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Alexandria Engineering Journal (2019) xxx, xxx–xxx

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Alexandria Engineering Journal


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ORIGINAL ARTICLE

Effect of impeller blades number on the


performance of a centrifugal pump
Gamal R.H. Abo Elyamin a,*, Magdy A. Bassily a, Khalil Y. Khalil a,
Mohamed Sh. Gomaa b

a
Department of Mechanical Power Engineering, Faculty of Engineering, Minia University, Minia, Egypt
b
Beni-suef University, Beni-suef, Egypt

Received 11 August 2018; revised 10 December 2018; accepted 16 February 2019

KEYWORDS Abstract A numerical investigation is carried out on a centrifugal pump to show the effect of the
Centrifugal pump; impeller blades number on the pump performance. Three different impellers with 5, 7, and 9 blades
Blade number; are tested numerically to determine the optimum blades number at rotational speed of 2800 rpm.
CFD; Fluent 6.3.1 CFD commercial code is used to perform this work. It is found that the head coefficient
Impeller losses; ‘Wyt’ and the efficiency ‘ghyd’ are higher for the case of the impeller with 7 blades than that for the
Mixing losses two cases of 5 and 9 blades. The losses decrease by increasing the blades number due to the reduc-
tion of the secondary flow for a certain limit.
Then it increases again because the friction losses in the impeller and the mixing losses after the
impeller yield an increment in the total losses in the region of the vaneless diffuser. This could be a
result of the increasing number of the impeller channels.
Ó 2019 Production and hosting by Elsevier B.V. on behalf of Faculty of Engineering, Alexandria
University. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).

1. Introduction As an attempt to improve the numerical calculation method


and performance prediction for centrifugal pump Minggao
Centrifugal pumps have been used in industrial and domestic et al. [1] simulated six centrifugal pump models at design flow
applications, such as steam power plants, water supply plants, rate and off design flow rates under different specific speeds.
sewage, drainage or irrigation, oil refineries, hydraulic power Fluent solver with standard j-e turbulence model and Simplec
services and ships. Due to the rotation of the impeller, the fluid algorithm was chosen to perform the simulation. Steady flow
is drawn at the inlet to the pump, continuous lifting of fluid and moving reference frame was used to consider the impeller
takes place from source to the pump while passing through volute interaction.
the impeller the fluid takes the energy from vanes in form of The head and efficiency of the six models at different flow
kinetic energy and pressure. rates were compared with the experimental ones. It is con-
cluded that the Fluent simulation results were feasible and
* Corresponding author. accurate to predict the performance of centrifugal pumps as
E-mail address: gamalrabeh@mu.edu.eg (G.R.H. Abo Elyamin). the deviation of the predicted head and efficiency were less
Peer review under responsibility of Faculty of Engineering, Alexandria than 5%.
University.
https://doi.org/10.1016/j.aej.2019.02.004
1110-0168 Ó 2019 Production and hosting by Elsevier B.V. on behalf of Faculty of Engineering, Alexandria University.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article in press as: G.R.H. Abo Elyamin et al., Effect of impeller blades number on the performance of a centrifugal pump, Alexandria Eng. J. (2019),
https://doi.org/10.1016/j.aej.2019.02.004
2 G.R.H. Abo Elyamin et al.

Nomenclature

b1 width at the impeller inlet (mm) Tu turbulence intensity, %


b2 width at the exit of the impeller (mm) u1, u2 impeller peripheral speed at inlet and exit (m/s)
cm meridional velocity component (m/s) w specific work (J/kg)
cu peripheral velocity component (m/s) y static flow work (J/kg)
D1 diameter at the inlet of the impeller (mm) yt total flow work (J/kg)
D2 diameter at the exit of the impeller (mm) Z number of blades
h static enthalpy (J/kg)
Hth theoretical head (m) Greek symbols
K turbulence kinetic energy (J/kg) ghyd hydraulic efficiency, %
L turbulence length scale (m) q density of working medium (kg/m3)
Lf flow Losses (J/kg) e turbulence eddy dissipation
p static pressure (N/m2) wht loading coefficient
p1total ; p2total total pressure at the impeller inlet and exit wyt total pressure coefficient
(N/m2 ) u2 discharge coefficient
RI, RII, RIII, RIV diffuser segments radii (mm) b1, b2 inlet and outlet blade angles, °
s specific entropy (J/kgK) Dht change in total enthalpy (J/kg)
T static temperature (K) Dr gap clearance (mm)

