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Original Research Article

International Journal of Spray and


Combustion Dynamics
2016, Vol. 8(3) 149–164
Influence of atomization quality ! The Author(s) 2016
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DOI: 10.1177/1756827716648838
in a hypergolic rocket engine scd.sagepub.com

Moritz Schulze, Martin Schmid and Thomas Sattelmayer

Abstract
For the numerical evaluation of the thermoacoustic stability of rocket engines often hybrid methods are applied, which
separate the computation of wave propagation in the combustor from the analysis of the flame response to acoustic
perturbations. Closure requires a thermoacoustic feedback model which provides the heat release fluctuation in the
source term of the employed wave transport equations. The influence of the acoustic fluctuations in the combustion
chamber on the heat release fluctuations from the modulation of the atomization of the propellants in a hypergolic upper
stage rocket engine is studied. Numerical modeling of a single injector provides the time mean reacting flow field.
A network of transfer functions representing all aspects relevant for the feedback model is presented. Analytical models
for the injector admittances and for the atomization transfer functions are provided. The dynamics of evaporation and
combustion are studied numerically and the numerical results are analyzed. An analytical approximation of the computed
flame transfer function is combined with the analytical models for the injector and the atomization quality to derive the
feedback model for the wave propagation code. The evaluation of this model on the basis of the Rayleigh index reveals the
thermoacoustic driving potential originating from the fluctuating spray quality.

Keywords
Combustion instability, flame dynamics, rocket, hypergolic
Date received: 16 June 2015; accepted: 13 November 2015

Introduction
by flame dynamics separately from the wave propaga-
Under unfavorable conditions, the interaction of the tion in the combustion chamber.2–9 The separated
combustor chamber acoustics with the reacting flow determination of flame dynamics and wave propaga-
field and with the propellant feed system leads to extre- tion is necessary, since state of the art computational
mely high-pressure fluctuations in rocket engines, fluid dynamics (CFD) tools are not capable of provid-
which result in high mechanical stress and an increase ing fully discretized simulations of realistic rocket
of the heat flux to the combustion chamber walls. These engine configurations including a high number of injec-
high mechanical and thermal loads can cause serious tors over acoustically relevant time spans. Single injec-
structural damage of the combustion chamber and, in tor investigations, however, allow for detailed studies
the worst case, the fast destruction of the rocket engine. on combustion processes and parameter variations are
For this reason, the verification of thermoacoustic possible. Furthermore, amplitude dependent analysis
stability is one of the main requirements during the
development of liquid rocket engines. The prediction Lehrstuhl für Thermodynamik, Technische Universität München,
of high-frequency oscillations (HF) is particularly Boltzmannstraße, Garching b. München, Munich, Germany
challenging, because they usually exhibit significantly
lower nozzle damping than longitudinal modes.1 Corresponding author:
Moritz Schulze, Lehrstuhl für Thermodynamik, Technische Universität
Several numerical tools have become available for München, Boltzmannstraße 15, 85748 Garching b. München, Munich,
the investigation of thermoacoustic instabilities. Most Germany.
of them model the thermoacoustic feedback provided Email: schulze@td.mw.tum.de

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150 International Journal of Spray and Combustion Dynamics 8(3)

can be conducted. Consequently, the derivation of feed- quality to the acoustic pressure downstream of the face-
back models can be based on physically motived mech- plate of the rocket engine. In the following sections,
anisms. Typically, HF instabilities in rocket engines are numerical computations with imposed droplet diameter
characterized by the first transverse mode with longitu- fluctuations are presented. These computations reveal
dinal components originating from the admittances of the dynamics of the evaporation of both propellants
the injector plate and the nozzle and from convection in and the heat release in the flame. Subsequently, an ana-
the combustor. This allows the numerical computation lytical feedback model is provided. Finally, the thermo-
of flame dynamics on the basis of single injector numer- acoustic driving potential of spray quality fluctuations
ical modeling,2 which finally must be cast in feedback is assessed.
models for the wave propagation code to provide access
to the evaluation of rocket engine combustion stabil-
Configuration and computational method
ity.2–5,10 The description of acoustic propagation within
the entire thrust system is then based on linearized A rocket engine configuration developed at Airbus
equations, which reduce computational efforts substan- Defence and Space which uses MMH and NTO as
tially. Stability ratings based on linear equations, how- liquid propellants is considered in the numerical study
ever, state only the linear stability, i.e. initial growth presented below. The employed design is typical for
rates of potentially unstable load points. Limit cycle upper stage engines, which are usually operated at
amplitudes, which are defined by non-linear saturation moderate pressure.
effects, cannot be predict. Non-linear acoustic wave The computational domain is reduced to one single
propagation is possible to consider but increase turn- injector, see Figure 1. The corresponding reduced
around times again. chamber radius is given by R?  10 mm and is scaled
Acoustic modes always consist of a superposition of such that the area ratio between injection area of the
pressure and velocity fluctuations. These interact with propellants and chamber cross-section is conserved. In
the processes that take place from the injection of the the following, the geometrical dimensions are presented
propellants to their complete combustion. In addition in dimensionless form using R? as reference.
to the direct influences of the acoustic velocity and the In addition, the propellant injection system is also
pressure on flame dynamics, there are additional effects shown in Figure 1. To match experimental injection
caused by the acoustic excitation of the injector flow. conditions accurately and at the same time to keep
Recently, the impact of acoustically triggered propel- computational efforts within reasonable limits, a special
lant mass flow oscillations in the injectors on the vapor- treatment of the inlet conditions is applied, in which the
ization and hence heat release rate fluctuations is injection geometry is not entirely resolved. The swirling
investigated in Sattelmayer et al.11 These studies flow of NTO is injected through an annular area with a
impose a constant distribution of droplets the injector radius of R~ o, N ¼ 0:099 in the center. Due to the swirl of
outlet, which is not varied in time. The influence of the NTO flow, a stagnation region in the center of the
acoustics on atomization is excluded intentionally. injection area establishes, yielding an annular injection
In hypergolic rocket engines, however, the modulation region (see Figure 1) with an inner radius of the annular
of the atomization quality is an additional effect origi- injection region of R~ o, N ¼ 0:066. A linear distribution
nating from pulsating mass flows in the injector. of the radial injection angle of the NTO flow is assumed
The investigation of the relevance of atomization ði 5  5 a Þ. The injection velocity, uInj, N , however, is
quality fluctuations on flame dynamics is in the focus set constant over the entire injection area (see also
of the numerical single injector study presented Table 1), leading to an increasing radial velocity com-
below. The studied configuration provided by Airbus ponent in radial direction. The swirl of the NTO flow
Defence and Space is a rocket engine propelled with generates a circumferential velocity component, u ,
Monomethylhydrazine (CH6N2, MMH) and Nitrogen which is assumed to be independent of the radius.
tetroxide (N2O4, NTO).2,11 In the engine, the MMH flow is axially injected through
In the ‘‘Introduction’’ section, the investigated con- 12 radially oriented slits with an outer radius of
figuration and the employed numerical approach are R~ o, M ¼ 0:26 and disintegrates downstream of the slits
presented before the steady state results are discussed into droplets. In the numerical computations, however,
for illustration of the mixture preparation and the flame the MMH droplets are injected with a homogeneously
shape. Subsequently, the framework of transfer func- distributed velocity uInj, M through the surface of several
tions is introduced, which provides the basis for the truncated cones with an opening angle of 5 and with
flame feedback model required for the wave propaga- the base being located at the slits. The circular base
tion code. Analytical submodels for the injector dynam- diameter of the cones corresponds to the slit width.
ics and the atomization quality fluctuations are derived, Altogether four cones are necessary per slit to represent
which link the temporal modulation of the spray the injection area for MMH, see Figure 1. In order to
Schulze et al. 151

