Automotive Servicing NC II - 2017 PDF

K TO 12 BASIC EDUCATION CURRICULUM
JUNIOR HIGH SCHOOL TECHNOLOGY AND LIVELIHOOD TRACK AND SENIOR HIGH SCHOOL – TECHNICAL-VOCATIONAL LIVELIHOOD TRACK
INDUSTRIAL ARTS – AUTOMOTIVE SERVICING NC II
(320 hours)
These are the specializations and their pre-requisites. These lists should be used as reference for curriculum maps.
AGRI-FISHERY ARTS
Specialization Number of Hours Pre-requisite
1. Agricultural Crops Production (NC I) 320 hours
2. Agricultural Crops Production (NC II)
updated based on TESDA Training Regulations published December 28, 2013 640 hours
3. Agricultural Crops Production (NC III) 640 hours Agricultural Crops Production (NC II)
4. Animal Production (Poultry-Chicken) (NC II) or
Animal Health Care Management (NC III) 320 hours Animal Production (Ruminants) (NC II) or
Animal Production (Swine) (NC II)
5. Animal Production (Poultry-Chicken) (NC II) 320 hours
updated based on TESDA Training Regulations published December 28, 2013
6. Animal Production (Large Ruminants) (NC II) 320 hours
7. Animal Production (Swine) (NC II) 320 hours
8. Aquaculture (NC II) 640 hours
9. Artificial Insemination (Large Ruminants) (NC II) 160 hours Animal Production (Large Ruminants) (NC II)
10. Artificial Insemination (Swine) (NC II) 160 hours Animal Production (Swine) (NC II)
11. Fish Capture (NC II) 640 hours
12. Fishing Gear Repair and Maintenance (NC III) 320 hours
13. Fish-Products Packaging (NC II) 320 hours
14. Fish Wharf Operation (NC I) 160 hours
15. Food Processing (NC II) 640 hours
16. Horticulture (NC III) 640 hours Agricultural Crops Production (NC II)
17. Landscape Installation and Maintenance (NC II) 320 hours
18. Organic Agriculture (NC II) 320 hours
19. Pest Management (NC II) 320 hours
20. Rice Machinery Operations (NC II) 320 hours
21. Rubber Processing (NC II) 320 hours
22. Rubber Production (NC II) 320 hours
23. Slaughtering Operations (Hog/Swine/Pig) (NC II) 160 hours
K to 12 Industrial Arts – Automotive Servicing (NC II) Curriculum Guide May 2016 *LO-Learning Outcomes STVEP Schools may cover more competencies in a week Page 1 of 36
(320 hours)
HOME ECONOMICS
Number of
Specialization Pre-requisite
Hours
1. Attractions and Theme Parks Operations with Ecotourism (NC II) 160 hours
2. Barbering (NC II) 320 hours
3. Bartending (NC II) 320 hours
4. Beauty/Nail Care (NC II) 160 hours
5. Bread and Pastry Production (NC II) 160 hours
6. Caregiving (NC II) 640 hours
7. Commercial Cooking (NC III) 320 hours Cookery (NC II)
8. Cookery (NC II) 320 hours
9. Dressmaking (NC II) 320 hours
10. Events Management Services (NC III) 320 hours
11. Fashion Design (Apparel) (NC III) 640 hours Dressmaking (NC II) or Tailoring (NC II)
12. Food and Beverage Services (NC II) 160 hours
13. Front Office Services (NC II) 160 hours
14. Hairdressing (NC II) 320 hours
15. Hairdressing (NC III) 640 hours Hairdressing (NC II)
16. Handicraft (Basketry, Macrame) (Non-NC) 160 hours
17. Handicraft (Fashion Accessories, Paper Craft) (Non-NC) 160 hours
18. Handicraft (Needlecraft) (Non-NC) 160 hours
19. Handicraft (Woodcraft, Leathercraft) (Non-NC) 160 hours
20. Housekeeping (NC II) 160 hours
21. Local Guiding Services (NC II) 160 hours
22. Tailoring (NC II) 320 hours
23. Tourism Promotion Services (NC II) 160 hours
24. Travel Services (NC II) 160 hours
25. Wellness Massage (NC II) 160 hours
(320 hours)
INDUSTRIAL ARTS
Number of
Hours
1. Automotive Servicing (NC I) 640 hours
2. Automotive Servicing (NC II) 640 hours Automotive Servicing (NC I)
3. Carpentry (NC II) 640 hours
4. Carpentry (NC III) 320 hours Carpentry (NC II)
5. Construction Painting (NC II) 160 hours
6. Domestic Refrigeration and Air-conditioning (DOMRAC) Servicing (NC
640 hours
II)
7. Driving (NC II) 160 hours
8. Electrical Installation and Maintenance (NC II) 640 hours
9. Electric Power Distribution Line Construction (NC II) 320 hours Electrical Installation and Maintenance (NC II)
10. Electronic Products Assembly and Servicing (NC II) 640 hours
11. Furniture Making (Finishing) (NC II) 640 hours
12. Instrumentation and Control Servicing (NC II) 320 hours Electronic Products Assembly and Servicing (EPAS) (NC II)
13. Gas Metal Arc Welding (GMAW) (NC II) 320 hours Shielded Metal Arc Welding (SMAW) (NC II)
14. Gas Tungsten Arc Welding (GTAW) (NC II) 320 hours Shielded Metal Arc Welding (GMAW) (NC II)
15. Machining (NC I) 640 hours
16. Machining (NC II) 640 hours Machining (NC I)
17. Masonry (NC II) 320 hours
18. Mechatronics Servicing (NC II) 320 hours Electronic Products Assembly and Servicing (EPAS) (NC II)
19. Motorcycle/Small Engine Servicing (NC II) 320 hours
20. Plumbing (NC I) 320 hours
21. Plumbing (NC II) 320 hours Plumbing (NC I)
22. Refrigeration and Air-Conditioning (Packaged Air-Conditioning Unit Domestic Refrigeration and Air-conditioning (DOMRAC)
640 hours
[PACU]/Commercial Refrigeration Equipment [CRE]) Servicing (NC III) Servicing (NC II)
23. Shielded Metal Arc Welding (NC I) 320 hours
24. Shielded Metal Arc Welding (NC II) 320 hours Shielded Metal Arc Welding (NC I)
25. Tile Setting (NC II) 320 hours
26. Transmission Line Installation and Maintenance (NC II) 640 hours Electrical Installation and Maintenance (NC II)
(320 hours)
INFORMATION, COMMUNICATIONS AND TECHNOLOGY (ICT)
Number of
Hours
1. Animation (NC II) 320 hours
2. Broadband Installation (Fixed Wireless Systems) (NC II) 160 hours Computer Systems Servicing (NC II)
3. Computer Programming (.Net Technology) (NC III) 320 hours
4. Computer Programming (Java) (NC III) 320 hours
5. Computer Programming (Oracle Database) (NC III) 320 hours
6. Computer Systems Servicing (NC II) 640 hours
7. Contact Center Services (NC II) 320 hours
8. Illustration (NC II) 320 hours
9. Medical Transcription (NC II) 320 hours
10. Technical Drafting (NC II) 320 hours
11. Telecom OSP and Subscriber Line Installation
320 hours Computer Systems Servicing (NC II)
(Copper Cable/POTS and DSL) (NC II)
12. Telecom OSP Installation (Fiber Optic Cable) (NC II) 160 hours Computer Systems Servicing (NC II)
(320 hours)
Prerequisite: Automotive Servicing NC I

