Power and Current Draw

42-HP-013
42-PU-364/365

Pump Affinity Laws to determine new Motor Power Q N

(Current)
Flow rate (m /h) = 670.0 570.0 600.0
From System curve 740.0 670.0
Set speed based on standard Pulley PCD ratio
H N
Total Head (m) = 21.2 17.0 600.0
21.2 670.0

P N
Current (A) = 153.2 110.0 600.0
153.2 670.0

Power requirement based on installed conditions

Existing Motor Power (kW) = 66.0 75 125
Based on proportion of current 66.00 110.0

Existing System installed Efficiency (%) = 66.0 1.442 380

Based on measured current 88.

Existing Pump Installed efficiency (%)= 66.0 1.45 9.81

Based on Power draw 58.

New Pump Power (kW) = 106.8 1.45 9.81

58.
Required Motor Current (A) = 153.2 158.98

Head Ratio - Warman 1.00

Efficiency Ratio - Warman 0.97
 110 0.97
88.60

0.158 17.0
58.01

0.206 21.2
58.01
Low Voltage 3-Phase
Induction Motors
Typical Performance Data
TECO Cast Iron TEFC 3-Phase Squirrel Cage Induction Motors

Full Load
Output
Range and Frame Size Speed
kW
RPM

Standard Range 63 to 315 Frame (415V 50Hz) 45 2955

Standard Range 63 to 315 Frame (415V 50Hz) 45 1475
Standard Range 63 to 315 Frame (415V 50Hz) 45 985
Frame
Current Efficiency Power Factor
Size

Full 3/4 1/2 Full 3/4 1/2

Full Load Locked
Load Load Load Load Load Load
(A) Rotor (%)
(%) (%) (%) (%) (%) (%)

225MA 72.00 667 94.5 94.5 93.5 92.0 91.0 88.0

225MC** 77.10 642 95.0 95.0 94.5 85.0 81.0 72.5
250MC 75.30 704 94.5 95.0 94.5 87.5 85.0 77.5
 Weight
Noise
Foot
Torque Inertia Level
Mount
dB(A)
Kgs
Locked Break- Rotor Max Load
Full Load N- Pull Up
Rotor Down J=GD2/4 J=GD2/4 dbA Kg
m %FLT
%FLT %FLT Kg-m2 Kg-m2

145.0 140 130 230 0.3110 3.530 78 373

291.0 200 175 250 0.4950 16.70 69 387
436.0 230 200 250 1.2770 44.80 66 554
Flow Rate Q 8.333333 L/s
Total Dynamic Head (Water) H 113.26 m
Specific Gravity of Slurry mixture Sm 1
Pump Efficienty em 0.75 From pump manufacturer

Pump power required (P2) 12.33723 KW Calculated

Seal loss factor 0.97

Drive loss factor 0.97
Factor 1

Selected Motor 13.11216 KW

Selected Motor 13 KW

Motor Effcienty 0.821 Eta total / Eta Pump

Current Draw P2 22.85835 A
Cos Phi (Power factor) 0.84
Current Draw P1 27.21232

Input power (P1) 15.02708 Kw

Input Current Draw (P1) 27.21232 Amp
12.42232

15.13072
27.4
Flow Rate Q 7.277778 L/s
Total Dynamic Head (Water) H 125.00 m
Specific Gravity of Slurry mixture Sm 1
Pump Efficienty em 0.74 From pump manufacturer

