 152.4 127
9 1828.2 1625.6 1143 152.4 122
10 1981.2 1778 1219.2 203.2 124
11 2133.6 1879.6 1295.4 203.2 121
12 2286 2032 1371.6 203.2 123
13 2438.4 2184.4 1447.8 203.2 125
14 2590.8 2336.8 1524 254 126
15 2743.2 2438.4 1600.2 254 123
16 2895.6 2590.8 1676.4 254 125
17 3048 2692.4 1752.6 254 122
18 3352.8 2997.2 1905 254 125
19 3657.6 3251.2 2057.4 254 124
20 3962.4 3556 2209.8 254 126
 AS PER DENNIS MOSS
Wear Plate Width Wear Plate Thk. Wear Plate Angle Base Plate Thk. Base Plate Width No. of Ribs
mm mm Deg. mm mm Nos.

152.4 9.525 132 12.7 101.6 4

152.4 9.525 130 12.7 101.6 4
203.2 12.7 135 12.7 152.4 4
203.2 12.7 133 12.7 152.4 4
203.2 12.7 137 12.7 152.4 4
203.2 12.7 131 12.7 152.4 4
203.2 12.7 134 12.7 152.4 4
203.2 12.7 137 12.7 152.4 4
203.2 12.7 132 12.7 152.4 4
254 12.7 134 19.05 203.2 5
254 12.7 131 19.05 203.2 5
254 12.7 133 19.05 203.2 5
254 12.7 135 19.05 203.2 5
304.8 15.875 136 19.05 254 5
304.8 15.875 133 19.05 254 5
304.8 15.875 135 19.05 254 5
304.8 15.875 132 19.05 254 5
304.8 15.875 135 19.05 254 5
304.8 15.875 134 19.05 254 5
304.8 15.875 136 19.05 254 5

1397 19.05
Rib Thk. Web Thk. Center Height No. of Bolts No. in Tension Edge Distance
mm mm mm Nos. Nos. mm

6.35 6.35 228.6 2 1 101.6

6.35 6.35 228.6 2 1 101.6
6.35 6.35 228.6 2 1 101.6
6.35 6.35 228.6 2 1 101.6
6.35 6.35 228.6 2 1 101.6
6.35 6.35 228.6 2 1 101.6
6.35 6.35 228.6 2 1 101.6
6.35 6.35 228.6 2 1 101.6
9.525 9.525 228.6 2 1 101.6
9.525 9.525 228.6 4 2 101.6
9.525 9.525 228.6 4 2 101.6
9.525 9.525 228.6 4 2 101.6
9.525 9.525 228.6 4 2 101.6
12.7 12.7 228.6 4 2 101.6
12.7 12.7 228.6 4 2 101.6
15.875 15.875 228.6 4 2 101.6
15.875 15.875 228.6 4 2 101.6
15.875 15.875 228.6 4 2 101.6
15.875 15.875 228.6 4 2 101.6
15.875 15.875 228.6 4 2 101.6
 Without Stiffening Rings, Refer section 8 div 2 for eqns with stiffening ring

Minimum Wear Plate Width to be considered in Analysis (b1)

a= 814 mm Distance from Saddle to Vessel Tangent

b= 254 mm Saddle Width
Rm = 1535.5 mm Mean Radius including c.a
IR = 1524 mm Inside Radius
OR = 1544 mm Outside Radius
t= 23 mm thickness including c.a
theta = 125 Deg. Saddle Angle
Inside Depth of Head =
Ft = 2154 Find the value of Ft as per section of Wind (Transverse force)
Fl = 1675.56 Find the value of Fl as per section of Wind (Longitudnal Force)
B= 1905
E= 2738 The Value of E changes with Saddle angle, find it using autocad
Ls = 12040 Distance bw two saddles

b1 = min(b+1.56*sqrt(Rm*t),2a)
= 547.165882053 mm

Saddle Reaction Force due to Wind (Ft) Transverse

Fwt = 3*Ft*B/2E When there are 2 saddles

= 2248.01132213

Saddle Reaction Force due to Wind (Fl) Longitudnal

Fwl = Fl*B/Ls In pv elite

= 265.111445183 88.370482

Load Combination Results for Q + Wind or Seismic (Q)

