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AML-B Warning and Error Codes

FAUN GmbH
“W----“ shows information of crane state in correct condition.

Table-4.1: Warning messages

Message Description Remedy

Overwind. Wind down hook.


W0015 When overwind cancel switch is on.

Crane capacity is not in defined condition. Register the operating condition correctly.
W0016 Change crane condition to correct condition.

Crane capacity is not in defined condition. Register the operating condition correctly.
W0017 Change crane condition to correct condition.

Stopped due to overload. Make crane to safe posture (ex: elevating


W0023
„up“ boom)
W0024 Stopped due to overwind. Wind down hook.

Stopped due to insufficient backward Operate to increase backward stability (ex.


stability condition. lower boom), and change to correct counter-
W0025 This message appears only in undefined weight and outrigger combination.
crane capacity condition.
Stopped due to working area limit (upper Cancel work range function, or lower the
W0026 boom angle limit). boom.
Stopped due to working area limit (lower Cancel work range function, or elevation
W0027 boom angle limit). „up“ the boom.
Stopped due to working area limit (height Cancel work range function, or lower the
W0028 limit). boom.
Stopped due to working area limit (work Cancel work range function, or elevate the
W0029 radius limit). boom (”up”).
Stopped due to main winch rope reserve Wind up main winch rope
W0034 condition.
Stopped due to sub winch rope reserve Wind up sub winch rope
W0035 condition.
W0039 Armrest is up. Armrest is lowered.

Emergency operation mode It is necessary to operate carefully.


W0040 (Emergency telescopic switch is on).

Stopped due to working area limit (right Cancel work range function, or swing to left.
W0042 swing limit).

Stopped due to working area limit (left swing Cancel work range function, or swing to
W0043 limit). right.

During telescopic operation in manual mode, Retract telescopic cylinder.


W0045 telescopic cylinder reaches its limit.

Stopped due to elevating cylinder lower Elevate the boom (”up”).


W0054 stroke end
Message Description Remedy

Stopped due to elevating cylinder upper Elevate the boom (”down”).


W0055
stroke end
W0057 Front-right outrigger is retracted. Extend outrigger again

W0058 Rear-right outrigger is retracted. Extend outrigger again

W0059 Front-left outrigger is retracted. Extend outrigger again

W0060 Rear-left outrigger is retracted. Extend outrigger again


Boom connection pins (B-pin) or Return the lever to neutral at once. Then
telescope cylinder connection pins retry. Boom angle should be over 70 degree
(C-pin) are uncontrollable. in boom condition. In jib condition, boom
W0093
angle should be over 75 degree.
(B-pin or C-pin lock-out-sensor and
lock-sensor = '0FF' on both side.)
Telescope cylinder connection pin (C-pin) is Return the lever to neutral at once. Then
uncontrollable. retry. Boom angle should be over 70 degree
W0094 in boom condition. In jib condition, boom
angle should be over 75 degree.
Automatic telescope is impossible, because Retry again with full lever and full engine
the boom connection pin (B-pin) speed is revolution. If the temperature is more than 0
W0095 very slow. degree centigrade, it is possible to use “Slow
telescoping mode cancel” function (see
operation manual chapter 6.4).

This message appears when “Slow


W0102 telescoping mode cancel” is selected.

Elevating speed is reduced due to slow stop


W0106 function.

Swing motion speed is reduced due to slow


W0108 stop function.
Crane posture is in elevating capacity limit Elevating “up”, or retract boom.
W0113

Stopped due to elevating cylinder stroke end.


W0121

Counterweight cylinder extends but swing Set counterweight correctly.


W0173
operation is selected.
AML detects superstructure lock at not rear Check superstructure lock pin and swing
W0179 angle sensor.
side of swing angle sensor.
Hook block may touch a boom. Elevate the boom (”down”).
W0180

AML back-up battery power is low. This Replace back-up battery by a new one.
W0999 message only appears at power on.
“E1---“ shows communication error between display unit or transmitter and control unit.
If this group error occurs, crane operation stops. But crane operation is possible via the AML
override key.

Table-4.2: Communication Errors

Code Description Remedy

Communication line between Transmitter


AML cannot receive information from and AML is interrupted.
E1004
Outrigger state transmitter. Outrigger state transmitter fault.
AML circuit fault

Wire fault
E1006 Outrigger state transmitter internal error.
Outrigger state transmitter fault.

