2009.07
Ver. 1.0
This manual downloaded from http://www.manualowl.com
FIELD SERVICE TOTAL CONTENTS
DF-617/SP-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 37
PC-107/PC-207
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 19
PC-408
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 29
JS-505
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
PK-517
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................... 7
SD-509
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 21
JS-603
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
FS-529
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ii
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
(hereafter called the KMBT) strongly recommends that all servicing be performed only by
KMBT-trained service technicians.
Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that
the information contained in this service manual is complete and accurate.
The user of this service manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this service manual is intended.
Therefore, this service manual must be carefully read before doing service work both in the
course of technical training and even after that, for performing maintenance and control of
the product properly.
Keep this service manual also for future service.
Symbols used for safety and important warning items are defined as follows:
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA
BUSINESS TECHNOLOGIES, INC.
KONICA MINOLTA brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving
at proper tolerances and safety factors. For this reason, unauthorized modifications involve
a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. the points listed below are not exhaustive, but they illustrate the reason-
ing behind this policy.
Prohibited Actions
DANGER
• Using any cables or power cord not specified by KMBT.
S-2
WARNING
• Use power supply cord set which meets the following
criteria:
- provided with a plug having configuration intended for
the connection to wall outlet appropriate for the prod-
kw
uct’s rated voltage and current, and
- the plug has pin/terminal(s) for grounding, and
- provided with three-conductor cable having enough cur-
rent capacity, and
- the cord set meets regulatory requirements for the area.
Use of inadequate cord set leads to fire or electric shock.
• Attach power plug which meets the following criteria:
- having configuration intended for the connection to wall
outlet appropriate for the product’s rated voltage and
current, and
- the plug has pin/terminal(s) for grounding, and
- meets regulatory requirements for the area.
Use of inadequate cord set leads to the product connect-
ing to inadequate power supply (voltage, current capacity,
grounding), and may result in fire or electric shock.
S-3
1. Power Supply
WARNING
• Check that mains voltage is as specified.
Connection to wrong voltage supply may result in fire or
electric shock.
• Plug the power cord into the dedicated wall outlet with a
capacity greater than the maximum power consumption.
If excessive current flows in the wall outlet, fire may
result.
S-4
WARNING
• When using the power cord set (inlet type) that came with
this product, make sure the connector is securely inserted
in the inlet of the product.
When securing measure is provided, secure the cord with
the fixture properly.
If the power cord (inlet type) is not connected to the prod-
uct securely, a contact problem may lead to increased
resistance, overheating, and risk of fire.
• Do not insert the power plug into the wall outlet with a wet
hand.
The risk of electric shock exists.
• When unplugging the power cord, grasp the plug, not the
cable.
The cable may be broken, leading to a risk of fire and
electric shock.
S-5
Wiring
WARNING
• Never use multi-plug adapters to plug multiple power cords
in the same outlet.
If used, the risk of fire exists.
2. Installation Requirements
WARNING
• Do not place the product near flammable materials or vola-
tile materials that may catch fire.
A risk of fire exists.
WARNING
• When the product is not used over an extended period of
time (holidays, etc.), switch it off and unplug the power
cord.
Dust collected around the power plug and outlet may
cause fire.
S-6
Ventilation
CAUTION
• The product generates ozone gas during operation, but it
will not be harmful to the human body.
If a bad smell of ozone is present in the following cases,
ventilate the room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time
Stability
CAUTION
• Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may
slide, leading to a injury.
CAUTION
• Before conducting an inspection, read all relevant docu-
mentation (service manual, technical notices, etc.) and
proceed with the inspection following the prescribed pro-
cedure in safety clothes, using only the prescribed tools.
Do not make any adjustment not described in the docu-
mentation.
If the prescribed procedure or tool is not used, the prod-
uct may break and a risk of injury or fire exists.
• Before conducting an inspection, be sure to disconnect
the power plugs from the product and options.
When the power plug is inserted in the wall outlet, some
units are still powered even if the POWER switch is
turned OFF. A risk of electric shock exists.
• The area around the fixing unit is hot.
You may get burnt.
S-7
WARNING
• Take every care when making adjustments or performing
an operation check with the product powered.
If you make adjustments or perform an operation check
with the external cover detached, you may touch live or
high-voltage parts or you may be caught in moving gears
or the timing belt, leading to a risk of injury.
Safety Checkpoints
WARNING
• Check the exterior and frame for edges, burrs, and other
damage.
The user or CE may be injured.
S-8
Safety Checkpoints
WARNING
• Check electrode units such as a charging corona unit for
deterioration and sign of leakage.
Current can leak, leading to a risk of trouble or fire.
• Make sure the wiring cannot come into contact with sharp
edges, burrs, or other pointed parts.
Current can leak, leading to a risk of electric shock or
fire.
S-9
Safety Checkpoints
WARNING
• Make sure that all screws, components, wiring, connec-
tors, etc. that were removed for safety check and mainte-
nance have been reinstalled in the original location. (Pay
special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.
Handling of Consumables
WARNING
• Toner and developer are not harmful substances, but care
must be taken not to breathe excessive amounts or let the
substances come into contact with eyes, etc. It may be
stimulative.
If the substances get in the eye, rinse with plenty of water
immediately. When symptoms are noticeable, consult a
physician.
CAUTION
• Unplug the power cord from the wall outlet.
Drum cleaner (isopropyl alcohol) and roller cleaner (ace-
tone-based) are highly flammable and must be handled
with care. A risk of fire exists.
S-10
CAUTION
• Use only a small amount of cleaner at a time and take
care not to spill any liquid. If this happens, immediately
wipe it off.
A risk of fire exists.
S-11
Germany
VORSICHT!
Explosionsgefahr bei unsachgemäßem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach Angaben des Herstellers.
France
ATTENTION
Il y a danger d’explosion s’il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du même type ou d’un type équivalent recom-
mandé par le constructeur.
Mettre au rebut les batteries usagées conformément aux instructions du fabricant.
Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering.
Udskiftning må kun ske med batteri af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
Finland, Sweden
VAROlTUS
Paristo voi räjähtää, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparat-
tillverkaren.
Kassera använt batteri enligt fabrikantens instruktion.
Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
S-12
semiconductor laser
Maximum power of the laser diode 15 mW
bizhub C360/C280 8.0 µW
Maximum average radiation power (*)
bizhub C220 5.3 µW
Wavelength 770-800 nm
*at laser aperture of the Print Head Unit
• This product employs a Class 3B laser diode that emits an invisible laser beam. The
laser diode and the scanning polygon mirror are incorporated in the print head unit.
• The print head unit is NOT A FIELD SERVICEABLE ITEM. Therefore, the print head unit
should not be opened under any circumstances.
Laser Aperture
of the Print Head
Unit
A0EDP0C501DA
S-13
U.S.A., Canada
(CDRH Regulation)
• This machine is certified as a Class 1 Laser product under Radiation Performance Stan-
dard according to the Food, Drug and Cosmetic Act of 1990. Compliance is mandatory
for Laser products marketed in the United States and is reported to the Center for
Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration of
the U.S. Department of Health and Human Services (DHHS). This means that the device
does not produce hazardous laser radiation.
• The label shown on page S-16 indicates compliance with the CDRH regulations and
must be attached to laser products marketed in the United States.
.
CAUTION
• Use of controls, adjustments or performance of procedures other than those
specified in this manual may result in hazardous radiation exposure.
semiconductor laser
Maximum power of the laser diode 15 mW
Wavelength 770-800 nm
All Areas
CAUTION
• Use of controls, adjustments or performance of procedures other than those
specified in this manual may result in hazardous radiation exposure.
semiconductor laser
Maximum power of the laser diode 15 mW
Wavelength 770-800 nm
Denmark
ADVARSEL
• Usynlig laserstråling ved åbning, når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling. Klasse 1 laser produkt der opfylder IEC60825-1
sikkerheds kravene.
halvlederlaser
Laserdiodens højeste styrke 15 mW
bølgelængden 770-800 nm
S-14
Finland, Sweden
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
VAROITUS!
• Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saat-
taa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle laser-
säteilylle.
puolijohdelaser
Laserdiodin suurin teho 15 mW
aallonpituus 770-800 nm
VARNING!
• Om apparaten används på annat sätt än i denna bruksanvisning specificerats,
kan användaren utsättas för osynlig laserstrålning, som överskrider gränsen för
laserklass 1.
halvledarlaser
Den maximala effekten för laserdioden 15 mW
våglängden 770-800 nm
VARO!
• Avattaessa ja suojalukitus ohitettaessa olet alttiina näkymättomälle laser-
säteilylle. Älä katso säteeseen.
VARNING!
• Osynlig laserstråining när denna del är öppnad och spärren är urkopplad.
Betrakta ej stråien.
Norway
ADVERSEL
• Dersom apparatet brukes på annen måte enn spesifisert i denne bruksanvisn-
ing, kan brukeren utsettes för unsynlig laserstrålning, som overskrider grensen
for laser klass 1.
halvleder laser
Maksimal effekt till laserdiode 15 mW
bølgelengde 770-800 nm
S-15
A0EDP0E505DA
A0EDP0C503DA
S-16
S-17
CAUTION
It is illegal to copy certain
types of documents.
Never copy such documents.
WARNING
Do not burn used toner cartridges.
Toner expelled from the fire is
dangerous.
CAUTION
The area around the fusing unit is
extremely hot.
Touching any part other than those
indicated may result in burns.
WARNING CAUTION
Do not burn the used waste toner Do not position the used waste toner
box. Toner expelled from the fire is box so that it is standing on end or
dangerous. tilted, otherwise toner may spill.
A0EDP0E506DA
S-18
High voltage
This area generates high voltage.
Be careful not to touch here when the power is turned
ON to avoid getting an electric shock.
High voltage
This area generates high voltage.
Be careful not to touch here when the power is turned
ON to avoid getting an electric shock.
A0EDP0E508DA
CAUTION:
• You may be burned or injured if you touch any area that you are advised not to
touch by any caution label. Do not remove caution labels. If any caution label has
come off or soiled and therefore the caution cannot be read, contact our service
office.
S-19
S-20
Theory of Operation section gives, as information for the CE to get a full understanding of
the product, a rough outline of the object and role of each function, the relationship
between the electrical system and the mechanical system, and the timing of operation of
each part.
Field Service section gives, as information required by the CE at the site (or at the cus-
tomer’s premise), a rough outline of the service schedule and its details, maintenance
steps, the object and role of each adjustment, error codes and supplementary information.
The basic configuration of each section is as follows. However some options may not be
applied to the following configuration.
C-1
B. Brand name
The company names and product names mentioned in this manual are the brand name or
the registered trademark of each company.
C. Feeding direction
• When the long side of the paper is parallel with the feeding direction, it is called short
edge feeding. The feeding direction which is perpendicular to the short edge feeding is
called the long edge feeding.
