BOLT DESIGN (UPLIFT+SHEAR)

Tens. Shear Perm. Perm

Effective Nos. of Stress
Sr no Item Tension Shear Bolt dia. Stress stress per Tens shear Remarks
area of bolt bolts ratio
per bolt bolt stress stress
mton mton mm mm2 N/mm2 N/mm2 N/mm2 N/mm2

1 C'/6' 1.00 8.00 36.00 813.89 4.00 3.01 24.11 120.00 80.00 0.33 SAFE
C/7, C'/6, C'/6'A, D'/8', E/7', E'/8',
2 1.00 30.00 42.00 1107.79 4.00 2.21 66.42 120.00 80.00 0.85 SAFE
G/6
3 C'A/7', F'/7 1.00 6.00 42.00 1107.79 4.00 2.21 13.28 120.00 80.00 0.18 SAFE
4 F/4'A, F'/5', G/7 1.00 25.00 42.00 1107.79 4.00 2.21 55.35 120.00 80.00 0.71 SAFE
5 C'A/4'A, C'A/5'A 1.00 25.00 42.00 1107.79 4.00 2.21 55.35 120.00 80.00 0.71 SAFE
0.00 4.00 #DIV/0! #DIV/0! 120.00 80.00 ### #DIV/0!
7 C/8, D/8, E/8, F/8, G/8 1.00 25.00 42.00 1107.79 4.00 2.21 55.35 120.00 80.00 0.71 SAFE
8 WH 650.600.40.20 137.00 33.00 56.00 1969.41 6.00 113.74 27.40 120.00 80.00 1.29 SAFE
9 WH 600.300.20.10 2.00 11.00 42.00 1107.79 4.00 4.43 24.35 120.00 80.00 0.34 SAFE
10 C/4'A,C/4'B,G/4'A, G/4'B 9.00 25.00 42.00 1107.79 4.00 19.92 55.35 120.00 80.00 0.86 SAFE
11 WH 650.450.25.12 15.00 15.00 42.00 1107.79 4.00 33.21 33.21 120.00 80.00 0.69 SAFE
12 WH 1200.500.32.16 5.00 35.00 42.00 1107.79 4.00 11.07 77.49 120.00 80.00 1.06 SAFE
13 WH 650.650.50.25 5.00 5.00 42.00 1107.79 4.00 11.07 11.07 120.00 80.00 0.23 SAFE
14 WH 650.600.50.26 130.00 40.00 56.00 1969.41 6.00 107.93 33.21 120.00 80.00 1.31 SAFE
15 WH 750.550.50.25
1200.500.25.12 210.00 20.00 56.00 1969.41 8.00 130.76 12.45 120.00 80.00 1.25 REDESIGN

BASE PLATE SIZE

Base Actual Perm. AXIAL

Axial Base Concrete Base plate Pressure
sr no Item plate bearing bearing remarks FORCE
force grade width ratio
length pressure pressure (IN KIPS)
mton mm mm N/mm2 N/mm2
1 WH 600.450.25.16 351.00 M 30 700 700 7.03 7.50 0.94 SAFE 428
2 WH 500.300.25.12 255.00 M 30 600 600 6.95 7.50 0.93 SAFE 674
3 WH 600.500.25.16 238.00 M 30 700 600 5.56 7.50 0.74 SAFE 1200
4 WH 750.550.40.20 631.00 M 30 1000 850 7.28 7.50 0.97 SAFE 1980
5 WH 650.600.25.16 526.00 M 30 850 850 7.14 7.50 0.95 SAFE 150
 6 WH 500.250.20.10 35.00 M 30 600 350 1.64 7.50 0.22 SAFE 672
7 WH 1200.450.20.10 126.00 M 30 1300 550 1.73 7.50 0.23 SAFE 796
8 WH 650.600.40.20 328.00 M 30 750 700 6.13 7.50 0.82 SAFE 552
9 WH 600.300.20.10 85.00 M 30 700 400 2.98 7.50 0.40 SAFE 150
10 WH 500.25.200.10 CRANE 128.00 M 30 600 350 5.98 7.50 0.80 SAFE 50
11 WH 650.450.25.12 205.00 M 30 750 550 4.88 7.50 0.65 SAFE 100
12 WH 1200.500.32.16 331.00 M 30 1300 600 4.16 7.50 0.56 SAFE 350
13 WH 650.650.50.25 193.00 M 30 750 750 3.37 7.50 0.45 SAFE 250
14 WH 650.600.50.26 125.00 M 30 750 700 2.34 7.50 0.31 SAFE 275
15 WH 750.550.50.25 530.00 M 30 850 850 7.20 7.50 0.96 SAFE 200
16 AC21 186.36 M 30 400 940 4.86 7.50 0.65 SAFE 410
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
DESIGN OF BASE PLATE WITH STIFF PLATE
BASE PLATE DESIGN COL -- WH 600.450.25.16