Communication line between Transmitter


and AML is interrupted or connected
AML detects data error in data received from
E1010 incorrectly.
Outrigger state transmitter.
AML receive circuit fault.
Transmitter's transmit circuit fault.
Outrigger state transmitter type in data Outrigger state transmitter fault
E1012
received is wrong. Wrong connection of communication line.

AML detects data error in data received from Display Unit fault
E1021
Display Unit Wrong connection of communication line.

Main Unit is not working.


Display Unit cannot receive information from
E1022 Main Unit fault.
main unit.
Wrong connection of communication line.

Display Unit fault


E1023 Display Unit type error
Wrong connection of communication line.

E1024 Display Unit internal error Display Unit fault


Main Unit cannot receive information from Display Unit is not working.
E1025
Display Unit. Wrong connection of communication line.
“E2---“ shows detectors, operating levers, or hydraulic valve error.
If this group error occurs, crane operation stops. Crane operation is basically possible via AML
override key. But in case of some errors, crane operation is not possible via AML override key before
the correct condition exists.

Table-4.3: Detector Errors

Code Description Remedy

Boom length detector error


The input value from detector is out of Detector fault
E2003 normal range. Detector wire interrupted or short-circuit
Normal range is 1.1-21mA (Inside of AML AML circuit fault
convert to voltage 0.25-4.75V).
Boom angle detector error
The input value from detector is out of Detector fault
E2004 normal range. Normal range is 1.1-21mA Detector wire interrupted or short-circuit
(Inside of AML convert to voltage 0.25- AML circuit fault
4.75V).
Front right outrigger length detector error
The input value from detector is out of Detector fault
E2009 normal range. Normal range is 1.1-21mA Detector wire interrupted or short-circuit.
(Inside of transmitter convert to voltage 0.25- Outrigger state transmitter circuit fault
4.75V).
Rear right outrigger length detector error
The input value from detector is out of Detector fault
E2010 normal range. Normal range is 1.1-21mA Detector wire interrupted or short-circuit.
(Inside of transmitter convert to voltage 0.25- Outrigger state transmitter circuit fault
4.75V).
Front left outrigger length detector error
The input value from detector is out of Detector fault
E2011 normal range. Normal range is 1.1-21mA Detector wire interrupted or short-circuit.
(Inside of transmitter convert voltage 0.25- Outrigger state transmitter circuit fault
4.75V).
Rear left outrigger length detector error
The input value from detector is out of Detector fault
E2012 normal range. Normal range is 1.1-21mA Detector wire interrupted or short-circuit.
(Inside of AML convert to voltage 0.25- Outrigger state transmitter circuit fault
4.75V).
Telescopic cylinder length detector error.
The input value from detector is out of Detector fault
E2022 normal range. Normal range is 1.1-21mA Detector wire interrupted or short-circuit
(Inside of AML convert to voltage 0.25- AML circuit fault
4.75V).
Moment Error.
Calculated load (weight) becomes negative
Pressure sensor of elevation cylinder fault
(“minus”).
Detector wire interrupted or short-circuit
E2023
Adjustment is effected incorrectly
Note: Crane operation which reduces
AML circuit fault
load moment is possible. Error log is not
recorded.
Code Description Remedy

Elevating cylinder's rod pressure detector


error Pressure sensor of elevation cylinder fault
The input value from detector is out of Detector wire interrupted or short-circuit
E2030
normal range. Normal range is 1.1-21mA Adjustment is effected incorrectly
(Inside of AML convert to voltage 0.25- AML circuit fault
4.75V).
Elevating cylinder's tube pressure detector
error Pressure sensor of elevation cylinder fault
The input value from detector is out of Detector wire interrupted or short-circuit
E2031
normal range. Normal range is 1.1-21mA Adjustment is effected incorrectly
(Inside of AML convert to voltage 0.25- AML circuit fault
4.75V).
Crane control lever 1 error (analogue)
The input value from lever 1 is out of normal
range.
Lever fault,
Normal range is 0.25-4.75V.
E2041 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 1 operation is not possible.
Another operation is possible via AML
override key.
Crane control lever 2 error (analogue)
The input value from lever 2 is out of normal
range.
Lever fault,
Normal range is 0.25-4.75V.
E2042 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 2 operation is not possible.
Another operation is possible via AML
override key.
Crane control lever 3 error (analogue)
The input value from lever 3 is out of normal
range.
Lever fault,
Normal range is 0.25-4.75V.
E2043 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 3 operation is not possible.
Another operation is possible via AML
override key.
Crane control lever 4 error (analogue)
The input value from lever 4 is out of normal
range.
Lever fault,
Normal range is 0.25-4.75V.
E2044 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 4 operation is not possible.
Another operation is possible via AML
override key.
Code Description Remedy