• Short edge feeding will be identified with [S (abbreviation for Short edge feeding)] on the
paper size. No specific notation is added for the long edge feeding.
When the size has only the short edge feeding with no long edge feeding, [S] will not be
added to the paper size.
<Sample notation>
C-2
2009.07
Ver. 1.0
This manual downloaded from http://www.manualowl.com
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
• To indicate clearly a specific section revised within text, 1 is shown at the left margin of the
corresponding revised section.
The number inside 1 represents the number of times the revision has been made.
• To indicate clearly a specific page that contains a revision or revisions, the page number appear-
ing at the left or right bottom of the specific page is marked with 1 .
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
bizhub C360/C280/C220
CONTENTS
OUTLINE
1. SYSTEM CONFIGURATION................................................................................... 1
2. PRODUCT SPECIFICATIONS ................................................................................ 3
2.1 Type ...................................................................................................................... 3
OUTLINE
2.2 Functions .............................................................................................................. 4
2.3 Paper .................................................................................................................... 6
2.4 Materials ............................................................................................................... 7
2.5 Print volume.......................................................................................................... 8
2.6 Machine specifications.......................................................................................... 9
2.7 Operating environment ......................................................................................... 9
MAINTENANCE
2.8 Print functions ....................................................................................................... 9
2.9 Scan functions .................................................................................................... 12
MAINTENANCE
3. PERIODICAL MIANTENANCE ITEMS ................................................................. 13
3.1 Concept of periodical maintenance .................................................................... 13
ADJUSTMENT / SETTING
3.1.1 Main body ................................................................................................... 13
3.1.2 DF-617 ........................................................................................................ 14
3.1.3 PC-107/207/408 .......................................................................................... 15
3.1.4 JS-505......................................................................................................... 15
3.1.5 JS-603/FS-527/SD-509/PK-517.................................................................. 15
3.1.6 FS-529 ........................................................................................................ 16
TROUBLESHOOTING
3.2 Periodical replacement parts list......................................................................... 17
3.2.1 Main body ................................................................................................... 17
3.2.2 Option ......................................................................................................... 18
3.3 Periodical cleaning parts list ............................................................................... 19
3.3.1 Main body ................................................................................................... 19
3.3.2 Option ......................................................................................................... 19
3.4 Concept of parts life............................................................................................ 20
3.4.1 Life value of consumables and parts........................................................... 20
APPENDIX
ii
bizhub C360/C280/C220
5.3 Disassembly/reassembly parts list...................................................................... 50
5.4 Cleaning parts list ............................................................................................... 52
5.5 Disassembly/reassembly procedure ................................................................... 53
5.5.1 Front door.................................................................................................... 53
5.5.2 Left cover .................................................................................................... 53
5.5.3 Exit tray ....................................................................................................... 54
5.5.4 Rear right cover........................................................................................... 54
5.5.5 Upper right cover......................................................................................... 54
OUTLINE
5.5.6 Upper rear cover ......................................................................................... 55
5.5.7 Lower rear cover/1 ...................................................................................... 55
5.5.8 Lower rear cover/2 ...................................................................................... 55
5.5.9 Scanner rear cover...................................................................................... 56
5.5.10 Scanner right cover ..................................................................................... 56
5.5.11 Scanner right front cover............................................................................. 57
MAINTENANCE
5.5.12 USB interface cover .................................................................................... 57
5.5.13 Scanner left front cover ............................................................................... 57
5.5.14 Scanner upper front cover........................................................................... 58
5.5.15 Scanner left cover ....................................................................................... 58
5.5.16 Scanner upper rear cover ........................................................................... 58
ADJUSTMENT / SETTING
5.5.17 Scanner front cover..................................................................................... 59
5.5.18 Slit glass cover ............................................................................................ 60
5.5.19 Original glass .............................................................................................. 60
5.5.20 Control panel assy ...................................................................................... 61
5.5.21 Tray 1 .......................................................................................................... 61
5.5.22 Tray 2 .......................................................................................................... 62
5.5.23 Front side relay board cover........................................................................ 63
TROUBLESHOOTING
5.5.24 Front cover .................................................................................................. 63
5.5.25 Tray 1 paper feed unit.................................................................................. 64
5.5.26 Tray 2 paper feed unit.................................................................................. 65
5.5.27 PH unit ........................................................................................................ 67
5.5.28 CCD board unit ........................................................................................... 70
5.5.29 Exposure unit .............................................................................................. 71
5.5.30 Sub hopper assy ......................................................................................... 73
APPENDIX
iii
.................................................................................................................. 106
5.5.55 Scanner motor (M201).............................................................................. 107
5.5.56 Duplex transport motor (M5)..................................................................... 110
5.5.57 Toner supply motor/YM, CK (M8, M9) ...................................................... 112
5.5.58 Transport motor (M1) ................................................................................ 113
5.5.59 Color PC motor (M2)................................................................................. 114
5.5.60 Fusing motor (M3) .................................................................................... 114
TROUBLESHOOTING
5.5.68 Transfer belt cleaner cooling fan motor (FM6) .......................................... 121
5.5.69 Paper feed tray 1 paper feed clutch (CL3) ................................................ 123
5.5.70 Paper feed tray 2 vertical transport clutch (CL2) ...................................... 124
5.5.71 Paper feed tray 2 paper feed clutch (CL1) ................................................ 124
5.5.72 Manual paper feed clutch (CL7)................................................................ 125
iv
bizhub C360/C280/C220
5.5.73 Developing clutch/K (CL6) ........................................................................ 126
5.5.74 Registration roller clutch (CL4).................................................................. 127
5.5.75 IDC registration sensor shutter solenoid (SD2)......................................... 128
5.5.76 IDC registration sensor/MK, YC (IDCS/MK, YC) assy .............................. 129
5.5.77 PH window cleaning pad........................................................................... 130
5.5.78 Scanner drive cable .................................................................................. 131
5.6 Cleaning procedure .......................................................................................... 137
5.6.1 Transfer belt unit........................................................................................ 137
OUTLINE
5.6.2 PH window ................................................................................................ 137
5.6.3 Tray 1 feed roller, tray 1 pick-up roller, tray 1 separation roller .................. 138
5.6.4 Tray 2 feed roller, tray 2 pick-up roller, tray 2 separation roller .................. 139
5.6.5 Tray 2 transport roller ................................................................................ 140
5.6.6 Manual bypass tray feed roller .................................................................. 140
5.6.7 Manual bypass tray separation roller ........................................................ 141
MAINTENANCE
5.6.8 Original glass ............................................................................................ 141
5.6.9 Scanner rails ............................................................................................. 142
5.6.10 Mirrors (1st/2nd/3rd) ................................................................................. 143
5.6.11 Lens .......................................................................................................... 143
5.6.12 CCD sensor .............................................................................................. 144
ADJUSTMENT / SETTING
6. SERVICE TOOL .................................................................................................. 145
6.1 Service material list .......................................................................................... 145
6.2 CE tool list......................................................................................................... 145
7. FIRMWARE REWRITING ................................................................................... 146
7.1 Outline .............................................................................................................. 146
7.2 USB memory .................................................................................................... 146
7.2.1 Preparation ............................................................................................... 146
TROUBLESHOOTING
7.2.2 Procedure ................................................................................................. 146
7.2.3 Action when data transfer fails .................................................................. 149
7.3 Updating the firmware with the Internet ISW .................................................... 150
7.3.1 Outline....................................................................................................... 150
7.3.2 Service environment ................................................................................. 150
7.3.3 Preparations for firmware rewriting ........................................................... 150
7.3.4 Firmware rewriting from the control panel................................................. 153
7.3.5 Firmware rewriting from the CS Remote Care .......................................... 155
APPENDIX
ADJUSTMENT/SETTING
9. HOW TO USE THE ADJUSTMENT/SETTING SECTION .................................. 165
10. UTILITY............................................................................................................... 166
10.1 List of utility mode............................................................................................. 166
OUTLINE
vi
bizhub C360/C280/C220
10.5.16 Custom Display Settings-Fax Active Screen ............................................. 194
10.5.17 Custom Display Settings-Color Selection Settings ................................... 194
10.5.18 Custom Display Settings-Left Panel Display Default................................. 195
10.5.19 Custom Display Settings-Search Option Settings..................................... 195
10.5.20 Copier Settings-Auto Booklet ON when Fold & Staple ............................. 195
10.5.21 Copier Settings-Auto Zoom for Combine/Booklet ..................................... 195
10.5.22 Copier Settings-Auto Sort/Group Selection .............................................. 196
10.5.23 Copier Settings-Default Copy Settings...................................................... 196
OUTLINE
10.5.24 Copier Settings-Default Enlarge Display Settings ..................................... 197
10.5.25 Copier Settings-When AMS Direction is Incorrect .................................... 197
10.5.26 Copier Settings-Separate Scan Output Method........................................ 197