The effect of blade number on flow field and characteristics the pump performance some geometric characteristics such as
of a centrifugal pump was investigated by Houlin et al. [2] the outlet angle and impeller passage width were changed. Accept-
model pump had a design specific speed of 92.7 and an impel- able agreement has been showed from the numerical and
ler with 5 blades, the blade number is varied to 4,6,7 with the experimental results. Modifying the original pump outlet angle
same casing and other geometric parameters. Fluent solver was to be 30° and the passage width to be 21 mm improved the
used to simulate and predict the flow field. They concluded pump head and efficiency due to the reduction of losses result-
that the blade number had a significant effect on the area of ing from the generation of vortices in the passage and impeller
low pressure region behind the blade inlet. With increasing outlet.
the blade number the head increased but there were an opti- For two different impellers of the same number of blades (7
mum number of blades for each one. blades) and same casing but different diameters (70 mm and
The effect of impeller blades number on the centrifugal 105 mm outlet diameter) Meakhail et al. [7] carried out exper-
pump efficiency was studied by Jafarzadeh et al. [3] using com- imental and numerical studies. The numerical simulation was
mercial CFD code. Three different turbulence models; stan- achieved using CFX-Tascflow commercial code. The results
dard k-e, RNG-k-e and RSM were applied to solve the flow indicated that the smaller diameter impeller developed higher
field for blades number of 5, 6 and 7. The results concluded flow rate. Pressure distribution for small impeller is more uni-
that the best head coefficient reached at the case of 7 blades. form in the volute part. At high flow rate there is no flow sep-
Numerical and experimental investigations were carried out aration for both pumps in the plane at mid-span and the flow
by Coutier-Delgosha et al. [4]. A test pump with an impeller of separation appears when the flow rate decreased.
2-D curvature blade geometries in a cavitating and non cavi- To study the effect of blade tongue interaction Stickland
tating conditions was tested. The impeller had five single et al. [8] performed an experimental study. The pressure field
curved blades with two different radii at inlet and outlet. From in the volute was analyzed by means of pressure measurements
the obtained results it was concluded that the calculations were at different locations inside the volute for different flow rates.
in good agreement with experimental measurements and the The results showed that the flow rate was the main reason for
model was able to simulate the complex three-dimensional pressure fluctuations in the volute. An increase in the pressure
development of cavitation in rotating machinery and the asso- amplitude resulted from reducing the tongue gap of the
ciated effects on the pump performance. impeller.
A numerical investigation of a centrifugal pump with differ- From this review the effect of changing the number of
ent impeller blade number was performed by Chakraborty impeller blades on the performance of a small scale centrifugal
et al. [5]. Different rotational speeds of 2900, 3300 and pump is studied with respect to the secondary losses, friction
3700 rpm were applied for a centrifugal pump of different losses, and mixing losses.
impeller blade numbers of 4, 5, 6, 7, 8, 9, 10, 11 and 12. A
CFD commercial code was used and the results indicated that 2. Studied pump
the efficiency of the centrifugal pump varies with the blades
number. The efficiency and head coefficient increased as the A small pump [7] with simple geometry is used in the present
speed of rotation increased. Also the head coefficient increased study (Fig. 1) to clarify the effect of changing the number of
with the increase of number of blades but the maximum effi- blades. The impeller main specifications are given in Table 1.
ciency achieved for the impeller of 10 blades. The gap clearance between the impeller and the volute,
A three-dimensional flow simulation was achieved numeri- Dr = 7.5 mm and width b = 6 mm, is considered as vaneless
cally for a centrifugal pump by Shojaeefard et al. [6] to analyze diffuser.