Crane control lever 1 error (mismatch)


When operation detect switch of lever 1 is
off, analog input value from crane control
Lever fault,
lever 1 is not in neutral range.
E2048 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 1 operation is not possible.
Another operation is possible via AML
override key.
Crane control lever 2 error (mismatch)
When operation detect switch of lever 2 is
off, analog input value from crane control
Lever fault,
lever 2 is not in neutral range.
E2049 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 2 operation is not possible.
Another operation is possible via AML
override key.
Crane control lever 3 error (mismatch)
When operation detect switch of lever 3 is
off, analog input value from crane control
Lever fault,
lever 3 is not in neutral range.
E2050 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 3 operation is not possible.
Another operation is possible via AML
override key.
Crane control lever 4 error (mismatch)
When operation detect switch of lever 4 is
off, analog input value from crane control
Lever fault,
lever 4 is not in neutral range.
E2051 Wire-fault (interrupted or short-circuit)
AML circuit fault
Note: Lever 1 operation is not possible.
Another operation is possible via AML
override key.
Swing control output error
AML detect the swing control current flow,
when controlled current output is off.
Wire-fault
E2061
AML circuit fault
Note: Swing operation is not possible.
Another operation is possible via AML
override key.
Main winch control output error
AML detects current flow when controlled
Wire-fault
E2062 current output is off.
AML circuit fault
Note: All operations are not possible.
Sub winch control output error
AML detects current flow when controlled
Wire-fault
E2063 current output is off.
AML circuit fault
Note: All operations are not possible.
Code Description Remedy

Telescopic cylinder control output error


AML detects current flow when controlled
Wire-fault
E2064 current output is off.
AML circuit fault
Note: All operations are not possible.
Elevating cylinder control output error
AML detects current flow when controlled
Wire-fault
E2065 current output is off.
AML circuit fault
Note: All operations are not possible.
Pump1 control output error
AML detects current flow when controlled
Wire-fault
E2067 current output is off.
AML circuit fault
Note: All operations are not possible.
Pump2 control output error
Wire-fault
E2068 AML detects current flow when controlled
AML circuit fault
current output is off.
Swing motion error
When AML does not activate the swing
Hydraulic circuit fault.
valve, swing motion (to right) is detected.
Solenoid fault.
E2081
Swing angle detector fault.
Note: Swing right operation is not
AML circuit fault.
possible. Another operation is possible
via AML override key.
Main winch motion error
When AML does not activate the main winch
Hydraulic circuit fault.
valve, but winch motion (up) is detected.
Solenoid fault.
E2082
Main winch position sensor fault.
Note: Main winch up operation is not pos-
AML circuit fault.
sible. Another operation is possible via
AML override key.
Sub winch motion error
When AML does not activate the sub winch
Hydraulic circuit fault.
valve, but winch motion (up) is detected.
Solenoid fault.
E2083
Sub winch position sensor fault.
Note: Sub winch up operation is not pos-
AML circuit fault.
sible. Another operation is possible via
AML override key.
Telescope motion error
When AML does not activate the telescopic
Hydraulic circuit fault.
valve, but telescopic motion is detected.
Solenoid fault.
E2084
Telescopic cylinder length detector fault.
Note: Telescope cylinder extension oper-
AML circuit fault.
ation is not possible. Another operation
is possible via AML override key.
Code Description Remedy