10.5.27 Copier Settings-Enlargement Rotation ..................................................... 198
10.5.28 Copier Settings-Auto Zoom (Platen) ......................................................... 198
10.5.29 Copier Settings-Auto Zoom (ADF) ............................................................ 198
MAINTENANCE
10.5.30 Copier Settings-Specify Default Tray when APS Off ................................. 198
10.5.31 Copier Settings-Select Tray for Insert Sheet ............................................. 199
10.5.32 Copier Settings-Print Jobs During Copy Operation................................... 199
10.5.33 Copier Settings-Automatic Image Rotation ............................................... 199
10.5.34 Copier Settings-Finishing Program ........................................................... 199
ADJUSTMENT / SETTING
10.5.35 Copier Settings-Card Shot Settings .......................................................... 200
10.5.36 Scan/Fax Settings-JPEG Compression Level ........................................... 200
10.5.37 Scan/Fax Settings-Black Compression Level............................................ 200
10.5.38 Scan/Fax Settings-TWAIN Lock Time ....................................................... 201
10.5.39 Scan/Fax Settings-Default Scan/Fax Settings........................................... 201
10.5.40 Scan/Fax Settings-Default Enlarge Display Settings ................................ 202
10.5.41 Scan/Fax Settings-Compact PDF/XPS Compression Level ..................... 202
TROUBLESHOOTING
10.5.42 Scan/Fax Settings-Color TIFF Type .......................................................... 202
10.5.43 Scan/Fax Settings-OCR Operation Setting ............................................... 203
10.5.44 Scan/Fax Settings-Graphic Outlining ........................................................ 203
10.5.45 Printer Settings-Basic Settings ................................................................. 203
10.5.46 Printer Settings-Paper Setting................................................................... 205
10.5.47 Printer Settings-PCL Settings ................................................................... 207
10.5.48 Printer Settings-PS Setting ....................................................................... 208
APPENDIX
vii
viii
bizhub C360/C280/C220
10.6.30 User Authentication/Account Track-External Server Settings ................... 264
10.6.31 User Authentication/Account Track-Limiting Access to Destinations ........ 264
10.6.32 User Authentication/Account Track-Authentication Device Settings.......... 265
10.6.33 User Authentication/Account Track-Auth/Acct Track Common Setting...... 266
10.6.34 User Authentication/Account Track-Scan to Home Settings ..................... 266
10.6.35 User Authentication/Account Track-Scan to Authorized Folder Settings... 267
10.6.36 Network Settings-TCP/IP Settings ............................................................ 267
10.6.37 Network Setting-NetWare Settings ........................................................... 273
OUTLINE
10.6.38 Network Settings-http Server Settings ...................................................... 276
10.6.39 Network Settings-FTP Settings ................................................................. 278
10.6.40 Network Settings-SMB Setting.................................................................. 279
10.6.41 Network Settings-LDAP Settings .............................................................. 281
10.6.42 Network Settings-E-mail Settings ............................................................. 286
10.6.43 Network Settings-SNMP Setting ............................................................... 293
MAINTENANCE
10.6.44 Network Settings-AppleTalk Settings ........................................................ 297
10.6.45 Network Settings-Bonjour Setting ............................................................. 297
10.6.46 Network Settings-TCP Socket Settings..................................................... 298
10.6.47 Network Settings-Network Fax Setting ..................................................... 299
10.6.48 Network Settings-WebDAV Settings ......................................................... 300
ADJUSTMENT / SETTING
10.6.49 Network Settings-Web Service Settings ................................................... 302
10.6.50 Network Settings-SSDP Settings .............................................................. 305
10.6.51 Network Settings-Detail Settings .............................................................. 305
10.6.52 Network Settings-IEEE802.1X Authentication Settings ............................ 310
10.6.53 Network Settings-Web Browser Setting .................................................... 310
10.6.54 Network Settings-Bluetooth Setting .......................................................... 311
10.6.55 Copier Settings-Auto Zoom (Platen) ......................................................... 311
TROUBLESHOOTING
10.6.56 Copier Settings-Auto Zoom (ADF) ............................................................ 311
10.6.57 Copier Settings-Specify Default Tray when APS OFF............................... 311
10.6.58 Copier Settings-Select Tray for Insert Sheet ............................................. 311
10.6.59 Copier Settings-Print Jobs During Copy Operation................................... 312
10.6.60 Copier Settings-Automatic Image Rotation ............................................... 312
10.6.61 Copier Settings-Card Shot Settings .......................................................... 312
10.6.62 Printer Settings-USB Timeout................................................................... 313
APPENDIX
ix
bizhub C360/C280/C220
12.4 Machine ............................................................................................................ 361
12.4.1 Fusing Temperature .................................................................................. 361
12.4.2 Fusing Transport Speed............................................................................ 362
12.4.3 Org. Size Detecting Sensor Adj. ............................................................... 362
12.4.4 Printer Area-Leading Edge Adjustment .................................................... 363
12.4.5 Printer Area-Centering .............................................................................. 364
12.4.6 Printer Area-Leading Edge Adj. (Duplex Side 2)....................................... 365
12.4.7 Printer Area-Centering (Duplex 2nd Side) ................................................ 366
OUTLINE
12.4.8 Printer Area-Paper Feed Direction Adj...................................................... 367
12.4.9 Tray Printing Position: Tip.......................................................................... 368
12.4.10 Scan Area ................................................................................................. 369
12.4.11 Scan Area-Image Position: Leading Edge ................................................ 370
12.4.12 Scan Area-Image Position: Side Edge...................................................... 371
12.4.13 Scan Area-Cross Direction Adjustment .................................................... 372
MAINTENANCE
12.4.14 Scan Area-Feed Direction Adjustment...................................................... 373
12.4.15 Printer Resist Loop ................................................................................... 374
12.4.16 Color Registration Adjustment-Cyan, Magenta, Yellow............................. 375
12.4.17 Exhaust fan Stop Delay............................................................................. 376
12.4.18 Skew adjustment-Skew adjustment .......................................................... 376
ADJUSTMENT / SETTING
12.4.19 Skew adjustment-Skew adjustment reset ................................................. 377
12.4.20 Manual Bypass Tray Adjustment ............................................................... 378
12.4.21 Lead Edge Erase Adjustment ................................................................... 379
12.4.22 Split Line Prior Detection .......................................................................... 379
12.4.23 Non-Image Area Erase Check .................................................................. 380
12.5 Firmware Version.............................................................................................. 380
12.6 Imaging Process Adjustment ............................................................................ 381
TROUBLESHOOTING
12.6.1 Gradation Adjust ....................................................................................... 381
12.6.2 D Max Density........................................................................................... 382
12.6.3 Background Voltage Margin ...................................................................... 383
12.6.4 Transfer Output Fine Adjustment-Primary transfer adj.............................. 384
12.6.5 Transfer Output Fine Adjustment-Secondary transfer adj. ........................ 385
12.6.6 Stabilizer-Stabilization Only ...................................................................... 385
12.6.7 Stabilizer-Initialize+Image Stabilization..................................................... 386
APPENDIX
xi
xii
bizhub C360/C280/C220
12.9.11 Data Capture............................................................................................. 434
12.9.12 Split Line Detect. Setting-Prior Detection.................................................. 436
12.9.13 Split Line Detect. Setting-Warning Level................................................... 437
12.9.14 Split Line Detect. Setting-Feed Cleaning Setting ...................................... 437
12.9.15 Stamp........................................................................................................ 437
12.9.16 Network Fax Settings ................................................................................ 438
12.9.17 Image Stabilization Setting ....................................................................... 438
12.9.18 User Paper Settings .................................................................................. 439
OUTLINE
12.9.19 Coverage Rate Screen.............................................................................. 440
12.9.20 JAM Code Display Setting ........................................................................ 440
12.9.21 BootUp Screen.......................................................................................... 441
12.9.22 Install Data ................................................................................................ 442
12.9.23 Bluetooth Settings ..................................................................................... 442
12.10 Counter ............................................................................................................. 443
MAINTENANCE
12.10.1 Common procedure .................................................................................. 443
12.10.2 Life ............................................................................................................ 443
12.10.3 Service Call Counter ................................................................................. 445
12.10.4 Section Service Call.................................................................................. 445
12.10.5 Warning..................................................................................................... 445
ADJUSTMENT / SETTING
12.10.6 Maintenance ............................................................................................. 445
12.10.7 Service Total ............................................................................................. 446
12.10.8 Counter of Each Mode .............................................................................. 446
12.10.9 Service Call History (Data) ....................................................................... 447
12.10.10 ADF Paper Pages ..................................................................................... 447
12.10.11 Paper Jam History..................................................................................... 447
12.10.12 Fax Connection Error ................................................................................ 447
TROUBLESHOOTING
12.10.13 Split Line Counter ..................................................................................... 447
12.10.14 Parts Counter (Fixed)................................................................................ 447
12.10.15 Jam ........................................................................................................... 448
12.10.16 Section JAM .............................................................................................. 448
12.11 List Output ........................................................................................................ 448
12.11.1 Machine Management List....................................................................... 448
12.11.2 Adjustment List ......................................................................................... 448
APPENDIX
xiii
xiv
bizhub C360/C280/C220
12.14.9 Scanning Light Adjustment ....................................................................... 485
12.14.10 Mixed original Size adjustment ................................................................. 485
12.15 FAX ................................................................................................................... 485
12.16 Finisher ............................................................................................................. 486
12.16.1 FS-FN adjustment - Center Staple Position .............................................. 486
12.16.2 FS-FN adjustment - Half-Fold Position...................................................... 487
12.16.3 FS-FN adjustment - Punch Horizontal Position......................................... 488
12.16.4 FS-FN adjustment - Punch Regist Loop Size ........................................... 489
OUTLINE
12.16.5 FS-FN adjustment - finisher check............................................................ 489
12.16.6 FS-FN adjustment - Load Data ................................................................. 491
12.16.7 FS-FN adjustment - Alignment Plate Position ........................................... 491
12.16.8 FS-FN adjustment - Side position adjustment .......................................... 491
12.16.9 Punch Option Setting ................................................................................ 492
12.16.10 Job Separator ........................................................................................... 492
MAINTENANCE