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Effect of impeller blades number on the performance 3

Fig. 1 View of the selected pump with main dimensions.

speed computer. CFD uses numerical approaches to solve the


Table 1 Impeller specifications.
nonlinear differential equations which describe fluid flow for
Parameter Value certain geometries and boundary conditions. The main advan-
Number of blades (Z) 5, 7, 9 tage of CFD is that it is a modeling technique which enables
Inlet diameter (D1) 45 mm engineers to evaluate the performance of a wide range of sys-
Outlet diameter (D2) 105 mm tem configurations on computers with less time consumption
Inlet blade width (b1) 6 mm [9].
Outlet blade width (b2) 6 mm To simulate the inner flow field of the studied centrifugal
Inlet blade angle (b1) 26° pump under steady condition the commercial CFD software
Outlet blade angle (b2) 22° Fluent [10] with standard k-e and standard RNG k-e turbu-
lence model and SIMPLE algorithm were applied to solve
the Reynolds Average Navier-Stokes equations. The simula-
The volute of the numerically studied centrifugal pump has tion of steady and moving reference frames was applied
a rectangular shape with constant width 22 mm and consists of between impeller and volute casing. Convergence precisions
four circular segments with different radii (Fig. 1): of residuals 104 are shown in Fig. 2. The simulation details
RI = 66.28 mm, RII = 66.28 mm, RIII = 78.19 mm, are given in Table 2.
RIV = 84.01 mm.
3.1. Grid generation
3. Numerical analysis
The pump is divided into four regions, inducer, impeller, vane-
Computational fluid dynamics (CFD) is one of the Techniques less diffuser, and volute. The inducer, vaneless diffuser and
of numerical solutions of governing equations and using high- volute are stationary and the impeller is rotating with a rota-

Fig. 2 Scaled residuals for steady flow calculations.

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Table 2 Simulation details.


Parameter Fluent 6.3. Software
Fluid Water
Mesh Mixture of structured and
unstructured
Inlet Mass flow rate (kg/s)
Outlet Exit pressure (pa)
Wall No slip
Turbulence model k-e, RNG k-e
Impeller Moving Reference Frame (MRF)
Turbulence intensity, Tu 5%
Solution of Navier-Stokes SIMPLE algorithm
Equation
Maximum residual 104
convergence

tional speed of 2800 rpm. Gambit [11] has been used to gener-
ate the geometry and a mixture of unstructured and structured
meshes for the different regions. A mesh dependency study was
carried out to reach the suitable number of cells at which the Fig. 4 Grid generated for the pump with seven blades.
accurate solution is obtained. The mesh that has a small influ-
ence on the numerical results has been investigated, taking into
consideration the computer capacity and time of calculations. to the absolute one. Non-slip boundary conditions have been
To ensure that the numerical solution is independent on the adopted over the walls and impeller blades. The operating con-
number of cells generated for the different regions of the impel- ditions for the different cases of pump are shown in Table 3.
ler, different meshes are generated; coarse mesh, intermediate, The computations in the present work are carried out for fully
and fine one. Therefore, different grids with different cell num- turbulent model with Tu = 0.05 and L = 0.005.
ber of (545,164, 1,770,466 and 1,990,859 cells) are examined.
The solution started with the coarse mesh and is refined grad- 3.3. Turbulence model
ually by increasing the number of cells until unchanged result
is obtained then any increase of cell number has a slight or no It is required to select an efficient turbulence model for calcu-
effect on the results. Fig. 3 shows that a small difference in the lating the complicated flow through the pump. Two well-
head coefficient between the grid no.2 (cells, 1,770,466) and known turbulence models, standard k-e and RNG k-e, are uti-
grid no.3 (1,990,859 cells) occurred. Accordingly, mesh no. 2 lized and the results are compared with experimental ones for
is used in the present work. A sample of the generated grid the case of using impeller with 7 blades. Fig. 5 shows the cal-
for investigated cases of 7 blades is shown in Fig. 4. culated dimensionless characteristic curve of the pump using
the two turbulence models compared with corresponding
3.2. Operating conditions experimental values in [8]. The loading coefficient, the total
pressure coefficient, and the discharge coefficient are defined
The given boundary conditions are the volume flow rate and as follows [12]:
the outlet pressure at the inlet and outlet, respectively. The Applying the Euler turbine formula
walls are treated as stationary walls, except impeller walls w ¼ u2 cu2  u1 c u1 Euler turbine formula ð1Þ
are rotational. An interface between the stationary and rota-
tional regions was set apart from the rotating regions by In our case the flow enters the pump without swirl, which
2 mm to enable the transformation from the relative system means that the inlet peripheral component equal zero. Apply-
ing the thermodynamics first law in case of adiabatic condition
2
the specific work will equal the change in the total enthalpy.
Dividing the equation by the peripheral kinetic energy at
1.6
the impeller exit we get:
Loading coefficient (total enthalpy coefficient)
Head coefficient (Ψyt)

