Accumulator Technology 30.

000
Global Presence.
Local Expertise.
www.hydac.com
Components,
Filter Technology 70.000

Systems and Service

for the Pulp and
Paper industry.
Process Technology 77.000
Filter Systems 79.000
Compact Hydraulics 53.000

HYDAC Headquarters
HYDAC Companies
HYDAC Sales and Service Partners
Accessories 61.000
Electronics 180.000

Head Office Industriegebiet

HYDAC INTERNATIONAL 66280 Sulzbach/Saar
GMBH Germany

Phone: +49 (0)6897 509-01

Fax: +49 (0)6897 509-577

E-mail: info@hydac.com
Internet: www.hydac.com
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Note
Cooling Systems 57.000

The information in this brochure

relates to the operating conditions
and applications described.
For applications and operating
conditions not described, please
contact the relevant technical department.
Subject to technical modifications.
 Your partner for expertise All from one supplier.
in the Pulp and Paper HYDAC fluid engineering
industry involved in your production.

General
overview 70–80% of all downtime in hydraulic/lubrication systems and up to 45% of bearing failures are caused
by contamination in the hydraulic and lubricating media. These failures result in extensive costs, caused
by unplanned downtime and repair work along with a shortening of system service life.

At HYDAC, we use our many years of experience combined with our extensive product range and Energy efficiency Process
customised solutions to increase system availability, reduce downtime and increase productivity.
reliability
zz Hydraulic and lubrication systems for wet section, press section, size press or film press, dry section,
winding, roll cutter, packaging zzPressure drops are minimised
zz Treatment of fresh water, river water, process water, superclear filtrate, condensate, coating colour,
in all components zzReduced
water for slide ring seal and nozzle protection zzOptimised switch-off times fresh water consumption
zz Wood yard zz Measurement sensor systems to monitor system pressure, oil level, temperature, water content, and downtimes zzProtection
contamination level, flow rate, oil condition
P
zz Thermo-mechanical zzEnergy-efficient of system components

re ro
zz Oil service units for dewatering, filling and cleaning (mobile bypass flow units) unit cooling
pulping method zzWater circuits

gy cy li a
zz Power plants and zzReduced CO2 levels closed up
residual waste incineration (reduced carbon footprint) zzHigher quality
n

ce lit
ic r
process media

eff ne
zz Waste water treatment

bi
ss y
ie
zzFresh water savings

E
zz Pulp
zz Stock preparation
zz Pulp machine

Cylinders Filtration
zz Paper machine
A

C o n r e so
Conservation System
zz Filtration for oil
and process applications
of resources availability

se u

bi m
y
at

lit
rv

te
Pumps Mounting
technology
rc ion ys
zz Condition Monitoring –
visualisation, sensors, zzBranch-orientated filtration solutions es of S ila zz Worldwide service
a
av
electronics, cooling zzPrevention and removal of and spare parts
oil-ageing products (varnish) zzCustomised
zz Preventive maintenance service solutions
zzCondition Monitoring zzQuick and reliable
zz System, Sensors Hydraulic accumulators
on-site support
service and training zzIntegrated system approach
increases system availability

Heat exchangers/ Ball valves High-pressure Valves & solenoids

coolers hydraulics
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2 4 5
We can help you. Wood yard Thermo-mechanical Power plants and
pulping method residual waste incineration
HYDAC system solutions.
One supplier. One contact.

1 Transformer protection 6 Turbine/generator lubrication

2 Generators 7 Gas turbine control
3 Steam turbines 8 Exhaust gas system
4 Gas/oil filtration 9 Balance of plant
5 Compressors 8

4 7

6
2
3 6

Components Systems Fluid engineering

Wherever you need us, we are there to help you find the most effective solution – for every
application, from components to a complete system.
The process steps required to produce chemical pulp, mechanical pulp and groundwood Method for defibring wood chips by means of heat and pressure between the two rotating discs of a refiner The standard size for a refuse derived fuel power plant is 50–220 MW, which means that most of them
are as follows: (thermo-mechanical pulp = TMP). In this method, chipped wood waste is steamed and then ground to are industrial power plants. These power plants are often set up as combined heat and power plants
individual fibres in refiners under steam pressure. TMP is mainly used in place of cellulose or groundwood in connection with larger industrial enterprises, taking in process steam or local heat and/or providing
Wood Storage De-barking Chipping Defibration Fibres
Reliable, thanks to as a fresh-fibre replacement for print media paper. refuse derived fuels. An example of such an enterprise would be a paper factory, which requires large
amounts of heat while producing reject paper as a refuse derived fuel.
internationally certified quality. zz Storage:
Once the wood has been delivered by train or lorry, it is stored in the wood yard for two to three
weeks before being processed. The stack of log wood, 2 to 4 metres in length, is watered to
stop it from drying out.