12.17 Internet ISW...................................................................................................... 493
12.17.1 Internet ISW Set........................................................................................ 493
12.17.2 HTTP Setting ............................................................................................ 493
12.17.3 HTTP Setting-Data Input Setting .............................................................. 493
12.17.4 HTTP Setting-Connect Proxy.................................................................... 493
ADJUSTMENT / SETTING
12.17.5 HTTP Setting-Proxy Server....................................................................... 494
12.17.6 HTTP Setting-Proxy Authentication .......................................................... 494
12.17.7 HTTP Setting-Connection Time-Out ......................................................... 494
12.17.8 FTP Setting ............................................................................................... 494
12.17.9 FTP Setting-Data Input Setting ................................................................. 494
12.17.10 FTP Setting-Connect Proxy ...................................................................... 495
12.17.11 FTP Setting-Proxy Server ......................................................................... 495
TROUBLESHOOTING
12.17.12 FTP Setting-Connection Setting ............................................................... 495
12.17.13 Forwarding Access Setting-User ID .......................................................... 495
12.17.14 Forwarding Access Setting-Password....................................................... 496
12.17.15 Forwarding Access Setting-URL ............................................................... 496
12.17.16 Forwarding Access Setting-FileName....................................................... 496
12.17.17 Download .................................................................................................. 496
13. ENHANCED SECURITY ..................................................................................... 497
APPENDIX
xv
xvi
bizhub C360/C280/C220
TROUBLESHOOTING
17. JAM DISPLAY ..................................................................................................... 525
17.1 List of JAM code ............................................................................................... 525
17.1.1 Misfeed display resetting procedure ......................................................... 535
17.2 Sensor layout .................................................................................................... 536
17.2.1 Main body ................................................................................................. 536
17.2.2 DF-617 ...................................................................................................... 537
17.2.3 PC-107/PC-207......................................................................................... 538
OUTLINE
17.2.4 PC-408...................................................................................................... 539
17.2.5 JS-505....................................................................................................... 540
17.2.6 FS-529 ...................................................................................................... 540
17.2.7 FS-527/SD-509/PK-517/JS-603................................................................ 541
17.3 Solution............................................................................................................. 542
17.3.1 Initial check items...................................................................................... 542
MAINTENANCE
17.3.2 Misfeed at manual bypass feed section .................................................... 542
17.3.3 Misfeed at tray 1 feed section ................................................................... 543
17.3.4 Misfeed at tray 2 feed section ................................................................... 543
17.3.5 Tray3 feed section/vertical transport section misfeed................................ 544
17.3.6 Tray4 feed section/vertical transport section misfeed................................ 544
ADJUSTMENT / SETTING
17.3.7 LCT paper feed section/vertical transport section misfeed ....................... 545
17.3.8 Misfeed at vertical transport section ......................................................... 545
17.3.9 Misfeed at 2nd image transfer section ...................................................... 546
17.3.10 Misfeed at exit section............................................................................... 546
17.3.11 ADF turnover section ................................................................................ 547
17.3.12 ADF paper feed section ............................................................................ 547
17.3.13 ADF transport section ............................................................................... 548
TROUBLESHOOTING
17.3.14 ADF paper exit section.............................................................................. 548
17.3.15 ADF image reading section....................................................................... 549
17.3.16 Code: 72-14 .............................................................................................. 549
17.3.17 Code: 72-15 .............................................................................................. 550
17.3.18 Code: 72-16 .............................................................................................. 550
17.3.19 Code: 72-17 .............................................................................................. 551
17.3.20 Code: 72-18 .............................................................................................. 552
APPENDIX
xvii
xviii
bizhub C360/C280/C220
19.5.7 C0210: LCT lift failure ............................................................................... 608
19.5.8 C0211: Manual feed up/down abnormality................................................ 609
19.5.9 C0212: LCT lock release failure................................................................ 609
19.5.10 C0213: LCT shift gate operation failure .................................................... 610
19.5.11 C0214: LCT shift failure ............................................................................ 610
19.5.12 C0215: LCT shift motor failure .................................................................. 611
19.5.13 C1004: FNS communication error............................................................. 611
19.5.14 C1081: SD communication error............................................................... 612
OUTLINE
19.5.15 C1113: Center-staple lead edge stopper motor malfunction .................... 612
19.5.16 C1114: Center-staple front adjust drive motor malfunction....................... 613
19.5.17 C1115: Center-staple knife drive motor malfunction ................................. 613
19.5.18 C1116: Center-staple transfer motor malfunction ..................................... 614
19.5.19 C1150: Center-staple rear adjust drive motor malfunction........................ 614
19.5.20 C1156: Center-staple paddle roller motor malfunction (trailing edge)....... 615
MAINTENANCE
19.5.21 C1181: Malfunctioning of belt up/down movement ................................... 616
19.5.22 C1182: Shift motor drive malfunction ........................................................ 617
19.5.23 C1183: Elevate drive malfunction ............................................................. 618
19.5.24 C1190: Alignment plate motor drive malfunction / Alignment plate R drive
malfunction................................................................................................ 620
ADJUSTMENT / SETTING
19.5.25 C1191: Alignment plate F drive malfunction ............................................. 621
19.5.26 C1194: Leading edge stopper motor drive malfunction ............................ 621
19.5.27 C11A1: Tray 2 exit roller pressure/ retraction malfunction /
Exit roller pressure/ retraction malfunction................................................ 622
19.5.28 C11A2: Accommodation roller pressure/ retraction malfunction ............... 623
19.5.29 C11A7: Tray 3 exit roller pressure/ retraction malfunction......................... 624
19.5.30 C11B0: Stapler movement drive malfunction ............................................ 624
TROUBLESHOOTING
19.5.31 C11B2: Staple drive malfunction............................................................... 625
19.5.32 C11B5: Saddle stapler drive malfunction .................................................. 626
19.5.33 C11C0: Punch motor drive malfunction .................................................... 626
19.5.34 C11E0: Duplex path switching motor drive malfunction /
Finisher route change malfunction ............................................................ 627
19.5.35 C11E1: Upper lower path switching motor drive malfunction.................... 628
19.5.36 C11E2: Tray1 path switching motor drive malfunction .............................. 628
19.5.37 C1301: Fan motor drive malfunction ......................................................... 629
APPENDIX
xix
19.5.42 C2254: Color PC drum motor’s turning at abnormal timing ...................... 631
19.5.43 C225D: Color developing unit de-engagement failure .............................. 631
19.5.44 C2355: Transfer belt cleaner cooling fan motor’s failure to turn ................ 632
19.5.45 C2411: Developing unit (C) new article release........................................ 632
19.5.46 C2412: Developing unit (M) new article release ....................................... 632
19.5.47 C2413: Developing unit (Y) new article release........................................ 632
19.5.48 C2414: Developing unit (K) new article release........................................ 632
19.5.49 C2551: Abnormally low toner density detected cyan TCR sensor............ 633
OUTLINE
19.5.50 C2553: Abnormally low toner density detected magenta TCR sensor ..... 633
19.5.51 C2555: Abnormally low toner density detected yellow TCR sensor ......... 633
19.5.52 C2557: Abnormally low toner density detected black TCR sensor ........... 633
19.5.53 C2552: Abnormally high toner density detected cyan TCR sensor .......... 634
19.5.54 C2554: Abnormally high toner density detected magenta TCR sensor.... 634
19.5.55 C2556: Abnormally high toner density detected yellow TCR sensor........ 634
MAINTENANCE
19.5.56 C2558: Abnormally high toner density detected black TCR sensor ......... 634
19.5.57 C2559: Cyan TCR sensor adjustment failure ........................................... 635
19.5.58 C255A: Magenta TCR sensor adjustment failure ..................................... 635
19.5.59 C255B: Yellow TCR sensor adjustment failure ......................................... 635
19.5.60 C255C: Black TCR sensor adjustment failure .......................................... 635
ADJUSTMENT / SETTING
xx
bizhub C360/C280/C220
19.5.78 C3723: Fusing abnormally high temperature detection (Pressurizing side)
.................................................................................................................. 641
19.5.79 C3821: Fusing abnormally low temperature detection (Heating side) ...... 641
19.5.80 C3823: Fusing abnormally low temperature detection (Pressurizing side)
.................................................................................................................. 641
19.5.81 C3921: Fusing sensor wire breaks detection (Heating side) .................... 642
19.5.82 C3923: Fusing sensor wire breaks detection (Pressurizing side) ............. 642
19.5.83 C4101: Polygon motor rotation trouble...................................................... 642
19.5.84 C4501: Laser malfunction ......................................................................... 643
OUTLINE
19.5.85 C5102: Transport motor’s failure to turn.................................................... 643
19.5.86 C5103: Transport motor’s turning at abnormal timing ............................... 643
19.5.87 C5351: Power supply cooling fan motor/1’s failure to turn ........................ 644
19.5.88 C5354: Exhaust fan motor’s failure to turn ................................................ 644
19.5.89 C5355: Cooling fan motor/3’s failure to turn.............................................. 645
MAINTENANCE
19.5.90 C5501: AC signal abnormality .................................................................. 645
19.5.91 C5601: Engine control malfunction ........................................................... 645
19.5.92 C6102: Drive system home sensor malfunction........................................ 646
19.5.93 C6103: Slider over running ....................................................................... 646
19.5.94 C6704: Image input time out..................................................................... 647
19.5.95 C6751: CCD clamp/gain adjustment failure .............................................. 647
ADJUSTMENT / SETTING
19.5.96 C6752: ASIC clock input error (front side) ................................................ 648
19.5.97 C6753: ASIC clock input error (back side) ................................................ 648
19.5.98 C6901: DSC board mount failure 1 ........................................................... 648
19.5.99 C6902: DSC board bus check NG1-1 ....................................................... 648
19.5.100 C6903: DSC board bus check NG1-2 ....................................................... 648
19.5.101 C6F01: Scanner sequence trouble 1 ........................................................ 648
TROUBLESHOOTING
19.5.102 C8101: Before reading pressure welding alienation mechanism trouble .. 649
19.5.103 C8102: Turn around pressure welding alienation trouble.......................... 649
19.5.104 C8103: Lift up mechanism trouble (Upward movement) ........................... 650
19.5.105 C8106: Lift up mechanism trouble (Downward movement) ...................... 650
19.5.106 C8107: Glass cleaning mechanism trouble............................................... 651
19.5.107 C8302: Cooling fan trouble ....................................................................... 651
19.5.108 C8401: EEPROM failure ........................................................................... 652
19.5.109 C9401: Exposure turning on the lamp trouble detection........................... 652
APPENDIX
19.5.110 C9402: Exposure turning on the lamp abnormally detection .................... 652
19.5.111 CA051: Standard controller configuration failure ...................................... 653
19.5.112 CA052: Controller hardware error ............................................................. 653