K- ε 545164
1.2
K- ε 1770466

0.8 K- ε 1990859
Table 3 Operating conditions.
0.4 Pump operating conditions
High Med Low Zero
0
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04
Flow Flow Flow Flow
Flow cefficient (Φ) m_ (kg/s) 1.0345 0.667 0.3846 0.00001
exit pressure ðPaÞ 111,325 141,325 1,611,325 176,325
Fig. 3 Effect of number of mesh cells on the numerical solution.

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Effect of impeller blades number on the performance 5

Head coefficient (Ψ ht) , Pressure coefficient


1.6

1.2 Sckland et al. exp


[8]
Ψ h t Sckland et
(Ψyt)
al. [8]
0.8 Ψht

Ψ y t K- ε
0.4

0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16

Flow cefficient (Φ)

Fig. 5 Head coefficient and flow coefficient for the two turbulence models.

Dht Dht
Wht ¼ ð2Þ Wht ¼ ¼ total enthalpy coefficient ð9Þ
u22 =2 u22 =2
Using the relations of the exit velocity triangle, the loading The hydraulic efficiency can be defined from Gibbs equa-
coefficient is found to be a function only of the discharge coef- tion as the ratio between yt and Dht, it can be written as the
ficient and the exit blade angle ratio between the totalhead coefficient and the total enthalpy
Wht ¼ 2ð1 þ /2 cot b2 Þ ð3Þ coefficient:
Wyt
where ghy ¼ ð10Þ
Wht
Discharge coefficient,
cm2 It can be seen from Fig. 5 that the calculations with the tur-
/2 ¼ 2 ð4Þ bulence model j-eRNG gives more close results to the experi-
u2 =2
mental ones. Therefore, this turbulence model will be applied
Applying Gibbs equation: in the current calculations.
dp
T ds ¼ dh  ð5Þ
q 4. Results and discussions
Integrating Gibbs equation for adiabatic condition, the
flow losses (Lf) is obtained as: The numerical analysis has been carried out for the impeller
Z using different number of blades 5, 7 and 9. The original tested
dp pump has 7 blades therefore; the other two blades numbers (5,
Lf ¼ Dh  ¼ Dh  y
q 9) are taken in this study to show why the seven blades case is
    chosen. Changing the blade numbers conceders the effect of
Dc2 Dc2 changing the aspect ratio of the impeller channels on the flow
Lf ¼ Dh þ  yþ ð6Þ
2 2 mechanism and the building of the different sources of losses.
The two dimensional flow calculations [3] determine only the
Lf ¼ Dht  Dyt losses which are mainly caused by profile loss and a part of
Dividing by the peripheral kinetic energy at the impeller the mixing losses at exit. For a certain channel aspect ratio
exit we get; the generation of the secondary flow is hardly dependent.
For large aspect ratio, the flow could be considered as two
Lf Dht Dyt dimensional flows, as the generated two channel vortices and
¼ 
u22 =2 u22 =2 u22 =2 corner ones are weak and have low effect on the total mecha-
nism of the flow. For low aspect ratio the secondary flow
WL ¼ Wht  Wyt ð7Þ mechanism is very complicated and the development of the
where WL ¼ Loss coeffiecient two channel vortices and corner vortices are very strong and
may result in a new vortex system, Bassily et al. [13,14]
Dp
Dyt q
t
According to the aspect ratio value, the strength of the so-
Wyt ¼ ¼ 2 ¼ Total pressure coeffiecient ð8Þ
u2 =2 u2 =2
2 called jet/wake velocity distribution at the exit is determined,