Course Description:
This course is designed to enhance the knowledge, skills and attitudes of an individual in the field of Automotive Servicing in accordance with industry standards. It covers the
remaining core competencies which are not included in Automotive Servicing (NC I) such as: servicing automotive battery, servicing ignition system, testing and repairing
wiring/lighting system, servicing starting system, servicing charging system, servicing engine mechanical system, servicing clutch system, servicing clutch and differential and
front axle, servicing steering system, servicing brake system, servicing suspension system, performing underchassis preventive maintenance and overhauling manual
transmission.
CONTENT CONTENT STANDARD PERFORMANCE STANDARD LEARNING COMPETENCIES CODE
Introduction
The learner demonstrates The learner independently 1. Explain basic concepts in Automotive
1. Advance concepts in Automotive
an understanding of the demonstrates core competencies Servicing.
Servicing
advance concepts and in Automotive Servicing as 2. Discuss the relevance of the course.
2. Relevance of the course
underlying theories in prescribed by TESDA Training 3. Explore career opportunities in Automotive
3. Career opportunities
Automotive Servicing. Regulations. Servicing.
PERSONAL ENTREPRENEURIAL COMPETENCIES AND SKILLS (PECS)
1. Assessment of learner’s Personal The learner demonstrates The learner independently LO 1. Develop and strengthen personal TLE_PECS9-12-
Competencies and Skills (PECS) an understanding of one’s creates a plan of action that competencies and skills (PECS) needed in 00-1
vis-à-vis those of a practicing Personal Competencies strengthens/develops one’s Automotive Servicing.
entrepreneur/employee in a and Skills (PECS) in PECS in Automotive Servicing. 1.1 Identify areas for improvement,
province. Automotive Servicing. development and growth.
1.1 Characteristics 1.2 Align one’s PECS according to his/her
1.2 Attributes business/career choice.
1.3 Lifestyle 1.3 Create a plan of action that ensures
1.4 Skills success of his/her business/career choice.
1.5 Traits
2. Analysis of learner’s PECS
compared to a practitioner’s
PECS
3. Strengthening and developing
further one’s PECS
(320 hours)
ENVIRONMENT AND MARKET (EM)
1. Product Development The learner demonstrates The learner independently LO 1. Develop a product service TLE_EM9-12-
2. Key concepts in developing a an understanding of the creates a business vicinity map in Automotive Servicing. 00-1
product concepts of environment reflective of the potential 1.1 Identify what is of “Value” to the Customer.
3. Finding Value and market and how they Automotive Servicing market 1.2 Identify the customer.
4. Innovation relate to the field of within the locality/town. 1.3 Explain what makes a product unique and
4.1 Unique Selling Automotive Servicing, competitive.
Proposition(USP) particularly in one’s 1.4 Apply creativity and innovative techniques
town/municipality. to develop marketable product.
1.5 Employ a Unique Selling Proposition (USP)
to the product/service.
1. Selecting Business Idea

2. Key concepts in selecting LO 2. Select a business idea based on the
abusiness idea criteria and techniques set.
2.1 Criteria 2.1 Enumerate various criteria and steps in
2.2 Techniques selecting a business idea.
2.2 Apply the criteria/steps in selecting a viable
business idea.
2.3 Determine a business idea based on the
criteria/techniques set.
1. Branding
LO 3. Develop a brand for the
product.
3.1 Identify the benefits of having a good
brand.
3.2 Enumerate recognizable brands in the
town/province.
3.3 Enumerate the criteria for developing a
brand.
3.4 Generate a clear appealing brand.
(320 hours)
CORE COMPETENCIES
LESSON 1: SERVICING AUTOMOTIVE BATTERY (SAB)
 Components of batteries The learner demonstrates The learner independently LO 1. Explain the operation and safe TLE_IAAUS9-
 Types of batteries an understanding of the services an automotive battery. handling of different types of batteries. 12SAB-Ia-b-1
 Classification of batteries principles in servicing the 1.1 Identify main components of batteries.
 Charging and discharging automotive battery. 1.2 Classify types of batteries.
processes 1.3 Observe proper safe handling of batteries.
 Hazards associated with use of 1.4 Identify hazards associated with batteries.
batteries 1.5 Identify proper and safe disposal of
 Safe handling of batteries discarded battery materials like solutions
and components.
 Different types of battery testing LO 2. Demonstrate the testing of an TLE_IAAUS9-

- Procedures in testing automotive battery. 12SAB-Ic-d-2
- Hydrometer 2.1 Select appropriate test equipment.
- Cell tester 2.2 Test different types of batteries.
 Load tester/multi-tester 2.3 Analyze test results.
 Testing tools and equipment 2.4 Compare battery test result based on
 Personal safety in testing battery manufacturer’s specification.
 Oral and written communication 2.5 Observe safety at all times while doing
 Science and math: solution, battery test.
electrolyte, ratio and proportion, 2.6 Report findings of test results.
temperature
LO 3. Demonstrate the procedure in
 Safety procedures in removing and replacing batteries. TLE_IAAUS9-
removing/replacing battery 3.1 Remove battery without causing damage to 12SAB-Ie-f-3
 Correct tools and equipment in workplace, property or vehicle.
removing/replacing battery 3.2 Follow the proper procedure in replacing
 Hazards in removing/replacing battery.
battery 3.3 Follow the proper procedure to prevent loss
 Procedure in removing/replacing of vehicle’s electronic memory as per
battery manufacturer’s standard.
- Conventional 3.4 Select appropriate tools and equipment.
- Electronic control 3.5 Observe personal safety in removing and
replacing batteries.
3.6 Use appropriate PPE.
(320 hours)
 Parts and functions of battery LO 4. Demonstrate the procedures in TLE_IAAUS9-

charger servicing the battery. 12SAB-Ig-h-4
 Repairing/cleaning and replacing 4.1 Charge the battery using the appropriate
connectors battery charger.
 Topping, filling 4.2 Check electrolyte levels and fill up if
electrolyte/distilled water necessary.
 Procedures in battery charging 4.3 Clean battery terminals and its connectors.
- Fast 4.4 Connect and disconnect battery clamps in
- Slow sequence as indicated in the manual.
 Manual/automatic battery 4.5 Observe personal safety in servicing the
cleaning battery.
 Proper connection of battery
terminals
 PPE/safety practices
 Jump starting procedures LO 5. Demonstrate the procedures in TLE_IAAUS9-

 PPE/safety precautions jump starting. 12SAB-Ii-j-5
 Polarity connection 5.1 Jump starts the battery without causing
 Jump starting Connection damage to workplace and property.
5.2 Select appropriate jumper leads.
5.3 Connect and disconnect battery clamps in
sequence as indicated in the manual.
5.4 Observe personal safety in jump starting.
LESSON 2: SERVICING IGNITION SYSTEM (SIS)
 Parts and function of ignition The learner demonstrates The learner independently LO 1. Explain the function of ignition TLE_IAAUS9-
system components an understanding of the services the ignition system. system components. 12SIS-IIa-b-6
 Ignition system troubles principles in servicing the 1.1 Identify the types of ignition systems.
 and remedies ignition system. 1.2 Explain the component parts of the ignition
system.
1.3 Interpret ignition system diagram.
1.4 Explain the possible remedies for the
identified ignition system troubles.
(320 hours)
 Procedures in disconnecting LO 2. Check ignition coil, ballast resistor TLE_IAAUS9-

different wire terminals. and high-tension cable resistance. 12SIS-IIc-g-7
 Distributor setting procedures 2.1 Inspect and test ignition coil.
 Spark test procedures 2.2 Inspect and test ballast resistor.
 Spark analysis 2.3 Check high tension cable resistance.
 Ignition system wiring diagram 2.4 Test wiring installation.
2.5 Test and analyze ignition system electrical
spark.
 Use of tools and equipment in LO 3. Check distributor assembly. TLE_IAAUS9-

ignition timing 3.1 Check dwell angle and RPM. 12SIS-IIh-j-8
 Procedure in ignition timing 3.2 Check and adjust ignition timing as per
 Safety precautions in ignition service manual.
timing 3.3 Evaluate ignition timing performance.
 Use of measuring instrument
 Dwell angle measurement
 RPM measurement
LESSON 3: TESTING AND REPAIRING WIRING/LIGHTING SYSTEM (TRW)
 Ohm’s law The learner demonstrates The learner independently LO 1. Explain the principle of auto TLE_IAAUS9-
 Schematic diagram and circuitry an understanding of the performs servicing of the wiring electricity. 12TRW-IIIa-b-9
 Signs and symbols principles in servicing of /lighting system. 1.1 Explain Ohm’s law.
 Sizes/color code/ampere the wiring/lighting system. 1.2 Explain the Law of magnetism.
 Rating of wires 1.3 Draw schematic diagram of an electrical
 Polarity, conductor and non- circuit.
conductors 1.4 Interpret signs and symbols.
 Laws of magnetism and electric 1.5 Identify size of wire according to job
charges requirement.
1.6 Determine polarity, conductor and
insulator.
 Component parts of the lighting LO 2. Explain Automotive Lighting System TLE_IAAUS9-

system and its functions. 12TRW-IIIc-d-
 Functions of: 2.1 Identify components of the lighting 10
- Headlights system.
- Park and tail lights 2.2 Explain functions of lighting system parts.
(320 hours)
- Signal/hazard lights 2.3 Observe occupational health and safety
- Back-up lights practices.
- Interior lights
- Horns
 Occupational health and safety
practices
 Procedures in installing lighting LO 3. Install wiring/lighting system. TLE_IAAUS9-