Pump power required (P2) 12.05249 KW Calculated

Seal loss factor 0.97

Drive loss factor 0.97
Factor 1

Selected Motor 12.80954 KW

Selected Motor 13 KW

Motor Effcienty 0.821 From pump manufacturer

Current Draw P2 22.33079 A
Cos Phi (Power factor) 0.84
Current Draw P1 26.58427

Input power (P1) 14.68026 Kw

Input Current Draw (P1) 26.58427
 Roughness [ft] C-Factor
Type of pipe
or surface Low High Design Low High Clean
STEEL welded and seamless 0.0001 0.008 0.0002 80 150 140
STEEL corroded 0.0005 0.0133
STEEL riveted 0.003 0.03 139
STEEL Stainless 0.00005
STEEL galvanized, plain 0.0002 0.0008 0.0005
STEEL corrugated 60
MINERAL concrete 0.001 0.01 0.004 85 152 120
MINERAL cement 0.0013 0.004 0.003 140 160 150
MINERAL vitrified clays
MINERAL brick sewer
IRON cast, plain 0.0004 0.0027 0.00085 80 150 130
IRON cast, tar (asphalt) coated 0.0002 0.0008 0.0004 50 145 130
IRON cast, cement lined 0.000008 0.000008 150
IRON
IRON cast, bituminous lined 0.000008 0.000008 130 160 148
IRON cast, centrifugally spun 0.00001 0.00001
IRON wrought, plain 0.0001 0.0003 0.0002 80 150 130
MISC. fiber 150
MISC. copper and brass 0.000005 0.003 0.000005 120 150 140
MISC. wood stave 0.0006 0.003 0.002 110 145 120
MISC. transite 0.000008 0.000008
MISC. lead, tin, glass 0.000005 120 150 140
MISC. plastic 0.000005 120 150 140
TABLE 11.10 Absolute roughness and C-factors of common pipe materials.
 ft to mm 304.8
Roughness [mm] C-Factor

Design Low High Design Low High Clean Design

100 0.03048 2.4384 0.06096
0.1524 4.05384 -
100 0.9144 9.144 -
- - 0.01524
0.06096 0.24384 0.1524
60 - - -
100 0.3048 3.048 1.2192
140 0.39624 1.2192 0.9144
110 - - -
100 - - -
100 0.12192 0.82296 0.25908
100 0.06096 0.24384 0.12192
140 0.0024384 - 0.0024384
- - -
140 0.0024384 - 0.0024384
0.003048 - 0.003048
100 0.03048 0.09144 0.06096
140 - - -
130 0.001524 0.9144 0.001524
110 0.18288 0.9144 0.6096
0.0024384 - 0.0024384
130 - - 0.001524
130 - - 0.001524
Pipe Length 250 m Total pipe lengths 1183metres

Pipe Dia 0.089 m

Pipe Dia 89 mm OD225
Friction Coff 0.0015 HDPE PN16
FrictionFactor 0.0133
Transistion Region Fricti#VALUE!

g 9.81 m/s2
Static head m
Pipe CSA 0.006221 m2
Pi 3.142

Fluid Density, r = 1000 kg/m3

Fluid Viscosity, m = 0.00089 N-s/m2

Tank Low Level -1.5 m

Tank Mid Level -1.9 m
Tank High level -3.6 m
 0.000278 0.28

m3/hr m3/s l/s v Reynold Tran Re Fric FRepeat Calcs Repeat again
0 0 0.00 0.00 0.00 0.0000 0.0000 0.0000
2 0.000556 0.56 0.09 8930.13 0.0546 0.0294 0.0323
4 0.001111 1.11 0.18 17860.25 0.0420 0.0250 0.0269
6 0.001667 1.67 0.27 26790.38 0.0365 0.0229 0.0243
8 0.002222 2.22 0.36 35720.51 0.0333 0.0215 0.0227
10 0.002778 2.78 0.45 44650.63 0.0311 0.0205 0.0216
12 0.003333 3.33 0.54 53580.76 0.0294 0.0198 0.0207
14 0.003889 3.89 0.63 62510.89 0.0281 0.0192 0.0201
16 0.004444 4.44 0.71 71441.02 0.0270 0.0187 0.0195
18 0.005 5.00 0.80 80371.14 0.0262 0.0182 0.0190
20 0.005556 5.56 0.89 89301.27 0.0254 0.0178 0.0186
22 0.006111 6.11 0.98 98231.40 0.0248 0.0175 0.0182
24 0.006667 6.67 1.07 107161.52 0.0242 0.0172 0.0179
26 0.007222 7.22 1.16 116091.65 0.0237 0.0170 0.0176
28 0.007778 7.78 1.25 125021.78 0.0232 0.0167 0.0173
30 0.008333 8.33 1.34 133951.90 0.0228 0.0165 0.0171
32 0.008889 8.89 1.43 142882.03 0.0224 0.0163 0.0169
34 0.009444 9.44 1.52 151812.16 0.0221 0.0161 0.0167
36 0.01 10.00 1.61 160742.29 0.0218 0.0160 0.0165
38 0.010556 10.56 1.70 169672.41 0.0215 0.0158 0.0163
40 0.011111 11.11 1.79 178602.54 0.0212 0.0157 0.0162
 Q'ty 1 0 2 0
K 0.5 0.13 0.08 0.2 1.1