Figure 1. MMH and NTO injection (left), numerical grids in y-z plane (middle), and upstream part of the grid in the x-y plane (right).
Injection angles of NTO at R~ i,N and R~ o,N (right). MMH: monomethylhydrazine; NTO: nitrogen tetroxide.

Table 1. Operating point and injection conditions. where DRR denotes the characteristic mean droplet
diameter, DD the droplet diameter, and n an exponent.
p ½bar 11
An appropriate choice of the parameters has been
O/F ½ 2.05
found through testing and validation on experimental
MMH NTO findings on the basis of chamber pressure and optical
_
visualizations. The exponent n is set to three for all load
M ½g=s 23.2 47.5
points and the characteristic diameters of the droplet
DRR ½m 15 20 distributions are reported in Table 1. The correspond-
N 3 3 ing volume-based distributions of droplet diameters DD
uInj ½m=s 42 66 for DRR ¼ 15 mm and 20 mm are shown in Figure 2.
i ½  5 As it can be seen, the location of the peak values tends
 
a 38 towards higher droplet diameters with increasing mean
u ½m=s 5 diameter. Moreover, the spreading of the distribution is
larger for higher mean diameters. To gain representative
MMH: monomethylhydrazine; NTO: nitrogen tetroxide.
computational field results, 3000 droplet trajectories are
calculated for both propellants per run. Herein a certain
number of physical droplets are combined to one numer-
achieve sufficient dispersion of the MMH spray, an ical droplet to reduce numerical cost.
angle of 5 is assumed for the initial MMH droplet For the numerical investigation of the modulation of
trajectories with respect to the x-direction. Both atomization quality on flame dynamics, the unsteady
MMH and NTO are injected at a temperature of RANS method on the basis of the commerical CFD
300 K. To gain representative computational field solver ANSYS CFX 14.0 is employed. A thorough
results, 3000 droplet trajectories are calculated for evaluation of discretization, convergence, and time
both propellants per run. stepping led to the selection of first-order spatial and
The investigated point of operation and the selected temporal discretization with approximately 450,000
injection conditions are given in Table 1. As the stoi- elements and a time step of 2  105 s. The combustion
chiometric oxidizer to fuel ratio O/F for MMH and process including the dynamics of the liquid droplets,
NTO is 2.5, the rocket engine is operated at overall evaporation, mixing as well as combustion is modeled
fuel rich condition with approximately 20% fuel on the basis of a coupled Euler–Lagrange method. Both
overshoot. propellants are injected as liquid droplets with a well-
According to the experience with numerical simula- defined size distribution. In the Lagrangian frame of
tions of the selected
 configuration, the injection veloci- reference, the trajectories of the droplets are calculated
ties uInj , u and angles ði , a Þ are representative for and source terms regarding mass, momentum, and
the injection technology employed in the considered energy for the transformation into the gas phase are
engine design. The droplet sizes follow a Rosin– determined. The gas phase, in turn, is described in the
Rammler distribution according to Lefebvre,12 which Eulerian frame of reference using the Shear Stress
yields for the volume-based distribution of the droplet Transport model to account for turbulence.
diameters: Evaporation of the liquid phase and hence the
      source terms of energy and mass for the gas phase is
n DD n DD n based on an infinite conductivity model providing infin-
fV ðDD Þ ¼   exp  ð1Þ
DD DRR DRR itely fast thermal mixture by diffusion and convection
inside of a droplet yielding a constant temperature.
152 International Journal of Spray and Combustion Dynamics 8(3)

Figure 2. Rosin–Rammler distribution for different characteristic mean droplet diameters, DRR .

