SPACe 2018

Changing Perspectives
8th March 2018 - Wilrijk
Unrestricted © Siemens AG 2018 www.pcs7.com
New Perspectives through
Software Innovation
Siemens with comprehensive and seamless integrated
Digital Enterprise portfolio for process plants

SIMATIC PCS 7 COMOS XHQ Operations Intelligence

SIMIT COMOS MRO COMOS Walkinside

SPACE Edition 2018

 PCS 7 Innovations Highlights

V9.0
SIMATIC PCS 7 V8.2
•
•
•
Redundant PROFINET
CiR with PROFINET
Updated AS-410

evolution •
•
Logic Matrix
SFC Calculations
•
•
PROFINET Y-Switch
ET 200SP HA

V8.1 • Windows 7/10 • CFU PA Edition

Proven in use for • Selective Download

• Windows Server
2012
• PROFINET Topology
Views
• Release of AS 410E
over 20 years
• Type Change • Customization of
Online OS • Release of Simatic SIS
V8.0 • Support of different • Management
•
Compact
Windows 7/10
library versions Console
• SIMATIC PCS 7 • SIMIT Simulation • WinCC WebUX • Windows Server 2012
CPU 410 Framework • Measuring point • Integration of Alarm
V7 • Digital Plant @
PCS 7
• Advanced Process
Graphics •
browser
Trend configuration •
Rationalization Data
Management Console
• Multiuser
Engineering • Improved • ConMon Function • Tags Group View • Measuring point browser
Engineering Blocks • Configuration dialog • Trend configuration
V6
• Flexible
• Advanced Process
Library
•
Efficiency
PROFINET
• Model Predictive
Control 10x10 •
for Web Publishing
Load Management
•
•
Scalable Faceplates
SIMATIC Batch Top
• Alarm Management Down Recipe
Redundancy • Integration of • SEC Online • TeleControl /

Continuous •
•
Safety Matrix
Batch
•

•
Advanced Process
Control
PA / FF
•
Switchgear
Scalable Archiving •
Upgrade
SIMATIC ET 200SP •
RTU3030
PowerControl •
Development
Technological List Editor
• Web OS and Reporting • Increased quantity improvements • PA Accelerator Released

innovations •
•
RouteControl
Plant Asset •
Redundancy
Open PCS 7
• Windows 7 / Server
2008 •
structure
Integration of
• Library
improvements
•
•
Library improvements
SIMATIC PDM V9.1
Management • TeleControl • PowerControl Comfort Panels • SIMATIC PDM V9.0 • SIMATIC SIMIT V9.1

2003 2007 2011 2014 2016 2017

SPACE Edition 2018

Market Requirements
Basis for innovations of PCS 7

Mobility
Plant Transparency  Advanced Process Control
Energy Efficiency
Standardization
Engineering efficiency  Remote Access
Scalability
Ease of use 
Operational Efficiency 
Virtualization Time-to-market Integrated Automation
Flexible Production
Cost Optimization

Alarm Management Diagnostics Maintenance Fault tolerance

Manage Obsolescence
Remote Operation Robustness
Asset Management
Availability

IT Security  Process Safety

Priority Security
= Major Changes

SPACE Edition 2018

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

The Big Picture –

Microsoft Windows and SIMATIC PCS 7 Lifecycle

91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Windows NT Workstation 32 bit

Windows NT Server 32 bit

Windows 2000 Professional 32 bit

Windows 2000 Server 32 bit

Windows XP Professional 32 bit

Windows Server 2003 32 bit

Windows Server 2003 R2 32 bit

Windows Vista Ultimate 32 bit

Windows 7 Ultimate 32/64 bit

Windows Server 2008 32 bit

Windows Server 2008 R2 64 bit

Windows 8 64 bit

Windows 8.1 64 bit

Windows Server 2012 64 bit

Windows Server 2012 R2 64 bit

Windows 10 Enterprise LTSB 2015 64 bit

Windows 10 Enterprise LTSB 2016 64 bit

Windows Server 2016 64 bit

Future Windows Versions depending on Microsoft Strategy / Development

PCS 7 V4.x (ca. 10 years)

PCS 7 V5.x (10 years)

Information based on:
PCS 7 V6.x (10 years)
http://support.microsoft.com/en-us/lifecycle/search
PCS 7 V7.x (10 years)

PCS 7 V8.x ??
V8.1 V8.1.1 V8.2
PCS 7 V9.x

PCS 7 V???

PCS 7 V???