Elevating motion error


When AML does not activate the elevating
Hydraulic circuit fault.
valve, but elevating „up“ motion is detected.
Solenoid fault.
E2085
Boom angle detector fault.
Note: Elevation „down“ operation is not
AML circuit fault.
possible. Another operation is possible
via AML override key.
Boom section detector error
Plural boom section detectors are turned on
at the same time. Boom section detector fault.
E2087 Wire fault.
Note: Telescope operation is not AML circuit fault.
possible. Another operation is possible
via AML override key.
Tele 2 section detector does not turn on in
case of an error
After tele 1 (3) section detector was turned
Tele 1 or tele 2 or tele 3 section detector
on, then tele 3 (1) section detector turned
fault.
E2088 on. Tele 2 section detector does not turn on.
Wire fault.
AML circuit fault.
Note: Telescope operation is not
possible. Another operation is possible
via AML override key.
Boom section detector error.
While telescopic cylinder is not connected to
the boom, telescopic cylinder length value Cylinder length detector fault or incorrect
exceeds the normal range when boom adjustment.
section detector becomes on. Cylinder Boom section detector fault or incorrect
E2089 length and boom section detector status adjustment.
does not match. Wire fault.
AML circuit fault or wrong memorization of
Note: Telescope operation is not boom status.
possible. Another operation is possible
via AML override key.
B-pin Error.
Cannot lock or unlock B-pin
B-pin lock status detector and unlock status B-pin lock/unlock detector fault,
E2090 detector are both turned on. Wire fault,
AML circuit fault.
Note: Telescope operation is not
possible. Another operation is possible.
C-pin Error.
Cannot lock or unlock C-pin
C-pin lock status detector and unlock status C-pin lock/unlock detector fault,
E2091 detector are both turned on. Wire fault,
AML circuit fault.
Note: Telescope operation is not
possible. Another operation is possible.
Code Description Remedy

B,C pin error


B-pin and C-pin detectors are both unlocked
B-pin, C-pin lock/unlock detector fault
state.
E2092 Wire fault
AML circuit fault.
Note: Telescope operation is not
possible. Another operation is possible.
Boom section detector and C-pin status error
C-pin unlock detector goes off when boom
section detector is not turned on. If this state Boom section detector or C-pin lock/unlock
continues more than 1 sec, AML issues this detector fault
E2093
error. Wire fault
AML circuit fault.
Note: Telescope operation is not
possible. Another operation is possible.
Tele-reset is necessary.
This error appears after AML exchange or
battery inside AML is at low power.
E2094 Execute tele-reset menu.
Note: Telescope operation is not
possible. Another operation is possible.
Lever-1 operation detect switches are both
turned on. Lever-1 fault
E2095 Wire fault
Note: Lever 1 operation is not possible. AML circuit fault.
Another operation is possible.
Lever-2 operation detect switches are both
turned on. Lever-2 fault
E2096 Wire fault
Note: Lever 2 operation is not possible. AML circuit fault.
Another operation is possible.
Lever-3 operation detect switches are both
turned on. Lever-3 fault
E2097 Wire fault
Note: Lever 3 operation is not possible. AML circuit fault.
Another operation is possible.
Lever-4 operation detect switches are both
turned on. Lever-4 fault
E2098 Wire fault
Note: Lever 4 operation is not possible. AML circuit fault.
Another operation is possible.
Swing motion error
When AML does not activate the swing
Hydraulic circuit fault
valve, swing motion (to the left) is detected.
Wire fault
E2103
Swing angle detector fault.
Note: Swing left operation is not possible.
AML circuit fault
Another operation is possible. via AML
override key
Code Description Remedy