This droplet temperature TD may vary in time and


results from the equilibrium of heat flow from the Table 2. Parameter of Antoine equation.
environment to the droplet and enthalpy of vaporiza- Unit MMH NTO
tion. The convective heat transfer is given by
psc Pa 1:0000 E þ 00 1:0000 E þ 00
Q_ c ¼   DD  Q  Nu  ðT  TD Þ ð2Þ A – 2:3591 E þ 01 2:5711 E þ 01
B K 4:3845 E þ 03 4:3843 E þ 03
where Q denotes heat conductivity and the Nusselt C K 2:1228 E þ 00 1:4477 E þ 01
number is given by MMH: monomethylhydrazine; NTO: nitrogen tetroxide.

Nu ¼ 2 þ 0:6  Re1=2  Pr1=3 ð3Þ


fraction of the vaporizing species on the droplet sur-
The enthalpy flow due to evaporation is given by face, which is given by

dMD pv
Q_ v ¼  hv ð4Þ s ¼ ð8Þ
dt p

where hv states the enthalpy of vaporization and M the The vapor pressure is given by the Antoine equation,
droplet mass. The change of droplet temperature is which reads
given by  
B
dTD pv ¼ psc  exp A  ð9Þ
MD  cp, D  ¼ Q_ c þ Q_ v ð5Þ TD þ C
dt
The parameters of the Antoine equation for MMH
The film evaporation model is used to describe the and NTO are given in Table 2.
change of droplet temperature: The source terms of energy and mass for the gas phase
  can finally be determined from equations (5) and (6).
dMD Wi 1  s The chemical reactions are modeled through a combin-
¼   DD    DF  Sh   ln ð6Þ
dt WG 1  v ation of an Eddy Dissipation Concept and a Finite-Rate
approach, see ANSYS.13 The conversion from MMH/
where Wi and WG denote the molecular weights of the NTO into the products is assumed to be fully controlled
i-th vaporizing species and of the mixture of the con- by turbulent mixing and kinetics are not a limiting
tinuous phase. The Sherwood number reads factor. The assumption is based on the high reactivity
of the hypergolic propellant combination MMH/NTO.
 13 Hypergolic propellants react spontaneously without the
0:5 
Sh ¼ 2 þ 0:6  Re  ð7Þ addition of ignition energy and only mixing is the limit-
  DF
ing parameter. The global reaction
where Re denotes the Reynolds number,  dynamic
viscosity,  density, and DF diffusivity. Furthermore, CH6 N2 þ 1:15 N2 O4 ! 0:4 CO þ 0:6 CO2
v states the mole fraction of the vaporizing species in ð10Þ
þ 3:0 H2 O þ 2:15 N2 ,
the circumfluent gas and s the equilibrium mole
Schulze et al. 153

Figure 3. Steady temperature field.

is applied, which leads to the i-th (Yi) source term


 
  YR
!_ Yi ¼ 00i  0i    Wi  AEDC   min 0
kt R  WR
ð11Þ
In addition, the dissociation of water is incorporated
in order to obtain realistic flame temperatures. The dis-
sociation reaction is given by

H2 O ! OH þ H ð12Þ
Figure 4. Droplet trajectories of MMH and NTO. MMH:
and is assumed to be kinetically controlled, which leads monomethylhydrazine; NTO: nitrogen tetroxide.
to the i-th (Yi) source term.14
approximately 3300 K. This represents a good approxi-
    YH2 O EFR
mation of the equilibrium temperature of these fuels
!_ Yi ¼ 00i  0i Wi AFR T
FR e RT ð13Þ
WH2 O in the considered pressure and mass flow ranges.
A cone-shaped flame can be recognized clearly that is
with the constants AFR ¼ 3:5  109 s1 ,
FR ¼ 0, and dominated in the upstream part by the evaporation of
EFR =R ¼ 52900K. The introduced dissociation reac- the propellants and further downstream through the
tion describes the total decomposition of water. diffusion of the gaseous propellants. Similarly, another
Further reactions of OH and H are not included, region of high temperature forms in the center near the
which is, considering the high temperatures, a reason- injector. It occurs in the shear layer of gaseous MMH
able assumption. A more detailed description of the and NTO.
numerical model is given in Schmid.2 The applicability Figure 4 shows the droplet trajectories of MMH
of the model for the simulation of MMH and NTO (red) and NTO (yellow). The planes are color-coded
combustion has been demonstrated by several authors with the temperature level and only the area close to
in the past.14–17 the injection plane is shown. The size of the spheres is
In axial direction, the computational domain com- proportional to the droplet diameter. Because the
prises the distance from the injection plane to approxi- MMH droplets are injected in axial direction, almost
mately the nozzle throat plane. The nozzle, however, is no radial dispersion of the MMH spray is observed in
not included in the simulation. The grid resolution in the evaporation zone and the MMH droplet trajectories
axial direction is shown in Figure 1. To reflect the influ- remain almost axial. However, due to the swirl imposed
ence of neighboring injectors, periodic conditions are on the NTO, the NTO droplets move significantly
applied at the corresponding boundaries. Instead of a stronger outward than the MMH droplets. This leads
circular domain, a hexagonal cross-section is used to to an interpenetration of both droplet clouds. Near the
achieve well-defined periodicity, while the area of the injector, higher temperatures (yellow-orange zone) in
cross-section is conserved. The grid resolution in the y-z the gas phase are only observed near the axis, whereas
plane is also shown in Figure 1. The injection plane is the temperatures remain low in the two conical zones,
treated as no-slip wall for the gas phase. At the outlet, where one of both propellant sprays dominates (blue
the pressure is set according to Table 1. zone). In axial direction evaporation is completed at
The steady computation based on the input data x=R?  4.
listed in Table 1 results in the temperature field in the If the evaporation times are determined from
longitudinal mid plane (x-y plane) shown in Figure 3. the simulations for all individual droplets, continuous
The minimum temperature is in the range of 300 K, distributions around characteristic mean values are
which corresponds to the injection temperature of the obtained. The mean values for the investigated operat-
liquid propellants. The maximum temperature is ing point are given in Table 3. The pseudo frequencies
154 International Journal of Spray and Combustion Dynamics 8(3)

