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4 Soosan Kima,1, Eilhann E. Kwonb,1, Yong Tae Kimc,1, Sungyup Jungd,1, Hyung Ju Kimc,
7 aDepartment of Environmental and Safety Engineering, Ajou University, Suwon 16499, Republic of Korea
8 bDepartment of Environment and Energy, Sejong University, Seoul 05006, Republic of Korea
9 cCarbon Resources Institute, Korea Research Institute of Chemical Technology, Daejeon 34114, Republic of Korea
10 dSchool of Mechatronic Systems Engineering, Simon Fraser University, Surrey, BC, V3T 0A3, Canada
11 eDepartment of Chemical and Biological Engineering, University of Wisconsin-Madison, Madison, WI 53706, USA
12
13 Abstract
15 way of converting biomass-derived oxygenates into renewable fuels and chemicals. HDO involves
17 dehydration. The reactions occur at different catalytic sites typically with heterogeneous catalysts (e.g.,
18 metal, acid, and bifunctional sites), making HDO reaction complex. Thus, the selection of active site type
19 is critical when designing effective heterogeneous catalysts for the HDO process. Catalyst stability is a
20 major issue of designing HDO catalysts. Traditional catalysts are not stable under HDO conditions (i.e., a
21 high partial pressure of water). Metal particles are leached and/or sintered. Solid-acid support undergoes
22 phase transformation and surface area loss. Condensation or polymerization of C=C or C=O bond within
23 biomass and its derived oxygenates is easy to conduct under high temperature in the HDO process,
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24 causing carbon deposition on the catalyst. The poor catalyst stability is a major challenge that needs to be
25 overcome for innovation in HDO technologies. Therefore, herein, we focus on providing insight into how
26 to design effective catalysts for HDO. First, the roles of different catalytic sites in HDO and strategies to
27 stabilize these active sites are discussed. Current achievements in HDO of different biomass feedstocks
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28 (e.g., model compounds and bio-oil) over various heterogeneous catalysts are highlighted. Recent
30 Finally, it is discussed the points to be considered for further research into HDO over heterogeneous
32
34
35 1. Introduction
36 Global warming has become a significant environmental challenge in our society. To address this
37 challenge, biomass has attracted substantial attention in recent years as the only realistic renewable carbon
38 resource that represents an alternative to fossil fuels. Biomass can be transformed into transportation fuels
39 via different routes such as gasification to produce syngas, fast pyrolysis or hydrothermal liquefaction to
41 Hydrodeoxygenation (HDO) of biomass is a series of reactions that occurs during many different
43 of biomass into oxygenated chemicals,5 aqueous phase reforming of carbohydrates into fuels,6, 7 and
44 hydrotreating of organics acids.8, 9 The overall chemistry involves the reaction of hydrogen with an
45 oxygenated biomass-derived molecule to producing a more deoxygenated product and water. While
46 hydrotreating of petroleum derived products has been used for over 40 years,10 there are several new
47 challenges that are unique to biomass derived feedstocks that require new types of catalysts and catalyst
48 structures. The high water and organic content in these reactions can accelerate sintering and leaching of
2
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49 metals often requiring the use of precious metal catalysts. In addition, commonly used catalyst supports
50 can lose surface area and degrade under typical reaction conditions. Catalyst selectivity is often an issue
51 as a wide variety of undesired reactions can occur with these organic molecules often leading to undesired
52 humin formation. Other biogenic inhibitors can also poison the catalyst. Often expensive precious metal
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53 catalysts are more stable than base metal catalysts and hence it would be highly desirable to have more
55 There have recently been review articles in HDO of biomass feedstocks due to the importance of the
56 HDO reaction in biomass conversion and upgrading.11-15 For example, the HDO of diesel-range
57 oxygenates (e.g., vegetable oil) over different catalytic systems was reviewed by Dalai and co-workers.12
58 A review on catalytic upgrading of lignin-derived bio-oil via HDO with molecular sieves-based catalysts
59 was also recently reported.14 More recently, Lin et al. critically reviewed reaction pathways of HDO of
60 linear and ring-containing biomass oxygenates over metal carbide catalysts and the influence of reaction
62 In this review, we first discuss the catalytic sites responsible for HDO. Current achievements in
63 catalytic HDO processes are then summarized. We also introduce efforts to improve catalyst stability
64 during HDO. In addition to discussions on the typical heterogeneous HDO catalysts, it is discussed recent