19.5.113 CA053: Controller start failure................................................................... 653
xxi
19.5.128 CC173: Dynamic link error during starting (AP3) ..................................... 657
19.5.129 CC174: Dynamic link error during starting (AP4) ..................................... 657
19.5.130 CC180: Dynamic link error during starting (LDR) ..................................... 657
19.5.131 CC181: Dynamic link error during starting (IBR) ...................................... 657
19.5.132 CC182: Dynamic link error during starting (IID)........................................ 657
ADJUSTMENT / SETTING
xxii
bizhub C360/C280/C220
19.5.151 CD231: No Fax memory at FAX board mounting...................................... 660
19.5.152 CD241: Encryption ASIC setting error ...................................................... 661
19.5.153 CD242: Encryption ASIC mounting error .................................................. 661
19.5.154 CD252: No relay circuit boards for IC-412 mounting at IC-412 mount setting
.................................................................................................................. 661
19.5.155 CD261: USB host board failure................................................................. 661
19.5.156 CD271: i-Option activated and additional memory not installed ............... 662
19.5.157 CD272: i-Option activated and additional memory and HDD not installed 662
OUTLINE
19.5.158 CD401: NACK command incorrect ........................................................... 663
19.5.159 CD402: ACK command incorrect .............................................................. 663
19.5.160 CD403: Checksum error ........................................................................... 663
19.5.161 CD404: Receiving packet incorrect........................................................... 663
19.5.162 CD405: Receiving packet analysis error ................................................... 663
19.5.163 CD406: ACK receiving timeout ................................................................. 663
MAINTENANCE
19.5.164 CD407: Retransmission timeout ............................................................... 663
19.5.165 CE001: Abnormal message queue ........................................................... 663
19.5.166 CE003: Task error ..................................................................................... 663
19.5.167 CE004: Event error ................................................................................... 663
19.5.168 CE005: Memory access error ................................................................... 663
ADJUSTMENT / SETTING
19.5.169 CE006: Header access error .................................................................... 663
19.5.170 CE007: DIMM initialize error ..................................................................... 663
19.5.171 CD3##: NVRAM data error ....................................................................... 664
19.5.172 CE002: Message and method parameter failure ...................................... 665
19.5.173 CEEE1: MFP board malfunction ............................................................... 665
19.5.174 CEEE2: Scanner section malfunction ....................................................... 665
19.5.175 CEEE3: Printer control board malfunction ................................................ 666
TROUBLESHOOTING
20. NETWORK ERROR CODE................................................................................. 667
20.1 Display procedure............................................................................................. 667
20.2 List .................................................................................................................... 667
21. POWER SUPPLY TROUBLE .............................................................................. 679
21.1 Machine is not energized at all (DCPU operation check) ................................. 679
21.2 Fusing heaters do not operate.......................................................................... 679
21.3 Power is not supplied to option ......................................................................... 680
21.3.1 DF-617 ...................................................................................................... 680
APPENDIX
xxiii
22.3.17 Printer monocolor: uneven density in sub scan direction ......................... 704
22.3.18 Printer monocolor: uneven density in main scan direction ....................... 705
22.3.19 Printer monocolor: low image density....................................................... 706
22.3.20 Printer monocolor: gradation reproduction failure..................................... 708
22.3.21 Printer monocolor: foggy background ....................................................... 709
22.3.22 Printer monocolor: void areas, white spots............................................... 711
22.3.23 Printer monocolor: colored spots.............................................................. 712
22.3.24 Printer monocolor: blurred image ............................................................. 713
APPENDIX
xxiv
bizhub C360/C280/C220
22.3.28 Printer 4-color: white lines, white bands, colored lines and colored bands in
main scan direction ................................................................................... 717
22.3.29 Printer 4-color: uneven density in sub scan direction................................ 718
22.3.30 Printer 4-color: uneven density in main scan direction.............................. 719
22.3.31 Printer 4-color: low image density............................................................. 720
22.3.32 Printer 4-color: poor color reproduction .................................................... 721
22.3.33 Printer 4-color: incorrect color image registration ..................................... 722
22.3.34 Printer 4-color: void areas, white spots ..................................................... 724
OUTLINE
22.3.35 Printer 4-color: colored spots .................................................................... 725
22.3.36 Printer 4-color: poor fusing performance, offset........................................ 726
22.3.37 Printer 4-color: brush effect, blurred image............................................... 727
22.3.38 Printer 4-color: back marking .................................................................... 728
22.3.39 Printer 4-color: uneven image ................................................................... 729
23. IC protector ......................................................................................................... 730
MAINTENANCE
23.1 Outline .............................................................................................................. 730
23.2 IC protector list.................................................................................................. 730
23.2.1 Main body ................................................................................................. 730
23.2.2 DF-617 ...................................................................................................... 734
23.2.3 PC-107/PC-207......................................................................................... 735
23.2.4 PC-408...................................................................................................... 736
ADJUSTMENT / SETTING
23.2.5 JS-505....................................................................................................... 736
23.2.6 FS-527 ...................................................................................................... 737
23.2.7 SD-509...................................................................................................... 738
23.2.8 FS-529 ...................................................................................................... 739
APPENDIX
TROUBLESHOOTING
24. PARTS LAYOUT DRAWING ................................................................................ 741
24.1 Main body ......................................................................................................... 741
24.1.1 Scanner section ........................................................................................ 741
24.1.2 Front side .................................................................................................. 742
24.1.3 Left side .................................................................................................... 744
24.1.4 Back side................................................................................................... 745
24.1.5 Right side .................................................................................................. 748
24.1.6 Manual bypass tray ................................................................................... 749
APPENDIX
xxv
xxvi
bizhub C360/C280/C220
27.5.2 1 flat stitching staple mode ....................................................................... 793
27.5.3 2 flat stitching staples mode...................................................................... 794
OUTLINE
MAINTENANCE
ADJUSTMENT / SETTING
TROUBLESHOOTING
APPENDIX
xxvii
Blank Page
TROUBLESHOOTING
APPENDIX
xxviii
bizhub C360/C280/C220
OUTLINE
1. SYSTEM CONFIGURATION
1/2 System front view
[3]
OUTLINE
[20] [21] [23]
[8] [9]
[1]
[10]
[11]
[12]
[19]
[22]
[13]
NOTE
• Use the desk or the paper feed cabinet without fail when installing on the floor in
order to keep the function and quality of the unit.
[8] [9]
[1]
OUTLINE
[7]
[6]
[2]
[5]
[4]
[3]
A0EDF1E504DA
bizhub C360/C280/C220
2. PRODUCT SPECIFICATIONS
2.1 Type
OUTLINE
Original scanning Mirror scanning CCD optical system
* Sheet through system when DF-617 is used
Registration Rear left edge
Paper feeding Manual bypass : Small roller separation system with torque limiter
separation system Tray 1 : Roller separation system with pick-up mechanism
Tray 2 : Roller separation system with pick-up mechanism
Exposure system • 1 beam LD exposing system
• Polygon mirror scan system
Exposure density Equivalent to 1800 dpi in main scanning direction ×
600 dpi in sub scanning direction
Developing system Dry 2 components developing method, HMT developing system
Charging system DC comb electrode scorotron system with electrode cleaning function
(manual)
Neutralizing system Red LED system
Image transfer system Belt image transfer system (1st)/roller image transfer system (2nd)
Paper separating Combination of curvature, separating claws, and neutralization needle system
system
Fusing system Belt fusing
Heating system Halogen lamp
2.2 Functions
age)
bizhub C220 22 sec. or less (Black print)
27 sec. or less (Color print)
When the main power switch is turned ON during the sub power switch being
ON.
bizhub C360/C280/ 45 sec. or less (Black print, Color print)
C220
Image loss Copy Leading edge: 4.2 mm (3/16 inch),
Trailing edge: 3 mm (1/8 inch),
Rear edge: 3 mm (1/8 inch),
Front edge: 3 mm (1/8 inch)
PC print Leading edge: 4.2 mm (3/16 inch),
Trailing edge: 4.2 mm (3/16 inch),
Rear edge: 4.2 mm (3/16 inch),
Front edge: 4.2 mm (3/16 inch)
First copy time (Tray1/2 A4 or 8 1/2 x 11, full size)
bizhub C360/C280 5.8 sec. or less (Black print)
7.7 sec. or less (Color print)
bizhub C220 7.5 sec. or less (Black print)
11.0 sec. or less (Color print)
Processing speed Plain paper bizhub C362/C280: 166.6 mm/s
(black, full color), bizhub C220: 111.0 mm/s
OHP film *2
Thick 1, Thick 2, bizhub C360/C280/C220: 55.5 mm/s
Thick 3, Thick 4,
Post card, Envelope,
Label sheet
Plain paper
(glossy mode)
Copying/printing Black, Full color bizhub C360:
speed for multi-copy/ 1-sided: 36 copies/min *1, 2-sided: 34.9 copies/min
print cycle (A4 or 8 1/2 *1 manual paper feed of 8 1/2 x 11 : 35 copies/min
x 11, plain paper) bizhub C280:
1-sided: 28.8 copies/min, 2-sided: 28.8 copies/min
bizhub C220:
1-sided: 22.7 copies/min, 2-sided: 22.7 copies/min
bizhub C360/C280/C220
Fixed zoom ratios Full size x1.000
Reduction Metric area x0.500, x0.707, x0.816, x0.866
Inch area x0.500, x0.647, x0.733, x0.785
Enlargement Metric area x1.154, x1.224, x1.414, x2.000
Inch area x1.214, x1.294, x1.545, x2.000
Zoom ratios memory 3 memories
Variable zoom ratios ×0.250 to ×4.000 in 0.001 increments
Paper size Tray 1 Metric area A3 to B5/B5S, A5S, 16K, 8K
Inch area 11 x 17 to 8 1/2 x 11, 8 1/2 x 11S,
OUTLINE
5 1/2 x 8 1/2S, 8 x 13
Tray 2 Metric area A3 to B5/B5S, A3 wide,16K, 8K
Inch area 12 x 18 to 8 1/2 x 11, 8 1/2 x 11S,
5 1/2 x 8 1/2S, 8 x 13
Manual bypass tray Metric area A3 to B6S, A6S, A3 wide, banner paper,
16K/16KS, 8K
Inch area 12 x 18 to 5 1/2 x 8 1/2, 5 1/2 x 8 1/2S,
4 x 6S, 8 x 13
Copy exit tray capacity Plain paper 250 sheets
Thick paper 10 sheets
OHP film 1 sheet
External memory Supported external USB flash memory device that supports the USB
function memory devices (1.1/2.0) interface
FAT32-formatted memory device
2.3 Paper
bizhub C360/C280/C220
2.4 Materials
OUTLINE
Toner cartridge/K bizhub C360 29,000 prints *1 TN319K
bizhub C280/C220 29,000 prints *1 TN216K
Developing unit/C 114,000 prints *2 DV311C
Developing unit/M 114,000 prints *2 DV311M
Developing unit/Y 114,000 prints *2 DV311Y
Developing unit/K 570,000 prints *2 DV311K
Drum unit/Y,M,C bizhub C360 90,000 prints *2 DR311
bizhub C280 75,000 prints *2
bizhub C220 55,000 prints *2
Drum unit/K bizhub C360 120,000 prints *2 DR311K
bizhub C280 100,000 prints *2
bizhub C220 70,000 prints *2
Waste toner box 45,000 prints *1 Waste toner box
• bizhub C280
US Average Color print 1,000 prints/month
Black print 3,000 prints/month
Maximum Color print 3,000 prints/month
Black print 9,000 prints/month
EU Average Color print 1,300 prints/month
Black print 4,000 prints/month
Maximum Color print 3,500 prints/month
Black print 10,500 prints/month
• bizhub C220
US Average Color print 600 prints/month
Black print 1,800 prints/month
Maximum Color print 2,000 prints/month
Black print 6,000 prints/month
EU Average Color print 800 prints/month
Black print 2,400 prints/month
Maximum Color print 2,250 prints/month
Black print 6,750 prints/month
bizhub C360/C280/C220
2.6 Machine specifications
OUTLINE
Max power consumption 1,500 W or less
Dimensions 643 mm *1 (W) x 842 mm *2 (D) x 770 mm (H) *3
25.25 inch *1 (W) x 33.2 inch *2 (D) x 30.25 inch (H) *3
Space requirements 1,649 mm (W) x 1,260 mm (D) x 1,588 mm (D) *4
65 inch (W) x 49.5 inch (D) x 62.5 inch (D) *4
Weight Machine Approx. 98 kg / 216 lb
(without drum unit and toner cartridge)
Temperature 10 to 30° C / 50 to 86° F (with a fluctuation of 10° C / 18° F or less per hour)
Humidity 15 to 85% (Relative humidity with a fluctuation of 10%/h)
Levelness Difference between front and back, right and left should be 1 degree or under.