LOAD P (T) 351

BASE PL. LENGTH(MM) 700
BASE PL. WIDTH(MM) 700
BASE PL. BASE PRESSURE 71.6 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 275
B 350
ALPHA 3 0.123
M KGCM 6661.7
PL TH MM 45.99

BASE PLATE DESIGN COL -- WH 500.300.25.12

LOAD P (T) 255

BASE PL. LENGTH(MM) 600
BASE PL. WIDTH(MM) 400
BASE PL. BASE PRESSURE 106.3 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 250
B 200
ALPHA 3 0.098
M KGCM 6478.9
PL TH MM 45.35

BASE PLATE DESIGN COL -- WH 600.500.25.16

LOAD P (T) 238

BASE PL. LENGTH(MM) 700
BASE PL. WIDTH(MM) 600
BASE PL. BASE PRESSURE 56.7 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 300
B 300
ALPHA 3 0.112
M KGCM 5729.1
PL TH MM 42.65
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
DESIGN OF BASE PLATE WITH STIFF PLATE
BASE PLATE DESIGN COL -- WH 750.550.40.20

LOAD P (T) 631

BASE PL. LENGTH(MM) 800
BASE PL. WIDTH(MM) 800
BASE PL. BASE PRESSURE 98.6 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 325
B 375
ALPHA 3 0.119
M KGCM 12437.5
PL TH MM 62.84

BASE PLATE DESIGN COL-- WH 650.600.25.12

LOAD P (T) 527

BASE PL. LENGTH(MM) 850
BASE PL. WIDTH(MM) 800
BASE PL. BASE PRESSURE 77.5 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 325
B 400
ALPHA 3 0.122
M KGCM 9977.6
PL TH MM 56.28

BASE PLATE DESIGN COL-- WH 750.550.50.25

LOAD P (T) 530

BASE PL. LENGTH(MM) 850
BASE PL. WIDTH(MM) 800
BASE PL. BASE PRESSURE 77.9 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 250
B 275
ALPHA 3 0.117
M KGCM 5714.4
PL TH MM 42.59
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
DESIGN OF BASE PLATE WITH STIFF PLATE
BASE PLATE DESIGN - WH 500.250.20.10

LOAD P (T) 35
BASE PL. LENGTH(MM) 600
BASE PL. WIDTH(MM) 350
BASE PL. BASE PRESSURE 16.7 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 250
B 175
ALPHA 3 0.087
M KGCM 909.3
PL TH MM 16.99
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
DESIGN OF BASE PLATE WITH STIFF PLATE
BASE PLATE DESIGN - WH 1200.450.20.10

LOAD P (T) 126

BASE PL. LENGTH(MM) 1300
BASE PL. WIDTH(MM) 550
BASE PL. BASE PRESSURE 17.6 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 600
B 275
ALPHA 3 0.060
M KGCM 6663.5
PL TH MM 45.99

BASE PLATE DESIGN - WH 650.600.40.20

LOAD P (T) 328

BASE PL. LENGTH(MM) 750
BASE PL. WIDTH(MM) 700
BASE PL. BASE PRESSURE 62.5 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 325
B 350
ALPHA 3 0.116
M KGCM 7673.6
PL TH MM 49.36

BASE PLATE DESIGN - WH 600.300.20.10

LOAD P (T) 85
BASE PL. LENGTH(MM) 700
BASE PL. WIDTH(MM) 400
BASE PL. BASE PRESSURE 30.4 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 300
B 200
ALPHA 3 0.083
M KGCM 2278.1
PL TH MM 26.89
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
DESIGN OF BASE PLATE WITH STIFF PLATE
BASE PLATE DESIGN - WH 500.250.20.10 CRANE