SPACE Edition 2018

Digitalization in the engineering process
Efficient Top-Down Engineering

Features
• Top-Down Engineering
• Starting from COMOS Plant Design
• Modelling of the plant in a technological hierarchy
• Graphical Engineering via CFC, SFC and Safety Matrix
• Process object oriented library concept
• Simulation embedded in engineering workflow
• Collaborative Engineering
• Multi-User and Multi-Project Engineering
• Bulk engineering
• Online Engineering
• Implement changes in the running plant
• Easy upgrading without the need to adjust the engineering

Key Benefits
• Keep the overview and recognize errors early
• Consistent and sound documentation at any time
• Shorten commissioning times

SPACE Edition 2018

Human Centric Design
The new preferred way of designing your DCS

Visualization objects for overview screen

ƒ Task related design
ƒ Compact demonstration on overview screen
ƒ Intuitive demonstration of current plant situation
ƒ Short reaction times
ƒ Active operation of the plant in working ranges
in contrast to reactive operation after alarms

Spider diagram for KPI Trend Display with bar Profil demonstration and
Horizontal and vertical bar display graphics and gradient
display pattern detection
SPACE Edition 2018
Efficient Plant Operation with
High-performance Alarm System

ƒ Efficient Alarm Management according to

international Standards

ƒ Operator support in terms of abnormal process situations

White Paper Alarm Management – ISA 18.2

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator Station
Alarm help procedure

Features
• Alarm Help Procedure instead of Alarm Info Text
as an optional setting
• Can be seen as an alarm response manual
• Displays alarm rationalization-related information
to assist operators in their response to alarms
• Urgency
• Probable cause
• Expected corrective action responses
• Consequence of inaction

Key Benefits
• The operator is just a mouse click away from
the comprehensive guidance related to the alarm
• Avoids wasted time, spent in an upset condition
searching on an external alarm information source

SPACE Edition 2018

SIMATIC PCS 7 V9 Advanced Process Library –
Operator Online Help

Features 1
• Operator Online Help at runtime
• Extended Note view with buttons
to call up documents (e.g. SOP)

Key Benefits
• Operator help “out of the box”, available via faceplate
• Support of operator tasks with specific documents
• Easy engineering

SPACE Edition 2018

APL OS features
Sizable Faceplates from 50% to 200%
200%

100%

50%

SPACE Edition 2018

Scalable Vector Graphics (SVG) inside the
Graphics Designer

No quality loss during enlarging

Is completely flexible

SPACE Edition 2018

4 trend groups can be displayed simultaneously in full screen.

1 2

3 4

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator Station
Customization improvements

Features
• Include authorization level settings in button set
configuration

Key Benefits
• Easy and central configuration of customized authorization
levels
• This configurations remain unaffected from system
upgrades

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Advanced Process Library
Measuring Point Browser improvements

Features
1
1• Better representation of status groups
⇓ Easier navigation
2• Status selection “interlocked after trip”
⇓ Important information for a typical operator situation 2
3• Open faceplate via double click directly from list
⇓ Simple navigation allows fast operator reaction 3

SPACE Edition 2018

SIMATIC PCS 7 V9.0 – SIMATIC Logon V1.6 –
Two factor authentication (2FA) – Runtime

1. Put smartcard into reader 2. Enter PIN 3. Success – User has logged in

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator Station
Web Client Enhancements

Features
• The PCS 7 OS Web Client indicates unacknowledged
alarms with an audible signal
• Same horn configuration possibilities as for standard OS
Clients
• Web Client support for Batch OS Controls
SIMATIC PCS 7
Web Clients PCS 7
Web Server

Key Benefits
Audible alarm indication
• Seamless integration of Batch OS Controls in HMI process
Local OS Clients
screens via web interface
• Increase operator attention in terms of unacknowledged
alarms

OS Server

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Operator Station
OPC UA support

Features e.g. e.g.

e.g.
MES to exchange Historian or central
• OPC UA Server (Data Access, Historical Access, Alarms & Conditions) production data
Historian
alarm system
• OPC UA Client for data access as WinCC channel
• Support of OPC UA in PCS 7
UA Data Access UA Historical Access UA Historical Access
Historical Data Alarms & Events

OPC UA server

PCS 7 OS/OpenOS/PH
OPC UA client
Key Benefits
UA Data Access
• Efficient integration of 3rd party systems via standard
interface
• Secure-by-default due to secure data exchange, which
uses advanced handling of certifications and supports e.g. 3rd party
authentication controller

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry Library
New 8x4 Interlock Function Block

Features 1
• Minimized std. view for fast overview 1
• Temporary bypass for limited time 2
• Retriggering of temporary bypass
• Temporary bypasses can be
overwritten with permanent bypasses
• Output bypass by operator
• Structure of the interlock can be
changed online (e.g. during 2
commissioning)
• On/off delay for output
• “First Cause“ Recognition

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry Library
New 8x4 Interlock Function Block

A Group 1

1
A

3
Description LogicX_Y Interlock 8x4
X = Stage ∇ 8 Groups in 4 Stages
4 Y = Group

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry Library
Digital Voting Block

Features
► PCS 7 Load
• Up to 8 Inputs Management
• Maximum Vote Mode = 4oo8
• Voting for availability or safety
• Bypass function for inputs and output
• “Bad Vote” is being alarmed
• Selectable output delay for
• On
• Off
• State change

SPACE Edition 2018

SIMATIC PCS 7 V9.0 Industry Library
Communication with S7-1500 for integration of package units