system 3.1 Interpret lighting system circuit diagram. 12TRW-IIIe-g-
 Principles of auto electricity and 3.2 Install electrical devices such as switches, 11
their applications lights and fuse boxes.
 Personal safety requirements 3.3 Install wires leading to different lights and
 Reading and Interpreting circuits other relevant devices.
and diagrams 3.4 Solder and crimp lead terminals of wires.
 Soldering and crimping
 Installing/repairing components
and wiring
 Hand tools, testing equipment LO 4. Test electrical system and TLE-IAAUS9-

including multi-meters and test determine preferred action. 12TRW-IIIh-i-
lamp 4.1 Test electrical system without causing 12
 Reading and interpretation of damage to workplace or vehicle.
circuit and diagrams 4.2 Perform correct procedure for testing and
 Testing and electrical interpreting schematic diagram in
measurements accordance with the manufacturer’s
 Fault finding using aural, visual specification.
and functional assessments for 4.3 Determine faults/defects using appropriate
damage, correction, wear and tools and techniques.
electrical defects 4.4 Execute remedies based on the identified
 Installing/repairing components faults/defects.
and wiring
 Soldering
 Crimping
 Procedures in repairing electrical LO 5. Carry out necessary repair in the TLE_IAAUS9-

system electrical system. 12TRW-IIIi-j-
 Reading and interpretation of 5.1 Identify procedure in repairing electrical 13
circuit and diagram system.
(320 hours)
 Hand tools, testing equipment, 5.2 Interpret information based on
multi testers assessment.
 Open, close and short circuits 5.3 Use appropriate tools, technique and
 Occupational, health and safety materials in repairing electrical system.
practices related to job 5.4 Repair electrical system without causing
damage to workplace, property or vehicle.
LESSON 4: SERVICING STARTING SYSTEM (SSS)
 Starting system principles, The learner demonstrates The learner independently LO 1. Test starting system components TLE_IAAUS9-
operation, components and their an understanding of performs servicing the starting and identify faults. 12TRW-IVa-d-
function concepts and underlying system based on industry 1.1 Identify the components of the starting 14
 Starting system types and their principles of servicing the standard. system.
characteristics starting system. 1.2 Identify starting system faults and its
 Electrical connections and current remedies.
flow 1.3 Test starting system in accordance with
 Basic hand tools, testing the industry standard procedures.
equipment including, multi- 1.4 Connect starting system circuitry based on
meters, volt meters, ammeters, the industry standards.
test light,
 Power tools, air tools, electrical
loading equipment, test benches
soldering equipment multi-
meters, growler, induction
ammeter, test light (12V and
24V), lathe, single and gauged
panel CRO
 Testing, dismantling, assembling,
removal and replacement of
components
 Fault finding using aural, visual
and functional (assessment) test
for damage corrosion, wear and
electrical short/broken circuits
electrical measurements
 Reading and interpreting of
wiring diagrams
 Jump start the vehicle
(320 hours)
 Electrical principles
 Repair procedure and techniques
application
 Electrical measuring and testing
procedures
 Vehicle safety requirements
 Parts of starter motor LO 2. Disassemble starter. TLE_IAAUS9-

 Starter motor operation 2.1 Identify starter motor parts. 12TRW-IVd-h-
 Types of starter motor and their 2.2 Explain starter motor function and 15
application operation.
 Tools & equipment needed in 2.3 Disassemble starter motor according to
disassembling starter motor service manual.
2.4 Test/Check starter motor parts.
 Procedure in disassembling
2.5 Identify defective parts of a starter motor.
starter motor
 Procedure in testing starter motor
parts
 Explain defective parts
 Tools and materials needed in LO3. Repair/replace and assemble starter TLE_IAAUS9-
servicing starting system components/parts. 12TRW-IVh-j-
 Service manual in starter motor 3.1 Repair or replace defective parts of starter 16
repair motor in accordance with the
 Procedure in checking, repairing manufacturer’s manual.
starter motor 3.2 Assemble starter motor in accordance with
 Test starter motor functionality manufacturer’s standard.
3.3 Perform bench testing.
 Safety procedures in assembling
starter motor
LESSON 5: SERVICING CHARGING SYSTEM (SCH)
 Charging system purpose and The learner demonstrates The learner independently LO 1. Test charging system component TLE_IAAUS9-
principle operation an understanding of performs servicing the charging and identify faults. 12SCH-Ia-c-17
 Parts and functions of alternator concepts and underlying system based on industry 1.1 Identify charging system components.
 Types of alternator principles in servicing the standard. 1.2 Identify charging system faults.
charging system. 1.3 Determine possible remedies for the
(320 hours)
 Procedure in disconnecting charging system faults.
different wire terminals 1.4 Carry out testing procedures based on
 Observing safety measures standard industry procedures.
 Testing charging system 1.5 Identify defective voltage regulator.
component parts 1.6 Perform load and no load test in a vehicle.
 Identifying faults and faulty parts
 Voltage regulator purpose and
operation
 Types of voltage regulator
 Safety precautions on charging
system servicing
 Procedures in disassembling LO 2. Disassemble alternator. TLE_IAAUS9-

alternator 2.1 Explain the function and parts of an 12SCH-Ic-e-18
 Observing safety measures alternator.
 Identifying defective alternator 2.2 Disassemble alternator based on the
parts procedures stated in the service manual.
2.3 Test alternator parts to determine faults.
2.4 Identify defective parts of alternator.
 Procedures in repairing/replacing LO 3. Repair/replace and assemble TLE_IAAUS9-

and assembling alternator alternator components/parts. 12SCH-If-h-19
components/parts. 3.1 Repair defective parts in accordance to
 Observing safety measures service manual.
 Testing assembled alternator 3.2 Replace defective parts in accordance to
service manual.
3.3 Assemble alternator following the
manufacturer’s specifications.
3.4 Perform alternator bench testing to check
functionality.
LESSON 6: SERVICING MECHANICAL SYSTEM - COOLING SYSTEM (SMS)
 Purpose of cooling system The learners demonstrate The learner independently LO 1. Explain coolant circulation within TLE_IAAUS9-
 Types of cooling system an understanding of performs servicing the cooling cooling system. 12SCS-Ih-i-20
 Parts and functions of cooling concepts and underlying system based on industry 1.1 Explain the purpose of cooling system.
system principles in servicing the standard. 1.2 Determine the type of cooling system in
 Coolant flow/circulation in cooling cooling system. the vehicle.
(320 hours)
system 1.3 Identify parts of the cooling system.
 Effects of coolant additives to 1.4 Explain the function of the parts of the
cooling system. cooling system.
1.5 Explain coolant circulation.
 Operation and function of cooling LO 2. Check thermostat condition. TLE_IAAUS9-

system thermostat 2.1 Check/determine thermostat condition in 12SCS-Ii-21
 Types of thermostat accordance with the manufacturer’s
 Procedure in checking thermostat specifications.
 Effects of defective thermostat to 2.2 Determine the location of the thermostat.
engine 2.3 Check thermostat condition in accordance
with industry procedures (delete above).
 Preparing inspection record and
2.4 Record and report inspection result.
reports
2.5 Remove and replace thermostat.
 Tools and equipment used for
checking thermostat
 Leakage test tools and equipment LO3. Perform leakage test on cooling TLE_IAAUS9-
and proper handling. system. 12SCS-Ij-22
 Leakage test procedures and 3.1 Obtain technical data pertaining to engine
techniques. cooling system in conformity with service
 Preparing and handling/reporting manual.
of test results. 3.2 Perform leak test in accordance with
 Using of service manuals. industry procedures.
3.3 Record test results and determine
preferred actions.
3.4 Pre-heat coolant in accordance with the
specifications in the service manual.
 Types of engine water pumps LO 4. Repair/replace water pump. TLE_IAAUS9-

 Water pump specifications 4.1 Obtain technical data of engine water 12SCS-Ij-IIa-23
 Procedures in checking engine pump using the service manual.
water pump 4.2 Inspect water pump and faults are
 Procedures in determined.
dismantling/replacing water 4.3 Determine replacement parts of water
pump/parts pump.
4.4 Dismantle water pump in accordance with
 How to use service manuals
the service manual.
(320 hours)
 Safety precautions 4.5 Replace water pump and its parts in
accordance with manufacturer’s
specifications.
4.6 Install water pump and its parts in
accordance with manufacturer’s
specifications.
 Types of coolant additives LO 5. Apply Coolant Additives. TLE_IAAUS9-