LOAD P (T) 128

BASE PL. LENGTH(MM) 600
BASE PL. WIDTH(MM) 350
BASE PL. BASE PRESSURE 61.0 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 250
B 175
ALPHA 3 0.087
M KGCM 3325.4
PL TH MM 32.49

BASE PLATE DESIGN - WH 650.450.25.12

LOAD P (T) 205

BASE PL. LENGTH(MM) 750
BASE PL. WIDTH(MM) 550
BASE PL. BASE PRESSURE 49.7 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 325
B 225
ALPHA 3 0.086
M KGCM 4535.9
PL TH MM 37.95

BASE PLATE DESIGN - WH 1200.500.32.16

LOAD P (T) 331

BASE PL. LENGTH(MM) 1300
BASE PL. WIDTH(MM) 600
BASE PL. BASE PRESSURE 42.4 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 600
B 300
ALPHA 3 0.060
M KGCM 9134.1
PL TH MM 53.85
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
DESIGN OF BASE PLATE WITH STIFF PLATE
BASE PLATE DESIGN - WH 650.650.50.25

LOAD P (T) 195

BASE PL. LENGTH(MM) 750
BASE PL. WIDTH(MM) 750
BASE PL. BASE PRESSURE 34.7 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 375
B 375
ALPHA 3 0.112
M KGCM 5476.4
PL TH MM 41.70

BASE PLATE DESIGN - WH 650.600.50.25

LOAD P (T) 125

BASE PL. LENGTH(MM) 750
BASE PL. WIDTH(MM) 700
BASE PL. BASE PRESSURE 23.8 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 375
B 350
ALPHA 3 0.108
M KGCM 3622.3
PL TH MM 33.91

BASE PLATE DESIGN - WH 1200.500.25.12

LOAD P (T) 210

BASE PL. LENGTH(MM) 1300
BASE PL. WIDTH(MM) 600
BASE PL. BASE PRESSURE 26.9 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 600
B 300
ALPHA 3 0.060
M KGCM 5795.0
PL TH MM 42.89
sar Steel Minnesota LLC.
O. 1016-H000-A02120-0008-0813-0030
sar Steel Minnesota LLC.
O. 1016-H000-A02120-0008-0813-0030
sar Steel Minnesota LLC.
O. 1016-H000-A02120-0008-0813-0030
sar Steel Minnesota LLC.
O. 1016-H000-A02120-0008-0813-0030
sar Steel Minnesota LLC.
O. 1016-H000-A02120-0008-0813-0030
sar Steel Minnesota LLC.
O. 1016-H000-A02120-0008-0813-0030
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
STIFFENER PLATE DESIGN
A'1 & A'B -- COLUMN

1 Column Depth 250 mm

2 Base Plt tk 16 mm
3 Max Axial Load 25 T

4 Base Plt. Size 500 x 250

L_mm B_mm
5 Stiff. Tk. 8 mm
6 Trial depth 200 mm

Pressure 0.200 kg/cm2

Moment 0.195 T-m
Z_req 11.837121 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 98.4 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 240 mm

A1 TO A3 & B1 TO B3 -- COLUMN

1 Column Depth 300 mm

2 Base Plt tk 20 mm
3 Max Axial Load 45 T

4 Base Plt. Size 350 x 350

L_mm B_mm
5 Stiff. Tk. 8 mm
6 Trial depth 200 mm

Pressure 0.3673469 kg/cm2

Moment 0.84375 T-m
Z_req 51.136364 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 105.15612 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
Dimension along L of base plate
effective in taking base pressure 240 mm
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030

- COLUMN

1 Column Depth 800 mm

2 Base Plt tk 40 mm
3 Max Axial Load 115 t

4 Base Plt. Size 500 x 900

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 450 mm

Pressure 0.2555556 kg/cm2

Moment 10.35 T-m
Z_req 627.27273 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 785.36249 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 250 mm

- COLUMN

1 Column Depth 800 mm

2 Base Plt tk 40 mm
3 Max Axial Load 85 t

4 Base Plt. Size 500 x 900

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 350 mm

Pressure 0.1888889 kg/cm2

Moment 7.65 tm
Z_req 463.63636 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 499.76837 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030

Dimension along L of base plate

effective in taking base pressure 390 mm
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
#NAME?