Features PCS 7 + S7-410 Tia Portal + S7-1500

• Communication S7-400 single/red ∇ S7-1500 via
plant bus
• Integrated communication monitoring
• Simulation of single values
• Sub-Value in case of communication loss
• Standard function blocks for PCS 7 and TIA Portal

Key Benefits
• Easy way of establishing monitored communication
between PCS 7 & S7-1500
• PCS 7 conformal engineering
• Predefined function blocks for TIA Portal engineering

SPACE Edition 2018

SIMATIC PCS 7 V9.0 – SIMATIC Management Console (SMMC)
Inventory data export in data format for iBase import

Features
• Inventory data exported in xml format
• Data file can imported directly into service platform
database iBase

Key Benefits
• Improved serviceability by more efficient transfer of plant
inventory to Customer Support database
• Minimize data adaptation and additional tools for capturing
system components XML
SMMC iBase

SPACE Edition 2018

SIMATIC PCS 7 V9.0 – SIMATIC Management Console

Features
• Extended inventory data for PROFINET devices
• Shows components not configured in ES
• Applies to new
SIMATIC ET 200SP HA and SIMATIC CFU
• Inventory Data can be transferred to iBase via XML File

Key Benefits
• Improved HW inventory status overview
• Improved serviceability

XML
SMMC iBase

SPACE Edition 2018

SIMATIC PCS 7 V9.0 - SIMATIC BATCH

Features
• Equipment Type Integration Recipe Life
Import Generic Recipe BatchML
Cycle Mgt
• Import of master recipes in BatchML format
• Equipment Phase Types can address one
or several Equipment Modules
• Equipment Phase Types be used additionally
to SFC-Types

Key Benefits
• Separation of procedural recipe objects
and equipment model
Equipment Phase Type Equipment Phase Type
• Flexibility in recipe engineering
• Centralized recipe creation in external recipe systems Equipment Module Type Equipment Module Equipment Module

CM CM CM CM CM CM CM CM CM

SPACE Edition 2018

SIMATIC PCS 7 V9 – Technological list editor –
New generation of list engineering of Control Modules
Control Module based fast track engineering
in lists with change management
• Engineering of parameters, signals and messages
• Export and Import to MSExcel
Key Benefits
• Reduction of bulk engineering errors by integrated type instance
concept with difference view
• MS Excel engineering requires no system specific skills
• Export of CM based engineering data without customized tools,
based on standard functionality for customers alarm data base,
as-is documentation etc.
SPACE Edition 2018
SIMATIC PCS 7 V9.0 Maintenance Station

Features
3x cyclic
• MS in flat hierarchy of SIMATIC PCS 7 1x manual
• New filter criteria for exports functions
• Cyclic export functions for ident data and device status
• Cyclic export functions for device parameter and condition data new
filter criteria
• Central reset function for diagnostic conditions
• Display signal names on signal module channels
• New possibilities in engineering
• Condition monitoring functions in segment pictures
• Screen structures in the levels “IPC/PC” and “networks” new information from
SIMATIC PDM

Benefits
• Better support for commissioning and service management
• Support for Industrie 4.0 functions (big data)

SPACE Edition 2018

SITRANS Library
PCS 7 Add-on

All process values and
secondary variables
(HART, PROFIBUS PA)
in one faceplate
Device-specific
commands, such as
dosage without
additional hardware

Acyclic reading of
parameters (unit,
scaling, limits etc.)

Download
SPACE Edition 2018
SIMIT 9.1
SIEMENS field device models for SIMIT

Features
• Specific field device models
• 11 models will be available in the first step
• Continuous update via SIOS

Key Benefits
• Higher engineering quality by enabling early detection of
errors and more comprehensive automation checks
• Faster commissioning including specific field device
functions tested early w/o final hardware

SPACE Edition 2018

SIMATIC PDM V9.1 – Improved Device Management & FDI

Features
• Bulk operation with parallel communication for
• Up- and download of device parameters
• Diagnostic update
• Ex- and import functions
Bulk operation with
• Selective parameter transfer parallel communication
• FDI host (step 1)
• Central service station with remote access
to PROFINET networks
• New functions for commissioning and service
independent from device type and manufacturer

Key Benefits
• Effective device management
• Faster commissioning processes for field devices
• Up to date for the new device integration technology
New functions for commissioning and
service project specific write protection
marking “loop check ready”

SPACE Edition 2018

New Perspectives through
Hardware Innovation
 Architecture – Virtualization
Basic principles remain the same

Released functions with PCS 7 V9.0 Project specific approval

ƒ OS-, Batch-, RouteControl-Clients ƒ All Servers (OS, Batch, RouteControl)
ƒ Options like SFC-Visualization, PCS 7 Web Server, OpenPCS 7/OS Client, WinCC ƒ Engineering System
Data Monitor, PCS 7 Terminal server ƒ OS Single-Station
ƒ CP 1623 for communication with AS 400F/FH with “soft net redundancy”
Version: VMware ESXi V5
One virtualization cluster limited to One Security Cell SPACE Edition 2018
 IPC Feature Overview