 Coolant additives applications 5.1 Obtain technical specifications of coolant 12SCS-IIb-24
 Advantage of using coolant additives.
additives 5.2 Select coolant additives in accordance with
5.3 Apply coolant additives in accordance with
LESSON 7: SERVICING MECHANICAL SYSTEM - LUBRICATING SYSTEM (SLS)
 Purpose of lubricating system The learner demonstrates The learner independently LO1. Explain the oil cycle within the TLE_IAAUS9-
 Components of lubricating system an understanding of performs servicing the engine. 12SLS-IIb-c-25
 Function of the following: concepts and underlying lubricating system based on 1.1 Identify component parts of the lubricating
- Oil pump principles in servicing the industry standard. system.
- Oil filter lubricating system. 1.2 Explain the function of each part of the
- Oil strainer/pump lubricating system.
- Oil pan 1.3 Discuss the lubricating system cycle.
- Oil cooler
- Oil pressure relief valve
 Pressure gauge/indicator
 Oil cycle in the system
 Oil pressure and quantity
 Types and classifications of LO2. Identify types, classifications and TLE_IAAUS9-

engine oil applications of engine oil. 12SLS-IIc-d-26
 Oil viscosity number 2.1 Identify the different types and
 Application of engine oil classifications of engine oil.
 Functions of oil in the engine 2.2 Explain the correct application and uses of
parts engine oil.
 Engine oil for diesel engine
 Engine oil for gasoline engine
(320 hours)
 Tools needed in overhauling LO3.Overhaul oil pump, replace oil filter TLE_IAAUS9-
pump, replacing oil filter and and change oil. 12SLS-IId-e-27
changing oil. 3.1 Follow proper procedures in overhauling oil
 Procedure in: pump, replacing oil filter and changing oil.
- Overhauling oil pump 3.2 Observe personal safety while performing
- Replacing oil filter the tasks.
- Changing oil
 Occupational Health and safety in
repairing lubricating system
LESSON 8: SERVICING MECHANICAL SYSTEM - GASOLINE FUEL SYSTEM (SGF)
 Correct fuel octane rating The learner demonstrates The learner independently LO1.Explain fuel octane rating. TLE_IAAUS9-
 Data gathering methods an understanding of performs servicing the gasoline 1.1 Use the correct fuel octane rating in 12SGF-IIe-f-28
 Safety measure in handling fuels concepts and underlying fuel system based on industry accordance with the manufacturer’s
principles in servicing the standard. specifications.
gasoline fuel system. 1.2 Interpret data from American Petroleum
Institute (API).
1.3 Apply safety measures in dealing with fuel.
 Types of fuel pumps LO2. Identify fuel pump types and TLE_IAAUS9-
 Classification of fuel pump classification. 12SGF-IIf-g-29
 Servicing fuel pump 2.1 Identify fuel pumps according to usage.
2.2 Obtain fuel pump classifications according
to manufacturer’s specifications.
2.3 Service fuel pump according to
 Correct use of tools LO3. Perform carburetor adjustment. TLE_IAAUS9-

 Adjustment is referred to repair 3.1 Obtain carburetor adjustment in 12SGF-IIg-i-30
manual accordance with the repair manual.
 Tools and equipment in adjusting 3.2 Perform carburetor adjustments according
carburetor to industry operating procedures.
 Correct usage of tools and
equipment
 Performing adjustment using
industry procedure
(320 hours)
 Methods of gathering and LO 4. Overhaul carburetor. TLE_IAAUS9-

interpreting data 4.1 Interpret data from manufacturer’s 12SGF-IIi-j-31
 Tools and equipment in specifications.
overhauling carburetor 4.2 Use tools and equipment in accordance
 Steps in overhauling carburetor with the industry standard.
4.3 Overhaul carburetor in accordance with
the required procedures.
LESSON 9: SERVICING MECHANICAL SYSTEM - AIR INDUCTION SYSTEM (SAI)
 Turbocharger characteristics and The learners demonstrate The learner independently LO 1. Check turbocharger operation. TLE_IAAUS9-
operation an understanding of performs servicing the air 1.1 Explain turbocharger operation. 12SAI-IIIa-b-
 Tools and equipment in checking concepts and underlying induction system based on 1.2 Observe correct procedures in checking 32
turbocharger principles in servicing the industry standard. turbochargers.
 Turbocharger pressure referred air induction system. 1.3 Observe turbocharger operation in
to manufacturer’s specification accordance with service manual.
 Axial and radial play of turbine 1.4 Check oil leakage and clogging.
shaft
 Purpose of turbocharger LO 2. Overhaul turbo charger. TLE_IAAUS9-

 Tools and equipment used in 2.1 Explain the functions and uses of 12SAI-IIIb-e-33
dismantling turbocharger turbocharger and components.
 Identification and evaluation of 2.2 Identify the component parts.
components 2.3 (Explain function and uses of turbocharger
 Interpretation of information from components) delete above.
appropriate manufacturer’s 2.4 Observe safe handling procedures of
specification turbocharger.
2.5 Overhaul turbocharger based on industry
 Procedure in overhauling
standard operating procedures.
turbocharger
LESSON 10: SERVICING MECHANICAL SYSTEM - DIESEL FUEL INJECTOR (SDF)
 Tools, materials and equipment The learner demonstrates The learner independently LO 1. Overhaul diesel fuel injector. TLE_IAAUS9-
used in overhauling the injector. an understanding of performs servicing the diesel fuel 1.1 Identify component parts of diesel fuel 12SDF-IIIf-h-34
 Identification and evaluation of concepts and underlying system based on industry injector.
components principles in servicing the standard. 1.2 Explain the function and uses of diesel fuel
 Interpretation of specific diesel fuel system. injector.
information data by manufacturer 1.3 Observe safe handling of diesel fuel
(320 hours)
specification injector.
 Perform overhauling of diesel fuel 1.4 Determine diesel fuel injector standard
injector. specifications.
 Types and application of fuel 1.5 Dismantling fuel injector based on service
injector manual.
 Diesel fuel injector LO 2. Calibrate and install diesel fuel TLE_IAAUS9-

 Tools, materials equipment in injector. 12SDF-IIIh-j-35
calibrating and installing the 2.1 Explain the calibration and installation
injector process.
 Diesel fuel test data 2.2 Observe testing sequence in accordance
 Diesel fuel manufacturer’s with the service manual.
specification 2.3 Interpret test results according to repair
manual.
 Perform calibration and
installation of diesel fuel injector
LESSON 11: SERVICING CLUTCH SYSTEM (SCL)
 Clutch system types, The learners demonstrate The learner independently LO 1. Diagnose clutch failure/problem. TLE_IAAUS9-
components, functions and an understanding of performs servicing the clutch 1.1 Check for clutch operation (transmission 12SCL-IVa-b-36
operation concepts and underlying system based on industry should engage and disengage smoothly).
 Clutch failure/problem diagnosis principles in servicing the standard. 1.2 Complete work using specified tools and
- Clutch pedal goes to clutch system. equipment in accordance with the
floorboard when depressed company standard operating procedures
- Clutch slip when engaged and manual of specifications.
- Clutch spine or drags while 1.3 Determine clutch problem following the
engaged service manual.
- Clutch chatters or grabs while
being engaged
- Clutch related vibration
- Clutch area noises
- Clutch pedal pulsation
- Spongy clutch pedal
 Dismounting and mounting LO 2. Pull out and mount clutch TLE_IAAUS9-

procedures component parts. 12SCL-IVb-c-37
 Bolt tightening sequence, pattern, 2.1 Dismount clutch component parts following
and correct torque the repair manual.
(320 hours)
 Handling of special tools for 2.2 Tighten bolts in correct torque and
dismounting & mounting tightening sequence.
 Precaution in handling hydraulic 2.3 Safety precautions in performing the task.
fluids and special tools
 Apply personal safety procedures
 Types of clutch mechanism LO3. Dismantle/install clutch mechanism. TLE_IAAUS9-