Weght including water = 151240 Two saddles

Saddle Load = 741832.2 N
Q= Saddle Load +max(Fwl,Fwt)
= 744080.211322

Moment Per Eqn (M1)

M1 = -Q*a(1-(1-a/L+ (R2-h2)/ (2*a*L)/(1+(4h)/3L)

= -27340643.536 N-mm
Moment Per Eqn (M2)

M2 = Q*L/4(1+2*(R2-h2)/(L2))/(1+(4H)/(3L))-4a/L

= 2111398656.38 N-mm

Longitudnal Stress at the Top of Shell (Sigma 1)

Sigma 1 = P*(Rm/(2*t)) - M2/(pi*Rm2*t)

= 67.7195743134 N/mm2

Longitudnal Stress at the Bottom of Shell (Sigma 2)

Sigma 2 = P*(Rm/(2*t)) + M2/(pi*Rm2*t)

= 92.5065126431 N/mm2

Compute the values of K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 From Section 8 Div 2 Table 4.15.1

K1 = 0.1066
K2 = 1.1707 theta should be given in radians inorder to ge
K3 =
K4 =
K5 = 0.7603
K6 =
K7 = 0.0156
K8 =
K9 =
K10 =

Longitudnal Stress at the Top of Shell at Support (Sigma 3)

Sigma 3 = P*Rm/2*t- (M1/(K1*pi*Rm2*t))

= 80.273527346 N/mm2

Longitudnal Stress at the Bottom of Shell at Support (Sigma 4)

 Sigma 4 = P*Rm/2*t+ (M1/(K1*pi*Rm2*t))

= 79.9525596106

Maximum Shear Force in saddle (T)

T= Q*(L-2a)/(L+(4h/3))

= 623811.958557 N

Shear Stress in the Shell no rings (not stiffened) tau2

tau2 = K2*T/Rm*t

= 20.678625002 N/mm2

Decay Length (x1,x2)

x1,x2 = 0.78*sqrt(Rm*t)

= 146.582941027 mm

Circumferential stress in shell , no rings (Sigma 6)

Sigma 6 = -K5*Q*k/(t*(b+x1+x2)) k= 0.1

= -4.4952919193

Circumferential compressive stress at the horn of saddle (Sigma 7)

Sigma 7 = (-Q/(4*t*(b+x1+x2)))-((3*K7*Q)/(2*t2))

= -47.695254819

Effective Reinforcing Plate Width (B1)

B1 = min(b+1.56*sqrt(Rm*t),2a)

= 547.165882053
Minimum Thickness as per Moss

= (3*(Q+Saddle wt)*Base Plate Width/(4*Base platelength*allowable stress)) 1/2

= 16.5179993336 mm

Effective Base Plate Length (e)

e= (Base Plate Length-Clearance)/(Nribs-1)

= 742.95 mm

Base Plate Pressure Area (Ap)

Ap = e*Bpwid/2

= 94354.65 mm2

Axial Load (P)

P= Ap* Bp

= 91524.0105 N

Area of Rib and Web (Ar)

Ar = (Bpwid-clearance-Webthk)*Ribthk+ (e/2*Webthk)

= 9274.175

Compressive Stress(Sc)

Sc = P/Ar

= 9.8686956522 N/mm2

Moment of Inertia of Saddle (Lateral Direction)

Moment of Inertia

L1 = 597.965882053 T1 = 23 Shell
L2 = 304.8 T2 = 15.875 Wear Plate
L3 = 170.675 T3 = 15.875 Web
L4 = 254 T4 = 19.05 Base Plate