in Table 3 correspond to the inverse of the respective by their relative velocity.18,19 Atomization is further
mean evaporation times. This shows that the evapor- supported by turbulence generated in the fuel and oxi-
ation time is in the range of typical inverse HF instabil- dizer flow in the injector. And in the investigated con-
ity frequencies and that the acoustic fluctuations may figuration, the axial injection of MMH and the conical
have a significant impact on the coupling mechanisms injection of NTO (see Figure 4) lead to impingement of
originating from the modulation of evaporation. the liquid jets, which intensifies liquid disintegration
and spray formation.
The modulation of atomization quality by acoustic
Impact of acoustics on mixture fluctuations has been studied experimentally by several
preparation and combustion authors,20–22 but the investigated injector types and fre-
quency ranges are considerably different from the con-
Governing effects
figuration of current interest.
Upon injection of the liquid propellants into the com- Figure 5 schematically shows how acoustic fluctu-
bustion chamber, the fuel and oxidizer jets begin to ations affect atomization, evaporation, and heat
disintegrate due to shear forces between the liquid release. The first direct influence of the acoustic field
and gaseous phase, which are determined in particular on the modulation of the atomization quality originates
from the temporal changes of the relative velocity
between the liquid and gas phase represented by the
Table 3. Mean evaporation time and frequency. acoustic velocity fluctuations in axial direction u^ and
transverse direction w.^ The second influence is caused
MMH NTO by the dynamic pressure field near the injector exit ðp^ Þ,
v ½ms 0.36 0.24 which modulates the injection velocities u^ M, fl and u^ N, fl
v1 ½Hz 2770 4174 of the two liquids. Regardless of whether fluctuating
injection velocities or relative velocities in the chamber
MMH: monomethylhydrazine; NTO: nitrogen tetroxide. are considered, the consequence is always a temporarily

Figure 5. Influence of acoustic fields in hypergolic rocket engines on atomization quality, evaporation, and dynamic heat release in
the flame. FTF: flame transfer function; ETF: evaporation transfer function; ATF: atomization transfer function.
Schulze et al. 155

varying atomization process, resulting in fluctuating to take only the effects of fluctuating injection velocities
droplet diameter distributions. This is expressed by into account in the modeling of breakup of the jets and
the fluctuating characteristic diameters of the Rosin– to omit direct influences of the acoustic field on jet dis-
Rammler distribution D^ RR, M and D^ RR, N . integration. If dome coupling is neglected, the feed
The acoustic fluctuations have an impact on the pri- pressures for both injectors are free of acoustic compo-
mary as well as on the secondary breakup of the liquid nents and constant. This allows for the characterization
propellant jets, which hardly can be precisely quanti- of the injector dynamics by the injector admittances YM
fied. This problem will be circumvented in the following and YN .
by assuming a universal law for the influence of velocity Equations (14) and (15) describe the modulation of
on the characteristic diameters of the Rosin–Rammler the evaporation rate in dimensionless MMH M e_ and
M
distribution. e_ relative to the pressure fluctuation e
NTO M N p in the
The temporal modulation of the atomization quality
combustion chamber, which is the input variable (cp.
leads to the dynamic generation of vapor from the
^_ and M ^_ Þ, since the evaporation Figure 5).
liquid propellants ðM M N
rate of individual droplets depends almost quadrati- ^_ 
cally on their diameter. An additional aspect to be con- e_ ¼ M M
¼ u M, 1
M M
 fl  YM  ATFM  ETFM, M
sidered is that the oscillating diameter distribution MM_ ð14Þ
automatically modulates the total number of droplets
1
þ u N, fl  YN  ATF N  ETF M, N e
p  p
introduced into the computational domain per time
step if the mass flow rate is kept constant. This assump-
tion will be made in the following to study the effects ^_ 
e_ ¼ M N
¼ u N,1
originating from fluctuating atomization independent M N
 fl  YN  ATFN  ETFN, N
_
MN ð15Þ
of the direct dynamic effects from the mass flow fluctu-
1
ation investigated for the same configuration in þu M, fl  Y M  ATF M  ETFN, M  e
p  p
Sattelmayer et al.11,23 It is important to note that it is
not per se justified to assume that the dynamics of the
evaporation of MMH and NTO are independent of A simple analytical model for the admittance of
each other. liquid injectors is derived in section Injector admit-
tances for liquid fluids and the admittance values of
The third and final phase of the influence of acoustic the MMH and NTO flow paths corresponding to the
fields on atomization and the subsequent processes is operating point in Table 1 are given there in addition.
the modulation of the heat release in the flame by the The atomization transfer functions, ATFM and
temporally fluctuating evaporation of MMH and NTO. ATFN , according to Figure 5 describe the relation
An important point to be considered is that the dynam- between the fluctuation of the injection velocity and
ics of heat release is not statically linked to the evapor- the variation of the characteristic diameter of the
ation of the propellants, because in the long non- Rosin–Rammler distribution:
premixed flames characteristic for rocket motors turbu-
eRR, M
D
lent mixing of MMH and NTO vapor usually limits the ATFM ¼ ð16Þ
reaction rate. M, fl

eRR, N
D
ATFN ¼ ð17Þ
Framework of linear transfer functions N, fl

For the modeling of the dynamic processes introduced


above, various transfer functions are introduced in the Analytical expressions for the modeling of the ato-
following, which are determined either analytically or mization transfer functions are derived in section
by means of numerical simulations. On the basis of this Analytical model for the atomization transfer
modeling, a feedback model for wave propagation functions.
codes will be assembled, which allows to quantify the As evaporation in hypergolic rocket engines is too
heat release fluctuation due to atomization quality fluc- complex for analytical modeling, the evaporation transfer
tuations generated by the acoustic wave field in the functions ETFM,M , ETFN,N , ETFM,N , and ETFN,M in
combustor. Figure 5 are determined by means of CFD simulations:
In the considered injector, the jet breakup is deter-
mined by the impingement of two liquid jets. Therefore, e_
M M, M
the atomization quality is dominated by the injection ETFM, M ¼ ð18Þ
eRR, M
D
velocities of the propellants in liquid phase. This allows
156 International Journal of Spray and Combustion Dynamics 8(3)