66
68 Figure 1 summarizes what needs to be considered when design a bifunctional catalyst for HDO.
69 Hydrogenation is reactions occurring at metal sites. Therefore, selection of the type of metallic sites (e.g.,
70 monometallic vs. bimetallic sites) is highly dependent on target HDO products. The stability of metal
71 particles under HDO conditions is also critical to select metal sites when designing a HDO catalyst. Solid-
72 acid support provides acid sites where dehydration takes place. Considering that the catalyst support with
73 a high surface area generally leads to a high metal surface area,16 surface area of the solid-acid support
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74 should be taken into account to design a bifunctional catalyst. The solid-acid support also needs to be
75 hydrothermally stable under HDO conditions. The type of solid-acid support affects characteristics of
77
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81 As depicted in Figure 1, metal sites can play a central role in HDO activity and selectivity. In this
82 section, we would like to provide information and discussions about performances of metal, solid acid,
83 and bifunctional catalysts for reactions that are potentially involved in HDO (hydrogenation,
85 etc.). It would be helpful to selection of the parts of HDO catalysts to make highly active selective
86 catalysts for targeted HDO reactions. The effects of catalyst surface structure on performance of HDO of
87 biomass-derived feedstocks is not emphasized because a recent review focused on the relation between
89
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91 The reactions that occur on metal catalytic sites in HDO include the C–C bond cleavage via
92 decarbonylation and hydrogenation of various functionalities (e.g., carbonyl group (C=O), carboxylic acid
93 (–COOH), and C=C bond). The C–C bond cleavage reaction includes decarbonylation of aldehyde and
94 decarboxylation of carboxylic acid functionality at the end of the carbon chain17-19 with a
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97 Table 1 summarizes the results of metal catalyst screening for hydrogenation of oxy functionalities, all
98 of which are available from previous literature. Metal carbide catalysts are not covered in this review
99 because HDO of biomass feedstocks over metal carbide catalysts has been reviewed very recently.15 Pd–
100 Fe (Fe/Pd molar ratio = 3) was the most active catalytic system among the tested catalysts for
101 hydrogenation of both furanic and non-furanic C=O functionalities.21 The high activity of the Pd–Fe
102 bimetallic catalyst is likely attributed to the interaction between Pd and Fe shifting the d-band center of
103 Pd.22 The change in electronic structure of Pd caused by adding Fe can weaken the adsorption strength of
104 reaction intermediates and products.23 In addition, Pd prevents the oxidation of Fe, leading to metallic Fe
105 remaining during HDO.24 Co has a high rate of hydrodeoxygenating carboxylic acids. A niobium
106 phosphate-supported Pd catalyst was active for HDO of triglycerides to C7-8 alkanes both by facilitating
107 hydrogenolysis of ester groups and by suppressing C–C bond cleavage.25 It was very recently reported
108 that Ru most favors deoxygenation while Pd most favors hydrogenation among Pt, Pd, Ru, Rh, Ni, and Cu
110
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111 Table 1. Screening of metal sites based on their catalytic activities for hydrogenation reactions. All results are available from previous
112 literature.
