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1\110Totc0-

(Aarco Company
- -

INSTALLATION, OPERATION & MAINTENANCE

TYPE E & EB WEIGHT INDICATOR


WITH HERCULES MODEL 120T ANCHOR
AND COMPRESSION TYPE E551 SENSATER

Printed in U.S.A. September 1981


Manual TW586 contains 12 pages as follows:

Cover ............................. October 1980


i through vi ........................ .October 1980
1.0 Introduction. ..................... October 1980
2.0 Description ...................... October 1980
3.0 Installation. ...................... October 1980
4.0 Operation ....................... October 1980
5.0 Maintenance. .................... October 1980
6.0 TroubleShooting. ................. October 1980
7.0 Repairs. ........................ October 1980

All product, brand, or trade names used in this publication are the trademarks or registered trade-
marks of their respective owners.

Information in this manual is subject to change without notice.


IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all M/D TOTCO equipment.
The service procedures recommended by M/D TOTCO and described in the technical manuals
are recommended methods of performing service operations. When these service operations
require the use of tools specially designed for the purpose, those special tools should be used as
recommended. Warnings against the use of specific service methods that can damage equipment
or render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D TOTCO
could not possibly know, evaluate and advise service people of all conceivable ways in which ser-
vice might be done or of all possible associated hazardous consequences. Accordingly, anyone
who uses service procedures or tools which are not recommended by M/D TOTCO must first sat-
isfy themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized
by the method selected.

...
III April 11,1996
M/D TOTCO
LIMITED PRODUCT WARRANTY
THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER
EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.

Martin-Decker TOTCO (“Company”) warrants to Buyer (“Purchase?) of new products manufactured or


supplied by the Company that such products are, at the time of delivery to the Purchaser, free of material and
workmanship defects, subject to the following exceptions:

A. Any product which has been repaired or altered in such a way, in the Company’s judgement, as to affect
the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company
authorized facility.

B. Any product which has, in the Company’s judgement, been subject to negligence, accident, or improper
storage.

C. Any product which has not been installed, operated and maintained in accordance with normal practice
and within the recommendations of the Company.

D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit
warranty claims directly to the manufacturer thereof.

The Company’s obligation under this warranty is limited to repairing, or at its option, replacing any products
which in its judgement proved not to be as warranted within the applicable warranty period. All costs of
transportation of products claimed not to be as warranted to authorized Company service facility shall be
borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by
Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company
may, at its sole option elect to refund the purchase price of the products, and Company shall have no further
obligation under the Sales Agreement.

The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts
provided under the terms of this warranty are warranted for the remainder of the warranty period of the
product upon which installed to the same extent as if such parts were original components thereof.

The warranty periods for various products are:

A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fifteen (15) months
from date of shipment from Company, whichever occurs first.

B. All Elastomer Diaphragms: six (6) months from date of shipment from Company.

No deviations from the Company’s standard warranty terms or period as stated herein will be honored unless
agreed to in writing by an authorized Company representative prior to acceptance of the order.

EXCLUSIVITY OF REMEDY AND LIMITATION OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS
WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR
BREACH OF ANY OF COMPANY’S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER,
WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON
WARRANTY, NEGLIGENCE, OR OTHERWISE.

IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR


CONSEQUENTIAL DAMAGES, REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT,
STRICT LIABILITY OR IN TORT (INCLUDING NEGLIGENCE), NOR FOR LOST PROFITS.