1 Column Depth 859 mm

2 Base Plt tk 50 mm
3 Max Axial Load 300 t

4 Base Plt. Size 1000 x 500

L_mm B_mm
5 Stiff. Tk. 16 mm
6 Trial depth 380 mm

Pressure 0.6 kg/cm2

Moment 8.053125 tm
Z_req 488.06818 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 810.16865 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 430 mm

COLUMN - AC1,AC2,AC3

1 Column Depth 914 mm

2 Base Plt tk 50 mm
3 Max Axial Load 362 t

4 Base Plt. Size 1000 x 850

L_mm B_mm
5 Stiff. Tk. 20 mm
6 Trial depth 500 mm

Pressure 0.4258824 kg/cm2

Moment 17.577363 tm
Z_req 1065.2947 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 1606.0393 cm3

ONE CENTRAL
STIFFNER N Y/N

MULTIPLE STIFF

Dimension along L of base plate

 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
effective in taking base pressure 305 mm
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030

COLUMN - AC4

1 Column Depth 610 mm

2 Base Plt tk 25 mm
3 Max Axial Load 70 t

4 Base Plt. Size 710 x 330

L_mm B_mm
5 Stiff. Tk. 10 mm
6 Trial depth 300 mm

Pressure 0.2987623 kg/cm2

Moment 1.2404049 tm
Z_req 75.176056 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 287.29296 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 305 mm

COLUMN - AC6

1 Column Depth 410 mm

2 Base Plt tk 16 mm
3 Max Axial Load 25 t

4 Base Plt. Size 508 x 280

L_mm B_mm
5 Stiff. Tk. 8 mm
6 Trial depth 250 mm

Pressure 0.1757593 kg/cm2

Moment 0.3531004 tm
Z_req 21.400024 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 151.91626 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
Dimension along L of base plate
effective in taking base pressure 205 mm
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
COLUMN - AC7

1 Column Depth 460 mm

2 Base Plt tk 20 mm
3 Max Axial Load 50 t

4 Base Plt. Size 560 x 290

L_mm B_mm
5 Stiff. Tk. 8 mm
6 Trial depth 250 mm

Pressure 0.3078818 kg/cm2

Moment 0.7444196 tm
Z_req 45.116342 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 158.37461 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 280 mm

COLUMN - AC8

1 Column Depth 760 mm

2 Base Plt tk 32 mm
3 Max Axial Load 160 t

4 Base Plt. Size 560 x 290

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 350 mm

Pressure 0.9852217 kg/cm2

Moment 3.9357143 tm
Z_req 238.52814 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 480.28427 cm3

ONE CENTRAL
STIFFNER N Y/N

MULTIPLE STIFF

Dimension along L of base plate

 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
effective in taking base pressure 253 mm
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
COLUMN - AC12

1 Column Depth 685 mm

2 Base Plt tk 32 mm
3 Max Axial Load 115 t

4 Base Plt. Size 790 x 355

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 300 mm

Pressure 0.4100553 kg/cm2

Moment 2.2124308 tm
Z_req 134.08671 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 361.93602 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 342 mm

COLUMN - AC12

1 Column Depth 685 mm

2 Base Plt tk 32 mm
3 Max Axial Load 115 t

4 Base Plt. Size 790 x 355

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 300 mm

Pressure 0.4100553 kg/cm2

Moment 2.2124308 tm
Z_req 134.08671 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 361.93602 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
effective in taking base pressure 342 mm
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
COLUMN - AC13

1 Column Depth 685 mm

2 Base Plt tk 32 mm
3 Max Axial Load 125 t

4 Base Plt. Size 790 x 355

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 300 mm

Pressure 0.4457122 kg/cm2

Moment 2.4048161 tm
Z_req 145.74643 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 361.93602 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 342 mm

COLUMN - AC15

1 Column Depth 610 mm

2 Base Plt tk 32 mm
3 Max Axial Load 91 t

4 Base Plt. Size 710 x 330

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 300 mm

Pressure 0.388391 kg/cm2

Moment 1.6125264 tm
Z_req 97.728873 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 361.93602 cm3