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Hydrogenation of C=C Tetrahydrofurfuryl 80 °C; 5.4 MPa; 4.8 wt.% Catalyst: Pd/Al2O3
Aqueous Furfuryl alcohol Pd > Ni > Ru > Rh ~ Pt >> Co 28
bond alcohol (THFA) feed concentration Reaction rate: 0.08 s−1 (normalized by H2 uptake)
Catalyst: Ru/activated C
Hydrogenation of 110-290 °C; 5.17 MPa; 10
Aqueous Acetic acid Ethanol Ru > Pt ~ Rh > Pd ~ Ir > Ni > Cu Reaction rate: 120.7 h−1 at 175 °C (normalized 8
carboxylic acid wt.% feed concentration
by H2 uptake)
Catalyst: Co/Al2O3
Hydrogenolysis of C– 330 °C; 5 MPa; H2/oleic
Liquid Oleic acid Alkanes Co > Pd > Pt > Ni Reaction rate: 0.28 s−1 (normalized by CO 33
O bond acid = 1000:1
uptake)
Catalyst: Rh/ZrO2
Hydrogenolysis of C– Cyclohexanol, Rh ~ Rh–Pt > Rh–Pd > Pd > Pt >
Liquid Guaiacol 100 °C; 8 MPa; 5 h Conversion: 100% 34
O bond cyclohexane Pd–Pt
Selectivity: 12%
113
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114 Apart from pristine metal catalysts discussed above, sulfided transition metal catalysts (e.g., Mo, Ni,
115 and Co) have been widely studied for HDO of bio-oil. For instance, Mo sulfide is well-known catalyst for
116 the removal of heteroatom from bio-oil.35 While a Ru catalyst produced a large amount of methane (i.e.,
117 product via C–C bond cleavage) for hydrotreating chemical mixtures as a model of bio-oil,36 a sulfided
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118 Ru catalyst was effective at hydrogenating polyols and sugars without such a high methane formation.37
120 compounds for different HDO reactions.38-43 For example, a Ni–Mo sulfide catalyst supported on Al2O3
121 was used for HDO of untreated microalgae oil to produce biodiesel.44 With the catalyst, 56.2% of C13-C20
122 hydrocarbons was obtained at 360 °C, 3.45 MPa H2, and WHSV = 0.65 h–1.
123 The metal sulfide catalysts are less expensive than precious metal catalysts, which is beneficial to their
124 applicability for HDO of biomass feedstocks.45 However, these sulfide catalysts can suffer from
125 deactivation attributed to the loss of sulfur and coking. Hydrogen sulfide (H2S) was used as a sulfiding
126 agent instead of carbon disulfide (CS2) as a way to reduce coking on sulfided catalysts, thereby increasing
127 catalytic activity of γ-Al2O3-supported NiMo and CoMo catalysts for HDO of aliphatic esters
128 (approximately 80% conversion using H2S but approximately 50% conversion using CS2).46 For Mo-
129 promoted sulfide catalysts (e.g., Mo–Raney Ni), Mo leaching can also be a problem.47
130
132 Different reactions can occur during HDO on acid sites including dehydration (i.e., the removal of
133 oxygen from biomass feedstock in the form of water), isomerization, hydration, and hydrolysis.48-50 The
134 catalytic activity and selectivity for C–O bond scission via dehydration on the solid acid catalyst is a
135 function of the concentration of Brønsted and Lewis acid sites.51-53 For example, for dehydration of
136 carbohydrates (e.g., xylose, glucose), the selectivity toward furfural from xylose is a function of the ratio
137 of Brønsted to Lewis acid sites at a constant number of total acid sites.53 The selectivities toward 5-
138 hydroxymethylfurfural (HMF) and levulinic acid from glucose increased with an increase in the
8
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139 concentration of Brønsted acid sites54 and weak Lewis acid sites.55 The Brønsted and Lewis acid
140 concentration also plays an important role in isomerization reaction. Isomerization of glucose to fructose
141 predominantly occurred at lower fractions of Brønsted acid sites.54 Other study also reported that Lewis
142 acid sites promoted isomerization of glucose to fructose while Brønsted acid sites detrimentally affected
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146 HDO is often done with bifunctional catalysts which contain both metal and acid sites. In general,
147 such catalysts are made by dispersing metal particles on a solid acid support. Other types of catalysts that
148 have been used include bimetallic catalysts with a reducible metal combined with an oxophilic metal.56
149 For example, Chia et al. found that acid sites exist on the surface of the catalytic system containing both a
150 highly reducible metal (e.g., Rh) and an oxophilic metal (e.g., Re) and hydroxyl groups on Re atoms
151 associated with Rh are acidic (oxygen atoms strongly bind to Re).57 The hydroxyl groups are responsible
