Installation guide.
REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
The checklist serves the purpose of providing help but does NOT replace the installation guide.
Base:
Substructure:
Boards:
Brushing direction (print/identification groove) to a fixed building component min.20mm for joint 3 mm/lfm
to a fixed building component min. 10 mm Adhesive
if board < 2lfm
End bracket
Flush end clips
Centre bracket
Quick installation clip
Flex clip
Finishing:
Please note that any warranty claims are void if the installation guide is not complied with and other component than RELAZZO system
components are used. Sketches and pictures are only provided for illustration purposes.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
CONTENTS
1 Product range 4
2 Important information 8
4 RELAZZO puro 22
4.1 WPC substructure 22
4.2 Custom installations 27
4.3 Accessories 31
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
1 PRODUCT RANGE
General base
Adjusting foot 30-50 mm Adjusting foot 50-90 mm Adapter for adjusting foot 50-90 mm: Rubber spacer 3, 5, 10 mm
40 mm
30 mm
60 mm
50 mm
60 mm
50 mm
30 mm
40 mm
1.7 kg/lfm 1.3 kg/lfm
1.7 kg/lfm 1.3 kg/lfm
WPC substructure 60 x 40 WPC substructure 60 x 40 WPC substructure 50 x 30 WPC substructure 50 x 30
WPC fixing bracket (V4A stainless steel) WPC joining plate (V4A stainless steel) Aluminium adjustable foot screw WPC adjustable foot screw
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
General accessories
60 mm
40 mm
Adhesive Aluminium trim 60x40 Joint cover LED spotlight set / LED spotlight
extension set
RELAZZO puro 30 x 140 board RELAZZO puro 30 x 194 board RELAZZO puro solid 30 x 140 board
Flush end bracket 30 WPC End bracket 30 WPC Centre bracket 30 WPC
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Aluminium step profile 30 WPC Joint filler profile 30 RELAZZO flex trim 30
2.3 kg/lfm 3.6 kg/lfm
0.62 kg/lfm
RELAZZO naturo/finello 23 x 169 board RELAZZO coro, calmo 23 x 140 board Aluminium substructure 21 x 30
RELAZZO fixing set 21 x 30 Quick installation clip 23 aluminium Flex clip 23 aluminium
End bracket 23 WPC End bracket 23 aluminium Flush end bracket 23 WPC
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Aluminium step profile 23 WPC Aluminium step profile 23 aluminium Flex trim 23
Tool list
Protective goggles Spirit level Measuring tape Chop saw Side cutter
Drill Wood drill bit 2.0 mm Metal drill bit Router Hole saw Rubber mallet
3.5 mm, 4 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
2 IMPORTANT INFORMATION
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Gradient
A gradient of min. 1 % (10 mm/lfm) is to be adhered to in order to
min. 10 mm/lfm prevent water spots and waterlogging. In addition to this, the gradient
also helps remove dirt naturally with rain and maintains the high slip
resistance of RELAZZO boards thanks to this.
Adhere to torque
Use a low torque setting so as not to over-tighten screws when
~ 1.1 Nm screwing them in.
Cut
A 90° cut on the board ends is recommended for an optimum joint
pattern
.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Colour development
The raw material wood also accounts for possible colour variations and tinges that enhance the natural wood appearance. When
processing different batches, it is recommended to mix up the batches, so that this natural effect is used to its full potential.
Safety warnings
The information and recommendations given here do not release the fabricator from strict adherence to all applicable safety and environmental
regulations as well as the regulations of the Labour Inspectorate and employer's liability insurance association, as these always take prece-
dence. It is essential to observe and adhere to the safety warnings of the adhesives used. Additional work equipment, e.g. alcohol-based
cleaners and other highly flammable materials must only be kept in a safe and well-ventilated location. Always use safety equipment such as
gloves, safety goggles, ear protection and dust masks.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
General installation
3.1 Subsoil
3.2 Levelling
3.3 Substructure
3.4 Board
3.1 Subsoil
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
3.2 Levelling
a. Rubber spacer
Rubber spacers may be used for levelling and raising the substructure
Rubber spacers 50 x 50 x 3, 5, 10 mm
(to prevent water logging). The rubber spacers also serve the purpose
of reducing noises (impact sound). Rubber spacers must not be
stacked.
b. Concrete spacers
Concrete spacers may be used for levelling and raising the substruc-
ture (to prevent water logging).
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
c. Adjustable foot
from to
1 + 1 85 125
1 + 2 120 160
1 + 3 155 195
1 + 4 190 230
1 + 5 225 265
1 + 6 260 300
1 + 7 295 335
1 + 8 330 370
1 + 9 365 405
1 + 10 400 440
1 + 11 435 475
1 + 12 470 510
max. permissible total height: 500 mm
Adjustable foot with screw for WPC substructure Adjustable foot with screw for aluminium substructure
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
3.3 Substructure
Installation on concrete
The substructures located at the edge of the surface are to be fixed onto concrete base with a fixing bracket, fastening system aluminium
substructure or onto the adjusting feet with screws. Uneven ground is to be levelled using rubber spacers.