zz De-barking:
The dark bark needs to be removed from the log wood, as it would disrupt the following
processes and impair the paper quality. The de-barking is followed by a visual inspection, with
any wood that is found to have some bark remaining being put through the process step a
second time.
Fig. 1:
Hydraulic plate adjustment
zz Chipping: Refiner
To produce chemical and mechanical pulp, the wood is shredded to small chips and then
stored in piles. If the wood is to be defibred in the grinder to form groundwood, the chipping Fig. 2:
processing step is omitted. Hydraulic plate control
Refiner

zz Defibration: Fig. 3:
Chemical substances or mechanical forces are used to perform the pulping, or a combination Lubricating system
of both. Digesters are used to create chemical pulp, refiners are used to make mechanical pulp Gearbox and bearing
Global and yet local. and grinders are used to make groundwood.
Fig. 4:
zz Aims: Refiner – complete machine
- Efficient de-barking
- Producing uniform chips 1 2
for fibre extraction
- Minimising wood loss
1 2

Fig. 1:
… for steam turbine control:
Oil supply unit for turbines controls EHC-U

Fig. 2:
Lubricating and cooling solutions for turbines and
generators:
Chips Bladder and piston accumulator stations for bearing
With over 8,000 employees worldwide, HYDAC is one of the Drive units for fully automatic system for simultaneous
lubrication and emergency oil supply
feed to and return from large chip piles.
leading suppliers of fluid technology, hydraulic and electronic equipment. Application with HYDAC OLF Compact and oil/air coolers
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Fig. 3:

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Our wide range of products, combined with our expertise in Secondary functions/service/demand systems,
development, manufacturing, sales and service, enables the such as …
diverse requirements of the paper and pulp industry zz Applications: 3 Automatic back-flushing filter AutoFilt® RF3 for cooler
3 4 protection
to be met worldwide. Chippers, drum de-barkers, screw conveyors, cutting units, distributor systems, hydraulics
Our quality and environment certification to ISO 9001/2000 and ISO 14001 denote first class quality (lifting, pressure generation), lubrication (bearings/gearboxes)
and responsible management of our resources.
3 6 7 8
 Waste water treatment Pulp machine Stock preparation
High availability. Consistent quality.
Low maintenance costs. Environmentally responsible.

Lumber yard, chemical recovery, power plant, waste water treatment plant
To paper machine

Water Hydropulper
Chemicals From pulp mill
Regeneration Recycled fibre
Pulp Purchased pulp
digester
Disc refiner
Grinding Bleaching Shipping
Wood Drying
Sorting Cleaning Paper factory
chipper

Discharge vat
Dewatering
Lumber yard

Fibre line

Water is an indispensable tool in paper manufacture. Water is mainly used for sheet formation, The first step in manufacturing paper is preparing the stock, which involves defibring the wood. The
but also for cleaning purposes and cooling. RF3 Autofilt® RF3 preparation method that is chosen depends on the type of wood and on what the paper will eventually be
To create 1 kg fine paper, roughly 50 to 100 litres of water is required. Only 10 litres of this is used for.
fresh water. The remainder is return-circuit water. Waste water treatment plants of various types
are used to prepare the return-circuit water.
Fresh water filter Hot water basin Cooling water filter Mechanically prepared pulp (mechanical pulp) Chemically prepared pulp (chemical pulp)
Gravel filter
Fig. 1:
Application:
In the waste water
River water
treatment plant of a
paper factory, waste

Pulp, stock preparation, pulp machine

water is treated in a
ozonisation stage.
Disruption is caused by For the pulp and paper industry, HYDAC offers a wide product range of hydraulic filters, process filters and
plastic particles carried matching sensor systems to monitor the fluid state.
over from waste paper
treatment.
De-barking Digesting Washing Bleaching Washing
Fig. 2:
Application:
The stainless steel
back-flushing filter
Components for:
Chips
is used to treat Wet section, press section (shoe press), cutters, baler Applications:
1 2 presedimented waste Refiner Bleaching Washing press, high-pressure diffuser, hydraulics
water from the paper & lubrication hydromotor, screw presses
factory to make process
water. The filtrate is Applications:
used for the spray pipes Refiner
and used as seal water
for slide ring seals. The
filtration line increases
recirculation and greatly
reduces the factory’s
amount of waste water.