Velocity
Static Disch head loss Suction Inlet ExpansionContraction Valve Bend 90°
Head pressure pipe
0 0 0 0 0 0
0.036832 0.0002032293 0 0 0.0001625834 0
0.122804 0.0008129171 0 0 0.0006503337 0
0.250114 0.0018290635 0 0 0.0014632508 0
0.415475 0.0032516684 0 0 0.0026013347 0
0.616828 0.0050807319 0 0 0.0040645855 0
0.852706 0.007316254 0 0 0.0058530032 0
1.121983 0.0099582346 0 0 0.0079665876 0
1.423755 0.0130066737 0 0 0.010405339 0
1.757272 0.0164615714 0 0 0.0131692571 0
2.121899 0.0203229277 0 0 0.0162583421 0
2.517084 0.0245907425 0 0 0.019672594 0
2.942345 0.0292650158 0 0 0.0234120127 0
3.397252 0.0343457477 0 0 0.0274765982 0
3.881422 0.0398329382 0 0 0.0318663506 0
4.394506 0.0457265872 0 0 0.0365812698 0
4.936187 0.0520266948 0 0 0.0416213558 0
5.506177 0.0587332609 0 0 0.0469866087 0
6.104206 0.0658462856 0 0 0.0526770285 0
6.73003 0.0733657688 0 0 0.0586926151 0
7.383417 0.0812917106 0 0 0.0650333685 0
 2 1 1
1.35 1 2.5 1

TOTAL Tank LWL Tank HWL

Bend 45° Tee Non Return Exit Loss HEAD

0 0 0 0 0.00 -1.50 -3.60

0.001097 0.000406 0.001016146 0 0.04 -1.46 -3.56
0.00439 0.001626 0.004064586 0 0.13 -1.37 -3.47
0.009877 0.003658 0.009145317 0 0.28 -1.22 -3.32
0.017559 0.006503 0.016258342 0 0.46 -1.04 -3.14
0.027436 0.010161 0.02540366 0 0.69 -0.81 -2.91
0.039508 0.014633 0.03658127 0 0.96 -0.54 -2.64
0.053774 0.019916 0.049791173 0 1.26 -0.24 -2.34
0.070236 0.026013 0.065033369 0 1.61 0.11 -1.99
0.088892 0.032923 0.082307857 0 1.99 0.49 -1.61
0.109744 0.040646 0.101614638 0 2.41 0.91 -1.19
0.13279 0.049181 0.122953712 0 2.87 1.37 -0.73
0.158031 0.05853 0.146325079 0 3.36 1.86 -0.24
0.185467 0.068691 0.171728739 0 3.88 2.38 0.28
0.215098 0.079666 0.199164691 0 4.45 2.95 0.85
0.246924 0.091453 0.228632936 0 5.04 3.54 1.44
0.280944 0.104053 0.260133474 0 5.67 4.17 2.07
0.31716 0.117467 0.293666305 0 6.34 4.84 2.74
0.35557 0.131693 0.329231428 0 7.04 5.54 3.44
0.396175 0.146732 0.366828844 0 7.77 6.27 4.17
0.438975 0.162583 0.406458553 0 8.54 7.04 4.94
Pipe Length 250 m Total pipe lengths 1183metres

Pipe Dia 0.093 m

Pipe Dia 93 mm OD225
Friction Coff 0.0015 HDPE PN16
FrictionFactor 0.0131
Transistion Region Fricti#VALUE!

