REQUIRED DATA FOR RAWMIX DESIGN

SiO2 Al2O3 Fe2O3 Na2O K2O Other

CaO MgO Cl LOI
Traces

Lime Stone - 1 11.92 2.32 1.12 43.42 2.32 0.09 0.2 0.004 37.95 0.66

Lime Stone - 2 11 2.1 1.3 45 2.5 0.09 0.02 0.005 37.12 0.86

Lime Stone - 3 25 7.57 4.56 30.5 2.4 0.26 0.24 0.005 28.53 0.94

Laterite 11.54 33.64 41.05 0.11 0.09 0.02 0.22 0.004 10.33 3.00

Iron Ore 10.1 7.82 78.65 0.11 0.07 0.01 0.07 0.004 0.17 3.00

Bauxite 9.5 60 10.5 2.5 0.8 0.5 0.75 0.004 12.5 2.95

Fuel Used : -

SiO2 Al2O3 Fe2O3 Na2O K2O Distribution

CaO MgO Cl ASH IM
( In % )

i. Coal 55.14 25.12 6.05 1.41 0.5 0.11 0.11 1.6 100 30 1.5

ii. Pet - Coke 0 9 0.6

LOI OF KILN FEED 35.6 %

FREE LIME IN CLINKER 2.0 %

Sp. Heat Consumption of Plant 1230 Kcal. / kg-Clk.

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 RAW MIX DESIGN

Target Value of LSF in RawMeal 100

SUB -
Contr. SiO2 Al2O3 Fe2O3 Na2O K2O Other
Variables in %
CaO MgO Cl LOI Traces TOTAL LSF SM AM
TOTAL

Lime Stone - 1 0.92 11.920 2.320 1.120 43.420 2.320 0.090 0.200 0.004 61.39 37.95 0.66 100.00 117.71 3.47 2.07

Lime Stone - 2 0.02 11.000 2.100 1.300 45.000 2.500 0.090 0.020 0.005 62.02 37.12 0.86 100.00 131.71 3.24 1.62

Lime Stone - 3 0.04 25.000 7.570 4.560 30.500 2.400 0.260 0.240 0.005 70.54 28.53 0.94 100.00 37.17 2.06 1.66

Laterite 0.01 11.540 33.640 41.050 0.110 0.090 0.020 0.220 0.004 86.67 10.33 3.00 100.00 0.11 0.15 0.82

Iron Ore 0.00 10.100 7.820 78.650 0.110 0.070 0.010 0.070 0.004 96.83 8.00 1.60 106.43 0.12 0.12 0.10

Bauxite 0.00 9.500 60.000 10.500 2.500 0.800 0.500 0.750 0.004 84.55 12.50 2.95 100.00 2.37 0.13 5.71

RAW MIX 1.00 12.47 2.93 1.76 42.36 2.30 0.10 0.20 0.00 62.12 37.18 0.70 100.00 107.00 2.66 1.66
 Kiln Feed Composition Details : Fuel Ash Absorption :

SiO2 = 12.47 Fuel Analysis : -

Al2O3 = 2.93 Units Coal Pet-Coke
Fe2O3 = 1.76 i.Ash % = 30.0 9.0
CaO = 42.36 ii.I.M. % = 1.50 0.60
MgO = 2.30 iii.Net Calorific Value Kcal./Kg-Coal = 4864 7361
Na2O = 0.10 iv. Distrubution of Fuel % = 100 0
K2O = 0.20 v.Sp. Heat Cons.of Plant Kcal./Kg-Clk. = 1230 1230
Cl = 0.00 vi.Fuel Consumption % = 25.3 16.7
LOI vii.Ash Absorption % = 7.6 1.5
i. Measured = 35.6
ii. Calculated = 35.79 Chemical Analysis Report ( FUEL ASH ) :-
Others = 0.70
AM = 1.66 SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2O Cl
SM = 2.66 55.14 25.12 6.05 1.41 0.5 0.11 0.11 1.6
LSF = 107.00

CLINKERIZATION :

SiO2 = 22.11 FCaO = 2.0 Liquid Phase :

Al2O3 = 6.11 LSF = 0.83 i.1338°C = 21.5891 A.M. > 1.38
Fe2O3 = 2.99 SM = 2.43 ii.1338°C = 0 A.M. < 1.38
CaO = 60.98 AM = 2.04 iii.1450°C = 28.8572 A.M. > 0.64
MgO = 3.34 C3S = 26.67 Not Aceptable M SO3 = -
Na2O = 0.15 C2S = 43.28 Not Aceptable Liquid % = 27.72
K2O = 0.29 C3A = 11.14 Not Aceptable Liquid % = 28.65
Cl = 0.13 C4AF = 9.09 OK Burning Zone Temp. = 1263.67
SO3 =

Requirments :
Avg. Fuel
30.0
1.50
4864
100
1230
25.3
7.6
 RAWMIX - DESIGN REPORT

1.0 LIME SATURATION FACTOR in RAWMEAL = 107.00

2.0 ALLUMINA RATIO in RAWMEAL = 1.66

3.0 SILICA RATIO in RAWMEAL = 2.66

4.0 Fraction of Raw Materials :-

i. Lime Stone - 1 = 0.92
ii. Lime Stone - 2 = 0.02
iii. Lime Stone - 3 = 0.00
iv. Laterite = 0.01
v. Iron Ore = 0.00
vi. Bauxite = 0.00

5.0 Coal ASH Absorption = 7.59

6.0 COMPOSITION OF CLINKER : -

a. CaO = 60.98
b. LSF = 0.83
c. SM = 2.43
d. AM = 2.04
e. C3S = 26.67
f. C2S = 43.28
g. C3A = 11.14
h. C4AF = 9.09
h. Liquid Phase (1338 C ) = 27.72