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Bassily [15]. This makes the primary difference between the the friction overcomes this improvement and begins to increase
two dimensional and the three dimensional simulations. the losses obviously.
Increasing the number of blades has two major effects: firstly, For the case of using 5 blades, the secondary flow increases
increasing the guidance of the flow and decreasing the slipping with increasing the discharge with low gradient and further
and affects the mechanism of the secondary flow inside the increase has a negligible effect on increasing the secondary
channel. The end effect of this results in the ‘‘jet/wake” velocity losses. In contrast, in case of using 7 blades the increase of
distribution. Secondly, the increase of the blades will also discharge leads to decrease in loss coefficient which means that
increase the blade friction losses (profile loss) and the mixing the development of decreasing the secondary flow overcomes
losses. Increasing the number of impeller channels decreasing the increase in the friction loss and results in a decrease in
the flow non-uniformity, issuing from the impeller in the rela- the loss coefficient.
tive system to the vaneless diffuser in the absolute system. From this figure it can be concluded that the optimum case
Although the increase of the blade channels increases the guid- is using 7 blades. This can be also seen in Fig. 6c.The efficiency
ance of the flow through the impeller and hence decreases the for the case of 7 blades gives almost a constant value in the
chance of building the Jet/Wake distribution, it can cause the studied range of flow coefficient, but for the case of 5 blades
increase in the profile losses. These two contradictions are has almost a constant gradient. For the case of 9 blades, the
tested numerically to give the way of determining the optimum efficiency is almost constant for low and moderate discharge
number of blades, which gives the best guidance with mini- but it begins to decrease sharply at high discharge coefficient.
mum friction, in comparison with the secondary flow and Detailed explanation of changing the behavior of the flow
the occurrence of energy stratification, which causes the build- through the radial pump due to changing the number of blades
ing of Jet/Wake and strong mixing losses. can be seen from the velocity vectors, velocity contours, and
Fig. 6a indicates the effect of varying the number of blades total pressure distribution along the midspan plane of the
on the dimensionless characteristic curve of the pump and the radial pump.
corresponding loss coefficient shown in Fig. 6b, if it is com- It can be clearly seen from Fig. 7 the effect of the impeller
pared with the total enthalpy coefficient (without loss). It blade number on the Jet/Wake formation and the mixing
can be remarked that increasing the number of blades from losses. Fig. 7a, shows the case of using low number of blades
5 to 7 increases the total pressure coefficient remarkably, espe- and hence increasing the pitch ratio which enables the energy
cially in the range of low discharge and this improvement is stratification inside the channel and the formation of the Jet/
less in the range of high discharge. This can be explained as Wake at the channel exit. This is the reason of increasing the
improving the secondary losses in the low discharge region, secondary flow losses and the sharp non uniformity in the flow
but the effect of the friction at high discharge (velocity at the exit and hence increasing the losses, in spite of decreas-
increases) has more effect on the pump performance. These ing the friction losses of blade. Fig. 7b (7 blades) indicates the
effects are more obvious in case of using 9 blades. Increasing balance between the decrease of the energy stratification and
the discharge decreases the losses for a certain limit after that the formation of the Jet/Wake distribution and the increase
in the blade friction loss.
In contrast, Fig. 7c (9 blades) shows clearly the increase in
Ψht Ψyt 5blades Ψyt 7 blades Ψyt 9 blades the mixing losses at exit (red color), specially the side near the
Pressure coefficient (Ψyt)

tongue.
Head coefficient (Ψ ht) ,

2
Figs. 8 and 9 confirm the results obtained from Fig. 7.
1.5
From Fig. 8 it can be seen that the velocity gradient between
1 the impeller and stator is the lowest for case of 7 blades
0.5 (Fig. 8b) which means that Carnot loss (sudden enlargement)
0 is minimum compared with the other two cases. Fig. 8c indi-
0 0.01 0.02 0.03 0.04 cates high velocity level near the blades which means increas-
Flow cefficient (Φ) ing the friction losses. Also high gradient is remarked
between the velocity at impeller exit and vaneless diffuser inlet
Fig. 6a Effect of number of blades on the performance in the which means also increasing the mixing losses.
pump.