g 9.81 m/s2
Static head m
Pipe CSA 0.006793 m2
Pi 3.142

Fluid Density, r = 1000 kg/m3

Fluid Viscosity, m = 0.00089 N-s/m2

Tank Low Level -1.5 m

Tank Mid Level -1.9 m
Tank High level -3.6 m
 0.000278 0.28

m3/hr m3/s l/s v Reynold Tran Re Fric FRepeat Calcs Repeat again
0 0 0.00 0.00 0.00 0.0000 0.0000 0.0000
2 0.000556 0.56 0.08 8546.04 0.0556 0.0297 0.0327
4 0.001111 1.11 0.16 17092.07 0.0427 0.0253 0.0272
6 0.001667 1.67 0.25 25638.11 0.0371 0.0231 0.0246
8 0.002222 2.22 0.33 34184.14 0.0338 0.0217 0.0230
10 0.002778 2.78 0.41 42730.18 0.0315 0.0207 0.0218
12 0.003333 3.33 0.49 51276.21 0.0298 0.0199 0.0209
14 0.003889 3.89 0.57 59822.25 0.0285 0.0193 0.0202
16 0.004444 4.44 0.65 68368.28 0.0274 0.0188 0.0197
18 0.005 5.00 0.74 76914.32 0.0265 0.0184 0.0192
20 0.005556 5.56 0.82 85460.36 0.0257 0.0180 0.0188
22 0.006111 6.11 0.90 94006.39 0.0251 0.0177 0.0184
24 0.006667 6.67 0.98 102552.43 0.0245 0.0174 0.0181
26 0.007222 7.22 1.06 111098.46 0.0240 0.0171 0.0178
28 0.007778 7.78 1.14 119644.50 0.0235 0.0169 0.0175
30 0.008333 8.33 1.23 128190.53 0.0231 0.0166 0.0173
32 0.008889 8.89 1.31 136736.57 0.0227 0.0164 0.0170
34 0.009444 9.44 1.39 145282.60 0.0223 0.0163 0.0168
36 0.01 10.00 1.47 153828.64 0.0220 0.0161 0.0166
38 0.010556 10.56 1.55 162374.67 0.0217 0.0159 0.0165
40 0.011111 11.11 1.64 170920.71 0.0214 0.0158 0.0163
 Q'ty
K 0.5 0.13 0.08 0.2 1.1

Velocity
Static Disch head loss Suction Inlet ExpansionContraction Valve Bend 90°
Head pressure pipe
0 0 0 0 0 0
0.029923 0 0 0 0 0
0.099665 0 0 0 0 0
0.202878 0 0 0 0 0
0.336886 0 0 0 0 0
0.500016 0 0 0 0 0
0.691072 0 0 0 0 0
0.90914 0 0 0 0 0
1.153482 0 0 0 0 0
1.423489 0 0 0 0 0
1.718642 0 0 0 0 0
2.038492 0 0 0 0 0
2.382647 0 0 0 0 0
2.750756 0 0 0 0 0
3.142506 0 0 0 0 0
3.557613 0 0 0 0 0
3.995819 0 0 0 0 0
4.456887 0 0 0 0 0
4.9406 0 0 0 0 0
5.446755 0 0 0 0 0
5.975165 0 0 0 0 0
 1.35 1 2.5 1

TOTAL Tank LWL Tank HWL

Bend 45° Tee Non Return Exit Loss HEAD

0 0 0 0 0.00 -1.50 -3.60

0 0 0 0 0.03 -1.47 -3.57
0 0 0 0 0.10 -1.40 -3.50
0 0 0 0 0.20 -1.30 -3.40
0 0 0 0 0.34 -1.16 -3.26
0 0 0 0 0.50 -1.00 -3.10
0 0 0 0 0.69 -0.81 -2.91
0 0 0 0 0.91 -0.59 -2.69
0 0 0 0 1.15 -0.35 -2.45
0 0 0 0 1.42 -0.08 -2.18
0 0 0 0 1.72 0.22 -1.88
0 0 0 0 2.04 0.54 -1.56
0 0 0 0 2.38 0.88 -1.22
0 0 0 0 2.75 1.25 -0.85
0 0 0 0 3.14 1.64 -0.46
0 0 0 0 3.56 2.06 -0.04
0 0 0 0 4.00 2.50 0.40
0 0 0 0 4.46 2.96 0.86
0 0 0 0 4.94 3.44 1.34
0 0 0 0 5.45 3.95 1.85
0 0 0 0 5.98 4.48 2.38
Pipe Length 250 m Total pipe lengths 1183metres