ONE CENTRAL
STIFFNER Y Y/N

MULTIPLE STIFF

Dimension along L of base plate

 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
effective in taking base pressure 305 mm
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
COLUMN - AC21

1 Column Depth 840 mm

2 Base Plt tk 36 mm
3 Max Axial Load 190 t

4 Base Plt. Size 940 x 400

L_mm B_mm
5 Stiff. Tk. 12 mm
6 Trial depth 350 mm

Pressure 0.5053191 kg/cm2

Moment 4.2446809 tm
Z_req 257.25338 cm3 # 25 % REDUCED FOR EQ LOADING

Z_Actual 501.08902 cm3

ONE CENTRAL
STIFFNER N Y/N

MULTIPLE STIFF

Dimension along L of base plate

effective in taking base pressure 315 mm
 BASE PLATE TYPE -5 4 NOS TROUGH & TRUSS B
Node L/C Force-X k Force-Y k Force-Z kNMoment-X Moment-Y Moment-Z kNm Node
593 101 4.101 897.971 -0.024 0 0 0 393
102 6.744 878.301 -0.027 0 0 0
103 5.425 884.501 -0.027 0 0 0
104 -11.19 644.784 -0.023 0 0 0
105 -19.422 1020.155 -0.025 0 0 0
106 27.627 775.824 -0.023 0 0 0
107 1.395 894.38 -0.105 0 0 0
108 6.806 901.561 0.057 0 0 0
604 101 7.711 410.003 -67.043 0 0 0 395
102 7.523 337.902 -85.589 0 0 0
103 7.657 324.538 -87.456 0 0 0
104 5.699 429.816 -51.957 0 0 0
105 9.919 348.974 -59.449 0 0 0
106 5.503 471.773 -74.478 0 0 0
107 8.164 157.706 -122.829 0 0 0
108 7.259 662.299 -11.257 0 0 0
28 1020 0 399
-19 158 -123

619 101 19.558 2766.246 -0.303 0 0 0

102 -15.1 2866.935 -0.581 0 0 0
103 -6.383 2843.851 -0.577 0 0 0
104 60.616 3159.87 0.317 0 0 0
105 -22.808 2887.208 -0.356 0 0 0
106 60.863 2648.337 -0.248 0 0 0 401
107 -12.177 2858.652 -0.735 0 0 0
108 51.293 2673.841 0.129 0 0 0
620 101 30.943 2243.52 -42.393 0 0 0
102 28.575 2113.274 -49.819 0 0 0
103 29.208 2141.809 -51.195 0 0 0
104 38.894 2354.79 -44.385 0 0 0
105 28.045 2088.932 -42.826 0 0 0
106 33.77 2393.941 -41.647 0 0 0
107 28.704 2128.386 -60.157 0 0 0
108 33.183 2358.654 -24.629 0 0 0
61 3160 0 B
-23 2089 -60 Node
77
BASE PLATE TYPE -1B 4 NOS TROUGH & TRUSS
Node L/C Force-X k Force-Y k Force-Z kNMoment-X Moment-Y Moment-Z kNm
366 101 -23.542 364.108 -0.015 0 0.002 33.063
102 -43.099 364.108 -0.019 0 -0.01 73.104
103 -42.798 364.108 -0.019 0 -0.001 68.185
104 -17.918 364.108 -0.015 0 0.003 22.291
105 -40.158 364.108 -0.031 0 -0.053 73.877
106 -7.588 364.108 0 0 0.058 -6.365 82
107 -40.924 364.108 -0.074 0 -0.01 69.05
108 -6.16 364.108 0.043 0 0.014 -2.923
377 101 -0.007 354.941 0 0 0 0
102 -0.007 354.942 0 0 0 0
 103 -0.007 354.941 0 0 0 0
104 -0.007 354.941 0 0 0 0
105 -0.024 354.941 -0.001 0 0 0
106 0.01 354.942 0 0 0 0
107 -0.006 354.939 -0.019 0 0 0
108 -0.008 354.944 0.018 0 0 0 B
389 101 -3.631 799.213 0 0 0.038 26.302 Node
102 -3.024 799.214 0.001 0 0.067 21.889 83
103 -3.415 799.214 0 0 0.054 24.73
104 -3.578 799.213 0 0 0.035 25.923
105 -7.061 799.214 0 0 0.047 51.145
106 -0.193 799.213 0 0 0.03 1.406
107 -8.543 799.213 -0.014 0 0.035 62.004
108 1.281 799.214 0.014 0 0.041 -9.399
504 101 -41.415 236.265 0.342 0 0 0
102 -51.491 270.732 0.333 0 0 0 375
103 -49.259 265.153 0.336 0 0 0
104 -67.876 407.383 0.252 0 0 0
105 -52.911 270.803 0.313 0 0 0
106 -30.274 202.925 0.37 0 0 0
107 -50.502 266.927 0.323 0 0 0
108 -32.328 205.603 0.36 0 0 0
1 799 0
-68 203 0