Fig. 3:
Protective filtration,
cooler 2
1 In action:
Fig. 1:
High-pressure filter block
for 24-hour operation

Fig. 2 + fig. 3:
Filter stations including pressure sensors for the
hydraulic shoe press
Cooling circuit (fig. 2) and high-pressure circuit (fig.
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3)

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Applications:
3 3
Lubrication for pump station and control block for
dispersing system
9 10 11
 Your paper machine
A complex system
with stringent requirements.

3 4
2
7
6
5 4
1 8 9

1 2 3 4 5 6 7 8 9
Head Box Wire section and wet section Press section Dry section Coating Calender Reeler/Re-reeler Roll cutter machine Packaging and marking the rolls
Spraying and uniform The machine’s forming section Press rolls and suction rolls use felts Steam-heated cylinder dries paper Finishing step of the paper machine Creates shine and smoothness on of paper web on reel/core Jumbo rolls cut to format cut to format
distribution of the suspension of (sheet formation, dewatering and to dewater and compress the paper web and surface reinforcement of the paper web surface
fibres, additives and water fibre orientation) web paper webs with starch or colour
application (glazing)

HYDAC solutions: For increased plant availability and minimised downtime

HYDAC HYDAC HYDAC HYDAC
filtration oil maintenance accumulators Service
For pure oil and energy devices For high level of For reliable
savings For increased system availability operating reliability commissioning

HYDAC’s new Optimicron® filter elements
provide:
zz Differential pressure up to 30% lower
zz Enormous cost and energy savings
thanks to low differential pressure
zz First-class filtration performance
thanks to high-quality microglass media
zz Increased robustness and better incident flow to the
filter mat (diffuser effect) thanks to innovative outer
casing
NEW: Optimicron® Pulp & Paper filter elements, For consistent quality
optimised for use in paper machines
For safe and simple filter change
zz Element can easily be removed from above
zz Ergonomic element change
(two-part filter hood)
For low fresh water consumption and
long service life for process media
zz Expert treatment of fresh water, hot water,
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zz Filtration during filling to avoid initial damage zz Hydropneumatic accumulators for emergency As a specialist in systems and fluids, the HYDAC
zz Increased component protection thanks to running characteristics, SERVICENTER is happy to help, for example with:
offline filtration (mobile/stationary) energy storage and pulsation damping zz Filtration and flushing
zz Continuous dewatering for high component zz Piping
service life zz Installation
zz Reduced oil ageing lengthens oil change
intervals
HYDAC For reliable plant operation
all-in-one solutions
Should you so wish,
HYDAC can support your project across the entire
service life.
HYDAC from a single source You can make use of a comprehensive range of
easy-to-use measurement and analysis equipment
coolers to monitor fluid condition and technical cleanliness.
Protection for component and system is increased
Complete functional solutions including thanks to permanent online measurement of
For increased safety peripherals, such as: parameters such as system pressure, amount of
contamination, water content, temperature, flow, oil
zz Mounting technology
level, viscosity and dielectric constant.
zz Shut-off and change-over valves
Fluid laboratory vehicles are at your service
zz Thermal overload prevented by installation zz Accessories for traction, damping and tanks worldwide.
of air and water coolers and repumping zz Threaded connections
cooling filter units

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zz Couplings
condensate, spray water, cooling water, water for
trim nozzles and moistening spray nozzles, seal zz Measurement ports
water, extinguishing water and coating colours. zz Fluid level gauges

12 13 14
 Fluid problems can Oil filtration Water filtration
cause high costs.
Innovative filter technology for Filters and filter elements
sustainable filtration. for process technology

Hydraulic and Water filtration in

lubricating oil paper machines
filtration Adhesives Press section Drying section
Cellu- Kaolin
zz Inline filter
in paper machines
lose dye Headbox Calender zz Automatic back-
zz Inline filter flushing filter
zz Offline filter Strainer section zz Hybrid system –
Roll-up
zz Breather filter cyclone & inline

Roller
cutter
and dryer Cellulose filter
Oil ageing Water in oil Rust Bearing wear

Fine sorting

Pulp
catcher - Heat
recovery
White water circuit
- Sprinkling

Particle contamination Zinc soap Corrosion on the tank floor Damaged com- Fresh water Cooling water
ponents Waste water
purification

