Transmittal Number

Document
Transmittal SAW–CWCO-TR149
15 January 2013

From: Thomas Dobbs To: Amol Tekade

Director of Projects Project Engineer
Consolidated Water BioSystems

Phone: Phone:

Project: Sawangan Desal Project – Phase I

Document Number Rev. Title

SAW-2012081001-GD-014 A Painting Procedure

Note:
Notwithstanding any provision of the Contract Documents, Owner shall not be deemed
to have assumed the responsibilities of Contractor nor shall Contractor presume that
Owner or its representatives have any knowledge or expertise in any area of the Work
as a result of any such review, inspection approval or related actions. No action or
inaction by Owner or its representatives with respect to the design or construction of the
Work shall relieve Contractor of its duties and responsibilities under this Agreement or
under the Contract Documents.
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1) Product data sheets (PDS) and Material Safety Data

Sheets (MSDS) to be available for review by CWCO or
designated representative.
2) Dry film thickness (DFT) to be recorded prior to applying
the next paint coat. Location to be noted on frame
drawing/check sheet.
3) Surfaces to be coated/painted the same day blasted.
4) Ambient conditions to be noted on frame drawing/check
sheet for each paint coat applied.
5) BioS/Beta representative to attest that all
manufacturer's instructions have been followed in the
preparation of surfaces for painting and in the application of
the painting materials.
6) Painting errors to be sanded back to the base metal and
repainted in accordance with manufacturer's instructions.
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PAINTING PROCEDURE

TABLE OF CONTENTS

1. OBJECTIVE………………………………………………………………………….. 2

2. NORMATIVE REFERENCE ……………………………………………………….. 2

3. COATING MATERIAL ……………………………………………………………… 3

4. APPLICATION REQUIREMENT…………………………………………………… 3

5. PAINT APPLICATION ……………………………………………………………… 4

6. HEALTH, SAFETY AND ENVIRONMENT ……………………………………….. 5

7. PAINTING SPECIFICATION ……………………………………………………….. 5

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Attachment:
- Flow Chart Coating Procedure
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PAINTING PROCEDURE

1. OBJECTIVE
The purpose of this coating procedure to achieve good quality of painting
performance which according to the requirement / specification where all
measurement and inspection result that have been taken and agreed by all
parties shall be recorded precisely in a appropriate manner and thus
presented in a systematic and comprehensive report in order to maintain
adequate traceability and provide sufficient information.

A. NORMATIVE REFERENCE

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The following references were used as the main basis for conducting the
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coating procedure:
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§ ASTM E 337
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Standard test method for measuring humidity with a phycometer.

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§ ISO 8501-1998, SSPC 10 SA-2.5

Commercial blast cleaning.

§ ASTM D 4285
Standard test method for indicating oil or water in compressed air.

§ SSPC-SP1
Solvent cleaning.

§ SSPC-SP2/SSPC SP-3
Hand tools cleaning/Power tools-cleaning.

§ NACE RP 0178
Design and fabrication

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PAINTING PROCEDURE

§ SSPC PA 1
Shop, Filed, and Maintenance Painting of Steel.
§ SSPC PA 2
Measurement of Dry Coating with Magnetic Gauge.
§ ISO 8501-1-1998
Preparation of steel substrates before application of paint and related
product: Rust grades and preparation of uncoated steel substrates and
of steel substrates after overall removal of previous coatings.

B. PAINTING SPECIFICATION

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Coating material from single source supplied by International Paint. The
coating system consisted of primer, intermediate and topcoat.
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C. APPLICATION REQUIREMENT
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This section of the report summarizes the entire important application
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requirement and their acceptance/rejection criteria:

§ Ambient condition
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No final blast cleaning or coating application shall be done if the relative

humidity is more than 85% and when steel temperature is les than 3 C
above dew point. Coating shall not be applied at ambient temperature
above 50 C.
§ Coating material
Coating material and solvent shall be protected from ignition sources
and shall remain within storage temperatures and storage condition
recommended by the coating manufacturer.
All coating material and solvent shall be stored in the original container
bearing the manufacturer’s label and instruction. Each product shall
have a batch number showing year and month of manufacturer and
giving full traceability of production. Shell life shall not exceed the
expiration date.
§ Pre-blast preparation

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PAINTING PROCEDURE

Sharp edges, fillets, corners and weld shall be rounded or smoothened

by grinding (minimum radius 2 mm).
Hard surface layers (e.g. resulting from flame cutting) shall be removed
by grinding prior to blast cleaning.
§ Blast cleaning
Blast abrasive shall be dry, clean, and free from contaminations, which
will be detrimental to the performance coating.
The cleanliness of blast cleaned surface shall meet the requirement of
at least ISO 8501-1998, SSPC 10 SA-2.5.
The surface to be coated shall be clean, dry, free from oil/grease and

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have the specified roughness and cleanliness until the first coat
applied. Dust, blast abrasive etc., shall be removed from the surface
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after blast cleaning.
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D. PAINT APPLICATION
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Mixing, mix ratio, thinning, working pot life, drying and curing time, coating
interval time and method application should be in accordance with material’s
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data sheet.
For each coat, a stripe coal shall be applied by brush to all welds, corners,
behind angles, edged of beams etc., and areas not fully reachable by spray in
order to obtain the specified coverage and thickness.
Each coat shall be applied uniformly over the entire surface. Skips, runs, sags,
and drips shall be avoided. Each coat shall be free from pinholes, blisters and
holidays. Contaminations of painted surfaces between coats shall be avoided.
Any contaminations shall be removed.
Wet film thickness should be measured for each coating applied in order to
make sure the nominal dry thickness will be achieved and within range of
acceptable criteria as specified by ISO 19840 or SSPC – PA 2.
Dry film thickness instrument to be used shall be of electromagnetic gauge
specified by SSPC PA-2, method of measurement and acceptance
criteria/rejection shall meet the minimum requirement of SSPC PA-2 or ISO
19840.

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PAINTING PROCEDURE

E. HEALTH, SAFETY AND ENVIROMENT

MSDS (material Safety Data Sheet) shall be provided by paint manufacturer.
All works to be carried shall comply with minimum requirement of SSPC PA-3
Safety in coating operation.

F. PAINTING SPECIFICATION

F.1. Code and Standard

BS 5493: Code of Practice for Protective Coating of Iron and Steel
Structures against Corrosion.

F.2.
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Color Painting Schedule
Paint System No. 1.
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F.3. Thickness
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1. Primer Coat : Interzinc 22, 50 µm
2. Intermediate Coat : Intergard 475HS, 150 µm
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3. Finish Coat : Interthane 990, 50 µm

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PAINTING PROCEDURE

FLOW CHART COATING PROCEDURE

Surface pre inspection: Environmental test:

- Check fabrication design - Check ambient temp ° C
- Check rust condition - Check surface temp ° C
- Check other contamination - Check dew point ° C
- Check relative humidity %

Surface pre inspection:

- SSPC SP 1 Degreasing Check profile/anchor profile:
- SSPC SP 2 Hand-tools
- Check by replica tape

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- SSPC SP 3 Power-tools
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Equipment inspection: Coating application:
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- Check oil and water trap - Check mixing
- Check hoses condition - Check induction time
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- Check blast pot condition - Check stripe coat

- Check nozzle type & size - Check spray tip size
- Check air stream quality - Check atomizing pressure
- Check proper WFT
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Surface cleaning method:

Dry film thickness:
- Minimum SA 2.0 - Take DFT reading
- Mark rejected spot

Surface dust/dirt method:

Dry film thickness:
- Check surface cleanliness - Check for application defect
- Immediate action

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