B
BASE PLATE TYPE -4 3 NOS TROUGH & TRUSS Node
Node L/C Force-X k Force-Y k Force-Z kNMoment-X Moment-Y Moment-Z kNm 78
79 101 -52.208 2761.668 -40.31 0 0 0
102 -129.378 3111.562 -29.833 0 0 0
103 -74.495 3215.043 -38.818 0 0 0
104 -53.152 2736.019 -40.159 0 0 0
105 -116.424 2695.333 -41.509 0 0 0
106 9.985 2828.798 -39.191 0 0 0
107 -28.879 2823.825 -53.614 0 0 0
108 -75.536 2699.511 -27.006 0 0 0
80 101 231.99 3500.777 -35.394 0 0 0
102 259.213 3727.339 -41.707 0 0 0
103 260.653 3746.621 -45.459 0 0 0
104 208.441 3308.242 -40.455 0 0 0
105 223.971 3482.074 -35.441 0 0 0
106 243.089 3512.947 -34.307 0 0 0
107 237.209 3463.224 -59.223 0 0 0
108 226.772 3538.33 -11.565 0 0 0
81 101 -266.626 3147.835 -104.74 0 0 0
102 -215.6 3419.925 -111.672 0 0 0
103 -206.823 3383.975 -114.784 0 0 0
104 -259.318 3109.937 -106.876 0 0 0
105 -308.163 3225.191 -105.626 0 0 0
106 -212.097 3035.193 -103.497 0 0 0
107 -217.984 3099.47 -131.541 0 0 0
108 -315.268 3196.2 -77.939 0 0 0
 261 3747 -12
-315 2695 -132
 BASE PLATE TYPE -1A 4 NOS TROUGH & TRUSS
L/C Force-X k Force-Y k Force-Z kNMoment-X Moment-Y kNm Moment-Z kNm
101 0.003 1250.671 147.294 0 0 0
102 0.003 1310.496 174.441 0 0 0
103 0.003 1261.236 152.007 0 0 0
104 0.003 1247.334 145.792 0 0 0
105 -0.055 1201.698 124.602 0 0 0
106 0.06 1300.517 170.384 0 0 0
107 0.002 1033.323 48.566 0 0 0
108 0.003 1468.018 246.021 0 0 0
101 0.002 1876.438 -142.237 0 0 0
102 0.001 1816.613 -115.811 0 0 0
103 0.001 1865.872 -137.49 0 0 0
104 0.002 1879.775 -143.724 0 0 0
105 -0.017 1925.412 -163.402 0 0 0
106 0.02 1826.591 -120.688 0 0 0
107 0.002 2093.787 -238.224 0 0 0
108 0.002 1659.089 -46.251 0 0 0
101 -127.684 1056.461 0.006 0 0 0
102 -124.323 1047.787 0.007 0 0 0
103 -125.753 1050.701 0.006 0 0 0
104 -108.913 1021.223 0.006 0 0 0
105 -176.05 1164.84 0.005 0 0 0
106 -79.388 948.263 0.007 0 0 0
107 -131.155 1059.913 -0.017 0 0 0
108 -124.213 1053.008 0.029 0 0 0
101 80.547 1126.449 -0.002 0 0 0
102 84.842 1135.581 -0.002 0 0 0
103 83.688 1132.76 -0.002 0 0 0
104 92.814 1108.367 -0.002 0 0 0
105 33.356 1019.783 -0.001 0 0 0
106 127.649 1232.921 -0.002 0 0 0
107 80.828 1124.169 -0.054 0 0 0
108 80.267 1128.73 0.05 0 0 0
128 2094 246
-176 948 -238