5 blades 7 blades 9 blades 5 blades 7 blades 9 blades


Hydraulic efficiency ( hy)

100
Loss coefficient (Ψ Lt)

1.5
80
1 60
40
0.5
20
0 0
0 0.01 0.02 0.03 0.04 0 0.01 0.02 0.03 0.04
Flow cefficient (Φ) Flow cefficient (Φ)

Fig. 6b Effect of blade number on loss coefficient for different Fig. 6c Effect of blade number on the hydraulic efficiency for
discharge coefficients. different flow coefficients.

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Effect of impeller blades number on the performance 7

Fig. 7 Velocity vectors at u = 0.023 for: (a) case of 5 blades; (b) case of 7 blades; (c) case of 9 blades.

The total pressure distribution Fig. 9a–c show regions tion inside the volute. This can explain the order of loss
with very low values in the volute for case of 9 blades occurrence in the three cases which reflects the level of the
(Fig. 9c) and also in case of 5 blades (Fig. 9a) at limited loca- loss as follows; case of 7 blades is the best then case of 5
tion with lower values with respect to the case of 7 blades blades and case of 9 blades became at the end as the worst
(Fig. 9b) which almost gives uniform total pressure distribu- case.

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8 G.R.H. Abo Elyamin et al.

Fig. 8 Velocity contours at u = 0.023 at midspan for: (a) case of 5 blades; (b) case of 7 blades; (c) case of 9 blades.

5. Conclusion The studied cases show the effect of increasing the blade num-
ber on the flow mechanism in different regions of the pump,
A numerically study using a CFD tool was carried out to impeller, guide vane, and volute. It was concluded that:
investigate the effect of using different blades number in a cen-
trifugal water pump. A comparison between the numerical 1. Increasing the blades number decreases the pitch ratio and
result and a similar measured case gives a good agreement in result in more guidance of the flow inside the channels with
case of using K-e RNG turbulence model. lower tendency of building energy stratification and the for-
mation of the so called Jet/Wake.

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Effect of impeller blades number on the performance 9

Fig. 9 Total pressure contours at u = 0.023 at midspan for: (a) case of 5 blades; (b) case of 7 blades; (c) case of 9 blades.

2. Increasing the blades number increases the friction losses. (b) Secondary loss caused by the channel vorticity and
3. The main hydraulic losses occur in the centrifugal pump the corresponding energy stratification, which can
can be divided into; cause the so called Jet/Wake distribution.
(a) Friction loss increases by increasing the blade sur- (c) The mixing losses which can be increased due to the
face, especially in case of decelerating channels and high non uniformity of the exiting flow in case of
pressure gradient. low blades number and decreased with increasing

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the number of blades for a certain limit; then began characteristics of a centrifugal pump impeller that pumps a
again to increase due to increasing the number of c- viscus fluid, Comput. Fluids 60 (2012) 61–70.
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inside a centrifugal pump for two different impellers, Int. J.
Energy Power Eng. 3 (2) (2014) 65–76.
[8] M.T. Stickland, T.J. Scanlon, J.L. Parrondo-Gayo, J.
It was found for the studied cases that the case of
Fernández-Francos, J. González-Pérez, L. Fernández-Arango,
using 7 blades is the best case, followed by the case of using An experimental study on the unsteady pressure distribution
5 blades and at last the worst case was the case of using 9 around the impeller outlet of a centrifugal pump, Proceedings of
blades. ASME FEDSM’00 ASME 2000 Fluids Engineering Division
Summer Meeting, Boston, Massachusetts, 2000.
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Please cite this article in press as: G.R.H. Abo Elyamin et al., Effect of impeller blades number on the performance of a centrifugal pump, Alexandria Eng. J. (2019),
https://doi.org/10.1016/j.aej.2019.02.004

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