Rack Rack Box Microbox

Models IPC 547G IPC 647D / 847D IPC 627D / 677D IPC 427E / 477E
Performance Intel® XEON / Core™ i7 / i5 (6. Gen.) Intel® XEON / Core™ i5 / i3 (4. Gen.) Intel® XEON / Core™ i3 (4. Gen.) Intel® Core™ i5 (6.Gen.)
Main Memory up to 64GB Main Memory up to 32 GB / SSD up to Main Memory up to 32 GB (8GB pre- Main Memory up to 32 GB (4GB pre-
SSD up to 480GB (eMLC) 480GB (eMLC) / HDD up to 1TB installed) / HDD 250GB, / SSD 240GB installed) / 320GB HDD or 240GB
HDD up to 2TB (eMLC) or 2x 320GB (RAID1) SSD (eMLC)

Availability & ECC RAM option ECC RAM option

Robustness SSD SSD / Onboard RAID1 HDD + Hot SSD SSD
Onboard RAID1 HDD + Hot Spare Spare / HW RAID 1/5 with SAS HDD / Onboard RAID1 Panel LED Backlight with 80.000h
Redundant Power Supply Redundant Power Supply with Panel LED Backlight with 80.000h MTBF
diagnosis MTBF
Flexibility 2x Multi-Screen onboard 2x Multi-Screen onboard 2x Multi-Screen onboard 2x Multi-Screen onboard
USB 3.0, DP USB 3.0, DP USB 3.0, DP USB 3.0, DP
2x Gbit Ethernet onboard 2x Gbit Ethernet onboard 2x Gbit Ethernet onboard 3x Gbit Ethernet
5x PCI-Express 2x PCIe + 2x PCI or 4x PCIe (647D) 1x PCIe + 1x PCI
2x PCI 8x PCIe, 3x PCI (847D) 677: 22“ Touch Widescreen 1920x1080 477: 22“ Touch Widescreen 1920x1080
Operating System Windows 10 IoT Enterprise 2015 LTSB Windows 10 IoT Enterprise 2015 Windows 10 IoT Enterprise 2015 LTSB Windows 10 IoT Enterprise 2015
Windows Server 2012 LTSB / Windows Server 2012 Windows 7 Ultimate 32bit for BOX RTX LTSB

Life Cycle approx. 1,5 - 2 Years Innovation Cycle approx. 3 Years Innovation Cycle / 5-6 Years Active Marketing Time / 5 Years Spare Part & Repair
2-3 Years Active Sales Time
3 Years Spare Part & Repair
SPACE Edition 2018
Digitalization influences all dimensions and components
in Process Automation, Communication is key

Enterprise Services, Cloud

MES/ERP MindSphere,
Integration Operation Sinalytics
Situational
awareness Server
Engineering Virtualization
Maintenance
• Eliminate
Asset management
(electronic) paper
• Digital Twin
• Simulation
Network
Controller • Speed
Improve communication • Reliability
• Flexibility
• Standards

I/O
• Late HW binding
• Plug & Produce

Instrumentation
Smart devices,
self diagnostics

SPACE Edition 2018

SIMATIC CPU 410 –
Process Automation controller

Main features
• One CPU for all automation tasks (including H and F)
• Individual dimensioning via SEC in steps of 100 PO’s
• Even at runtime!
• No risk to decide the wrong size at planning phase
• One spare part
• 100% compatibility for existing PCS 7 applications
• High Robustness
• Conformal Coating
• Enhanced temperature range (0 ... 70°C)
• Integrated load memory

Key Benefits
• “Pay what you use”: No “Pre-Payment” for reserve capacity
• Simplified spare management
• Non-Stop Operation (Type Change in Run)
• Investment protection via coexistence of PROFIBUS
and PROFINET

SPACE Edition 2018

SIMATIC CPU 410 –
New Firmware Version 8.2

PROFINET IO
• Redundant PROFINET IO Configuration (R1)
• System Redundancy (S2)
• Configuration in Run for H-system (H-CiR)

V8.2
• Configuration in Run for Single System (CiR)
• Sequence of Events (SoE) with PROFINET IO

New Memory Concept

• Non-volatile Load Memory
• No hardware change (CPU 410-5H V8.0 is still prepared)
• Long time storage without battery (like flash card)
• Compatible with work memory storage by battery

New Security features

• Syslog support for Security Incident Event Management (SIEM) systems
• Unique Field Interface Security
• Additional protection for PROFIBUS-DP and PROFINET IO interfaces

Other features
• 2 Step firmware update (reduce downtime of the CPUs)