April 11,1996 iv
M/D TOTCO
TYPE E & EB,WEIGHT INDICATOR WITH HERCULES
MODEL 120T ANCHOR AND COMPRESSION TYPE E551 SENSATER

2.00 DESCRIPTION
1.00 INTRODUCTION
2.01 The Anchor is designed to provide a
1.01 This manual provides installation, opera- practical method of securing the dead line
tion, and maintenance instructions for the and for slipping the line at regular intervals.
Type E and EB Weight Indicator with Hercules The weight indicator (defined in Table 2-l) uses
Model 120T Deadline Anchors, and compression the Sensater Load Cell, installed in the W ire
type E551 Sensater load cells. Line Anchor, to sense the hook load via the
deadline and transmit it to the weight indicator
1.02 For illustrative parts lists: gage mounted in front of the driller. The weight
Hercules Model 120T Anchor, see IPL214, indicator TOTAL LOAD dial indicates the load
E & EB Weight Indicator, see IPL218. Anchor supported by the derrick or mast; the BIT
with Compression Sensater load cell maintenance WEIGHT dial indicates the weight on the bit with
instructions see IADC maintenance checklists a direct-reading vernier pointer. Total load
MC0279-02 and MC0481-08. and bit weight dial capacities are based on the
number of lines strung and the single line rating.
2.02 SYSTEM CAPACITIES, See Table 2-2.

Table 2-l. Type E and EB Weight Indicator Definition


Indicator System Model Cap=ity Indicator Gage
Rw Anchor Series units Part No. Mounting
I
AWEGH Pounds WE1
Hercules AWEGHK KilOfpIXlS WElK Box
Model AWE6H-3 DecaNewtons WEl-5
E 120T AWESH-5 Pounds WE3-1
AWE9H-6 KilOgrZUIM WE3-2 Console
AWE9H-‘7 DecaNewtons WE3-15
AWEGH-1 Pounds WEl-3
Hercules AWEGHK-1 KiIograms WElK-3 BoX
Model AWE6H-4 DecaNewtons WEl-6
EB 120T AWE9H-3 Pounds WE3-7
AWE9H-4 Kilograms wE3-9 Console
AWE9H-8 DecsNewtons WE3-16
NOTE: AWEllH Series assemblies same as AWEGHseries

Table 2-2. Type E & EB Weight Indicator System Capacities


Weight Indicator Type E EB
Ant hor Hercules Model 120T Hercules Model 120T
Wire Line Size l-1/4, l-3/8, l-1/2 l-1/2, l-5/8
(32mm; 35mm, 38mm) (38mm; 41mm)
Dial Parts Line 6, 8, 10 & 12 8, 10, 12 & 14
Single pounds 75,080 -- -- 100,000 -- --
Line Kilograms -- 34,020 em 45,360 --
Rating DecaNewtons mm -- 34;,20 -- VW 45,360
-- -- --
Sensater
LOad Kilograms
Pounds --
40,800 18,507 -- --
54,400 24,678 1:
DecaNewtons -- -- 18,507 -- Be 24,676
System $Sq. 816 816 832 1,088 1,088 1,109.4
Calibration Cm. -- 57.36 -- -- 76.48 --
Kilonuca.ls -- -- 5.736 -- -- 7.648
Sensater
Effective sq. In. 50.0 50.0 50.0 50.0 50.0 50.0
Area Sq.-Cm. -- 322..6 322.6 -- 322.6 322.6

Page 3
9/81
TYPE E 81 EB WEIGHT INDICATOR WITH HERCULES
MODEL 120T ANCHOR AND COMPRESSION TYPE E551 SENSATER
I

2.03 COMPONENT DESCRIPTION 2.08 Weight Indicator Gage. The gage face is
16 inches in diameter with white CODYon a
2.04 Each Weight Indicator System consists of black background and has two dials. The-inner
the following components: dial indicates the total hook load and the outer
a. W ire Line Anchor dial indicates weight on the bit with a four-to-one
b. Sensater Load Cell ratio vernier pointer. Two sets of dials are fur-
c. Hydraulic Hose nished with each weight indicator gage. Each side
d. Weight Indicator Gage of the dial is graduated with the appropriate ca-
e. Box or Console (with additional pacity for the number of lines strung and single
instrumentation) line rating.
f. Line-Slipping Snubber for W ire Line
Anchor (Optional) 2.09 Box or Console Mounted. The weight
indicator gage may be mounted in either
2.05 W ire Line Anchor. The anchor (Figure 3-2) the basic A337 Box (Figure 2-2) or one of the
has a wire line clamp with bronze inserts custom consoles (see cover page). Additional
for specified wire rope size. The wire line is space is available in box or console for drilling
reeved on the drum approximately 3 or 4 wraps function gages, meter, controls, etc.
to snub the dead line load before the wire line is 2.10 Line-Slipping Snubber. The snubber
passed through the clamp to the reserve reel. (Figure 2-3) is designed to attach to the
-
anchor for controlled line-slipping as a one-man
2.06 Sensater Load Cell. The Sensater operation during slip-and-cut procedures.
(Figure 2-l) is installed in the anchor and
is the load cell for sensing the weight signal.