BASE PLATE TYPE -2 2 NOS TROUGH & TRUSS

L/C Force-X k Force-Y k Force-Z kNMoment-X Moment-Y kNm Moment-Z kNm
101 156.663 1140.685 -180.734 0 0 0
102 188.619 1291.387 -203.649 0 0 0
103 184.599 1287.282 -204.677 0 0 0
104 171.497 1604.004 -211.272 0 0 0
105 94.171 929.553 -160.21 0 0 0
106 218.714 1350.333 -201.078 0 0 0
107 170.563 1394.265 -239.296 0 0 0
108 142.764 887.105 -122.173 0 0 0
101 -71.685 5084.02 460.238 0 0 0
102 -43.757 4970.934 389.222 0 0 0
103 -48.38 4991.486 396.968 0 0 0
104 -92.317 5317.514 442.652 0 0 0
105 -125.809 5237.873 465.023 0 0 0
 106 -18.127 4934.778 457.65 0 0 0
107 -71.395 5044.628 412.372 0 0 0
108 -71.974 5123.412 508.104 0 0 0
219 5318 508
-126 887 -239
BASE PLATE TYPE -3 2 NOS TROUGH & TRUSS
L/C Force-X k Force-Y k Force-Z kNMoment-X Moment-Y kNm Moment-Z kNm
101 -14.729 2258.754 4.526 0 0 0
102 -16.254 2142.794 9.017 0 0 0
103 -15.725 2119.354 5.702 0 0 0
104 -14.143 2242.129 4.223 0 0 0
105 -13.853 2274.722 4.879 0 0 0
106 -15.711 2245.295 4.224 0 0 0
107 -11.224 2204.115 -0.005 0 0 0
108 -18.235 2313.393 9.056 0 0 0
101 -87.449 2381.016 0.027 0 0 0
102 -86.481 2380.059 0.03 0 0 0
103 -86.616 2380.195 0.028 0 0 0
104 -87.039 2380.612 0.027 0 0 0
105 -89.843 2383.353 0.025 0 0 0
106 -85.07 2378.693 0.029 0 0 0
107 -87.109 2380.706 -0.009 0 0 0
108 -87.789 2381.327 0.064 0 0 0
-11 2383 9
-90 2119 0

BASE PLATE TYPE -6 1 NOS TROUGH & TRUSS

L/C Force-X k Force-Y k Force-Z kNMoment-X Moment-Y kNm Moment-Z kNm
101 -16.006 1777.255 9.987 0 0 0
102 -13.44 1768.155 9.075 0 0 0
103 -13.786 1770.63 9.076 0 0 0
104 -16.114 1762.984 9.799 0 0 0
105 -19.733 1803.056 10.308 0 0 0
106 -12.329 1751.505 9.701 0 0 0
107 -14.385 1757.832 9.844 0 0 0
108 -17.626 1796.677 10.13 0 0 0
-12 1803 10
-20 1752 9
 BOLT DESIGN (UPLIFT+SHEAR)

Tens. Shear Perm.

Base plate Effective Nos. of
Sr no Item COLUMN Tension Shear Bolt dia. Stress stress per Tens
type area of bolt bolts
per bolt bolt stress
mton mton mm mm2 N/mm2 N/mm2 N/mm2

1 TYPE-1 A1/8 WH 400.200.16.8 1.00 9.00 24.00 361.73 4.00 6.78 61.02 120.00
A2/8, A2/9', A1/10, A/8
2 TYPE-2 PLUS 400.200.16.8 1.00 1.00 24.00 361.73 4.00 6.78 6.78 120.00
& A/10
3 TYPE-3 A1/9' & A/9' PLUS 400.200.20.10 1.00 1.00 24.00 361.73 4.00 6.78 6.78 120.00
4 TYPE-4 C/9' & C/10 -- Hilti Bolts PLUS 500.200.2010 1.00 18.00 36.00 813.89 4.00 3.01 54.24 120.00
5 24.00 361.73 4.00 0.00 0.00 120.00
6 30.00 565.20 4.00 0.00 0.00 120.00
7 42.00 1107.79 8.00 0.00 0.00 120.00
8 36.00 813.89 4.00 0.00 0.00 120.00
9 36.00 813.89 4.00 0.00 0.00 120.00
10 42.00 1107.79 4.00 0.00 0.00 120.00
11 30.00 565.20 4.00 0.00 0.00 120.00
12 30.00 565.20 4.00 0.00 0.00 120.00
13 30.00 565.20 4.00 0.00 0.00 120.00
14 36.00 813.89 4.00 0.00 0.00 120.00
15 36.00 813.89 6.00 0.00 0.00 120.00
16 36.00 813.89 7.00 0.00 0.00 120.00
0.00 56.00 1969.41 8.00 0.00 0.00 120.00