e_ Injector admittances for liquid fluids


M N, N
ETFN, N ¼ ð19Þ Methods for the detailed analysis of the injector
e
DRR, N
dynamics are described for example by Hutt and
Rocker Yang and Anderson.19 In the following, an
e_
M analytic equation for the injector admittance is pre-
M, N
ETFM, N ¼ ð20Þ sented for the case of liquid propellants. This is possi-
e
DRR, N ble, provided that the traveling time of the waves within
the injector is very short compared to the resonance
e_ frequency of the combustion chamber. MMH and
M N, M
ETFN, M ¼ ð21Þ NTO have high sonic velocities (on the order of
eRR, M
D c  1000 ms) as they flow through the injector in liquid
state. Furthermore, the injector in the considered test
The main goal of these simulations is to reveal the case is relatively short (on the order of L  0:01 m).
dynamics of the evaporation processes of MMH and Thus, the following estimate for the wave propagation
NTO and to investigate to which extent the modulation time inside the injector Inj can be made:
of one of the two droplet diameters influences the eva-
poration of the other spray. For this purpose, an exci- L
Inj ¼ 2  ¼ 2  105 s ð25Þ
tation method is introduced in section Modulation of c
the atomization quality in the numerical simulations. It
is used to obtain well-defined fluctuations of the droplet This time is much smaller than the acoustic period of
spectra in the numerical simulations. the first transverse mode of the rocket engine
 in the
Due to the interaction of the evaporation of MMH focus of the present study  3  104 s . From the
and NTO, which is expressed in form of the evaporation time scale comparison follows an almost instantaneous
transfer functions ETFM, N and ETFN, M relating the heat response of the injector mass flows to pressure fluctua-
release fluctuations to the mass flows of the evaporated tions in the combustion chamber.
propellants M^_ and M ^_ leads to the problem that each From steady-state operation, the pressure loss coef-
M N
of these quantities depends on both droplet diameters ficients are determined for both flows in the injector. As
D^ RR, M and D^ RR, N . For this reason, the fluctuation of the following derivation is valid for both fuel and oxi-
the heat release rate is directly expressed as a function dizer, nomenclature is simplified accordingly.
of the two fluctuating droplet spectra D^ RR, M and D^ RR, N
according to equation (22). As the consequence, the
pDome  p Inj  pDome p Comb ¼ p Inj ¼
flame transfer functions (FTF) (23) and (24) cover the
 fl 2 ð26Þ
dynamics of evaporation, turbulent mixing, and fuel oxi-  u  ð1 þ Þ
dation as well. Comparison of the combined dynamics of 2 fl
these processes with the dynamics of evaporation given
by equations (18) to (21) allows to assess to what extent Acoustic pressure fluctuations in the combustion
evaporation represents the rate determining step: chamber influence the velocity at the injector outlet:

p Dome  ðp Comb þ p0 Þ ¼ p Inj  p0 ¼


e_ ¼ D
eRR, M  FTFM þ D
eRR, N  FTFN
Q ð22Þ  
 fl  
0 2 u0fl 2 ð27Þ
 ð1 þ Þ  u fl þ ufl ¼ p Inj  1 þ
The FTFs are defined as follows: 2 u fl

Furthermore, dome coupling is neglected and a


e_
Q M constant dome pressure is assumed. This provides a
FTFM ¼ ð23Þ
eRR, M
D non-linear relationship between pressure and velocity
fluctuations. It is assumed that the pressure loss coeffi-
cient is not affected by the acoustic fluctuations:
e_
Q N
FTFN ¼ ð24Þ
eRR, N
D  
p0 u0fl 2
1 ¼ 1þ ð28Þ
Similar to the evaporation transfer functions, both pInj u fl
FTFs (23) and (24) are determined from CFD calcula-
tions with an imposed fluctuation of the diameter spec- This is an acceptable assumption for p0  p Inj .
trum either of MMH or NTO. Since the focus of the present study is on linear,
Schulze et al. 157

Table 4. Normalized injector pressure drops and injector In the current context of HF oscillations of the ato-
admittances. mization quality, the application of equation (31)

m requires that quasi-steady breakup and spray formation
p~ Inj,i ½ Y s is assumed. This implies that the time scale of the dro-
bar
plet disintegration must be considerably smaller than
the acoustic period. Eckstein20 describes in his work
MMH 0.41 –1.47 an analogous approach and validates it with experi-
NTO 0.65 –0.90 mental data, albeit for a completely different type of
MMH: monomethylhydrazine; NTO: nitrogen tetroxide. injector and for lower frequencies. From equation
(31), a non-linear relationship between the fluctuation
of the injection velocity and the average diameter of the
spontaneous instabilities, linearization is permitted. droplet distribution can be derived:20
After transformation into the frequency domain, the
following relationship is obtained:  
D0RR u0 k
¼ 1 þ fl 1 ð32Þ
u^ fl p^ p^ pComb D RR u fl
u~ fl ¼ ¼ ¼  ¼
u fl 2  p Inj p Comb 2  p Inj
ð29Þ Linearization and transformation into the frequency
pComb
 ep domain result in the following relationship:
2  p Inj
Based on this relationship, the injector admittances ^
eRR ¼ DRR ¼ k  u^ fl ¼ kfl
D ð33Þ
for both flow paths of MMH and NTO are given by: D RR u fl