152 for the donation of a proton to reactants, which leads to carbenium ion formations. C–O–C bond
153 hydrogenolysis occurs through ring-opening–dehydration reactions catalyzed by the acid sites coupled
154 with hydrogenation catalyzed by the metal sites. To have a high activity for the C–O–C bond
155 hydrogenolysis, the Rh and Re sites must be in close proximity.58, 59 Characterization by XAS60 and
156 transmission electron microscopy (TEM)61 proved that reducible metal (e.g., Pt) particles are covered by
157 ReOx species, resulting in Pt sites directly interacting with ReOx sites. A recent report however claimed
158 there is optimal proximity of the metal–acid sites in bifunctional HDO catalysts (i.e., not “the closer the
159 better”).62
160 Other than the proximity of the reducible and oxophilic metals, a change in the kind of reducible and
161 oxophilic metals could affect catalytic activity for the hydrogenolysis of C–O–C bond. For instance, for
162 the catalyst consisting of two reducible metal species, Pd–Ir–ReOx used for the conversion of furfural into
163 1,5-pentanediol, the Pd species had a role in hydrogenation of furfural to THFA, and the Ir–ReOx species
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164 had a role in hydrogenolysis of THFA to 1,5-pentanediol.63 A bifunctional Pt–WOx/TiO2 catalyst (not
165 ReOx-based catalysts that have been widely studied) was active for hydrogenolysis of tetrahydrofuran-
166 dimethanol (THFDM) to 1,6-hexanediol.64 The reducible support (e.g., WOx) could facilitate a synergistic
167 interaction between reducible metal and WOx which has an important role in hydrogenolysis of cyclic
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168 ethers.
170 monofunctional sites. Surface-level studies using model surfaces65 might help understand how specific
171 arrangements of metal and other atoms on the catalyst surface improve performance for HDO reactions.
172 For the surface-level investigations, the surface composition employed in modeling the HDO reactions
173 should be representative of those present under the reaction conditions. Therefore, catalyst
174 characterization using surface-sensitive operando spectroscopies (e.g., near-ambient pressure X-ray
175 photoelectron spectroscopy)66 would be informative about relating the real surface composition and
177
180 Biomass-derived carbohydrates have been widely used as a feedstock for producing renewable fuels
181 and chemicals (e.g., alkanes and alcohols) by HDO on bifunctional catalysts.67-69 Sorbitol, a sugar alcohol
182 that can be made via reduction of glucose,70 has been used as a surrogate compound for HDO over a range
183 of catalytic systems (Table 2).71-76 Recently, general reaction pathways for HDO of sorbitol has been
184 proposed.72 In the proposed pathways, sorbitol is converted into 1,4-sorbitan via acid-catalyzed
185 dehydration or two polyoxygenates (e.g., two glycerols) via metal-catalyzed dehydrogenation and
186 subsequent retro-aldol condensation. It should be preferred the former pathway (i.e., dehydration of
187 sorbitol) to synthesize liquid fuels for which maintaining energy density is important. These intermediate
188 compounds are subsequently deoxygenated, combined with different reactions such as dehydration,
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190 monofunctional species and alkanes. The different deoxygenation routes require both metal and acid sites.
191 CO, produced via decarbonylation, is reacted with water to form CO2 (water-gas shift reaction) or
192 transformed into CH4 (methanation). Coupling reactions of C4-C6 monofunctional compounds produce
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193 oligomers (C9+). The oligomers may be further degraded to coke and humins or hydrodeoxygenated into
195 dehydrogenation.73
196 As an effort to use more realistic carbohydrate feedstocks than sorbitol, it has been tried to directly
197 convert cellulose into alkane (e.g., n-hexane) with a high yield in a one-pot process using a bifunctional
198 catalytic system,77, 78 although earlier studies reported low n-hexane yields from cellulose.79-81 For
199 example, Tomishige and co-workers used a combination of an Ir–ReOx/SiO2 catalyst and HZSM-5 co-
200 catalyst to synthesize n-hexane from cellulose in a biphasic system (water and n-dodecane).78 During the
201 process, 78% of microcrystalline cellulose and 83% of ball-milled cellulose were converted into n-hexane.