Pipe Dia 0.096 m

Pipe Dia 96 mm OD225
Friction Coff 0.0015 HDPE PN16
FrictionFactor 0.0131
Transistion Region Fricti#VALUE!

g 9.81 m/s2
Static head m
Pipe CSA 0.007238 m2
Pi 3.142

Fluid Density, r = 1000 kg/m3

Fluid Viscosity, m = 0.00089 N-s/m2

Tank Low Level -1.5 m

Tank Mid Level -1.9 m
Tank High level -3.6 m
 0.000278 0.28

m3/hr m3/s l/s v Reynold Tran Re Fric FRepeat Calcs Repeat again
0 0 0.00 0.00 0.00 0.0000 0.0000 0.0000
2 0.000556 0.56 0.08 8278.97 0.0564 0.0299 0.0329
4 0.001111 1.11 0.15 16557.94 0.0432 0.0254 0.0274
6 0.001667 1.67 0.23 24836.92 0.0375 0.0233 0.0248
8 0.002222 2.22 0.31 33115.89 0.0341 0.0219 0.0231
10 0.002778 2.78 0.38 41394.86 0.0318 0.0208 0.0220
12 0.003333 3.33 0.46 49673.83 0.0301 0.0201 0.0211
14 0.003889 3.89 0.54 57952.80 0.0287 0.0194 0.0204
16 0.004444 4.44 0.61 66231.78 0.0276 0.0189 0.0198
18 0.005 5.00 0.69 74510.75 0.0267 0.0185 0.0193
20 0.005556 5.56 0.77 82789.72 0.0259 0.0181 0.0189
22 0.006111 6.11 0.84 91068.69 0.0253 0.0178 0.0185
24 0.006667 6.67 0.92 99347.66 0.0247 0.0175 0.0182
26 0.007222 7.22 1.00 107626.63 0.0242 0.0172 0.0179
28 0.007778 7.78 1.07 115905.61 0.0237 0.0170 0.0176
30 0.008333 8.33 1.15 124184.58 0.0233 0.0167 0.0174
32 0.008889 8.89 1.23 132463.55 0.0229 0.0165 0.0171
34 0.009444 9.44 1.30 140742.52 0.0225 0.0164 0.0169
36 0.01 10.00 1.38 149021.49 0.0222 0.0162 0.0167
38 0.010556 10.56 1.46 157300.47 0.0219 0.0160 0.0166
40 0.011111 11.11 1.54 165579.44 0.0216 0.0159 0.0164
 Q'ty
K 0.5 0.13 0.08 0.2 1.1

Velocity
Static Disch head loss Suction Inlet ExpansionContraction Valve Bend 90°
Head pressure pipe
0 0 0 0 0 0
0.025755 0 0 0 0 0
0.08572 0 0 0 0 0
0.174423 0 0 0 0 0
0.28956 0 0 0 0 0
0.429688 0 0 0 0 0
0.593778 0 0 0 0 0
0.781041 0 0 0 0 0
0.990842 0 0 0 0 0
1.222655 0 0 0 0 0
1.476034 0 0 0 0 0
1.750592 0 0 0 0 0
2.045989 0 0 0 0 0
2.361923 0 0 0 0 0
2.698125 0 0 0 0 0
3.054349 0 0 0 0 0
3.430372 0 0 0 0 0
3.825991 0 0 0 0 0
4.241016 0 0 0 0 0
4.675274 0 0 0 0 0
5.128603 0 0 0 0 0
 1.35 1 2.5 1