(SP1 or later)
Windows Server 2003 R2, Standard Edition
Windows Server 2003 R2, Enterprise Edition
Windows XP Professional x64 Edition
Windows Server 2003, Standard x64 Edition
Windows Server 2003, Enterprise x64 Edition
Windows Server 2003 R2, Standard x64 Edition
Windows Server 2003 R2, Enterprise x64 Edition
Windows Vista Business *
Windows Vista Enterprise *
Windows Vista Home Basic *
Windows Vista Home Premium *
Windows Vista Ultimate *
Windows Server 2008 Standard *
Windows Server 2008 Enterprise *
* 32 bits (x86)/64 bits (x64) environment are
supported
PostScript KONICAMI- Windows 2000 Professional (SP4 or later)
NOLTA driver (PS driver) Windows 2000 Server (SP3 or later)
Windows XP Home Edition (SP1 or later)
Windows XP Professional (SP1 or later)
Windows Server 2003, Standard Edition
(SP1 or later)
Windows Server 2003, Enterprise Edition
(SP1 or later)
Windows Server 2003 R2, Standard Edition
Windows Server 2003 R2, Enterprise Edition
Windows XP Professional x64 Edition
Windows Server 2003, Standard x64 Edition
Windows Server 2003, Enterprise x64 Edition
Windows Server 2003 R2, Standard x64 Edition
Windows Server 2003 R2, Enterprise x64 Edition
Windows Vista Business *
Windows Vista Enterprise *
Windows Vista Home Basic *
Windows Vista Home Premium *
Windows Vista Ultimate *
Windows Server 2008 Standard *
Windows Server 2008 Enterprise *
* 32 bits (x86)/64 bits (x64) environment are
supported
10
bizhub C360/C280/C220
Printer driver XPS KONICAMINOLTA Windows Vista Business *
driver (XPS driver) Windows Vista Enterprise *
Windows Vista Home Basic *
Windows Vista Home Premium *
Windows Vista Ultimate *
Windows Server 2008 Standard *
Windows Server 2008 Enterprise *
* 32 bits (x86)/64 bits (x64) environment are
supported
PostScript PPD driver Mac OS 9.2 or later
(PS-PPD) Mac OS X 10.2.8/10.3/10.4/10.5
OUTLINE
Fax driver Windows NT Workstation Version 4.0 (SP6 or later)
Windows NT Server Version 4.0 (SP6 or later)
Windows 2000 Professional (SP4 or later)
Windows 2000 Server (SP3 or later)
Windows XP Home Edition (SP1 or later)
Windows XP Professional (SP1 or later)
Windows Server 2003, Standard Edition
(SP1 or later)
Windows Server 2003, Enterprise Edition
(SP1 or later)
Windows Server 2003 R2, Standard Edition
Windows Server 2003 R2, Enterprise Edition
Windows XP Professional x64 Edition
Windows Server 2003, Standard x64 Edition
Windows Server 2003, Enterprise x64 Edition
Windows Server 2003 R2, Standard x64 Edition
Windows Server 2003 R2, Enterprise x64 Edition
Windows Vista Business *
Windows Vista Enterprise *
Windows Vista Home Basic *
Windows Vista Home Premium *
Windows Vista Ultimate *
Windows Server 2008 Standard *
Windows Server 2008 Enterprise *
* 32 bits (x86)/64 bits (x64) environment are
supported
11
NOTE
• These specifications are subject to change without notice.
12
bizhub C360/C280/C220
MAINTENANCE
3. PERIODICAL MIANTENANCE ITEMS
3.1 Concept of periodical maintenance
• Cleaning/replacement cycle for each maintenance item of main body/options can be
evaluated with the total counter or each life counter value of [Service Mode] → [Counter]
→ [Life].
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Overall Paper feed and image con-
⎯ ●
ditions
2 Appearance ⎯ ● ●
3 Conveyance Timing roller
⎯ ●
MAINTENANCE
section
4 Image transfer Around waste toner port
⎯ ●
section
5 Duplex section Duplex transport roller ⎯ ●
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Processing Developing unit/Y,M,C
1 ●
section
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Paper feed Manual bypass tray feed
1 ●
section roller
Manual bypass tray
1 ●
separation roller assy
13
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Paper feed Tray 1 pick-up roller 1 ●
2 section Tray 1 feed roller 1 ●
3 Tray 1 separation roller
1 ●
assy
4 Tray 2 pick-up roller 1 ●
5 Tray 2 feed roller 1 ●
6 Tray 2 separation roller
1 ●
assy
7 Processing Ozone filter
1 ● *1
section
8 Image transfer Transfer belt unit 1 ●
9 section Transfer roller unit 1 ● *1
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Fusing section Fusing unit 1 ●
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Processing Developing unit/K
1 ●
section
3.1.2 DF-617
A. Periodical maintenance 1 (life counter; every 50,000 counts)
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Overall Paper feed and image
⎯ ●
conditions
2 Appearance ⎯ ● ●
3 Paper feed Pick-up roller ⎯ ●
4 section Feed roller ⎯ ●
5 Separation roller ⎯ ●
6 Conveyance Roller and rolls
⎯ ●
section
7 Scanning Scanning guide
⎯ ●
section
8 Paper feed Reflective sensor section
⎯ ●
section
14
bizhub C360/C280/C220
B. Periodical maintenance 2 (life counter; every 200,000 counts)
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Paper feed Pick-up roller 2 ●
2 section Feed roller 1 ● *1
3 Separation roller 1 ●
3.1.3 PC-107/207/408
A. Periodical maintenance 1 (life counter; every 300,000 counts)
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Overall Paper feed and image
⎯ ●
conditions
2 Appearance ⎯ ● ●
3 Paper feed Pick-up roller 1 ●
MAINTENANCE
4 section Feed roller 1 ● *1
5 Separation roller 1 ●
3.1.4 JS-505
A. Periodical maintenance 1 (life counter; every 300,000 counts)
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Overall Paper feed and image con-
⎯ ●
ditions
2 Appearance ⎯ ● ●
3 Conveyance Roller and rolls
⎯ ●
section
3.1.5 JS-603/FS-527/SD-509/PK-517
A. Periodical maintenance 1 (total counter; every 300,000 counts)
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Overall Paper feed and image con-
⎯ ●
ditions
2 Appearance ⎯ ● ●
3 Conveyance Roller and rolls ⎯ ●
4 section Paddles ⎯ ●
15
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 FS-527 Upper paddle 2 ●
2 Conveyance Lower paddle
section 9 ●
3.1.6 FS-529
A. Periodical maintenance 1 (total counter; every 300,000 counts)
Lubri- Descrip-
No. Section Description/part name Qt. Clean Check Replace
cation tions
1 Overall Paper feed and image con-
⎯ ●
ditions
2 Appearance ⎯ ● ●
3 Conveyance Roller and rolls
⎯ ●
section
MAINTENANCE
16
bizhub C360/C280/C220
3.2 Periodical replacement parts list
• To ensure that the machine produces good copies and to extend its service life, it is rec-
ommended that the maintenance jobs described in this schedule be carried out as
instructed.
• Replace with reference to the numeric values displayed on the total counter, the life
counter or the messages displayed on the control panel.
• Maintenance conditions are based on the case of A4 or 8 1/2 x 11, standard mode and
low power mode OFF.
Color B/W
*Standard mode bizhub C360 4 pages per job 4 pages per job
bizhub C280 3 pages per job 3 pages per job
bizhub C220 2 pages per job 2 pages per job
Descrip Ref.
Classification Parts name Parts No. Qt. Replacing cycle
tions page
MAINTENANCE
Paper feed Tray 1 pick-up roller A00J 5636 XX 1 300,000 *2 *4 P.37
section Tray 1 feed roller A00J 5636 XX 1 300,000 *2 P.39
Tray 1 separation roller A02E F566 XX 1 300,000 *2 P.37
assy
Tray 2 pick-up roller A00J 5636 XX 1 300,000 *2 *4 P.41
Tray 2 feed roller A00J 5636 XX 1 300,000 *2 P.41
Tray 2 separation roller A02E F566 XX 1 300,000 *2 P.41
assy
Manual bypass tray feed A02E 5947 XX 1 200,000 *2 *4 P.41
roller
Manual bypass tray 4034 0151 XX 1 200,000 *2 P.43
separation roller assy
Processing Toner cartridge/Y,M,C ⎯ 1 26,000 P.29
section *1
Toner cartridge/K *1 ⎯ 1 29,000
Drum unit/Y,M,C *1 ⎯ 1 C360:90,000 *3 P.24
C280:75,000 *3
C220:55,000 *3
Drum unit/K *1 ⎯ 1 C360:120,000 *3
C280:100,000 *3
C220:70,000 *3
Developing unit/Y,M,C ⎯ 1 114,000 *3 P.28
Developing unit/K ⎯ 1 570,000 *3
Ozone filter A02E R727 XX 1 C360/C280:300,000 *5 P.23
*3
C220:260,000 *3
Waste toner box *1 A162 WY1 1 (45,000) *6 P.35
17
Descrip Ref.
Classification Parts name Parts No. Qt. Replacing cycle
tions page
Image Transfer belt unit A0ED R716 XX 1 C360/C280: P.32
transfer 300,000 *3
section C220:260,000 *3
Transfer roller unit A0ED R717 XX 1 C360/C280: *5 P.34
300,000 *3
C220:260,000 *3
Fusing Fusing unit A0ED R738 XX 1 523,000 *3 110 V P.45
section A0ED R720 XX 120 V
A0ED R721 XX 230 V
*6: A waste toner full condition is detected with detecting the actual waste toner emissions.
3.2.2 Option
Descrip Ref.
Classification Parts name Parts No. Qt. Replacing cycle
tions Page
DF-617 Pick-up roller 9J07 3301 XX 2 200,000 *1 *3 *4
Feed roller 4030 3005 XX 1 200,000 *1
Separation roller 9J07 3409 XX 1 200,000 *1
PC-107 Pick-up roller A00J 5636 XX 1 300,000 *1 *3
Feed roller A00J 5636 XX 1 300,000 *1
Separation roller assy A02E F566 XX 1 300,000 *1
PC-207 Pick-up roller A00J 5636 XX 2 300,000 *1 *3
Feed roller A00J 5636 XX 2 300,000 *1
Separation roller assy A02E F566 XX 2 300,000 *1
PC-408 Pick-up roller A00J 5636 XX 1 300,000 *1 *3
Feed roller A00J 5636 XX 1 300,000 *1
Separation roller assy A02E F566 XX 1 300,000 *1
FS-527 Upper paddle A0HR 7313 XX 2 800,000 *2
Lower paddle A0HR 7348 XX 9 800,000 *2
18
bizhub C360/C280/C220
3.3 Periodical cleaning parts list
• Clean with reference to the numeric values displayed on the total counter, the life counter
or the messages displayed on the control panel.