Ready for the future

SPACE Edition 2018

 by FW update
CPU 410 V8.2 –
New Memory Concept

CPU 410 V8.1 CPU 410 V8.2

• Each download will be automatically stored
Built
in the non-volatile load memory (FLASH)
new
• Lost data
Non-
All dynamic data, like diagnostic buffer,
Volatile Volatile Volatile Volatile Volatile
load work system volatile
work system memory bits, counter, time, timer, security
load
memory memory memory
memory
memory memory event buffer, operation time counter, cur-
rent process image and the current values
of the data blocks
• PCS 7 read back from ES stores actual
values of the selected data blocks also
into the non-volatile load memory

Using backup battery is possible,

all memories maintains their data in this case

SPACE Edition 2018

PCS 7 410 Entry Level

SPACE Edition 2018

SIMATIC PCS 7 CPU 410E –
Provide 410 advantages for small PCS 7 applications

Features Limitations
Flexible • Fixed Limitation: 200 PO
• Standard-, High Availability and Failsafe applications • Down scaling according to the level of the actual 412H/414H
• Identical hardware as the CPU 410-5H • Memory
Robust • IO data per interface
• Conformal Coating
• 70°C Key Benefits
Secure invest
• Provide 410 advantages in small, dedicated applications
• One PROFIBUS and two Profinet-Interfaces
at a price comparable to todays 412H/414H
• Innovations via updating the firmware

Differences 410-5H 410E Equal 410-5H/410E

Process Objects 100 ... 2 k+ 200 Load Memory (internal, non- 48 Mbyte
(2600) volantile)
Work memory (Code/Data) 32 Mbyte 4 Mbyte Bit operation, typ. 7.5 ns
Process area DP: 6 kbyte DP: 1,536 Address area/Process image 16 Kbyte
PN: 8 kbyte byte Communication Connections 120
PN: 1,536
byte DP slaves/PN devices 96/250
No. of tasks 9 tasks (10 ms ... >5 s)
Functionality Equal (V8.2)

SPACE Edition 2018

SIMATIC SIS compact

SIMATIC SIS compact is designed as a dedicated SIS (Safety

Instrumented System) logic solver based on SIMATIC S7-400 and the
SIMATIC Safety Integrated product portfolio.

SIMATIC SIS compact is streamlined in its functionality and price

structure to meet the requirements of the very price sensitive market of
small to mid-size safety applications like BMS (Burner Management
Systems).

SPACE Edition 2018

SIMATIC SIS compact
Engineering Packages

ES Single Station SIS (AS/OS: PO 250)

- APL Support
- no SFC
- no Batch & Route Control
- Upgrade with PCS 7 PO Licences

AS Engineering Package SIS (PO unlim.)

- APL Support
- no SFC
- no Batch & Route Control

SPACE Edition 2018

SIMATIC SIS compact basic pack for small size configurations

SIS ES
SIMATIC SIS Basic Package - Single

- AS Engineering Package SIS V9.0 (PO unlim.)

- S7 F Systems V6.2
Industrial Ethernet, plant bus
- S7 CPU410 SIS Bundle – Single

- PCS 7 RUNTIME LICENSE AS (PO 100) SIS compact Single

- License SIMATIC MODBUS/TCP PN-CPU Single MODBUS/TCP

ET 200M,
standard and
F modules

ET 200iSP
Zone 1

SPACE Edition 2018

New Perspectives through
Network Innovation
PROFINET
Flexible Architectures to meet your requirements

PROFINET Blueprints – Scalable from low cost to high end

Flexibility High End

Main Stream

Entry

Upscaling Configuration

Upscaling Configuration
Significant Reduction of wiring

Increased flexibility
Upscaling Configuration (e.g. for plant expansions)
Availability

SPACE Edition 2018

PROFINET
Investment protection

Controller

PROFIBUS-DP
Availability
PROFINET

Proxy Proxy Proxy

PROFIBUS-DP PROFIBUS-PA HART

Integration of existing field-buses

and installed bases

Allows step-by-step change from

PROFIBUS to PROFINET
IE/PB-Link PN IO CFU PA HART Module
of ET 200SP HA

PROFINET and PROFIBUS can be used at the same time on the Controller

SPACE Edition 2018

PROFINET
Highest availability on demand

Symbol Description

No System Redundancy CPU 410-5H Scalability

• Up to 250x Devices with Single PROFINET Interface1 of redundancy
Single Device
No additional HW
Single PN Configuration with System Redundancy (S2) CPU 410-5H, red.
necessary
• Up to 250x Devices with Single PROFINET Interface1
• Note: All Devices have to support S2
Single Device (S2) Highest availability

Redundant PROFINET Configuration (R1) CPU 410-5H, red.