Finally, the introduction of the atomization transfer


u^ fl u fl
Y¼ ¼ ð30Þ function according to equations (16) and (17) leads to:
p^ 2  p Inj
eRR
D
For the operating point specified in Table 1, the ATF ¼ ¼k ð34Þ
u~ fl
admittances listed in Table 4 for equations (14) and
(15) are obtained. Interestingly, the atomization transfer functions are
identical with the exponent in equation (31). In the type
Analytical model for the atomization of injector employed in the current study, jet impinge-
ment determines breakup and spray formation. A value
transfer functions of k  1 is given in Gill and Nurick24 for a similar
As the explicit numerical computation of the disintegra- type of injector. As the consequence, the normalized
tion of the injected propellant jets and the subsequent fluctuations of the average diameter and the injection
spray formation is beyond reach of the state of the art velocity have similar amplitude and they are out of
for the configuration of interest, time mean droplet size phase by 180 . It is important to note that values of k
distributions and initial conditions are per se assumed in that range are not generally valid. Weber number
(see Table 1) based on past simulation experience with scaling for example does not lead to the same inverse
impingement injectors. In the following, an analytical proportionality and for other types of injectors funda-
closure model is derived, which describes the modula- mentally different behavior can be found. Even the sign
tion of the atomization caused by the acoustic velocities of the exponent may change for other types of atomi-
at the injector exit. zers, resulting in in-phase fluctuations of velocity
Various authors12,18,19,24 either use the Weber and diameter. Exponents for other types of injectors
number to characterize the jet breakup and to estimate are given for example in Yang and Anderson.19 The
an average droplet diameter or they provide global root cause for the widely scattering exponent depending
analytical relationships between the injection velocity on the injector type is that the interactions during
and the average droplet diameter. Using the character- breakup are rather injector specific. In the case of
istic droplet diameter of the Rosin–Rammler distribu- breakup due to jet impingement, increasing the injec-
tion, DRR , these relationships can be represented as tion velocity tends to lead to smaller droplets, as the
follows: momentum of the jet collision increases. However, for
coaxial elements, the shear stresses between the two
propellants determine the jet disintegration, which
DRR / ukfl ð31Þ means that an increase of the injection velocity can
158 International Journal of Spray and Combustion Dynamics 8(3)

Figure 6. Frequency spectrum (simultaneous excitation of both sprays).

have a stabilizing effect. Inserting equation (30) in In the next two sections, the evaporation rates of
equation (34) leads to: MMH and NTO as well as the heat release rate are
extracted from the individual computations for all excita-
eRR p  Y  ATF
D k tions and the response in terms of evaporated mass flows
¼ ¼ ð35Þ and heat release is evaluated in terms of evaporation
e
p u fl 2  p~ Inj
transfer functions ðETFÞ and FTF. All results presented
in the following were obtained with a perturbation ampli-
It is remarkable that this transfer function depends tude of 5% for all frequencies.
only on the normalized injector pressure drop. Higher In Figure 6, the frequency spectra of the evaporation
pressure loss makes the feed system stiffer and reduces rates of MMH and NTO as well as the heat release rate
the influence of acoustic pressure fluctuations in the are shown for simultaneous in-phase excitation of both
combustion chamber on jet breakup and spray forma- droplet diameters at fexc ¼ 1000 Hz. The evaporation
tion. The pressure losses for the selected operating rates of MMH and NTO as well as the heat release
points and propellants are found in Table 4. For rate respond at the perturbation frequency and no signif-
k ¼ 1, the droplet sizes oscillate in-phase with the icant amplitudes are visible at other frequencies. This
acoustic pressure downstream of the injector. indicates linearity for the applied perturbation of 5%.
Computations with higher perturbation levels show that
Modulation of the atomization quality in the the linear behavior is preserved for amplitudes up to 25%.
Consequently, the superposition of the transfer functions
numerical simulations for simultaneous perturbation of both sprays leads to the
In the two previous sections, analytical models were same results as simulation with simultaneous excitation
derived, which allow for the calculation of the atomiza- for amplitudes below 25%. This also holds if a phase
tion quality modulation originating from the acoustic shift between the both spray modulations is applied.
pressure fluctuations downstream of the injector equa- It is interesting to note that the modulation of the
tion (35). However, the subsequent processes are too evaporation of MMH and NTO is in the same range in
complex for analytical modeling. For this reason, terms of amplitudes and that both values are signifi-
numerical simulation is applied for the investigation cantly lower than 5%. Apparently, the finite length of
of the influences of the fluctuating characteristic dia- the evaporation region prevents full conversion of the
meters D^ RR, M and D^ RR, N on the evaporation of fluctuation of the characteristic diameter into evapora-
MMH and NTO, on turbulent mixing, and on heat tion. Most likely due to the large flame length, the heat
release. This requires imposing harmonic perturbations release fluctuation remains slightly weaker than the
on the characteristic droplet diameters of the Rosin– modulation of the evaporation rates, although both
Rammler distribution. Besides the excitation frequency, sprays are simultaneously excited in the computations
shown in Figure 6.
fexc , the excitation amplitude of the MMH spray
e e
DRR, M and the NTO spray D RR, N , respectively,
determines the specific character of the perturbation: Influence of atomization quality modulation
on MMH and NTO evaporation

e
DRR ¼ D RR  1 þ D RR  sinð2exc Þ ð36Þ In Figure 5, four transfer functions have been intro-
duced, which relate the dynamics of MMH and NTO
Schulze et al. 159

Figure 7. MMH-evaporation transfer functions (— amplitude,  phase). ETF: evaporation transfer function.