Descrip
Classification Parts name Cleaning cycle Ref.Page
tions
Conveyance Timing roller 60,000 *1 P.45
section
Processing Electrostatic charger wire/ When toner cartridge/Y,M,C,K is P.27
section Y,M,C,K replaced
Image transfer Area around the waste 60,000 *1 P.36
section toner collecting port
Image transfer entrance 240,000 *1 P.31
guide or When transfer belt unit is replaced
IDC registration sensor 240,000 *1 P.31
or When transfer belt unit is replaced
MAINTENANCE
Duplex section Duplex transport roller 60,000 *1 P.47
3.3.2 Option
Descrip
Classification Parts name Cleaning cycle Ref.Page
tions
DF-617 Pick-up roller 50,000 *1 *3
Feed roller 50,000 *1
Separation roller 50,000 *1
Rollers and rolls 50,000 *1
Scanning guide 50,000 *1
Reflective sensor section 50,000 *1
JS-505 Roller and rolls 300,000 *2
JS-603/SD- Roller and rolls 300,000 *2
509/PK-517 Paddles 300,000 *2
FS-527 Roller and rolls 300,000 *2
Upper paddle 300,000 *2
Lower paddle 300,000 *2
FS-529 Roller and rolls 300,000 *2
19
Rotation time
Life threshold Life stop
Description excess warning
value threshold value
threshold value
Waste toner The waste toner full sensor – 45,000 *1,2 –
box on the front side relay board
detects the amount of toner
accumulated in the waste
toner box and sends a sig-
nal that determines the end
MAINTENANCE
20
bizhub C360/C280/C220
Rotation time
Life threshold Life stop
Description excess warning
value threshold value
threshold value
Drum unit/ Rotation time of the PC C360/C280: C360/C280: C360/C280:
Y,M,C drum and number of prints 5,676 M 6,244 M 6,811 M *3
*4 are counted, and C220:8,489 M C220:9,338 M C220:10,187 M *3
Drum unit/K detected when one of those
values reaches to the set
life value shown on the C360/C280: C360/C280: C360/C280:
right. 5,676 M 6,244 M 6,811 M *3
However, only the PC drum C220:8,489 M C220:9,338 M C220:10,187 M *3
rotation time is available
from the life counter.
Developing When the number of printed – 120,000 counts 123,000 counts *3
unit/Y,M,C pages *4 reaches the set
Developing life value shown on the – 600,000 counts 610,000 counts *3
unit/K right, the end of unit life is
detected.
*1: A waste toner full condition is detected with detecting the actual waste toner emissions.
MAINTENANCE
*2: Once the toner-full is detected, it has to be replaced with the new waste toner box in
order to reset.
*3: The initiation of any new print cycle is inhibited when reaching the life stop threshold
value.
*4: For counting with number of prints, the paper size in the sub scan direction is accumu-
lated and counts one when it reaches to 216.0 mm. For the paper with sub scan size of
less than 216.0mm, it is accumulated with the size of 216.0 mm.
*5: As the transfer roller unit and the ozone filter are included in the transfer belt unit, they
are replaced all together. When the transfer belt unit is replaced and New Release is
performed, the life counter value is reset.
21
Item Description
Job type bizhub C360 Black : Making 4 copies per job
Color : Making 4 copies per job
bizhub C280 Black : Making 3 copies per job
Color : Making 3 copies per job
bizhub C220 Black : Making 2 copies per job
Color : Making 2 copies per job
Paper size A4 or 8 1/2 x 11
Color ratio Black to Color = 3:1
PV/M bizhub C360 Average Bk: 5,000 / Color: 1,700 (US), Bk: 6,500 / Color: 2,200 (EU)
Maximum Bk: 15,000 / Color: 5,000 (US), Bk: 18,000 / Color: 6,000 (EU)
bizhub C280 Average Bk: 3,000 / Color: 1,000 (US), Bk: 4,000 / Color: 1,300 (EU)
Maximum Bk: 9,000 / Color: 3,000 (US), Bk: 10,500 / Color: 3,500 (EU)
bizhub C220 Average Bk: 1,800 / Color: 600 (US), Bk: 2,400 / Color: 800 (EU)
Maximum Bk: 6,000 / Color: 2,000 (US), Bk: 6,750 / Color: 2,250 (EU)
MAINTENANCE
3.4.3 Control causing inhibited printing for one part when an inhibited-printing
event occurs in another part
A. Outline
• To reduce the number of times that CE visits the client site, if one of the following parts
subject to this control reaches the life stop threshold value where printing is disabled and
if one of the rest of the parts reaches the threshold (See the list of the threshold value
below) provided specially for this control, printing is disabled until both parts are replaced
together.
B. Target parts
• Drum unit/Y,M,C,K
C. Threshold value
Drum unit rotation time counter Drum unit number of prints counter
bizhub C360 Y,M,C 6,747 M 107,100 counts
K 6,619 M 139,940 counts
bizhub C280 Y,M,C 6,735 M 89,090 counts
K 6,641 M 117,130 counts
bizhub C220 Y,M,C 10,032 M 65,020 counts
K 9,945 M 82,060 counts
22
bizhub C360/C280/C220
4. PERIODICAL MAINTENANCE PROCEDURE
NOTE
• The alcohol described in the cleaning procedure of maintenance represents the
isopropyl alcohol.
B. Procedure
1. Grip the handle on the ozone filter [1]
and slide it out of the machine.
MAINTENANCE
[1]
A0EDF2C001DA
23
NOTE
• The following shows the procedure for replacing the drum unit/M, but take the
same procedure for the drum unit/Y, C, K.
B. Removal procedure
1. Open the front door.
2. Remove the waste toner box.
See P.35
MAINTENANCE
A0EDF2C515DA
[1]
A0EDF2C516DA
24
bizhub C360/C280/C220
C. Reinstall procedure
1. Remove the drum unit [1] from its
package.
2. Remove the drum unit [1] from the
plastic bag.
[1]
A0EDF2C517DA
MAINTENANCE
part can cause scratches on the
surface of the photo conductor,
resulting in the deterioration of
image quality.
A0EDF2C518DA
[1]
A0EDF2C519DA
25
A0EDF2C520DA
[1]
A0EDF2C521DA
[1]
A0EDF2C522DA
26
bizhub C360/C280/C220
8. Turn the drum unit lock lever [1] and
lock the drum unit.
NOTE
• If the lock lever is hard to rotate,
turn the lever while pushing the
drum unit to the rear.
[1]
A0EDF2C523DA
MAINTENANCE
4.3 Charging section
4.3.1 Cleaning of the electrostatic charger wire
A. Periodically cleaning parts/cycle
• Electrostatic charger wire: when toner cartridge/Y,M,C,K is replaced
B. Procedure
1. Open the front door.
2. Slowly pull out the charger-cleaning
tool [1] as far as possible.
Next, slowly push in the charger-
cleaning tool as far as possible.
Repeat the above operations three
[1] times.
NOTE
• Every time when replacing each
color of the toner cartridge, clean
the electrostatic charger wire of the
corresponding color.
• Move the charger-cleaning tool
A0EDF2C509DA
slowly all the way to the end of
either way.
27
[1] [2]
A0EDF2C002DA
[1] A0EDF2C003DA
28
bizhub C360/C280/C220
7. To reinstall, reverse the order of
[1] removal.
NOTE
• To install the two screws in the
developing unit, press the position
[1] with your finger as shown in the
illustration.
A0EDF2C004DA
MAINTENANCE
• Toner cartridge/K : Every 29,000 prints
B. Removal procedure
1. Open the front door.
2. Turn the toner cartridge [1] in the
[1]
direction as shown in the illustration
to release the lock.
A0EDF2C501DA
A0EDF2C502DA
29
C. Reinstall procedure
1. Remove the new toner cartridge [1]
from its packaging, and the shake
the cartridge side to side 5 to 10
times.
NOTE
• Shake the toner cartridge well. If
shaking is not enough, that may
cause trouble.
[1]
A0EDF2C503DA
A0EDF2C504DA
A0EDF2C505DA
30
bizhub C360/C280/C220
4.6 1st transfer section
4.6.1 Cleaning of the image transfer entrance guide
A. Periodically cleaning parts/cycle
• Image transfer entrance guide: Every 240,000 counts or when the transfer belt unit is
replaced
B. Procedure
1. Remove the transfer belt unit.
See P.32
2. Wipe the image transfer entrance
guide [1] clean of spilled toner and
dirt using a cleaning pad with water
or alcohol.
MAINTENANCE
[1]
A0EDF2C005DA
B. Procedure
1. Remove the transfer belt unit.
See P.32
2. Wipe the surface of the IDC registra-
[1] tion sensor/MK,YC [1] clean of
spilled toner and dirt.
A0EDF2C006DA
31
NOTE
• Before replacement operations of the transfer belt unit, make sure to turn OFF the
main power switch and the sub power switch.
B. Removal procedure
1. Remove the rear right cover.
See P.54
2. Disconnect two connectors [1].
[1]
MAINTENANCE
A0EDF2C007DA
[1]
A0EDF2C008DA
[1]
A0EDF2C009DA
32
bizhub C360/C280/C220
6. Hold the both sides and lift it to take
out the transfer belt unit [1] a little.
[1]
A0EDF2C010DA
MAINTENANCE
• Cover the image transfer belt unit
with something such shade cloth to
protect its surface from dust or for-
eign matter.
[1]
A0EDF2C011DA
C. Reinstall procedure
1. Insert the transfer belt unit [1].
[1] NOTE
• Insert the transfer belt unit with
care not to allow its docking gear to
be damaged by hitting it against the
rail or associated part.
• Do not touch the surface of the
image transfer belt unit.
• Cover the image transfer belt unit
with something such shade cloth to
protect its surface from dust or for-
A0EDF2C012DA
eign matter.
33
[1]
A0EDF2C256DA
B. Removal procedure
1. Open the right door and the regist unit.
2. Unlock the lock levers [1] of the
[2] transfer roller unit (at two places).
3. Holding onto the lock levers [1] (at
two places), remove the transfer
roller unit [2].
[1]
A0EDF2C013DA
34
bizhub C360/C280/C220
C. Reinstall procedure
1. Holding onto the lock levers [1] (at
[2] two places), mount the new transfer
roller unit [2].
2. Lock the lock levers [1] (at two
places).
NOTE
• Make sure that the levers are locked
in position both at front and rear.
[1]
A0EDF2C014DA
MAINTENANCE
A. Periodically replacing parts/cycle
• Waste toner box: Every 45,000 counts
B. Removal procedure
1. Open the front door.
2. Unhook the waste toner box fixing
[1] lever [1] and remove the waste toner
box [2].
[2]
[1]
A0EDF2C506DA
35
[1]
A0EDF2C507DA
C. Reinstall procedure
1. Remove the brand new waste toner
box from its package and remove the
packing material.