Hot water basin

Filtration for oil and process applications

Safety aspects in the
Gravel filter

pulp and paper industry

River water

Accessories zz Ball valves

zz Fluid level gauges
zz Coaxial valves In action: In action:
zz Mounting technology, ...
Fig. 1: Fig. 1:
Low-pressure filters, Sealing water filtration
Accumulator stations zz Emergency functions can be switched off
(e.g. opening and closing the rolls) separately, cooling Fig. 2:
zz Pulsation damping oil circuit, 24-hour Filtration
operation Sprinkling, edge trim
zz Energy accumulators
Fig. 2: Fig. 3:
Duplex high-pressure Protective filtration,
Measurement zz Pressure/temperature zz Position filter block, 24-hour trim squirt,
operation spray nozzles
sensors and devices zz Fluid/contamination zz Fluid level/flow
(particles in the water) Fig. 3: Fig. 4:
zz Oil ageing 1 2 3 High-pressure filter 1 2 3 Cooling water filtration
block, can be switched
Paper machine

off individually, Fig. 5:

24-hour operation River water filtration
Fluid service zz Stationary and mobile fluid servicing systems for
and handling filtering, dewatering, degassing and conditioning Fig. 4: Fig. 6:
operating fluids. Duplex lubricating filter, Inline filter
U-shape, Condensate
24-hour operation, remoistening
central lubrication for
dry section
FluidCareCenter FCC zz Systematic fluid analyses in our own lab or at
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customer’s premises to find the perfect fluid for Fig. 5:
your plant. Lubricating oil filter,
calender
4 5 4 5

15 16 17
 Condition Monitoring Sensors and electronics
Preventive maintenance Branch orientated solutions –
to increase fluid service life. all from a single source.
In action:

Condition Monitoring – visualisation, sensors, electronics, cooling

Pressure

ow
P
ar

Fl
ti
cl
e s

Oil condition Temperature

The range of sensors includes products for the measurement of pressure, temperature, distance, position, level, flow volume, speed as
F
Data collection

lu

e r well as contamination and oil condition. In addition to products for standard applications, the product portfolio covers special applications
id

at such as potentially explosive atmospheres or applications with increased functional safety.

le

W
ve
l

Cooling
A cool solution for every application.
A large percentage of downtime in hydraulic and lubrication systems is caused by contamination of the fluids used, in the form of particles,
mixtures, water and the like.
Alongside contamination, the oil itself is exposed to physical and chemical ageing processes that can also cause corrosion and downtime. It
is thus clear that the condition of the oil to some extent indicates the condition of the entire system.
Determining the oil condition on the basis of the particle contamination, water content or viscosity, etc., using modern and inexpensive In action:
HYDAC sensors is therefore an efficient way to monitor the state of the entire hydraulic and lubrication system.

In action:

Fig. 1-6:
Solutions for monitoring
particle contamination
and moisture content. As
individual component or
all-in-one solution. With or
without visualisation (local
or incorporated into the
machine).

1 2 3
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In all hydraulic systems, energy is converted and transported. This involves some energy being lost, in the form of heat.
Channelling this heat away is the job of heat exchangers and coolers.
4 5 6
Whether it involves cooling with air or water, return flow or bypass flow, a standard or a customised solution, you are sure to find just the
right cooler for your application in our product range.
18 19
 Systems Service
Branch orientated From start-up to rebuild.
hydraulic and lubrication units Service vehicles in action worldwide.
In action:

HYDAC does not just produce components, but also connects these optimally with each other into sub-systems right up to ready-to-use complete
systems. Tried and tested technology, high quality standards and detailed testing procedures guarantee the performance capability of HYDAC system
solutions.
Based on well-founded knowledge on the paper industry, HYDAC is in a position to develop customer-specific solutions such as complete lubrication
systems for the central lubrication and for the dry and wet sections, as well as hydraulic systems for the press section.
The HYDAC Servicenter offers a systematically constructed, comprehensive programme of services which makes
a decisive contribution to increasing the useful life of hydraulic plants, coupled with correct maintenance and
inspection, lubrication systems and electrohydraulic controls and regulators.
The qualification and many years' experience in hydraulics and electronics are reflected in the worldwide
authorisation of HYDAC products and the close collaboration practised with the responsible acceptance agencies
(TÜV, Germanischer Lloyd, DVGW, etc.) as well as by the grounded training of the specialist personnel, who are in
possession of, for example, radiation passports.

Systems Training

Systems, services and training

Energy-efficient drive systems
with integrated safety functions.
Variable speed pump drives
& electromechanical systems
Application areas:
Push floors, roller drives, shoe press,
packaging and conveying technology
Extensive practical knowledge
of hydraulic matters.
In an age when processes
are constantly changing,
Quality Assurance must take
centre-stage in company acti-
vities. The continuous training
and further development of
staff is an important com-
ponent in improving quality
and therefore in ensuring
the long-term success of the
company. Starting from this
realisation, we aim constantly
to improve and to extend the
provision of further training for
our staff.
At HYDAC, quality, profes-
sionalism and individual

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customer support are our

standards, and always pre-
sent new challenges.

20 21