(hydraulic and mechanical) 3.1 Mark similar parts accurately. 12SCL-IVc-d-38
 Procedures in dismantling and 3.2 Replace defective parts based on repair
installing clutch mechanism manual (pressure plate, friction disc,
 Tagging/Marking of similar parts release bearing and pilot bearing).
 Replacing damaged parts 3.3 Follow installation procedures based on
manufacturer’s specification.
 Use of relevant tools and
3.4 Safety precautions in performing the task.
equipment
 Apply personal safety procedures
 Procedures in overhauling LO 4. Overhaul hydraulic clutch TLE_IAAUS9-

hydraulic clutch mechanism mechanism. 12SCL-IVe-f-39
 Procedures in checking hydraulic 4.1 Replace worn-out rubber cups and piston
clutch parts based on prescribed procedures.
 Replacing damaged parts 4.2 Check master cylinder.
4.3 Check (valves) pistons for damage.
4.4 Replace hydraulic valve mechanism based
on repair manual.
4.5 Test master cylinder and slave cylinder.
 Clutch parts failure analysis LO 5. Perform clutch parts failure TLE_IAAUS9-

analysis. 12SCL-IVg-40
5.1 Identify failure accurately.
5.2 Recommend corresponding repair.
5.3 Analyze clutch parts based on service
manual.
 Procedures in adjusting clutch LO 6. Set/adjust clutch system TLE_IAAUS9-

pedal free play component. 12SCL-IVg-h-41
 Procedures in adjusting clutch 6.1 Set clutch pedal free play based on
finger height manufacturer’s specifications.
(320 hours)
 Special service tools in setting 6.2 Adjust clutch finger height (coil spring
and adjusting clutch system type).
components 6.3 Use special service tools based on
 Clutch engaging and disengaging manufacturer’s manual.
procedures
 Checking fluid leakage, level and LO 7. Bleed clutch hydraulic system. TLE_IAAUS9-
air lock 7.1 Perform fluid leakage, fluid level and air 12SCL-IVi-j-42
 Bleeding procedure lock, based on manufacturer’s manual.
 Safety handling of brake fluid 7.2 Perform bleeding procedures based on
7.3 Safety precautions in performing the task.
LESSON 12: OVERHAULING MANUAL TRANSMISSION (OMT)
 Types of transmission The learners demonstrate The learner independently LO 1. Diagnose manual transmission TLE_IAAUS9-
 Principles of operation an understanding of performs overhauling manual failure. 12OMT-Ia-b-43
 Components and parts of manual concepts and underlying transmission based on industry 1.1 Test manual transmission failures such as
transmission principles in overhauling standard. humming noise, shifting conditions, gear
 Possible manual transmission manual transmission. oil contamination, and gear oil leaks.
failures.
 Diagnosing manual transmission
failures.
 Procedure in draining LO 2. Pull-out and mount manual TLE_IAAUS9-

transmission gear oil transmission. 12OMT-Ic-e-44
 Procedure in pulling out manual 2.1 Drain transmission gear oil.
transmission 2.2 Position transmission to the transmission
 Safety observance in doing jack.
transmission works 2.3 Loosen bolts and nuts as per torque,
 Procedure in mounting manual sequence and pattern.
transmission 2.4 Mount manual transmission.
 Procedures in disassembling LO3. Disassemble/assemble manual TLE_IAAUS9-

manual transmission and cleaning transmission. 12OMT-Ie-j-45
 Parts mark detailed position 3.1 Disassemble transmission parts.
 Checking parts and component of 3.2 Label transmission parts.
manual transmission 3.3 Rinse transmission parts with appropriate
(320 hours)
 Procedures in assembling manual solution.
transmission 3.4 Clean component parts.
3.5 Lubricate with new parts with gear oil.
3.6 Replace damaged parts.
3.7 Assemble transmission as per standard
operating procedures.
 Possible manual transmission LO4. Inspect manual transmission parts. TLE_IAAUS9-

troubles 4.1 Inspect worn-out, cracked parts. 12OMT-IIa-c-46
 Procedures in inspecting manual 4.2 Measure gear backlash and end play.
transmission internal components 4.3 Recommend possible remedies for the
for defect defective parts.
 Procedures in replacing and 4.4 Test transmission parts using testing
repairing manual transmission instruments.
parts 4.5 Inspect transmission parts without causing
damage.
 Procedures in checking LO 5. Test manual transmission. TLE_IAAUS9-

transmission gear oil 5.1 Check transmission oil after installation. 12OMT-IIc-h-47
 Check transmission mounting, 5.2 Mount manual transmission.
linkages and attachments 5.3 Install transmission linkages and
 Procedures in testing newly attachments.
repaired manual transmission 5.4 Conduct transmission testing.
 Procedures in road testing LO 6. Road-test manual transmission. TLE_IAAUS9-

transmission 6.1 Evaluate transmission performance with 12OMT-IIh-j-48
 Procedures in test running newly emphasis on shifting pattern, noise and
repaired manual transmission operation.
LESSON 13: SERVICING DIFFERENTIAL AND FRONT AXLE (SDF)
 Construction and operation of The learners demonstrate The learner independently LO1. Inspect drive shaft and joint. TLE_IAAUS9-
front axle. an understanding of performs servicing the 1.2 Inspect drive shaft for worn out cross 12SDF-IIIa-49
 Procedures in inspecting drive concepts and underlying differential and front axle based joints, slip joint and propeller shaft.
shaft and joints principles in servicing the on industry standard.
differential and front axle.
(320 hours)
 Procedures in removing LO2. Dismount and mount differential
differential assembly assembly. TLE_IAAUS9-
 Tools and equipment in mounting 2.1 Dismount differential assembly. 12SDF-IIIb-c-
and dismounting differential 2.2 Apply penetrating oil on hold down clamp. 50
assembly 2.3 Mount differential assembly.
 Procedures in mounting
differential
 Tools and equipment in LO3. Overhaul differential.
dismantling differential parts 3.1 Dismantle differential parts. TLE_IAAUS9-
 Dismantling differential parts 3.2 Identify defective parts. 12SDF-IIId-g-
 Analyzing and identifying 3.3 Recommend corresponding repair for 51
defective parts and recommend defective parts.
repair action 3.4 Clean and lubricate differential parts.
 Replacing damaged parts 3.5 Replace damage differential parts.
3.6 Adjust differential based on the service
 Assemble and adjust differential
manual.
as per manual instruction
3.7 Assemble differential.
 Identifying defective wheel hub LO4. Overhaul rear/front wheel hub.
and recommending corresponding 4.1 Identify defective parts as per service TLE_IAAUS9-
repair works manual. 12SDF-IIIh-i-52
 Replacing wheel bearing 4.2 Recommend repair works.
 Setting/adjusting wheel bearing 4.3 Replace wheel bearing.
pre-load 4.4 Adjust wheel bearing pre-load based on
service manual.
 Identifying and corrective action LO5. Analyze king pin condition.
recommended for failure in 5.1 Identify king pin failures according to TLE_IAAUS9-
kingpin parts repair manual. 12SDF-IIIj-53
 Tools and equipment in replacing 5.2 Recommend corrective actions.
damage kingpin 5.3 Select replacement parts.
 Replacing damaged king pin parts 5.4 Replace damage king pin parts as per
 Selecting and using of service instructions.
replacement parts
 Identifying l-beam failure and LO6. Inspect/replace I-beam.
recommending corresponding 6.1 Identify I-beam failure. TLE_IAAUS9-
repair works. 6.2 Recommend corresponding repair works. 12SDF-IVj-54
 Identifying and correcting l-beam 6.3 Correct misalignment of I-beam based on
alignment industry standards.
(320 hours)
LESSON 14: SERVICING STEERING SYSTEM (SSY)
 Parts and function of steering The learners demonstrate The learner independently LO 1. Analyze front end geometry failure. TLE_IAAUS9-
system an understanding of performs servicing the steering 1.1 Perform visual inspection on tire wear and 12SSY-IVa-c-55
 Steering system components concepts and underlying system based on industry steering system.
 Caster, camber, toe, Steering axis principles in servicing the standard. 1.2 Set-up wheel alignment equipment.
Inclination, and tire angle steering system. 1.3 Adjust camber, caster and toe angles.
 Types and causes of tire wear
 Front end geometry
 Use of hydraulic and mechanical
lifter
 Analyzing tire wear and front end
geometry failure
 Pull outing/mounting steering LO 2. Service steering system. TLE_IAAUS9-

component 2.1 Pull out steering system components. 12SSY-IVc-h-56
 Dismantling/Installing steering 2.2 Disassemble steering system .components.
component 2.3 Identify steering system defects such as to
 Steering component defects. deformation, cracks, tube leaks, and loose
 Analyzing and replacing defective parts.
parts. 2.4 Replace damaged parts based on service
manual.
2.5 Assemble steering system.
 Wheel balancing machine LO 3. Perform wheel balancing. TLE_IAAUS9-