202 In the bifunctional system, the Ir–ReOx/SiO2 catalyst expedited hydrogenation reactions, while the
203 HZSM-5 promoted cellulose hydrolysis in hot water and hydrogenolysis of the C−O bond.
204 Sels and co-workers developed a strategic one-pot biphasic process for the production of straight-
205 chain alkanes (e.g., n-hexane) from cellulose with a catalytic system consisting of tungstosilicic acid
206 (TSA) and a bifunctional TSA–Ru/C catalyst.77 The TSA catalyst was responsible for hydrolysis of
207 cellulose and dehydration of reaction intermediates, and the Ru-based bifunctional catalyst was
208 responsible for hydrogenating the intermediates. Through this process, approximately 40% of n-hexane
209 yield was achieved from real biomass feedstock (e.g., raw softwood sawdust). Over the catalytic system,
210 dehydration of glucose (i.e., hydrolyzed from cellulose) to HMF was more kinetically favorable than
212 hexanediol, 2,5-hexanedione, 1,2-hexanediol, 1-hexanol, and 2-hexanol were found to be the reaction
213 intermediates. The proposed process reaction pathways from cellulose to n-hexane are described in Figure
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214 2. During the production of n-hexane via the HMF route, the ring-opening reaction of 2,5-
216 hydroxy-2,5-hexanedione, which is further transformed into hexanols via hexanediols. The hexanols are
217 finally converted into alkanes (n-pentane and n-hexane) via HDO.
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218
220 Figure 2. Reaction pathways for the conversion of cellulose into alkanes over the TSA/TSA–Ru/C
221 catalyst. The bold arrows indicate the most selective pathway to n-hexane from cellulose. Reproduced
222 from Op de Beeck et al.,77 with permission of The Royal Society of Chemistry.
223
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224 Table 2. HDO of biomass-derived carbohydrates over different bifunctional catalysts. All results are available from recent literature.
Target
Feedstock Reactor type Catalyst Reaction conditions Performance Reference
compounds
Continuous Pt/Phosphated niobic 255 °C; 5.4 MPa; 0.5 h–1 WHSV;
Sorbitol C1-C6 alkanes 63% yield 82
flow reactor ncid (4 wt.% Pt) 25 wt.% aqueous feed solution
Trickle-bed Ru/C (4 wt.% Ru) + 250 °C; 4 MPa; 0.75 h–1 LHSV; 20 80.8% yield (80.7% C5-C6
Sorbitol C1-C6 alkanes 74
reactor H3PO4 (pH = 1.5) wt.% aqueous feed solution alkane selectivity)
Gasoline Continuous Pt–ReOx/TiO2 (Re/Pt = 245 °C; 6.21 MPa; 2.92 h–1 WHSV;
Sorbitol 24.7% yield 85
products flow reactor 1.5) 20 wt.% aqueous feed solution
13
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C4-C6 Continuous Pt–ReOx/Zr-P (Re/Pt = 180 °C; 6.21 MPa; 0.16 h–1 WHSV;
Sorbitol 28.1% yield 76
monoalcohols flow reactor 1) 20 wt.% aqueous feed solution
· Cellulose (pre-treated
in n-hexanol at
400 °C; 6.5 MPa; 12 h; 10 wt.%
Cellulose (commercial) C2-C9 alkanes Batch reactor Pt/HZSM-5 (1 wt.% Pt) 350 °C): 89% yield 80
aqueous feed solution
· Cellulose (no pre-
treatment): 35% yield
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227 Furfural, a representative furanic compound, is a major compound easily found in bio-oil.86-89 Thus,
228 furfural and its derivatives have been tested as a model feedstock for HDO of bio-oil. Many researches
229 have been conducted to efficiently produce 2,5-dimethylfuran (DMF) from biomass-derived furanic
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230 compounds such as HMF90-94 since Dumesic group reported an improved DMF production strategy in
232 a Ni catalyst supported on carbon.94 A 70% yield of 2,5-dimethylfuran was achieved with 15 wt.% metal
233 loading at 180 °C and 4.5 MPa for 1 h. The authors also performed kinetic analysis of the HDO. The
234 results revealed that hydrogenation of HMF to 2,5-bishydroxymethylfuran (i.e., hydrogenation of C=O
235 group) is the rate determining step (estimated activation energy of 67 kJ mol–1) during HDO.