Main winch motion error


When AML does not activate the main winch
Hydraulic circuit fault.
valve, but winch motion (down) is detected.
Solenoid fault.
E2104
Main winch position sensor fault.
Note: Main winch down operation is not
AML circuit fault.
possible. Another operation is possible
via AML override key.
Sub winch motion error
When AML does not activate the sub winch
Hydraulic circuit fault.
valve, but winch motion (down) is detected.
Solenoid fault.
E2105
Sub winch position sensor fault.
Note: Sub winch down operation is not
AML circuit fault.
possible. Another operation is possible
via AML override key.
Telescope motion error
When AML does not activate the telescopic
valve, but retract motion is detected. Hydraulic circuit fault.
Solenoid fault.
E2106
Note: Telescope cylinder retract Telescopic cylinder length detector fault.
operation is not possible. Another AML circuit fault.
operation is possible via AML override
key.
Elevating motion error
When AML does not activate the elevating
Hydraulic circuit fault.
valve, but elevating down motion is detected.
Solenoid fault.
E2107
Boom angle detector fault.
Note: Elevation „down“ operation is not
AML circuit fault.
possible. Another operation is possible
via AML override key.
Swing angle detector A Error. Swing angle detector fault
E2110 Input current from swing angle detector is Wire fault
out of normal range (1.1-21.6mA) AML circuit fault
Swing angle detector B Error. Swing angle detector fault
E2111 Input current from swing angle detector is Wire fault
out of normal range (1.1-21.6mA) AML circuit fault
Swing angle detectors' offset Error. Swing angle detector fault
E2112 Input current difference between swing angle Wire fault
detector A and B is out of range. AML circuit fault
Overwind detector fault
Input current from overwind detector is out of Overwind connector is not rigged.
E2113
normal range (1.14-21.6mA) Wire fault
AML circuit fault.
Code Description Remedy
Tele 3 section detector does not on error
Tele 3 section detector does not turn on. But
after tele 2 (4) section detector was turned
on, then tele 4 (2) section detector turned Tele 2 or tele 3 or tele 4 section detector fault
E2115 on. Wire fault
AML circuit fault.
Note: Telescope operation is not
possible. Another operation is possible
via AML override key.
Tele 4 section detectors does not error
Tele 4 section detector does not turn on. But
after tele 3 (5) section detector was turned
on, then tele 5 (3) section detector turned Tele 3 or tele 4 or tele 5 section detector fault
E2116 on. Wire fault
AML circuit fault.
Note: Telescope operation is not
possible. Another operation is possible
via AML override key.
Boom section detector and B-pin status error
B-pin lock detector goes off when C-pin is
not locked. When this state continues more Boom section detector or B-pin lock/unlock
than 1 sec, AML issues this error. detector fault
E2119
Wire fault
Note: Telescope operation is not AML circuit fault.
possible. Another operation is possible
via AML override key.
Tele-ID. Error on one side.
Expected ID-combination not defined on one
Tele-ID detector fault
side.
E2133 Wire fault
AML circuit fault.
Note: Continued automatic mode with
error-free side.
Tele-ID. Error on both sides.
Expected ID-combination not defined on both
Tele-ID detector fault
sides.
E2134 Wire fault
AML circuit fault.
Note: Automatic mode stopped. Movement
only in emergency mode.
B-Pin lock-out-sensor and lock-sensor = '0FF'
on one side.
B-pin lock/unlock detector fault,
E2135 Wire fault,
Note: Continued automatic mode in
AML circuit fault.
reduced-speed by tele-cylinder length or
error-free pins.
B-Pin lock or B-Pin unlock error.
Lock-sensor and unlock-sensor = 'ON' on
one side or both side. B-pin lock/unlock detector fault,
E2136 Wire fault,
Note: Telescope operation is not possible, AML circuit fault.
movement only in emergency mode.
Another operation is possible.
Code Description Remedy
C-Pin lock-out-sensor and lock-sensor =
'0FF' on one side.
C-pin lock/unlock detector fault,
E2137 Wire fault,
Note: Continued automatic mode in
AML circuit fault.
reduced-speed by tele-cylinder length or
error-free pins.
C-Pin lock or C-Pin unlock error.
Lock-sensor and unlock-sensor = 'ON' on
C-pin lock/unlock detector fault,
one side or both side.
E2138 Wire fault,
Note: Telescope operation is not possible,
AML circuit fault.
movement only in emergency mode.
Another operation is possible.
“E3---“ shows inside of AML error.
If this group error occurs, crane operation stop. Crane operation is basically possible, but
only in emergency mode

Table-4.4: System Errors

Code Description Remedy

During ROM sum check, error is detected. Re-write program and data
- AML circuit fault
During RAM check, error is detected. Hardware fault due to external noise.
E3002
AML circuit fault
CPU or DMAC address error
E3003
Hardware fault due to external noise.
Illegal instruction
E3004 Re-write program and data
AML circuit fault
Undefined exception is called.
E3005
Applied voltage to analog detector (5V) is out Wire fault
E3006
of range. Circuit fault
Adjustment data in flash memory is not Hardware fault due to external noise.
correct. AML circuit fault

Note:
E3007
Erase error log.
This message remains until erase error
log operation. Re-write program and
data, or do re-adjustment

Input output handling program(s) do(es) not Hardware fault due to external noise.
E3008
run correctly. AML circuit fault
“E4---“ shows Display Unit error.
If this group error occurs, crane operation stops. Crane operation is basically possible via AML override
key.

Table-4.5: Display Unit Detect Errors

Code Description Remedy

Memory fault. Re-write program and data


E4001 During ROM sum check, error is detected.
Display unit circuit fault
Memory fault.
E4002 During RAM check , error is detected. Hardware fault due to external noise.
Display unit circuit fault.

E4003 CPU or DMAC address error

Memory fault. Re-write program and data


E4004 Illegal instruction Hardware fault due to external noise.
Display unit circuit fault

E4005 Undefined exception is called.

Wire fault
Receive timeout error
E4010 Main Unit is updating flash
Cannot receive data from Main Unit
Display unit or Main unit circuit fault
Receive data error
Wire fault
E4011 Cannot receive data from Main Unit.
Display unit or Main unit circuit fault