• Up to 64x Devices2 with Redundant
and Single PROFINET Interface1
• Note: All Devices have to support R1 or S2 by using Y-Switch Red. Device (R1)

Electrical Ring Redundancy Y-Switch Single Device (S2)

• Combinable with System Redundancy
• Max 50x Devices; re-configuration time up to 200ms CPU 410-5H

• Note: All Devices in the Ring have to support MRP

Single Device

Configuration in Run (CiR)

= + +
1 Per CPU410-5H PROFINET interface; 2 Release of up to 256 Devices planned

SPACE Edition 2018

PROFINET
IO devices for fieldbus integration

IE/PB LINK PN IO
IE/PB-Link PN IO without additional BusAdapter

IE/PB LINK PN IO
with additional BusAdapter (alternative)

SPACE Edition 2018

PROFINET
IO devices for drives

SIMOCODE pro V PN SINAMICS

S2 with:
- S120, S150
- G130, G150

SPACE Edition 2018

PCS 7 modular IO devices
ET 200M and ET 200SP

ET 200M ET 200SP

SPACE Edition 2018

PROFINET
IO devices for network coupling

PN/PN coupler

SPACE Edition 2018

 SIMATIC ET 200SP HA

SIMATIC CFU

PROFINET

SIMATIC CPU 410 E

Software Highlights
PCS 7 – Modular IO devices
ET 200SP HA

ET 200SP HA ET 200SP HA red.

I/O Module as of PCS 7 V9

• AI 16xI 2-wire HART
• AI 16xTC/8xRTD 2-/3-/4-wire
• AI-DI16/DO16x24VDC (configurable I/O)
• AO 8xI HART
• DI 16x24VDC
• DI 16xNAMUR
• DI 8x230VAC
• DI 8x24…125VDC
• DO 16x24VDC/0.5A
• RO 4x120VDC-230VAC/5A

SPACE Edition 2018

 SIMATIC ET 200SP HA
System Structure

BusAdapter Interface Carrier I/O Terminal Carrier Server

module module IM modules block module EM module

SPACE Edition 2018

SIMATIC ET 200SP HA
Exchangable BusAdapters

BA 2x RJ45 BA 2x FC BA 2x LC BA SCRJ/FC
BA SCRJ/RJ45
BA LC/RJ45
BA LC/FC

Universal bus connections with exchangeable BusAdapters

SPACE Edition 2018

SIMATIC ET 200SP HA
I/O Redundancy

I/O redundancy to date Solution with the ET 200SP HA

MTA

Red. Terminal
block
SPACE Edition 2018
SIMATIC ET 200SP HA
Potential Groups

Structure HW Config

SPACE Edition 2018

SIMATIC ET 200SP HA
Parameter assignment for the I/O modules

Engineering System (HW Config) Engineering System (HW Config)

⇓ ET 200M ⇓ ET 200SP HA

Parameter assignment for the IO modules

• Insert the ET 200 station
• Plug I/O modules
ET 200 station
• Object properties/parameters

Each channel is configured separately Configuration of all 16 channels in one step

or channel-specific

SPACE Edition 2018

SIMATIC ET 200SP HA
HART with ET 200M to date

HW Config CFC – channel driver for multiHART

One FbAnIn for each HART variable

SPACE Edition 2018
A standardized cabinet design is the basis for
leveraging the advantages of ET 200SP HA

Cabinet with Cabinet with

H-System and ET 200SP HA
ET 200SP HA

Cabinet with 40
ET 200SP HA
modules

SPACE Edition 2018

SIMATIC ET 200SP HA
More I/O’s per cabinet (Cabinet size: 800x2000x400(800))

Direct connection from field cable to I/O module without termination or

marshalling in between

Single I/O signals:

• 520 single I/O’s per side (max. I/O’s bottom cabling)* vs. 320 w/ ET 200M
• 1040 single I/O’s per cabinet (max. I/O’s bottom cabling)* vs. 640 with ET 200M

Redundant I/O signals:

• 400 red I/O’s per side vs. 160 w/ET 200M
• 800 red I/O’s per cabinet vs. 320 w/ET 200M

*max. 26 cables (20 pairs) ⇓ 520 I/O’s per side or 1040 I/O’s per cabinet

SPACE Edition 2018

 SIMATIC ET 200SP HA

SIMATIC CFU

PROFINET

SIMATIC CPU 410 E

Software Highlights
SIMATIC Compact Field Unit (CFU)
Digitalization offers tremendous change to distributed IO

Central control room Greatly reduced footprint

PROFIBUS DP PROFINET

e.g. ET 200M Increased flexibility and lower overhead

Shorter project implementation times

e.g. MTA
I/O and marshalling cabinet

Variety of multi-conductor cables

Central IOs ⇓ Distributed IOs
Field Field Fixed standard IOs ⇓ Configurable I/Os
Junction box (JB) Junction box (JB) Custom cabinets ⇓ Standard IO enclosures

JB JB JB JB … JB CFU CFU CFU CFU … CFU

Configurable I/O
(AI/AO HART, DI/DO)
Traditional I/O
Field devices (e.g. HART) PROFIBUS PA

SPACE Edition 2018

SIMATIC Compact Field Unit
PROFIBUS-PA

Advantages of conventional IOs and digital bus

• 8x stubs for PROFIBUS-PA
• 8x digital input/output (user configurable)

Plug & Produce

• Automatic addressing of the PA field devices
• System-aided identification and PA devices via standardized PA profile1)