(4) l/2-13 THD


(Both Sides) 7

Figure 2-2. A337 Mounting Box


GAP
.75
f(lgmm)
-F 1.b CHAIN OVERALL LENGTH

f (25 mm)

Figure 2-l. Compression Type E551 Sensater

2.0’7 Hydraulic Hose. A double braided hydraulic WASHER


hose, normally 50 ft long, is provided with
a disconnect coupling on one end for mating with
the Sensater. The other end connects directly to
the weight indicator gage. Figure 2-3. Snubber Assembly

Page 4 lo/80
I. MODEL
TYPE E & EB WEIGHT
120T ANCHOR
INDICATOR
AND COMPRESSION
WITH HERCULES
TYPE E551 SENSATER

3.00 INSTALLATION
3.01 ANCHOR. The anchor (Figure 3-2) is
designed for base mounting to the derrick
floor using (4) 2” dia. Grade 5 or metric equi-
valent bolts (see Figure 3-l). It is important
that the anchor is mounted so that the deadline
has a clear and unobstructed path to the dead
sheave in the crown block. If the deadline is
not aligned correctly and it rubs against the
derrick, or the line passes over a deflection
sheave, the sensitivity is greatly reduced. To
align with the deadline tilt the anchor using
wedges as shown in Figure 3-l.
STANDARD TILTED
piiizg
Figure 3-1. Typical Anchor Mounting
Do not weld anchor to derrick
floe= arching could damage
bearing groove.

v 6.75 (222 mm)


- -. 3.00 (76 mm)

.3.00 (76 mm)

Figure 3-2. Hercules Model 120 Anchor with Compression Type E551 Sensater load cell
(Right Hand, standard, model shown)
9/81 Page 5
TYPE E & EB WEIGHT INDICATOR WITH HERCULES
MODEL 120T ANCHOR AND COMPRESSION TYPE E551 SENSATER

3.02 SENSATER. Mount the Sensater load cell


in the anchor (Figure 3-3) with the check
valve and disconnect located at the top, and to
the side toward the anchor drum, for protection.
SENSATER
LOAD
3.03 BOX OR CONSOLE CELL

a. Locate where driller can clearly read


the dials.
b. Verify that correct dial is showing for
the number of lines strung to the travel-
ing block, see paragraph 5.01 j for
changing dials.
3.04 HYDRAULIC HOSE
a. Route hose, from Sensater load cell I ,I ii ,
to indicator gage, in a manner that 0’3
will prevent damage to the hose during Figure 3-3. Anchor and
operations. Line Slipping Snubber Installation
b. Connect hose disconnect at load cell.
c. Tie hose to the structure.
3.05 SNUBBER. The line-slipping snubber is
installed as follows( Figure 3-3):
[ CAUTION 1 a. Remove bolt (1) and install snubber and
correct spacer (2) for anchor model,
Allow sufficient slack in the hose making sure that the snubber contacts
to avoid it pulling taut. Excess the wrap of wire line that passes through
tension will cause fitting or con- the anchor clamp (3). Check clamp in-
nector failure. serts for wear and replace if necessary.
b. Remove bolt (4) and install the washer-
NOTE spring-chain assembly.
If separating the weight indicator C. Pull 70 to 80 pounds (32 - 36 kilograms)
gage from the anchor is necessary of tension on the chain and slip a link
during rig moves, remove and into the fork on the snubber handle.
protect the hydraulic hose. Do not d. Ensure chain tension is sufficient to
remove the Sensater from the anchor. prevent the wire line from slipping.
d. Gpen indicator gage dampers 2-l/2 to
3 turns.
e. Charge the hydraulic system per instruc- GAP
tions in paragraph ‘7.03. (The Sensater
load cell gap, Figure 3-4, should be
0.75 inches (19mm) with hook empty.