238 Catalytic transfer hydrogenation (CTH) reaction has been suggested for DMF production via HDO of
239 HMF (Table 3), which does not require molecular H2 as the hydrogen source.96-99 For the production of
240 DMF from HMF via CTH, instead of using pressurized H2 gas liquid-phase hydrogen donors (e.g.,
241 alcohols and formic acid) have been used. In 2010, Thananatthanachon and Rauchfuss reported the
242 transformation of HMF to DMF without using gaseous H2 with a 5% Pd/C catalyst in the presence of
243 formic acid and sulfuric acid (H2SO4).96 Later on, Vlachos and co-workers conducted CTH to synthesize
244 DMF from HMF using a 5 wt.% Ru/C catalyst and isopropanol as a hydrogen donor.97 The CTH process
245 gave rise to 81% DMF yield at 190 °C under nitrogen environment (2 MPa) for 6 h. The authors found
246 that the dominant phase of the Ru/C catalyst is RuO2 that is reduced to its metallic phase during the CTH
247 reaction by reacting with hydrogen generated from isopropanol.98 The reduction of RuO2 on the catalyst
248 surface was the main reason of the catalyst deactivation. It was also revealed that RuO2 catalyzes the
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251 leading to the formation of DMF. The studies showed that Ru/C catalyst could act as a bifunctional
253 Other than the production of DMF, there have been efforts to produce renewable diesel and jet fuel
254 ranged alkanes from various furan derivatives (Table 3).100-108 For example, Zhang group have developed
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255 catalytic processes for producing renewable diesel and jet fuel ranged alkanes from various furan
257 synthesized and used for HDO of three different furan derivatives (1-(furan-2-yl)-5-methylhex-1-en-3-one,
259 aldol condensation or alkylation of furfural into C9-C14 alkanes.104 HDO was performed at atmospheric
260 pressure with no solvent. With the bifunctional bimetallic catalyst, 100% conversion of the feedstocks
261 was achieved with high selectivities toward the long-chain alkanes (87 and 94%) at 350 °C and 300 °C,
262 respectively. Through a variety of characterizations, the authors showed that the addition of Fe species
263 hinders decarbonylation and promotes hydrogenation of the C=O group, thereby restraining short chain
265 The ring-opening of tetrahydrofuran (THF) is more difficult than furfural or HMF-derived
266 condensation products. Due to its recalcitrance, harsh reaction conditions are required for the THF ring-
267 opening reaction. However, the harsh reaction conditions often lead to the C–C bond cleavage. Many
268 developments have been launched around this question. For instance, Xue et al. incorporated Nb with
269 SBA-15 (Nb–SBA-15) using a one-pot co-assembly method as an effort to make active catalyst for THF
270 ring-opening reaction.109 They found that the Nb–SBA-15 has two different Nb sites: Nb2O5 (octahedral)
271 and NbO4 (tetrahedral). As the content of Nb increased, the Nb2O5 particle size increased but the amount
272 of low-coordination Nb species decreased. A Pd catalyst supported on the Nb–SBA-15 was tested for
273 HDO of DMTHF to n-hexane, indicating that the HDO activity is highly associated with the state of the
274 Nb species. The catalyst with a low Nb coordination number was preferred to hydrodeoxygenate DMTHF
275 to n-hexane. However, the yield of n-hexane over the Pd/Nb–SBA-15 catalyst was low (~10%), so more
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276 researches need to be carried out for further developments of designing more active catalysts for HDO of
278
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279 Table 3. HDO of biomass-derived furanic compounds over different bifunctional catalysts. All results are available from recent literature.