If the substructure profiles are installed on sloping ground, rubber spacers, slabs (blocks, paving stones) or adjustable feet are to be
used to prevent water logging.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Adjustable feet
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
max. 400 mm
max. 300 mm
min. 10 mm
min. 10 mm
Expansion joint
Expansion joint (mm) = width (m) x 1.5 If the width (substructure length) exceeds 14 m, an expansion joint is
to be created between the substructures and the boards (joint width
= min. 10 mm (mm) = min 2 x ).
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Fastening the substructure to the edge of the surface and in the surface for continuous board joints.
Fastening the substructure to the edge of the surface and in the surface for continuous board joints.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
3.4 Boards
The expansion joints are to be calculated according to the longest Board length Expansion joint
used profile length: 4 lfm ≥ 12 mm
5 lfm ≥ 15 mm
3 mm / lfm (in tropical or sub-tropical / humid-warm climate ≥
6 lfm ≥ 18 mm
4 mm / lfm)
Tip: Choose profile lengths of ≤ 3 m for two or more joints in a row.
min. 10 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Brick pattern
45°
The load-bearing distance for the board must be reduced by 25 % if installed diagonally.
Joint
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Mitre
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
4 RELAZZO PURO
min. 10 mm
max. 500 mm
max. 300 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
b. Use of brackets
End bracket
min. 10 mm
4.2 x 25
Centre bracket
~ 1.1 Nm
4.2 x 25
0 mm
4.2 x 25
max. 500 mm
max. 50 mm
min. 10 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
c. Board assembly
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
5 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
The local building regulations for the design of a step geometry in accordance with standards are to be complied with.
a. Step installation with WPC substructure
max. 500 mm
min. 150 mm
33-35 mm
It is permitted to cut the hollow section board in longitudinal direction (max.board length 80 cm) if a step profile is used.
Pre-cut part
Length
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
b. Step installation with edge fixing angle and RELAZZO puro solid
The provided countersunk head screws must be used for installing the edge fixing angle.
Pre-cut part
min. 40 mm
max. 500 mm
Pre-cut part
Height
min. 3 screws
1. Pre-cut part calculation: Pre-cut part = (height/ 2) - 4 mm 2. Fastening RELAZZO puro solid edge fixing angle
Pre-cut part
min. 40 mm
Width
Pre-cut part
min. 2 screws
3. Attaching the edge fixing angle to the substructure 4. Pre-cut part calculation: Pre-cut part = (width/ 2) - 4 mm
Height for pre-cut part
min. 2 screws
5. Fastening RELAZZO puro solid with edge fixing angle 6. Attaching the edge fixing angle to the substructure and screwing down the centre
bracket
min. 2 screws
7. Fastening RELAZZO puro solid with edge fixing angle 8. Attaching the edge fixing angle to the substructure and screwing down the centre
bracket
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
min. 40 mm
min. 2 screws
min. 3 screws
1. Fastening with RELAZZO edge fixing strip 2. Attaching the edge fixing strip to the substructure
max. 500 mm
Pre-cut part
min. 70 mm
min. 2 screws
min. 40 mm
1. Fastening with RELAZZO edge fixing strip 2. Attaching the edge fixing angle to the substructure
max. 500 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
e. Pool border
20 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
4.3 Accessories
A fixing set is sufficient for approx. 8 m aluminium end trim (15 mm spacers)
5 mm
ø 4 mm
ø 2 mm
min. 15 mm
min. 15 mm
4.0 x 30
min. 5 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
The joint cover should be cut to length free from tension prior to installation.
When using jointing profiles, the clearance between the subsoil and the lower board edge is to be increased to a minimum of 100 mm.
In particular in this case, it is essential that the minimum clearances to fixed building components are maintained or increased in order
to ensure sufficient ventilation and ventilation at rear. The clearance between the subsoil and the board must not be backfilled.
c. End cap
It is to be ensured that the ventilation/drainage slits of the end caps maintain their function and are not sealed by adhesive.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
2 mm
2 mm
10-12 mm
min.17 mm
min.16 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
3 mm
40 mm approx. 6000 mm
approx. 200 mm
approx. 3000 mm 20 mm
ø 44 - 46 mm
½ max. 60 mm
220-240 V
47-63 Hz
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
min. 10 mm
max. 420 mm
max. 300 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
b. Use of brackets
WPC substructure
End bracket
min. 10 mm
4.2 x 25
4.2 x 25
max. 500 mm
max. 50 mm
min. 10 mm
Centre bracket
~1,1 Nm
4.2 x 25
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
It is to be ensured during the installation that the screws are only screwed in half way so that the
bracket remains loose in order to insert the subsequent boards like this.