Figure 3-4. Type E551 Load Cell Gap

Page 6 9/81
I MODEL
TYPE E & EB WEIGHT
120T ANCHOR
INDICATOR
AND COMPRESSION
WITH HERCULES
TYPE E551 SENSATER [,,,,,I

4.00 OPERATION Table 4-l


4.01 ELEVATING AND LOWERING THE MAST System Calibration Accuracy
(where applicable). Before elevating or Type E & EB Weight Indicator
lowering the mast, remove bolt (Figure 3-3,
item 1) and snubber assembly to provide clear- Hercules Model l20T Anchor
ance for line as it angles around anchor drum. Calibration
Replace bolt and snubber assembly when mast Wire Size Reading Error
is in new position.
4.02 DRILLING

a. Set damper for required sensitivity.


Shut off the vernier pointer during trips.
A one-foot difference between the weight
b. Set the BIT WEIGHT dial by rotating indicator gage and the Sensater will
the zero adjust knob on the top right cause the weight indication error shown
side of the gage so that the zero (0) on in Table 4-2.
the BIT WEIGHT dial is directly under
the white vernier pointer.. This should Table 4-2
be done when off bottom with pumps Weight Indication Error
running. For weight on bit when dril-
ling, release the brake and allow the Lines Strung 6 8 10 12 14
drill string to rotate on the bottom 210 lb 280 lb 350 lb 420 lb ---
until the vernier weight on bit pointer --- 280 lb 350 lb 420 lb 490 lb
is at the desired value.
4.03 LINE SLIP AND CUT Example:
Using a Type E indicator, 8 lines strung,
a. Control line slipping by using the dril- with the Sensater and. anchor 10 feet
ling line snubber as a friction,brake. below the gage, the weight indicator
b. Be sure there is adequate spring force, gage will read 2,800 pounds low at all
or manually hold the snubber against readings. To compensate for this low
the line, to prevent it from slipping. reading, the total load pointer may be
reset by the mechanic during initial rig up.
C. Loosen the nuts on the anchor clamp
bolts (item 3, Figure 3-3). b. Greatest error may occur as a result of
the tackle system friction and hole fric-
d. Pull up on the snubber handle against tion. The tackle system friction may be
the spring force and allow the line to reduced as shown in paragraphs 5.01 b,
slip the desired length. cande. The hole friction may be re-
e. Tighten nuts on anchor clamp bolts. duced using acquired drilling knowledge
and experience.
4.04 FACTORS AFFECTING ACCURACY 4.06 Buoyancy Factor. As the drill pipe and
collars are suspended in mud, the total
4.05 System Accuracy (Table 4-l). Basic hook load is affected by the buoyancy factor of
system accuracy is *O. 5% of full scale. the fluid. The heavier the mud the less the
This accuracy however may be affected by any pipe will weigh. To correct this factor, the
of the following factors: weight of the traveling block, hook, elevator,
swivel and kelly must be totalled. To this
a. It may be necessary or convenient to must be added the calculated weight of the
mount the anchor several feet below pipe and collars in air multiplied by the buoy-
the weight indicator gage. In this case,
all weight readings will be slightly low. ancy factors shown in Table 4-3.