A1 = L1*T1 13753.21529
A2 = L2*T2 4838.7
A3 = L3*T3 2709.465625
A4 = L4*T4 4838.7

Y1 = 11.5
Y2 = 30.94
Y3 = 124.2
Y4 = 219.075

b1 597.965882053
h1 23
b2 304.8
h2 15.875
b3 15.875
h3 170.675
b4 254
h4 19.05

I1 = b1h13/12 606287.5739
I2 = b h /12
2 2
3
101619
I3 = b h /12
3 3
3
5292.65627
I4= b h /12
4 4
3
6577217.785

Bodies Ai Yi A i Yi Ii di=Yi - Y bar

1 13753.2152872 11.5 158161.9758 606287.57 -53.7035
2 4838.7 30.94 149709.378 101619 -34.2635
3 2709.465625 124.2 336515.63063 5292.6563 58.99648
4 4838.7 219.075 1060038.2025 6577217.8 153.8715

Total 26140.0809122 1704425.1869 7290417

Y bar = 65.203516112 (Centroid)

Centroid of Ring plus shell = Sum of AiYi/Sum of Ai =

I, Moment of Inertia = Sum of Ii + Sum of d2Ai

= 176629883.29 mm4
Available Moment of Inertia

Tension Stress (Sigma T) Refer Dennis Moss (Saddle)

Sigma T = Fh/As
 = 12.2542996513 N/mm2

Fh = K1*Q Get the value of K1 (Table 4-25-Dennis Moss)

= 151792.36311 K1 = 0.204

Allowed Stress (Sa)

Sa = 0.6*Sy

= 157.2 N/mm2

d= B-R*(Sin theta/theta) B= 1127

= 492.07586081 Theta = 120

= 2.094395

Bending Moment = Fh*d

= 74693357.7416 N-mm

Bending Stress (Sa)

Sb = M*(Centroid/I)
= 27.5733044952 N/mm2

Allowed Stress (Sa)

Sa = 2/3 Yield Stress(Sy)

= 174.666666667 N/mm2
 ns with stiffening ring

essel Tangent

including c.a

including c.a

nd (Transverse force)
nd (Longitudnal Force)

e, find it using autocad

e are 2 saddles

Refer ASME SECTION 8 DIV 2

1-a/L 0.94694303 L= 15342

R2-h2 1777116.25 h= 762
2*a*L = 24976776
1+((4h)/3L)= 1.06622344 4*h = 3048
3L = 46026
R2-h2 0.07115075
2*a*L
 Q*a = 605681292

2*(R2-h2 )
0.01510017
L2

4a
0.21222787
L

QL
2853919651
4

P= 2.4 N/mm2 Hydrostatic Test Pressure

P*Rm/2*t 80.1130435

M2/pi()*Rm2*t 12.3934692

on 8 Div 2 Table 4.15.1

d be given in radians inorder to get delta beta etc

M1/pi()*Rm2*t -0.16048387
Section 8 Div 2 4.1.6.2
In test condition stress is compared with 0.95Sy

Sy = 262

0.95 Sy = 248.9

Section 8 Div 2 4.15.3.2

In Normal condition stress is compared with SE

SE = 137.1
*allowable stress)) 1/2 Saddle Weight = 5434
Base Plate Width = 254
Base Plate Length = 2997.2
Allowable Stress = 174.6
Clearance = 25.4
No. of Ribs 5
Bp 0.97
Webthickness 15.875
Ribthickness 15.875

Base Plate Thk = 19.05

Wear Plate Thk = 15.875
Height of Web at center = 228.6
R= 1535.5
H = Wear Plate Width 304.8
L1 = H+1.56*sqrt (R*ts) = 597.9659

Web Height = Height of Web at center -(wear plate thickness+baseplate thickness+shell thickness)
= 170.675
 d2Ai
39665203.1942
5680578.33086
9430525.71355 As = Sum of A -Ashell
114563159.037 = 12386.87

169339466.276

65.203516112 mm

2.0943951

634.924139
Distance from saddle to base plate(draw in auto cad and find it)

In radians
Refer Ug- 99
 N
mm
mm
N/mm2
mm
Nos.

mm
mm

thickness+shell thickness)