BASE PLATE SIZE

Base Actual Perm.

Base plate Axial Base Concrete Base plate Pressure
sr no Item COLUMN plate bearing bearing
type force grade width ratio
length pressure pressure
mton mm mm N/mm2 N/mm2
1 242.00 M 30 500 700 6.78 7.50 0.90
2 M 30 400 700 0.00 7.50 0.00
3 285.00 M 30 600 800 5.82 7.50 0.78
 4 326.00 M 30 600 800 6.66 7.50 0.89
5 186.00 M 30 800 900 2.53 7.50 0.34
6 140.00 M 30 600 1000 2.29 7.50 0.31
7 155.00 M 30 600 1000 2.53 7.50 0.34
8 245.00 M 30 450 800 6.68 7.50 0.89
9 330.00 M 30 500 1000 6.47 7.50 0.86
10 225.00 M 30 500 1000 4.41 7.50 0.59
11 330.00 M 30 600 1000 5.40 7.50 0.72
12 200.00 M 30 600 1000 3.27 7.50 0.44
13 185.00 M 30 450 800 5.04 7.50 0.67
14 235.00 M 30 450 800 6.40 7.50 0.85
15 87.00 M 30 600 1000 1.42 7.50 0.19
16 165.00 M 30 600 1000 2.70 7.50 0.36
16 160.00 M 30 500 500 6.28 7.50 0.84
 Perm
Stress
shear Remarks
ratio
stress
N/mm2

80.00 0.82 SAFE

80.00 0.14 SAFE
80.00 0.14 SAFE
80.00 0.70 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE
80.00 0.00 SAFE

AXIAL
remarks FORCE
(IN KIPS)

SAFE 674
SAFE 1200
SAFE
1980
SAFE 150
SAFE 150
SAFE 672
SAFE 672
SAFE 796
SAFE 552
SAFE 150
SAFE 50
SAFE 100
SAFE 350
SAFE 250
SAFE 275
SAFE 200
SAFE 410
 Project : 1016 - 7MTPA Pellet Plant

Essar Engineering Services Ltd. Unit: concentrator bldg. Essar Steel Minnesota LLC.
DOC NO. 1016-H000-A02120-0008-0813-0030
DESIGN OF BASE PLATE WITH STIFF PLATE
IPE400
BASE PLATE DESIGN COL --
Base plate type Type -1

LOAD P (T) 28
BASE PL. LENGTH(MM) 500
BASE PL. WIDTH(MM) 350
BASE PL. BASE PRESSURE 16.0 kg/cm^2
4 SIDES BY MUKHANO
FIXED ON 3 SIDES BY MUKHANO
A-FREESIDE 200
B 175
ALPHA 3 0.104
M KGCM 665.2
PL TH MM 14.53
PROVIDE 25 MM
sar Steel Minnesota LLC.
O. 1016-H000-A02120-0008-0813-0030
Design of Combined Base Plate

Column Reactions
Max Reaction of Column G/4'A (P1) = 175 T
Max Reaction of Column G/4'B (P2) = 306 T

Base Plate Size

Length (L) = 1.3 m
Width (W) = 0.8 m
Section Modulus (Z) = 0.23 m3
Area (A) = 1.04 m2

Ecentricity for P1 (e1) = 0.5 m

Ecentricity for P2 (e2) = 0.5 m

Total Load (P) = 481 T

Total Moment (M) = 65.5 T-m

Pressure Calculations :-
P/A + M/Z = 7.389 N/mm2
P/A - M/Z = 1.686 N/mm2

Base Plate Size = SAFE