MAINTENANCE
A0EDF2C508DA
4.8.2 Cleaning of the area around the waste toner collecting port
A. Periodically cleaning parts/cycle
• Area around the waste toner collecting port: Every 60,000 counts (upon each call)
B. Procedure
1. Remove the waste toner box.
See P.35
2. Wipe the areas around the waste
toner collecting port clean of spilled
toner and dirt using a cleaning pad
with water or alcohol.
A0EDF2C015DA
36
bizhub C360/C280/C220
4.9 Paper feed section
4.9.1 Replacing the tray 1 feed roller/tray 1 pick-up roller
A. Periodically replacing parts/cycle
• Tray 1 feed roller: Every 300,000 counts
• Tray 1 pick-up roller: Every 300,000 counts
B. Procedure
1. Remove the tray 1 paper feed unit.
See P.64
2. Remove the tray 1 separation roller unit.
See P.39
3. Remove four screws [1], and remove
[1]
the tray 1 feed roller cover [2].
[2]
MAINTENANCE
[1]
A0EDF2C016DA
37
A0EDF2C018DA
[2]
A0EDF2C019DA
[1]
A0EDF2C020DA
[2]
A0EDF2C021DA
38
bizhub C360/C280/C220
9. Remove the C-ring [1], and remove
[1] the tray 1 feed roller [2].
[2]
A0EDF2C022DA
MAINTENANCE
4.9.2 Replacing the tray 1 separation roller assy
A. Periodically replacing parts/cycle
• Tray 1 separation roller assy: Every 300,000 counts
B. Procedure
1. Remove the tray 1 paper feed unit.
See P.64
2. Unhook two tabs [1], and remove the
[3] jam clearing cover [2].
NOTE
• When removing the jam clearing
cover, be careful not to lose the
springs [3].
39
[1]
A0EDF2C024DA
[4]
[1] [3]
A0EDF2C025DA
[2]
A0EDF2C026DA
40
bizhub C360/C280/C220
4.9.3 Replacing the tray 2 feed roller/tray 2 pick-up roller
A. Periodically replacing parts/cycle
• Tray 2 feed roller: Every 300,000 counts
• Tray 2 pick-up roller: Every 300,000 counts
B. Procedure
1. Remove the tray 2 paper feed unit.
See P.65
2. The remainder of the removal procedure is same as the one for the tray 1 feed roller/
tray 1 pick-up roller. See “Replacing the tray 1 feed roller/tray 1 pick-up roller.”
See P.37
3. Replace the tray 2 separation roller assy.
See P.41
4. Select [Service Mode] → [Counter] → [Life] and clear the count of [2nd.].
See P.443
MAINTENANCE
• Tray 2 separation roller assy: Every 300,000 counts
B. Procedure
1. Remove the tray 2 paper feed unit.
See P.65
2. The remainder of the removal procedure is same as the one for the tray 1 separation
roller assy. See “Replacing the tray 1 separation roller assy.”
See P.39
B. Procedure
1. Remove the manual bypass tray separation roller unit.
See P.43
2. Remove the screw [1], and remove
[1] the connector cover [2].
[2]
A0EDF2C027DA
41
[1]
A0EDF2C028DA
[1]
A0EDF2C029DA
[1]
A0EDF2C030DA
[1]
A0EDF2C031DA
42
bizhub C360/C280/C220
7. To reinstall, reverse the order of removal.
8. Replace the manual bypass tray separation roller assy.
See P.43
9. Select [Service Mode] → [Counter] → [Life] and clear the count of [Manual Tray].
See P.443
B. Procedure
1. Remove the rear right cover.
See P.54
2. Disconnect two connectors [1].
[1]
MAINTENANCE
A0EDF2C007DA
[1]
A0EDF2C008DA
43
[2]
A0EDF2C032DA
[2]
A0EDF2C033DA
[1]
A0EDF2C034DA
44
bizhub C360/C280/C220
4.10 Registration section
4.10.1 Cleaning of the timing roller
A. Periodically cleaning parts/cycle
• Timing roller: Every 60,000 counts (upon each call)
B. Procedure
1. Open the right door and the regist unit.
2. Using a cleaning pad with alcohol,
[1]
wipe the timing roller [1] clean of dirt.
MAINTENANCE
A0EDF2C035DA
CAUTION
• The temperature gets high in the vicinity of the fusing unit. You may get
burned when you come into contact with the area. Before replacement
operations, make sure that more than 20 minutes have elapsed since the
main and sub power switches were turned off.
B. Procedure
1. Remove the rear right cover.
See P.54
2. Disconnect two connectors [1].
[1]
A0EDF2C007DA
45
[1]
A0EDF2C008DA
[2] [1]
A0EDF2C036DA
[2]
A0EDF2C037DA
46
bizhub C360/C280/C220
8. Remove two screws [1], and remove
[2] the fusing unit [2].
NOTE
• When removing the fusing unit,
hold the parts shown on the picture
on the left so that it would not fall.
[1]
A0EDF2C038DA
MAINTENANCE
B. Procedure
1. Open the right door.
2. Using a cleaning pad with water or
[1] alcohol, wipe the transport rollers [1]
clean of dirt.
[1]
A0EDF2C039DA
47
B. Red-painted screws
NOTE
• The screws which are difficult to be adjusted in the field are painted in red in order
to prevent them from being removed by mistake.
• Do not remove or loosen any of the red-painted screws in the field. It should also
MAINTENANCE
be noted that, when two or more screws are used for a single part, only one repre-
sentative screw may be marked with the red paint.
C. Variable resistors on board
NOTE
• Do not turn the variable resistors on boards for which no adjusting instructions
are given in Adjustment/Setting.
D. Removal of PWBs
CAUTION
• When removing a circuit board or other electrical component, refer to “Handling of
PWBs” and follow the corresponding removal procedures.
• The removal procedures given in the following omit the removal of connectors and
screws securing the circuit board support or circuit board.
• Where it is absolutely necessary to touch the ICs and other electrical components
on the board, be sure to ground your body.
5.1.1 CCD unit
A. Reason for prohibition
• Since the accuracy of the CCD unit is guaranteed as a unit, no accuracy is guaranteed if
it is disassembled.
Therefore, screws that lead to the disassembly of the CCD unit must not be removed.
5.1.2 PH unit
A. Reason for prohibition
• The laser runs inside the PH unit. Opening the cover may cause dust to enter and inter-
rupt the laser. Do no remove any screw which may disassemble the PH unit.
48
bizhub C360/C280/C220
5.2 Notes when transporting the machine
• When transporting a machine to reinstall it in another location, attach the following pro-
tective materials to the machine in order to prevent the machine from being damaged or
spilling out by vibration during transportation.
• The protective materials are removed when the machine is set up. However, be sure to
keep the protective materials after finishing the set-up.
5.2.1 Protective materials
A. Protective materials for the photo conductors
(1) Reinstall procedure
1. Open the front door.
2. Remove the waste toner box.
See P.35
3. Insert the protective materials for the
[1]
photo conductors [2] in the indicated
position [1] and push it as far as it will
go.
4. Attach the protective materials to the
MAINTENANCE
rest of the photo conductors in the
same way.
[2]
A0EDF2C040DA
[1] A0EDF2C527DA
49
50
bizhub C360/C280/C220
No. Section Part name Ref. page
40 Boards Scanner relay board (REYB/SCAN) P.91
41 Inverter board (INVB) P.91
42 Machine condition monitor board (MCMB) P.93
43 Front side relay board (FREYB) P.93
44 DC power supply (DCPU) P.94
45 PH relay board (PHREYB) P.95
46 Printer control board (PRCB) P.96
47 Service EEPROM board (SVERB) P.97
48 MFP board (MFPB) P.99
49 High voltage unit (HV) P.102
50 SODIMM (DIMM) P.103
51 NVRAM board (NRB) P.104
52 Paper feed tray 1 paper FD sensor board (PSDB/1) P.104
53 Paper feed tray 2 paper FD sensor board (PSDB/2) P.105
Paper feed tray 1 LED board, paper feed tray 2 LED P.106
MAINTENANCE
54
board (LEDB1, LEDB2)
55 Motors Scanner motor (M201) P.107
56 Duplex transport motor (M5) P.110
57 Toner supply motor/YM, CK (M8, M9) P.112
58 Transport motor (M1) P.113
59 Color PC motor (M2) P.114
60 Fusing motor (M3) P.114
61 Switchback motor (M4) P.115
62 Fusing pressure roller retraction motor (M11) P.115
63 Toner cartridge motor/YM (M6) P.116
64 Toner cartridge motor/CK (M7) P.116
65 Color dev. unit engaged motor (M10) P.118
66 Paper feed tray 1 lift-up motor (M12) P.119
67 Paper feed tray 2 lift-up motor (M13) P.121
68 Transfer belt cleaner cooling fan motor (FM6) P.121
69 Clutches Paper feed tray 1 paper feed clutch (CL3) P.123
70 Paper feed tray 2 vertical transport clutch (CL2) P.124
71 Paper feed tray 2 paper feed clutch (CL1) P.124
72 Manual paper feed clutch (CL7) P.125
73 Developing clutch/K (CL6) P.126
74 Registration roller clutch (CL4) P.127
75 etc. IDC registration sensor shutter solenoid (SD2) P.128
76 IDC registration sensor/MK (IDCS/MK) assy P.129
77 IDC registration sensor/YC (IDCS/YC) assy
78 PH window cleaning pad P.130
79 Scanner drive cable P.131
51
52
bizhub C360/C280/C220
5.5 Disassembly/reassembly procedure
5.5.1 Front door
1. Open the front door.
2. Remove two screws [1], and remove
[1] two stoppers [2].
[2]
A0EDF2C041DA
MAINTENANCE
the front door [2].
[2]
A0EDF2C042DA
[2]
A0EDF2C043DA
53
[1] [2]
A0EDF2C044DA
MAINTENANCE
[1] [2]
A0EDF2C045DA
[2]
A0EDF2C046DA
54
bizhub C360/C280/C220
5.5.6 Upper rear cover
1. Remove the scanner rear cover.
See P.56
2. Remove six screws [1], and remove
[1] [2] [1] the upper rear cover [2].
[1]
A0EDF2C047DA
MAINTENANCE
1. Remove four screws [1], and remove
[1] the lower rear cover/1 [2].
[1] [2]
A0EDF2C048DA
[2]
A0EDF2C049DA
55
[2] [1]
A0EDF2C050DA
[2]
A0EDF2C051DA
[2]
A0EDF2C052DA
56
bizhub C360/C280/C220
5.5.11 Scanner right front cover
[2]
A0EDF2C053DA
MAINTENANCE
2. Remove the screw [1], and remove
[2] the USB interface cover [2].
[1]
A0EDF2C054DA
[1] [1]
A0EDF2C055DA
57
[1]
A0EDF2C056DA
[2]
A0EDF2C057DA
[2]
A0EDF2C058DA
58
http://www.anypdftools.com/buy/buy-pdf-splitter.html