Interchangeable
BusAdapter

1) Approved by the PROFIBUS/PROFINET International

SPACE Edition 2018

SIMATIC Compact Field Unit
Standard cabinet with up to 48 x I/O or 96 I/Os

Prefabricated and pre-wired cabinets

Standard enclosure can still be used for customization

120/230 V voltage supply Water sensor

(pre-wiring in CFU optional)

Fuses for individual protection of Space for other components

CFUs

PROFINET switch "Out of the Box"

(pre-wiring in CFU optional)

SPACE Edition 2018

SIMATIC Compact Field Unit
PROFIBUS-PA

PA connection via PA connection via

PROFIBUS DP PROFINET

DP/PA Link

Line or ring redundancy (MRP)

PA line or
Ring redundancy CFU CFU

AFD AFD

No trunk, only spurs

Flexible topology (line or ring)

without additional hardware

SPACE Edition 2018

SIMATIC Compact Field Unit – PA
Use Cases
Use case 1 Use case 2 Use case 3
Commissioning Expansion Maintenance
(Add new PA field device) (device replacement)

Addr. 21 Addr. 28 Addr. 21 Addr. 28 Addr. 21 Addr. 28

Addr. 24 Addr. 24

1| Automatic addressing of field devices 1| Add new field device 1| Replace a faulty field device
2| Automatic addressing 2| Automatic addressing

Address conflicts can always be prevented using automatic addressing

SPACE Edition 2018

SIMATIC Compact Field Unit – PA
Use Cases
Use case 1 – Use case 2 – Use case 3 –
"Top-down engineering" "Bottom-up engineering and plug & produce" "Device replacement"
Pre-configured spur with PA profile and TAG Automatic device identification and activation Guided exchange of device

Spur 1 Spur 1 Spur 1

Profile: 2x analog input Profile: 1x analog input Profile: 1x analog input
TAG: PT01_150 TAG: PT02_150

I am
I am I am
PT01_150 I support 1x
TT01_210 PT02_150
with 1x AI AI
with 1x AI with 1x AI
and 2x AI

1| Verification of configured profile with device profile 1| Automatic configuration according to device profile 1| Alarm
2| Devices and signal errors 2| Automatic IO addressing for data exchange 2| Check device profile
3| Configuration with suitable profile 3| Start of communication, alarm new device 3| Configuration of the new field device and data
exchange using existing IO addresses

Device management independent of HW (PROFIBUS PA) using integrated storage of all PA profiles

SPACE Edition 2018

SIMATIC Compact Field Unit: PROFIBUS PA Edition
PDM Commissioning Wizard

1. Assignment of I&M data

2. Configuration of power supply and temperature
monitoring
3. Status of the digital inputs/outputs
4. Automatic addressing of the PA field devices
5. Status of the PROFIBUS PA configuration
6. Extended fieldbus diagnostics for PA spurs

SPACE Edition 2018

New Perspectives through
Asset Analytics - MindSphere
MindSphere – The cloud-based, open IoT operating system
from Siemens

MindApps & other Apps

• Use apps from Siemens, partners or develop own apps
• Gain asset transparency & analytical insights
• Subscription based pricing model

MindSphere
MindSphere
• Open interface for development of customer specific apps
• Various cloud infrastructures: SAP, AtoS, Microsoft Azure
10
01
00 offered as public, private or on-premise (planned)
01 10 11
01 10 10 01 10 10
11 01 01 01 01 01
00 01 10 01 11 01 01
01 00 00
10 11 11 01 00 11
MindConnect & other Connecting devices
10 10 10 10 10 01 10 01
01
01
01
01
01
01
01
01
01
01
00
11
01
01
00
11 • Open standards for connectivity, e.g., OPC UA
11 11 11 11 11 10 00 10
• Plug and play connection of Siemens and 3rd party products
• Secure and encrypted data communication

SPACE Edition 2018

The Siemens Vision: A cloud based, vendor independent
Asset and Process Performance Suite

Data analysis
Asset diagnosis
User
Health monitoring
Predictive maintenance
MindApps 3rd Party Process Industry Apps

MindApp Asset and Specific applications for

Services and Valve Pump Drive Train
Applications
Fleet- OEM App Process Monitoring Monitoring Analytics
certain asset groups
manager
Performance Harmonized Look & Feel
(own,
Siemens, Suite
Control Covers assets from
OEMs, ...) Build your
Analytics DCS Health Perfor- Event multiple manufacturers
own
App Monitoring mance Analytics
Dashboard
Analytics