 Setting of wheel balancing 3.1 Set-up wheel balancing machine. 12SSY-IVh-i-57
machine 3.2 Identify wheel weight location and size.
 Locating and identifying wheel
weight and size.
 Use of tools and equipment for
steering system servicing.
 Tools and equipment safe
handling.
 Personal safety procedures.
(320 hours)
 Checking condition of steering LO 4. Conduct wheel alignment. TLE_IAAUS9-
and suspension component 4.1 Check condition of steering system 12SSY-IVi-j-58
 Positioning/installing wheel components.
alignment equipment. 4.2 Install wheel alignment equipment based
 Interpreting equipment reading. on manufacturer’s manual.
 Conducting wheel alignment. 4.3 Interpret equipment reading accurately
based on manufacturer’s specifications.
4.4 Adjustment required is done based on
4.5 Adjustment of wheel alignment is based on
the results of the reading registered on the
equipment.
LESSON 15: SERVICING MANUAL BRAKE SYSTEM (SMB)
 Operating principles of brake The learners demonstrate The learner independently LO 1. Perform brake system preventive TLE_IAAUS9-
system an understanding of performs servicing of ABS brake maintenance. 12SMB-Ia-e-59
 Clearance adjusting procedure concepts and underlying system based on industry 1.1 Adjust brake clearance to specification
and specification. principles in servicing standard. (drum).
 Techniques in changing brake manual brake system. 1.2 Change hydraulic brake fluid without
fluid, and filling-up to its correct spillage.
level. 1.3 Fill assembly at specified level.
 Brake hydraulic system bleeding 1.4 Perform bleeding of hydraulic system
steps and procedures. according to the required steps and
procedure.
 Adjusting brake pedal height and
1.5 Conduct brake pedal pre-play and height
pre-play specification and
as per specification.
procedure.
1.6 Adjust emergency brake.
 Adjusting emergency brake
1.7 Safety procedures in performing brake
linkage clearance and
system tasks.
specification.
 Safety precaution required in
performing the job.
 Brake system linkages and brake LO2. Diagnose brake system failure. TLE_IAAUS9-
lines. 2.1 Check brake system linkages. 12SMB-If-h-60
 Check master cylinder. 2.2 Check brake lines for bends and leaks.
 Checking wheel cylinder and disc 2.3 Check master cylinder according to
brake caliper. required steps and procedures.
 Brake booster operation 2.4 Check power booster according to required
steps and procedures.
 Checking brake booster
(320 hours)
 Brake troubles 2.5 Check wheel cylinder/ caliper accurately.
2.6 Observe personal safety procedure
throughout the activity.
LESSON 16: SERVICING ABS BRAKE SYSTEM (SBS)
 Component of hydraulic brake The learners demonstrate The learner independently LO 1. Identify the types of hydraulic brake TLE_IAAUS9-
(ABS) an understanding of performs servicing of ABS brake (hydraulic abs) and its corresponding 12SBS-Ih-j-61
 Principle of operation of hydraulic concepts and underlying system based on industry component and function.
brake (ABS) principles in servicing ABS standard. 1.1 Explain functions of brakes system.
 Types and classification of brakes brake system. 1.2 Identify components of brake system.
(ABS) 1.3 Explain operating principles of hydraulic
brake system
1.4 Classify types of braking system.
 Operating principle of BOSCH ABS LO 2. Explain the operating principle of TLE_IAAUS9-

 Operating principle of TEVES ABS abs equipped brake. 12SBS-Ij-IIa-b-
 Checking electronic control Unit 2.1 Explain operating principles of BOSCH ABS. 62
(ECU) 2.2 Explain operating principles of TEVE ABS.
 Checking sensors and actuators 2.3 Explain how to check ECU Illustrate how to
check sensors and actuator.
 Checking ABS hydraulic pump
 Japan ABS schematic diagram. LO3. Interpret schematic diagram and TLE_IAAUS9-
 European ABS schematic diagram circuitry. 12SBS-IIb-c-63
 American ABS circuit diagram. 3.1 Interpret Japan ABS schematic diagram.
3.2 Interpret European ABS schematic
diagram.
3.3 Interpret American ABS circuit diagram.
 Checking ABS hydraulic pump LO 4. Perform ABS component testing. TLE_IAAUS9-

 Checking ABS wheel sensor 3.1 Check ABS voltage based on specifications. 12SBS-IIc-e-64
 Circuit tracing ABS wiring 3.2 Check fluid pressure.
diagram 3.3 Check amperage draw according to
3.4 Test/check wiring circuit.
3.5 Use appropriate tools and equipment.
3.6 Observe personal, vehicle and workshop
safety procedures while working.
(320 hours)
LESSON 17: OVERHAULING BRAKE SYSTEM (OBS)
 Operating principles of brake The learner demonstrates The learner independently LO 1. Pull-out/mount brake system TLE_IAAUS9-
system an understanding of performs overhauling of brake components. 12OBS-IIf-g-65
 Brake system types and concepts and underlying system based on industry 1.1 Pull out brake system components as per
components principles in overhauling standard. service manual.
 Hydraulic brake system fluid brake system. 1.2 Mount brake system components
 Changing hydraulic fluid according to repair manual.
1.3 Label brake system components for
 Personal safety procedures
mastery.
 Pullout and mount brake system
 Procedure in dismantling brake LO2. Disassemble/assemble brake system TLE_IAAUS9-

system component components. 12OBS-IIh-i-66
 Replacing damaged parts 2.1 Disassemble brake system components.
 Assembling brake components in 2.2 Label brake system components.
accordance with industry 2.3 Rinse brake system parts with specified
standards cleaning solutions.
 Testing brake system 2.4 Identify damaged parts according to
components service manual.
2.5 Replace damaged parts as per repair
 Applying personal safety in
manual.
disassembling hydraulic parts
2.6 Test brake system components.
 Using accurate tools for the job.
 Pre starting check-up LO 3. Conduct road test. TLE_IAAUS9-

 Driving techniques 3.1 Perform pre-testing check-up prior to 12OBS-IIj-67
 Vehicle safety requirements. vehicle operation.
 Recording findings 3.2 Observe brake trouble while vehicle is
driven at specified speed.
3.3 Record and interpret findings.
3.4 Recommend remedies on discovered
findings.
(320 hours)
LESSON 18: SERVICING SUSPENSION SYSTEM (SSU)
 Principles and operation of The learner demonstrates The learner independently LO1. Diagnose suspension system failure. TLE_IAAUS9-
conventional (and air suspension) an understanding of performs servicing the 1.1 Explain principles and operation of 12SSU-IIIa-b-
system concepts and underlying suspension system based on conventional and air suspension system. 68
 Types of suspension system principles in servicing the industry standard. 1.2 Identify the parts of conventional and air
 Parts and function of suspension system. suspension system.
conventional and air suspension 1.3 Identify causes of failures in the
system suspension system.
 Causes and remedies of air 1.4 Recommend repair works on the identified
suspension failure failures.
 Balancing air suspension
 Replacement of air suspension
defective parts
 Air suspension must not be
included since it used for huge
cars like buses and trucks
 Tools and equipment in LO2. Dismount/mount suspension TLE_IAAUS9-

dismounting and mounting component parts. 12SSU-IIIc-e-
suspension system 2.1 Dismount and mount suspension 69
 Procedure in dismounting and components as per service manual.
mounting suspension system 2.2 Label dismounted parts.
 Safety procedure in working with 2.3 Safety precautions in dismounting/
suspension system mounting suspension system components.
 Interpret repair manual
procedures and specification
 Procedures in disassembling and LO3. Disassemble/assemble suspension TLE_IAAUS11-

assembling suspension system parts. 1SSU-2IIIe-h-
components 3.1 Disassemble /assemble suspension parts 70
 Safety procedures in working with based on repair manual.
suspension system 3.2 Rinse disassembled parts with cleaning
 Interpret repair manual solution.
procedures and specifications 3.3 Apply safety precautions when performing
the task.
(320 hours)
 Inspect for defective suspension LO4. Inspect/replace suspension TLE_IAAUS9-

parts component parts. 12SSU-IIIi-j-71
 Replacing defective parts 4.1 Check suspension system for cracks, loose
 Procedures in removal and nuts, bolts, bushing and leaks as to service
installation of suspension manual.
components 4.2 Identify damaged parts.
 Methods of inspection in every 4.3 Replace damaged parts based on repair
component manual.
LESSON 19: PERFORMING UNDERCHASSIS PREVENTIVE MAINTENANCE (PUP)
 Clutch/brake fluid levels and lines The learner demonstrates The learner independently LO 1. Check clutch and brake fluid and TLE_IAAUS9-
 Clutch/brake line cracks, twists, an understanding of the performs under chassis lines. 12PUP-IVa-b-72
bends, looseness and restrictions concept of performing preventive maintenance. 1.1 Check clutch/brake fluid level and lines for
 Master cylinder fluid low level under chassis preventive leakage.
 Safe handling of hydraulic fluid maintenance. 1.2 Check clutch/brake lines for cracks, twists,
 Hazards associated with the use bends, looseness and restrictions.
of brake fluid 1.3 Refill clutch/brake master cylinder with
brake fluid to the specified level.
1.4 Replace defective clutch/brake system
components in accordance with
LO 1.2 Inspect/bleed brake and clutch