Target
Feedstock Reactor type Catalyst Reaction conditions Performance Reference
compounds
Furan derivative (4-(2-furyl)- Pd/Nb2O5/SiO2 (4 wt.% 170 °C; 2.5 MPa; 24 h; 0.2 g
Octane Batch reactor 95.5% yield 105
3-buten-2-one) Pd and 10 wt.% Nb2O5) feed in 6.46 g cyclohexane
18
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C9-C15 Continuous Ni–Mo2C/SiO2 (Mo/Ni 300 °C; 6 MPa; 1.3 h–1 WHSV;
Furan derivatives 77% yield 102
alkanes flow reactor = 2.7) solvent-free
C9-C14 Continuous
Furan derivatives Ni/HZSM-5 (4 wt.% Ni) 260 °C; 6 MPa; 1.3 h–1 WHSV 90% yield 103
alkanes flow reactor
· 1-(Furan-2-yl)hex-1-en-3- · 1-(Furan-2-yl)hex-1-
Pd/C (10 wt.% Pd) and 225 °C; 5.07 MPa; 24 h; 1.23
Furylmethane oxygenates C14-C15 97% yield (93% C14 and C15
Batch reactor Hf(OTf)4 (Pd/Hf(OTf)4 mmol feed in 25 mL 106
(C15) alkanes alkane selectivity)
= 2) cyclohexane
280
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282 Aromatic compounds have been widely used as a model feedstock for HDO of bio-oil, mainly derived
283 from lignin.112-116 Among different aromatic compounds, m-cresol, anisole, eugenol, and guaiacol have
284 been most widely used as the model feedstocks for HDO of bio-oil (Table 4).
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285 As an example of m-cresol HDO, Shetty et al. compared site time yields (molar flow rate of toluene
287 such as TiO2, ZrO2, Al2O3, and SiO2.117 The site time yields increased with a decrease in electronegativity
288 of the oxide support cation (Si4+ > Al3+ > Ti4+ > Zr4+) for the HDO of m-cresol to toluene, increasing
289 electron density of Mo–O-support bridging oxygen. The increase in the electron density promotes redox
290 reaction, and the Mo–O-support bridging O atoms may play a key role in H abstraction that is required for
291 initiating the HDO reaction. For the HDO of m-cresol to toluene over MoOx-based catalysts, the
292 submonolayer of Mo species leads to the formation of polymeric molybdate regardless of the support
293 type.118 The poly-molybdate reacts with H2, creating MoOx species with the release of water. m-Cresol
294 can be adsorbed on the oxygen vacancy via its O atom, which favors C–O bond scission. Heterolytic
295 dissociation then occurs by H2 activation. A hydride species is added to the carbon that has the hydroxyl
296 group. The hydride addition results in C–O bond cleavage, forming toluene. The release of water again
298 A comparative study for HDO of anisole over USY zeolite-supported Pd, Ru, and Ni catalysts was
299 conducted.119 Initial TOF for the HDO reactions followed the order of Pd/USY zeolite > Ru/USY zeolite
300 > Ni/USY zeolite. The highest anisole conversion (75 mol.%) and cyclohexane selectivity (70%) was
302 The HDO of more realistic aromatic feedstocks (e.g., lignin) has gained increasing attention.120-126 For
303 instance, Wang and co-workers have demonstrated some key advances for the HDO of lignin into arenes
304 using catalytic systems consisting of Ru and Nb2O5.125, 126 Catalytic transfer HDO of real lignin (from
305 birch) was conducted over a Ru/Nb2O5–SiO2 catalyst in the presence of isopropanol (hydrogen donor).125
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306 The process gave rise to 19.8 wt.% yield of total aromatic hydrocarbons including ethylbenzene,
307 propylbenzene, and toluene. Other Nb-based catalytic systems were used to decrease oxygen content of
308 lignin via HDO.127, 128 For the HDO of lignin over the catalyst, Caliphatic–O ether bond cleavage formed
309 phenolic intermediates. The phenolic compounds underwent hydrogenolysis to aromatic hydrocarbons via
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310 selective Caromatic–OH bond cleavage more favored at higher temperatures. The conversion of lignin