Secure data storage

IIoT platform
Worldwide access to all
(cloud)
MindSphere plants and locations

Data acquisition via field

Plants
sensors and plant
worldwide
network

SPACE Edition 2018

Analytics Powered by MindSphere
CPAS – Control Performance Analytics

SPACE Edition 2018

Valve Monitoring
Benefits / Value Proposition
Increased Plant Uptime
• Avoid unexpected plant downtimes
by predicting valve failures in time
(based on positioner data)
• Analyze behavior of your installed
base and find anomalies
Asset management
• Get a complete picture of the health of
your installed base of valves
• Smart, data-driven maintenance with
clear guidance for maintenance
engineer
Take advantage of the wealth of your plant data
to increase plant uptime and lower operating costs!
Lower Operating Cost
• Predictive maintenance instead of
time-based / reactive maintenance
• Minimize wear with optimized
positioner settings increasing the
lifetime of your valves
Knowledge Management
• Centralize and consolidate supplier
knowledge and own experience in a
central system
• Minimize dependency on local
experts
SPACE Edition 2018
Valve Monitoring
Overview

Valve Monitoring
is a software application that

ƒ runs locally on a PC
(or in later versions alternatively as a cloud application)

ƒ periodically receives diagnostic data from intelligent

valve positioners in a plant (via PDM MS V2.0)

ƒ presents and analyzes these data over time to detect

anomalies

ƒ calculates trends and predicts recommended

maintenance dates thereby enabling predictive
maintenance

ƒ provides assistance to schedule optimized maintenance

of valves

SPACE Edition 2018

Valve Monitoring – System
Integration App as an “on
“On premise” installation
premise” installation

PCS 7 (or S7 400) DCS Health

Check

Valve Pump Drive Train

Monitoring Monitoring Analytics

PDM MS V2.0
► works as “edge device”
OS ► collects all diagn. data
► generates XML files
XML file

cyclic transfer
AS e.g. 1x / day

diagnostic data
via routing through AS

Valve positioner

SPACE Edition 2018

Valve Monitoring – System
Integration with third-party DCS
“On premise” installation
V1 of App as an “on premise”
installation
third-party DCS DCS Health
Check

Valve Pump Drive Train

Monitoring Monitoring Analytics

PDM MS V2.0
► works as “edge device”
HMI ► collects all diagn. data
► generates XML files
XML file

cyclic transfer
Controller e.g. 1x / day

diagnostic data
via field bus or HART multiplexer

Valve positioner

SPACE Edition 2018

Valve Monitoring – System Integration
Later versions of App as “on premise” or as Mindsphere App

Option 1: Mindsphere App

PCS 7 or third-party DCS Asset Performance Suite

Valve Pump Drive Train
Monitoring Monitoring Analytics
DCS Health
Check
PDM MS V2.0
► works as “edge device”
OS ► collects all diagn. data
IoT Gateway
► generates XML files
XML file

plant bus cyclic transfer

AS e.g. 1x / day Option 2: “On premise” installation

diagnostic data

DCS Health
Valve positioner Check

Valve Pump Drive Train

Monitoring Monitoring Analytics

SPACE Edition 2018

Valve Monitoring Features
Calculation and analysis of KPIs

Valve Health Status & History

Calculation and analysis of KPIs such as
ƒ Total travel
ƒ Number of direction changes
ƒ Change of end positions
ƒ Slip stick, Control deviation
ƒ Distribution of valve positions
ƒ Electronics temperature
ƒ ...

Diagnostics
ƒ Generation of messages in case of
unexpected behavior / anomalies

Service Recommendations
ƒ Planned after gaining more experience

SPACE Edition 2018

Valve Monitoring Features
Show valve details

including
ƒ Valve detailed information
ƒ KPI comparison
ƒ User comments
ƒ Log of events and comments
ƒ Tracking of peculiar valves in “Watchlist”
ƒ Tracking of maintenance state
ƒ …

SPACE Edition 2018

Valve Monitoring Features
Maintenance Support

Estimation of a recommended
maintenance date per valve
ƒ Extrapolation of several “Wear KPIs”
ƒ Estimation of wear reserve
ƒ Derivation of recommended
maintenance date

SPACE Edition 2018

Valve Monitoring Features
Maintenance Support

Generation of optimized valve

maintenance plans
ƒ Automatic generation of maintenance
plans, i.e. lists of valves due for
maintenance
ƒ based on a specified maintenance
schedule
ƒ Individual modification of maintenance
plans via drag and drop
ƒ Continuous updates of plans through
near-real-time maintenance data
ƒ Freezing of plans, locking of valve to a
certain plan
ƒ Transfer of maintenance information to
superordinate Maintenance System
(e.g. COMOS MRO or SAP PM or IBM
Maximo)

SPACE Edition 2018

Valve Monitoring
Highlights at a glance

+
+ Recognize anomalies and
Increase plant uptime by wear in time
predicting valve failures

Optimize operating cost
through predictive instead of
preventive maintenance
+
+ Increase transparency
across installed base
Minimize wear and lower +
operating cost with
optimized positioner settings

SPACE Edition 2018

Room for new perspectives
SIMATIC PCS 7 V9.0: More flexibility in process automation

• Reduced Hardware-FAT

• Reduced system footprint Reliable connectivity

for long-term
• Increased flexibility
investment protection
• Reduced engineering and
commissioning effort

SPACE Edition 2018