TOTAL Tank LWL Tank HWL

Bend 45° Tee Non Return Exit Loss HEAD

0 0 0 0 0.00 -1.50 -3.60

0 0 0 0 0.03 -1.47 -3.57
0 0 0 0 0.09 -1.41 -3.51
0 0 0 0 0.17 -1.33 -3.43
0 0 0 0 0.29 -1.21 -3.31
0 0 0 0 0.43 -1.07 -3.17
0 0 0 0 0.59 -0.91 -3.01
0 0 0 0 0.78 -0.72 -2.82
0 0 0 0 0.99 -0.51 -2.61
0 0 0 0 1.22 -0.28 -2.38
0 0 0 0 1.48 -0.02 -2.12
0 0 0 0 1.75 0.25 -1.85
0 0 0 0 2.05 0.55 -1.55
0 0 0 0 2.36 0.86 -1.24
0 0 0 0 2.70 1.20 -0.90
0 0 0 0 3.05 1.55 -0.55
0 0 0 0 3.43 1.93 -0.17
0 0 0 0 3.83 2.33 0.23
0 0 0 0 4.24 2.74 0.64
0 0 0 0 4.68 3.18 1.08
0 0 0 0 5.13 3.63 1.53
 2.5 1.5
m3/hr l/s Static Head Hp & Hf Total HeadHWL LWL
0 0.0 101.6 0.00 101.6 99.1 100.1
2 0.6 101.6 0.10 101.6954 99.1954 100.1954
4 1.1 101.6 0.32 101.9197 99.41973 100.4197
6 1.7 101.6 0.65 102.2534 99.75339 100.7534
8 2.2 101.6 1.09 102.6881 100.1881 101.1881
10 2.8 101.6 1.62 103.2187 100.7187 101.7187
12 3.3 101.6 2.24 103.8414 101.3414 102.3414
14 3.9 101.6 2.95 104.5536 102.0536 103.0536
16 4.4 101.6 3.75 105.3528 102.8528 103.8528
18 5.0 101.6 4.64 106.2372 103.7372 104.7372
20 5.6 101.6 5.61 107.2052 104.7052 105.7052
22 6.1 101.6 6.66 108.2554 105.7554 106.7554
24 6.7 101.6 7.79 109.3865 106.8865 107.8865
26 7.2 101.6 9.00 110.5976 108.0976 109.0976
28 7.8 101.6 10.29 111.8877 109.3877 110.3877
30 8.3 101.6 11.66 113.2558 110.7558 111.7558
32 8.9 101.6 13.10 114.7012 112.2012 113.2012
34 9.4 101.6 14.62 116.2231 113.7231 114.7231
36 10.0 101.6 16.22 117.8208 115.3208 116.3208
38 10.6 101.6 17.89 119.4939 116.9939 117.9939
40 11.1 101.6 19.64 121.2415 118.7415 119.7415
 SYSTEM CURVE WTSF PUMP HOUAY ARIA 85-PU-500

Q = 30 m3/h
H = 114.3m
Hydraulic Power = 12.45 Kw
Pump Eff = 75%
Motor size = 13 Kw
180 Power Draw = 27.45 Amp

160

140

120

100
Total Head
HWL
80 LWL

60

40

20

0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Total Head
HWL
LWL
 SYSTEM CURVE WTSF PUMP HOUAY ARIA 85-PU-500
SP30-11

Q = 20 m3/h (5.55 l/s)

H = 105m
Hydraulic Power = 8.4 Kw
180 Pump Eff = 68%
Motor size = 9.2 Kw
Power Draw = 19.5 Amp
160

140

120

100
Total Head
HWL
80 LWL

60

40

20

0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Total Head
HWL
LWL
Flow Rate Q 5.55 L/s
Total Dynamic Head (Water) H 105.00 m
Specific Gravity of Slurry mixture Sm 1
Pump Efficienty em 0.68 From pump manufacturer

Pump power required (P2) 8.401817 KW Calculated

Seal loss factor 0.97

Drive loss factor 0.97
Factor 1

Selected Motor 8.929553 KW

Selected Motor 13 KW

Motor Effcienty 0.808824 Eta total / Eta Pump

Current Draw P2 15.80119 A
Cos Phi (Power factor) 0.81
Current Draw P1 19.50764

Input power (P1) 10.3877 Kw

Input Current Draw (P1) 19.50764 Amp
11.80101

14.59034
27.4
 SYSTEM CURVE WTSF PUMP HOUAY ARIA 85-PU-500
SP30-11

180 Q = 19 m3/h (5.3 l/s)

H = 105m
Hydraulic Power = 8.4 Kw
Pump Eff = 68%
Motor size = 9.2 Kw
160 Power Draw = 19.5 Amp

140

120

100

Total Head
HWL
LWL
80

60

40

20

0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Total Head
HWL
LWL