lo/80 Page 7
TYPE E & EB WEIGHT INDICATOR WITH HERCULES
MODEL 120T ANCHOR AND COMPRESSION TYPE E551 SENSATER

Table 4-3. Factors for Mud Buoyancy Corrections


Lb/Gal. 8.34 9.0 10.0 11.0 12.0 13.0 14.0 1 15.0 1 16.0 1 17.0 1 18.0 1 19.0 1 20.0
Lb/Cu. Ft. 62.4 67.3 74.8 82.3 89.8 97.2 104.2112.2.7 1127.2 1134.6 1 142.1 1149.6 1
Specific Gravity 1.00 1.08 1.20 1.32 1.44 1. 56. 1.68 1 1.80 1 1.92 1 2.04 1 2.16 1 2.28 1 2.40 1
Factor .873 .863 .847 .832 .817 .802 .786 .771 .755 .741 .724 .710 .694

Example:
Drillpipeandcollarsinair . . . . . . . . . . . . . . . 250,OOOlb
Mud weight 11 lb/gal (Factor) . . . . . . . . . . . . . . X .832
Buoyant weight of pipe . .. . . . . . . . . . . . . . . . 208,000 lb
PLUS-Block, hook, swivel, elevator and kelly. . . . 30,000 lb
COMPUTED total hook load of pipe in mud . . . . . 238,000 lb

5.00 MAINTENANCE h. The gap (Figure 3-4) in the Sensater


should be 0.75 inch (19mm) with
5.01 Perform the following procedures to blocks empty. If the gap is greater
assure accurate readings and smooth the system fluid load may be over-
operation. charged and the pointer will indicate
a preload figure. As weight is applied
DAILY to the hook the preload reading will
a. Check Sensater load cell gap and always be overcome and the pointer will read
before taking a heavy pull. (refer to the true hook load. As soon as
steps h and i below).‘ drilling permits, the gap should be
adjusted to 0.75 inch (19mm).
b. Remove ice, mud and debris from
Sensater element and anchor stops.
i. Care should be taken NOT to drill or
WEEKLY take heavy pulls with the gap less
than 0.50 inch (13mm). An AIR FREE
C. Lubricate anchor bearings, deadline system will read correctly at a gap of
idler sheaves/rollers between anchor 0. 50 inch (13mm), however, the load
and crown and crown dead sheave. cell should be recharged to 0.75 inch
d. Check that tie-down bolts and clamp (19mm) as soon as drilling permits.
nuts are tightly secured. A system WITH AIR will read near-
correct until the air compresses
sufficiently to allow the load cell to
PER MANUFACTURES RECOMMENDATION bottom, at which time the pointer
movement will stop.
e. Lubricate crown line sheaves and load
block sheaves.
NOTE
DURING EACH WIRELINE SLIP AND CUT
PROGRAM Any time there is an indication
of air in the system, or a loss
f. Check clamp bronze insert for wear. of fluid, recharge and/or repair
g. Check that wire to storage reel is free the system immediately.
and not binding on anchor.

Page 8 9/81
TYPE E & EB WEIGHT INDICATOR WITH HERCULES
MODEL 120T ANCHOR AND COMPRESSION TYPE E551 SENSATER

5.01 cont.

j. To reverse the dials, unscrew the four 6.00 TRGUBLESHOOTING


large knurled screws in the back of the
gage ring and detach the ring and glass. 6.01 FACTORS AFFECTING SENSITIVITY.
To remove the TOTAL LOAD dial, In order to isolate the problem, shake
loosen two screws at split line and re- hose or work anchor with pinch bar between stops.
move the other two screws. To remove
the BIT WEIGHT dial, remove two of the
hexagon extensions on the bottom posts. 6.02 Refer to Table 6-l for tabulation of mal-
When replacing the dials, it is necessary functions, probable causes and corrective
to engage the gear for the BIT WEIGHT action to be taken.
dial, being sure that the pointers do not
touch the dial, each other, or the glass.