system.
 Inspecting changing transmission LO 2. Inspect and change TLE_IAAUS9-

gear oil transmission/differential gear oil. 12PUP-IVc-d-73
 Inspecting or changing 2.1 Check transmission /differential for
differential gear oil leakage.
 Checking leakage of gear oil 2.2 Check transmission /differential gear oil
 Refilling gear oil level.
 Observing safety procedures 2.3 Change transmission /differential gear oil
in accordance with manufacturer’s
specification.
2.4 Refill transmission/differential gear oil to
specified level.
(320 hours)
 Inspecting power steering fluid LO 3. Inspect/replace power steering TLE_IAAUS9-

level fluid. 12PUP-IVe-f-74
 Replacing power steering fluid 3.1 Read technical data pertaining to power
 Gathering technical data steering.
 Inspecting leakage on linkages 3.2 Check power steering fluid level.
3.3 Inspect power steering for leakage.
3.4 Replace power steering fluid in accordance
with manufacturer’s specification.
 Automatic transmission fluid LO 4. Check/refill automatic transmission TLE_IAAUS9-

specifications fluid. 12PUP-IVg-h-
 Automatic transmission fluid level 4.1 Check automatic transmission for leakage. 75
 Hazards and safe handling of 4.2 Check automatic transmission fluid
automatic transmission fluid following instructions in service manual.
(ATF) 4.3 Refill transmission fluid to specified level.
 Check leakage for automatic
transmission
 Refill transmission fluid
 Determine causes of LO 5. Check tire and tire pressure. TLE_IAAUS9-

abnormalities 5.1 Inspect tires for stuck solid objects. 12PUP-IVi-j-76
 Check tire and tire pressure 5.2 Inspect tires for wear and deformities.
 Check tire studs 5.3 Determine causes of abnormal tire wear.
 Check wheel nuts and bolts 5.4 Check tire pressure in accordance with
 Inspect tire for solid object struck manufacturer’s specifications.
 Inspect tire wear and deformities
(320 hours)
RESOURCES
LEARNING MATERIALS COURSE DELIVERY
TOOLS EQUIPMENT MATERIALS
 Box wrench  Hydraulic jack/lift  Grease  Modules  Modular

 Socket wrench  Running condition vehicle  Engine oil  Brochures  Demonstration
 Pliers  Growler tester  Sealant/Adhesive  Catalogues  Lecture
 Screw driver  Ignition timing light  Hydraulic oils/Gear oil  API Manual  Discussion
 Wire stripper  Tachometer  Automatic transmission  Hand outs  Dual training
 Mechanic’s hammer  Wheel balancer fluid  Learning Guides  Distance learning
 Apron  Wheel aligning equipment  Wheel wedges  Wheel balancing accessories  Group work
 Goggle  Air compressor  Test lamp  Oil pump  Interaction
 Gloves  Wash rack  PPE  Occupational Health and Safety  Role playing
 Torque wrench  Multi-meter  Solvent rules  Symposium
 Feeler gauge  Vehicle  Sand paper  Power point presentations  Group dynamics
 Battery tester  Brake fluid  Manufacturer’s specification  Film viewing
 Hydrometer  Coolant  Repair manual
 Dial gauge  Power steering fluid  Brake mock-up with ABS Assessment Method
 Bore gauge  Rugs  Vehicle with BOSCH ABS  Written examination
 Micrometer caliper  Tool rack  Vehicle with TEVES ABS  Demonstration
 Jump starter cable  Battery  Electronic control unit (ECU)  Practical test
 Air impact tools  Electrical Tape  Sensors and actuators  Direct observation
 Coil spring compressor  Oil filter  Motor Vehicle  Interview
 Belt tension gauge  Grease  Multimeter (digital)  Case study
 Steel rule  Battery  Simulation
 Pull push rule  ECU diagnostic connector  Portfolio assessment
 Grease gun  Japan ABS schematic diagram  Situation analysis
 Oiler and circuitry
 Thermostat pressure gauge  European ABS schematic
 Oil filter wrench diagram and circuitry.
 Fender cover  American ABS circuit diagram.
 Nozzle tester  Car equipment with ABS brakes.
 Transmission jack  Turbo charger
 Floor jack  Engine mock-up with
 Car lift turbocharger
 Pullers  Injection pump calibrating
 Rubber mallet machine
 Clutch aligning tool  Differential and front axle
 Snap ring pliers  Cut-out of Turbocharger
(320 hours)
RESOURCES
LEARNING MATERIALS COURSE DELIVERY
TOOLS EQUIPMENT MATERIALS
 Vehicle stand support  Injection nozzle
 Injection pump
 Clutch replacement arts
 Kingpin
 Cross joint
 I-beam mock-up
 Gasoline engine mock-up
 Diesel engine mock-up
 Starting System mock-up
 Charging system mock-up
 Model parts of cooling system
 Water pump
 Maintenance manual
 Inventory of tools and materials
 Writing materials
 Reference Books
 Computers
 CDs, tapes, transparency
 Company policies and standards
 Clean air act
 Waste management
 Disaster preparedness and
management
 Electrical and fire safety codes
 Record book
 OHS personal records
 Labeling materials
(320 hours)
GLOSSARY
1. Light Duty Vehicles - Motor vehicles whose gross vehicle weight is equal or less than 3,500 kgs. Powered by a gas or diesel engine.
2. Automotive Service - All around auto serviceman that can perform both mechanical and electrical as well as auto electronics maintenance checking and
Technician inspection of motor vehicle. Assesses vehicle problems, perform all necessary diagnostic test or installation of accessories and
competently repairs or replaces faulty parts.
3. Adhesives - Substance used to hold gasket in place during assembly. It also maintains a tight seal by filling in small irregularities on a
surface and prevents gasket from shifting due to vibration.
4. Anti-Lock Braking System - System that automatically controls wheel slip or prevents sustained wheel locking on braking
5. Automatic Transmission - A transmission in which gear or ratio changes are self-activated, eliminating the necessity of hand shifting gears
6. Backlash - Amount of clearance or play between two meshed gears
7. Catalytic Converter - Control device fitted in the exhaust system of an internal combustion engine. The converter reduces the toxicity of products of
combustion by catalytic re-combination
8. Charcoal Canister - Trap containing charcoal granules to store fuel evaporating from a fuel system and prevent its loss to atmosphere, particularly
from a carburetor and fuel tank.
9. Electronics - Electrical assemblies, circuit and system that use electronic devices such as transistors and diodes.
10. Emissions - Any air contaminant, pollutant, gas stream from a known source which is introduced into the atmosphere.
11. Final Drive - The end of the drive train before power is transmitted to the wheels.
12. Fuel Injection - An electronic system that increases the performance and fuel economy because it monitors engine conditions and provides the
correct air/fuel mixture based on the engine’s demand. It injects fuel directly into the cylinder head enabling more precise
control over the quantity used.
13. Governor - A speed sensing device that employs centrifugal force and spring tension to govern engine speed.
14. Hotchkiss Drive - Type of rear suspension in which leaf springs absorbs the rear axle housing torque.
15. Intake Manifold - Tubing attached to the engine through which the air/fuel mixture reaches the cylinder.
16. Ignition System - Electrical system devised to produce timed sparks from engine spark plug. Consisting of a battery, induction coil, capacitor,
distributor, spark plugs and relevant switches and wiring.
17. Master Cylinder - Liquid-filled cylinder in the hydraulic brake system or clutch, where hydraulic pressure is developed when depresses a foot pedal.
18. Periodic Maintenance Service - Regular servicing prescribed by manufacturer to maintain the vehicle’s top performance
19. Positive Crank Ventilation - Emission control system that prevents crank case gases from entering the atmosphere, usually by drawing the gases from the
crank case and feeding them into the engine’s induction system.
20. Power Steering - Steering that has been designed to make the wheel move more easily than in a manual steering system. Hydraulic assists the
process utilizing hydraulic fluid. The fluid increases pressure in the power steering pump and aids in the movement of the
steering mechanism. This fluid, called power steering fluid, is what is replaced at regular intervals to keep steering soft and
comfortable.
21 Super Charged Engine - An engine that is similar to a turbo-charged engine which uses a series of belts or chains from the crankshaft to turn the turbines
that forces the air/fuel mixture into the cylinder heads under pressure creating a bigger explosion which generates more power.
A turbocharger uses the exhaust gases to turn the turbines to create the same effect.
22 Transaxle - Type of construction in which the transmission and differential are combined in one unit.
(320 hours)
23 Thermostat - A device for automatic regulation of temperature
24 Turbo Charged Engine - A performance-increasing turbine positioned in the exhaust system. Expanding exhaust gases spin an impeller (very small fan-
type blades) at speeds up to 25 thousand rpm, driving a similar compressing impeller. Compressed air from the driven impeller is
forced into the induction system, which squeezes more air/fuel mixture into the combustion chambers. With the greater charge
of air and fuel, a more powerful combustion burn results, thus more power. The big advantage of the turbo over directly driven
superchargers is the increased efficiency, although there is a slight lag before the turbine spins up and increases the power
output. Originally turbo were developed to enable aircraft to fly at high altitudes, then they found use in diesel trucks and train
engines to increase their torque.
25 U-joint - A four-joint cross-connected to two U-shaped yokes that serve as a flexible coupling between shafts.
(320 hours)
CODE BOOK LEGEND