The screws are subsequently fully tightened.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
min. 10 mm
max. 420 mm
max. 400 mm
a. Fixing the substructure (to the edge of the surface) and construction of a frame
max. 100 mm
max. 1000 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
b. Use of brackets
End bracket
min. 10 mm
ø 3.5 mm
3 mm 3 mm
3 mm
3 mm
The quick installation clip has to be installed alternately into each side of the aluminium substructure.
A fixing pin per board has to be pressed into the quick installation clip for a quick installation clip .
A fixing pin is cast onto each fourth quick installation clip and must be broken off in order to be able to use it.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Centre bracket
4.0 x 22
A steel centre bracket must be screwed on every max. 2 m board width in every aluminium substructure.
Flex clip
4.0 x 22
If the board is not installed at a right angle to the aluminium substructure (e.g. mitre) a flex clip must be used.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
ø 3.5 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
1. Installation of the substructure and end bracket 2. Fastening the aluminium step profile
min. 15 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
max. 420 mm
Pre-cut part
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
Pre-cut part
min. 40 mm
max. 420 mm
Pre-cut part
min. 3 screws
Height
1. Pre-cut part calculation: Pre-cut part = (height/ 2) - 4 mm 2. Fastening RELAZZO coro with edge fixing angle
Pre-cut part
Width min. 40 mm
Pre-cut part
min. 2 screws
3. Attaching the edge fixing angle to the substructure 4. Pre-cut part calculation: Pre-cut part = (width/ 2) - 4 mm
Height for pre-cut part
5. Fastening RELAZZO coro with edge fixing angle 6. Attaching the edge fixing angle to the substructure and screwing down the centre
bracket
min. 2 screws
7. Fastening RELAZZO coro with edge fixing angle 8. Attaching the edge fixing angle to the substructure and screwing down the centre
bracket
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
min. 40 mm
min. 2 screws
min. 3 screws
1. Fastening with RELAZZO edge fixing strip 2. Attaching the edge fixing strip to the substructure
max. 420 mm
The provided countersunk head screws must be used for installing the edge fixing angle.
1. Fastening with RELAZZO edge fixing strip 2. Attaching the edge fixing angle to the substructure
max. 420 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
f. Pool border
20 mm
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
5.4 Accessories
A fixing set is sufficient for approx. 8 m aluminium end trim (15 mm spacers)
5 mm
ø 4 mm
ø 3.5 mm
4.0 x 30
min. 15 mm
max. 500 mm
min. 15 mm
b. End cap
It is to be ensured that the ventilation/drainage slits of the end caps maintain their function and are not sealed by adhesive.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
2 mm
2 mm
10-12 mm
min.12 mm
min.12 mm
The joint cover should be cut to length free from tension prior to installation.
When using the joint cover, the clearance between the subsoil and the bottom edge of the board is to be increased by min. 100 mm.
In particular in this case, it is essential that the minimum clearances to fixed building components are maintained or increased in order
to ensure sufficient ventilation and ventilation at rear. The clearance between the subsoil and the board must not be backfilled.
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
ø 68 mm
approx. 2000 mm
3 mm
40 mm approx. 6000 mm
approx. 200 mm
ø 44 - 46 mm
½
½
max. 60 mm
220-240 V
47-63 Hz
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REL A ZZO DECKING SYSTEMS INSTALL ATION INSTRUCTIONS
51
Do you require more information, samples or advice?
Please contact your local specialist retailer. You can find a local distributor and further information about the RELAZZO product range as well
as the up-to-date installation guide and technical information on our homepage
www.rehau.com/relazzo.
You are also welcome to contact us by e-mail at relazzo@rehau.com.
Legal information: The WPC profile RELAZZO and the substructure do not have general technical approval and for this reason are not to be
used for self-supporting, structural purposes. The local building regulations are to be observed accordingly.
Our verbal and written application engineering advice is based upon experience and the best of
our knowledge. However, it is to be regarded as non-binding information. Working conditions © REHAU AG + Co
over which we have no influence and applications other than those specified exclude any claim Rheniumhaus
resulting from our information. We recommend to check as to whether the REHAU product is
95111 Rehau
suitable for the envisaged purpose. Application, use and processing of the products is carried
out beyond the scope of our control and are therefore exclusively in your area of responsibility.
The document is protected by copyright. The rights conferred therein, in particular those In the event that a liability is nevertheless considered, then this will be based exclusively on
relating to translation, reprinting, extraction of pictures, electronic transmissions, reproduction our Conditions of sale, which can be found at www.rehau.de/LZB. This also applies to any
by photo-mechanical or similar means and storage on data processing equipment, remain warranty claims, whereby the warranty applies to the consistent quality of our products in
reserved. accordance with our specification. R20604 EN 01.2016