Figure 8. NTO-evaporation transfer functions (— amplitude,  phase). ETF: evaporation transfer function.

evaporation ðM ^_ and M ^_ Þ to the modulation of the fluctuating evaporation rates. Consequently, the eva-
M N
characteristic diameters of the droplet size distributions poration of MMH by the modulated NTO spray is
ðD^ RR, M and D^ RR, N Þ. In the following, these transfer most likely caused by the periodic heat release from
functions are discussed. NTO spray modulation.
The dimensionless response of the MMH evapora- Table 3 provides average evaporation times for both
tion to an excitation
 of the characteristic
  diameter of sprays and the corresponding pseudo-frequencies which
MMH ETFM, M and NTO ETFM, N is shown in are shown in Figure 7 ð v,1M and v,1N Þ. Characteristic
Figure 7. The amplitudes are represented by solid and time delays between modulation of characteristics dia-
the phases by dashed curves. Both transfer functions meters and evaporation can be evaluated by the phase
start for a vanishingly small frequency at an amplitude drop, viz.
of zero, since the integral evaporation mass flow does
not change, as long as all droplets
fully
evaporate with- d  
out significant time delay. ETFM, M has a maximum M, M=M, N ¼
d fexc
ff ETFM, M=M, N ð37Þ
of 0.57 at a frequency of 1500 Hz. At higher frequen-
cies, the amplitude drops sharply before it remains at a
low level of about 0.1. The phase drops with increasing and are given by M, M  M, N  0:2 ms for MMH- and
frequency indicating a characteristic time delay. for NTO-excitation as well. A comparison to the aver-
Qualitatively, the transfer function based on the per- age evaporation times shows that significant response
turbation of the NTO diameter shows similar behavior. of the evaporation requires that the characteristic time
However, the maximum is considerably smaller and of the perturbation exceeds the characteristic evapora-
almost constant in the frequency range of interest tion times. At the pseudo-frequencies, v,1M and v,1N ,
from 1000 to 3000 Hz and the phase drops faster with however, the response is already strongly reduced.
frequency. Figure 8 shows the transfer function of the NTO
The reason for the influence of the NTO spray on the evaporation
  rate for perturbations
  of the NTO
MMH evaporation is caused by the MMH overshoot in ETFN, N and the MMH ETFN, M spray quality.
the overall rich flame. Therefore, the heat release fluc- The very small amplitude in the entire frequency
tuations are dominated by the deficit propellant, which range of ETFN, M indicates that the NTO evaporation
is NTO. Heat release oscillations, in turn, control the is hardly affected by the excitation of the MMH spray.
160 International Journal of Spray and Combustion Dynamics 8(3)

Figure 9. Flame transfer functions (— amplitude,  phase). FTF: flame transfer function.

This behavior is again explained by the overall rich Influence of atomization quality modulation
flame. As the MMH evaporation is not the limiting
factor, its dynamics do not play a decisive role for the
on heat release
fluctuating heat release rates. If the MMH and NTO spray qualities are separately
The comparison with Figure 7 shows that below perturbed, the two FTFs, FTFM and FTFN , are
2500 Hz the response of the NTO  evaporation
 to the obtained from the numerical study. Both are based on
perturbation of the NTO spray ETFN, N is lower than the characteristic diameter of the sprays D~ RR:M and
the sensitivity of MMH evaporation
  on the perturba- D~ RR:N , respectively. The results are shown in Figure 9.
tion of the MMH spray ETFM, M , but at higher fre- Only at low frequency, the response is dominated by
quencies the opposite is observed. This effect is the influence of the NTO spectrum. This finding can be
particularly visible at frequencies between 2500 and explained by the overall rich flame. However, at higher
4000 Hz. This behavior can be explained by the differ- frequencies, modulation of the MMH and the NTO
ent pseudo-frequencies v,1M and v,1N . For NTO, this spray is similarly effective but the amplitudes are very
frequency is higher and NTO evaporation response is low. It is likely that this is the result of the large flame
therefore stronger in the higher frequency range. length which limits the coherence of the response on the
Particularly, the higher pseudo frequency v,1N of the perturbations. Apparently, turbulent mixing and heat
NTO spray corresponds to faster evaporation. The release lead to additional dispersion which deteriorates
time delay determined from the phase drop for NTO- dynamic response and which leads to the strong phase
excitation and -evaporation is N, N  0:15 ms. Again, drop of FTFM and FTFN visible in Figure 9.
this value is close to the corresponding average eva-
poration time scale (Table 3).
Thermoacoustic flame feedback model
In summary, the time delays calculated from the
phase drops are in all four cases close to the mean For coupling with the wave propagation code, the FTF is
evaporation times of the sprays listed in (Table 3). ~_ to the
required, which relates the normalized heat release Q
This provides evidence that the dynamics of spray eva- dynamic pressure p~ in the complex frequency domain. The
poration is governed by the average evaporation times global transfer function FTF is illustrated by the vertical
of the sprays. As already explained, a static change arrow in the center of Figure 5. As the pressure fluctuation
of the droplet diameter does not lead to a change in in the combustion chamber p~ is the starting point for the
the integral evaporation mass flow. The modulation of modulation of the atomization quality, p~ is the input vari-
the evaporation mass flow with dynamic variation able transferred from the wave propagation code, whereas
of the droplet diameter is caused by the fluctuation of the output of the feedback model is the normalized heat
the droplet surface, which is decisive for the heat ~_ which appears in the source term of the wave
and mass transfer between the droplet and the sur- release Q,
rounding gas. However, the evaporation rate and transport equations. On the basis of the framework of
the flow field need a certain relaxation time to adapt linear transfer functions introduced in section Governing
to the periodically changing droplet diameter. If the effects, the following equation for the FTF is obtained:
period of the excitation is on the order of the relaxation e_
Q p
time, a dynamic response of the evaporation rate is FTF ¼ ¼ FTFM  ATFM  YM 
e
p u fl, M ð38Þ
observed. However, at periodic times considerably
p
smaller than the relaxation time, the capability to þ FTFN  ATFN  YN 
respond is lost. u fl, N
Schulze et al. 161

Figure 10. Global flame dynamics and analytical approximation (— amplitude,  phase). FTF: flame transfer function.