Sample: TLE_IAAUS9-12SAB-Ia-b-1
LEGEND SAMPLE DOMAIN / COMPONENT CODE

Servicing Automotive Battery SAB
Learning Area and Technology and Livelihood
Servicing Ignition System SIS
Strand/ Subject or Education_Industrial Arts TLE_IA
First Entry Testing and Repairing Wiring/Lighting System TRW
Specialization Automotive Servicing AUS9-12
Servicing Starting System SSS
Grade Level 9/10/11/12 Servicing Charging System SCH
Uppercase Domain/ Content/ Servicing Mechanical System - Cooling System SCS
Servicing Automotive Battery SAB
Letter/s Component/ Topic Servicing Mechanical System - Lubricating System SLS
- Servicing Mechanical System -Gasoline Fuel System SGF
Roman Numeral Servicing Mechanical System - Air Induction System SAI
*Zero if no specific Quarter First Quarter I Servicing Mechanical System - Diesel Fuel Injector SDF
Quarter Servicing Clutch System SCL
Lower case Overhauling Manual Transmission OMT
letter/s Servicing Differential and Front Axle SDF
*Put an en-dash (-) Servicing Steering System SSY
Week Weeks one to two a-b
in between letters Servicing Manual Brake System SMB
to indicate more Servicing ABS Brake System SBS
than a specific week Overhauling Brake System OBS
- Servicing Suspension System SSU
Explain the operation and safe Performing Underchassis Preventive Maintenance PUP
Arabic Number Competency handling of different types of 1
batteries.
Technology-Livelihood Education and Technical-Vocational Track specializations may be taken between Grades 9 to 12.
Schools may offer specializations from the four strands as long as the minimum number of hours for each specialization is met.
Please refer to the sample Curriculum Map on the next page for the number of semesters per Industrial Arts specialization and those that have pre-requisites. Curriculum
Maps may be modified according to specializations offered by a school.
(320 hours)
* Please note that these subjects have pre-requisites mentioned in the CG.
+ CG updated based on new Training Regulations of TESDA. **This is just a sample. Schools make their own curriculum maps considering the specializations to be
Other specializations with no prerequisites may be taken up during these semesters. offered. Subjects may be taken up at any point during Grades 9-12.
Pre-requisites of the subjects to the right should be taken up during these semesters.
(320 hours)
Reference:
Technical Education and Skills Development Authority-Qualification Standards Office. Training Regulations for Automotive Servicing NC II. Taguig City, Philippines: TESDA,
2013.

Automotive Servicing NC II - 2017 PDF

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Automotive Servicing NC II - 2017 PDF

Diunggah oleh

Hak Cipta:

Format Tersedia

K TO 12 BASIC EDUCATION CURRICULUM

INFORMATION, COMMUNICATIONS AND TECHNOLOGY (ICT)

Prerequisite: Automotive Servicing NC I

CONTENT CONTENT STANDARD PERFORMANCE STANDARD LEARNING COMPETENCIES CODE

PERSONAL ENTREPRENEURIAL COMPETENCIES AND SKILLS (PECS)

1. Selecting Business Idea

 Different types of battery testing LO 2. Demonstrate the testing of an TLE_IAAUS9-

 Parts and functions of battery LO 4. Demonstrate the procedures in TLE_IAAUS9-

 Jump starting procedures LO 5. Demonstrate the procedures in TLE_IAAUS9-

LESSON 2: SERVICING IGNITION SYSTEM (SIS)

 Procedures in disconnecting LO 2. Check ignition coil, ballast resistor TLE_IAAUS9-

 Use of tools and equipment in LO 3. Check distributor assembly. TLE_IAAUS9-

LESSON 3: TESTING AND REPAIRING WIRING/LIGHTING SYSTEM (TRW)

 Component parts of the lighting LO 2. Explain Automotive Lighting System TLE_IAAUS9-

 Procedures in installing lighting LO 3. Install wiring/lighting system. TLE_IAAUS9-

 Hand tools, testing equipment LO 4. Test electrical system and TLE-IAAUS9-

 Procedures in repairing electrical LO 5. Carry out necessary repair in the TLE_IAAUS9-

 Parts of starter motor LO 2. Disassemble starter. TLE_IAAUS9-

LESSON 5: SERVICING CHARGING SYSTEM (SCH)

 Procedures in disassembling LO 2. Disassemble alternator. TLE_IAAUS9-

 Procedures in repairing/replacing LO 3. Repair/replace and assemble TLE_IAAUS9-

 Operation and function of cooling LO 2. Check thermostat condition. TLE_IAAUS9-

 Types of engine water pumps LO 4. Repair/replace water pump. TLE_IAAUS9-

 Types of coolant additives LO 5. Apply Coolant Additives. TLE_IAAUS9-

 Types and classifications of LO2. Identify types, classifications and TLE_IAAUS9-

 Correct use of tools LO3. Perform carburetor adjustment. TLE_IAAUS9-

 Methods of gathering and LO 4. Overhaul carburetor. TLE_IAAUS9-

 Purpose of turbocharger LO 2. Overhaul turbo charger. TLE_IAAUS9-

 Diesel fuel injector LO 2. Calibrate and install diesel fuel TLE_IAAUS9-

 Dismounting and mounting LO 2. Pull out and mount clutch TLE_IAAUS9-

 Types of clutch mechanism LO3. Dismantle/install clutch mechanism. TLE_IAAUS9-

 Procedures in overhauling LO 4. Overhaul hydraulic clutch TLE_IAAUS9-

 Clutch parts failure analysis LO 5. Perform clutch parts failure TLE_IAAUS9-

 Procedures in adjusting clutch LO 6. Set/adjust clutch system TLE_IAAUS9-

 Procedure in draining LO 2. Pull-out and mount manual TLE_IAAUS9-

 Procedures in disassembling LO3. Disassemble/assemble manual TLE_IAAUS9-

 Possible manual transmission LO4. Inspect manual transmission parts. TLE_IAAUS9-

 Procedures in checking LO 5. Test manual transmission. TLE_IAAUS9-

 Procedures in road testing LO 6. Road-test manual transmission. TLE_IAAUS9-

 Pull outing/mounting steering LO 2. Service steering system. TLE_IAAUS9-

 Wheel balancing machine LO 3. Perform wheel balancing. TLE_IAAUS9-

 Operating principle of BOSCH ABS LO 2. Explain the operating principle of TLE_IAAUS9-

 Checking ABS hydraulic pump LO 4. Perform ABS component testing. TLE_IAAUS9-

 Procedure in dismantling brake LO2. Disassemble/assemble brake system TLE_IAAUS9-

 Pre starting check-up LO 3. Conduct road test. TLE_IAAUS9-

 Tools and equipment in LO2. Dismount/mount suspension TLE_IAAUS9-

 Procedures in disassembling and LO3. Disassemble/assemble suspension TLE_IAAUS11-

 Inspect for defective suspension LO4. Inspect/replace suspension TLE_IAAUS9-

LESSON 19: PERFORMING UNDERCHASSIS PREVENTIVE MAINTENANCE (PUP)

LO 1.2 Inspect/bleed brake and clutch

 Inspecting changing transmission LO 2. Inspect and change TLE_IAAUS9-

 Inspecting power steering fluid LO 3. Inspect/replace power steering TLE_IAAUS9-

 Automatic transmission fluid LO 4. Check/refill automatic transmission TLE_IAAUS9-

 Determine causes of LO 5. Check tire and tire pressure. TLE_IAAUS9-

 Box wrench  Hydraulic jack/lift  Grease  Modules  Modular

CODE BOOK LEGEND

LEGEND SAMPLE DOMAIN / COMPONENT CODE

Anda mungkin juga menyukai