Table 6-l. Malfunction Isolation

MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION


Sage pointer movement Damper(s) setting incorrect Adjust damper(s)
erratic or sluggish Gage pointers touching each Remove case ring and glass, straighten
other, the dial or glass pointers. Reassemble glass and case
ring
Dirty movement Remove case ring, glass and dials.
Clean movement with kerosene or
equivalent. Reassemble dials, glass
and case ring
Air in hydraulic system Purge system of air by pumping W15
fluid through Sensater checkvalve.
Bleed air and excess fluid at pipe plug(s)
on damper(s)
Gage indication Deadline rubbing on derrick Align path of line to clear (Para. 3.01)
inaccurate or binding on anchor flange
Deadline sheave does not Lubricate sheave
move freely
Anchor drum does not move Clean drum and lubricate drum bearing
freely
Kelly is bent Straighten kelly or replace
Rotary table or kelly Check table and adapter bushings,
bushing misaligned replace if worn
Hydraulic system over Bleed excess fluid at damper(s) pipe
charged plug(s)
Hydraulic system under Pump W15 fluid through Sensater check-
charged valve. Bleed air and excess fluid at
damper(s) pipe plug(s)

9/81 Page 9
TYPE E & ED WEIGHT INDICATOR WITH HERCULES
MODEL 120T ANCHOR AND COMPRESSION TYPE E551 SENSATER

7.00 REPAIRS g. Box-mounted system only:


Loosen pipe plug (accessible in front
7.01 SYSTEM REPAIR of box) located behind damper block.
h. Console-mounted system only:
7.02 System repair is limited to charging or Loosen pipe plugs (accessible in back
bleeding the hydraulic system, re- of console) located on both dampers.
moving and replacing the indicator, load cell
and/or hydraulic hose or replacing the O-Ring 1. Pump fluid into system and bleed at
(Part No. 100796-113AO) in the 5900 or J901 pipe plug (s) until air bubbles cease to
series Hydraulic hose disconnects. appear.
7.03 CHARGING THE SYSTEM j. Tighten pipe plug(s).
k. Pump enough fluid into system to
‘7.04 Hydraulic Fluid Addition. The system slightly overcharge.
must be kept full of hydraulic fluid at all
times to accurately indicate load. If the gap 1. Loosen pipe plug(s) and bleed until
(Figure 3-4) is less than 0.75 inch (19mm) in 0.75 inch (19mm) gap is reached.
the fully charged position with empty blocks, m. Tighten pipe plug(s).
the system should be checked for leaks, repaired,
and reloaded through checkvalve with YA2 hand n. Disengage hand pump from the check-
pump (Figure 7-l) as follows: valve.
o. Replace and tighten checkvalve cap.
a. Be sure that system block weight is
not supported by derrick lines.
7.05 COMPONENT REPAIR
b. Ensure that hose is free of kinks and
sharp bends. 7.06 HYDRAULIC HOSE DISCONNECT.
C. Remove cap from F350-1 checkvalve. The J10900A series hydraulic hose quick
disconnect half couplings (Part Nos. JlOgOOA-02
d. Attach YA2 hand pump with swivel to and JlOgOOA-20) have replaced the 5900 and
check valve, J901 series disconnects. The J10900A series
NOTE disconnects donot contain an O-Ring; however
the 5900 and J901 series disconnects contain
Swivel nut must be loose to allow an O-Ring which if damaged must be replaced
for air purging. as follows to preserve the integrity of the
system.
e. Fill hand pump reservoir with W15/
W16 (Red) hydraulic fluid. a. Be sure that system block weight is
NOTE not supported by derrick lines.
b. Remove damaged O-Ring from the
To prevent air from entering female-half of the disconnect.
system ensure that fluid in
reservoir does not drop below C. Clean O-Ring groove.
l/2 full. d. Lubricate (using silicon, or equivalent)
f. Slowly operate hand pump until air is and install new O-Ring. (Part No.
purged at loose swivel nut, then 100796-113AO).
tighten nut.

Be careful not to damage O-Ring


during mating. A damaged O-Ring
could result in hydraulic fluid leak-
ing during operation.

e. Carefully align male and female coup-


ling halves and push firmly together.
Thread nut onto male half of coupling
and tighten.
swlva NUT’
CJ-ECK /
VALVE
Figure 7-l. YA2 Hand Pump Assembly
Page 10 9/81

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