Inserting the analytical models for the injector Thermoacoustic driving potential
admittances YM and YN equation (30) as well as the
atomization transfer functions ATFM and ATFN
of atomization quality fluctuations
equation (34) leads to: The evaluation of the Rayleigh index, Ra, allows for the
direct evaluation of the thermoacoustic driving potential
e_
Q k k of confined flames. This concept is applied to illustrate the
FTF ¼ ¼ FTFM  þ FTFN  thermoacoustic driving potential of atomization quality
e
p ~
2  p Inj, M 2  p~Inj, N fluctuations.2 The Rayleigh index is expressed as follows
ð39Þ if the FTF is based on pressure, cp. equation (38):

Combination of equation (39) with the data for pj2


Ra ¼ <ðFTFÞ  jb ð41Þ
FTFM and FTFN from the numerical computations
with perturbation of the spray diameters presented in If the heat release fluctuations and the pressure oscilla-
Figure 9 yields the amplitude and phase of the transfer tions are in phase, the Rayleigh index is positive and the
function shown in Figure 10 as black curves. The high- driving potential is at its maximum. With increasing phase,
est amplitude is present around 1000 Hz. Above this the driving potential drops and becomes zero for 90 phase
frequency, the amplitude drops and assumes an angle. For even larger phases, the Rayleigh index becomes
almost constant value of about 0.05. In the frequency negative and combustion dynamics damp oscillations.
range of interest between around 3250 Hz, the phase is According to equation (41), the real part of the FTF deter-
almost constant and slightly below 90 . mines whether atomization quality fluctuations amplify or
Regarding the simple implementation of the feed- damp thermoacoustic instabilities in the rocket engine. In
back model in wave propagation codes, an analytical Figure 10, the real part of the FTF is represented by the
approximation of the FTF is required. With fLP ¼ green symbols and the green solid line depicts the real part
6000 Hz, fBP ¼ 500 Hz, B ¼ 200, and K ¼ 1:0, the fol- of the approximation with equation (40).
lowing combination of a low-bass and a band-pass filter The positive real part of the FTF in the entire fre-
structure delivers the amplitude and phase distributions quency domain indicates that the modulation of the
shown as blue curves in Figure 10: atomization quality by the acoustic field always leads
to driving of thermoacoustic instabilities. On the other
2 hand, the real part of the FTF is significantly smaller
i!  than its amplitude, because the phase of the FTF is near
1 !2BP
G^ ði!Þ ¼ K ð40Þ 90 . This indicates that the driving potential is relatively
i! 2 1
1þ 1 þ i!  2 þ ði!Þ2  2 low and that other types of feedback like direct pres-
!LP !BP !BP sure2or velocity11 coupling or injector mass flow fluctu-
ations23 may dominate the feedback of the flame to the
Apparently, the filter G^ ði!Þ approximates the trans- acoustic field in the type of hypergolic rocket engines
fer function FTF in the frequency range above 1000 Hz investigated in the study.
with good accuracy. The high amplitude peak of the
filter in the range below 1000 Hz may be unphysical
Conclusions
but this frequency range is irrelevant in the current
context because it is far below the cut-on frequency of Flame dynamics are investigated employing an
the first transverse pulsation mode of the considered impingement type injector configuration typical for
rocket engine ð 3000 HzÞ. upper stage hypergolic rocket engines propelled by
162 International Journal of Spray and Combustion Dynamics 8(3)

MMH and NTO. The focus is on the heat release fluc- Acknowledgements
tuations originating from the periodic modulation of The authors also acknowledge the support of Airbus Defence
the atomization quality, which leads to thermoacoustic and Space in Ottobrunn, Germany.
feedback of the flame on the acoustic field and influ-
ences combustion stability accordingly. Declaration of conflicting interests
Steady state results show that spray interaction and The author(s) declared no potential conflicts of interest with
evaporation processes occur within four equivalent respect to the research, authorship, and/or publication of this
injector diameters after injection. A longer flame article.
length observed, however, is explained by subsequent
mixing and chemical reaction, showing the complex Funding
interplay of all combustion processes, each of which The author(s) disclosed receipt of the following financial
provides distinct characteristic time scales. support for the research, authorship, and/or publication of
A detailed framework of the mechanisms involved this article: Financial support has been provided by the
is presented linking the interactions of the processes German Space Agency of Deutsches Zentrum für Luft-
on the basis of linear transfer functions. It consists of und Raumfahrt e.V. with funds from the German Federal
three consecutive steps, which are the transformation Ministry of Economics and Technology under grant No.
of the acoustic pressure into fluctuating injection 50RL1040. Funding has also been provided by the German
velocity, the perturbation of MMH and NTO spray Research Council (Deutsche Forschungsgemeinschaft)
quality by the fluctuating injection velocity, and the in the framework of the Sonderforschungsbereich
heat release fluctuations originating from the fluctuat- Transregio 40.
ing spray.
The numerical evaporation study reveals that the References
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Notation
 Density kg/m3
Characteristic time s
AEDC prefactor (Eddy Dissipation model) – v Evaporation time s
AFR prefactor (Finite Rate model) s–1  Mole fraction [–]
B band width – ! Angular frequency rad/s
(continued) !_ Species source term kg/m3/s
(continued)
164 International Journal of Spray and Combustion Dynamics 8(3)

Continued Continued

x Pressure loss coefficient – ()o Outer


()R Reactants
()BP Band pass
() Circumferential
()Comb Combustion chamber
()Dome Dome e
ðÞ Dimensionless quantity
()exc Excitation ðÞ Mean value
()fl Fluid (liquid) b
ðÞ Complex amplitude
()Inj Injector ()0 Fluctuation
()i Inner ()s Equilibrium
()LP Low pass ()v Vaporization
()M MMH, Monomethylhydrazine < real part
()N NTO, Nitrogen tetroxide
(continued)

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