312 Caromatic–OH bond dissociation energy reduction along with strong adsorption of the phenolics on the
313 Nb2O5.
314
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315 Table 4. HDO of biomass-derived aromatic compounds over different bifunctional catalysts. All results are available from recent literature.
Feedstock Target compounds Reactor type Catalyst Reaction conditions Performance Reference
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318 As well as the HDO studies of model compounds discussed above, efforts have been made to upgrade
319 real bio-oil via HDO to improve its fuel quality. For HDO of bio-oil, multi-stage processes are often
320 used.140-144 In most cases, the last stage of the HDO system has two zones, into which different catalysts
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321 are loaded.145-147 In the two-stage processes, the first low-temperature stage is used to saturate reactive
323 shows an example of the two-zone reactor for HDO of bio-oil.148 Olarte et al. proved that deactivation and
324 low yields occur in one-stage HDO of bio-oil.145 For example, plugging was observed during single-stage
325 HDO without a pretreatment step for upgrading bio-oil after 48 h TOS operation. Ha and co-workers also
326 found that coking causes plugging for a one-stage HDO process with a Ru catalyst supported on
328
329
330 Figure 3. Scheme of a two-stage reactor for HDO of bio-oil. Reprinted from Sanna et al.,148 Copyright
331 (2014), with permission from Elsevier.
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332
333 A continuous HDO of bio-oil (liquid phase pyrolysis oil) in a plug flow reactor has very recently been
334 introduced.150 HDO was performed with a sulfided Co–Mo/Al2O3 catalyst at 400 °C, 12 MPa H2, and high
335 LHSVs from 0.5 to 3 h–1. The upgraded bio-oil evolved from the HDO process was separated from the
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336 aqueous stream. The process produced fuel with an oxygen content from 0 to 1.2 wt.% with a H/C ratio
338 is suppressed in HDO processes with a high-water content, indicating that high LHSVs are a feasible
339 parameter for HDO of liquid-phase pyrolysis oil. Meyer et al. also mentioned that an increase in LHSV
340 can reduce the minimum fuel selling price and size of HDO reactors.151 Table 5 is a summary of recently
341 developed HDO processes for upgrading bio-oil. Historical developments in HDO of bio-oil prior to 2007
343 There are issues when collecting data on HDO of bio-oil in a batch reactor. Selectivities and yields
344 can be lower than those obtained in a continuous flow reactor.153 Catalyst stability is also difficult to study
345 in a batch reactor.153 Therefore, the type of reactor must be carefully chosen for upgrading of bio-oil
346 through HDO. Furthermore, it would be highly informative that catalyst stability is tested under HDO
347 conditions for longer TOS operation using a bench-scale continuous flow reactor. Characterization of
348 catalytic performance can become more convenient when using a flow reactor because it allows to easily
349 vary contact time and space velocity with different solvents at a wide range of temperatures.153
350
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351 Table 5. Recently developed multi-stage HDO processes for bio-oil upgrading.
Entry Feedstock Reactor type Stage Catalyst Reaction conditions C/H/O contents in product Reference
340 °C; 13.8 MPa; 0.25
1 Pd/C 75.5/9.4/12.3
Fast pyrolysis oil from Continuous h–1 LHSV; 102 h TOS
1 141
mixed wood flow reactor Sulfided form of conventional 405 °C; 10.3 MPa; 0.2 h–
2 86.6/12.9/0.4
hydrocracking catalyst 1 LHSV; 102 h TOS
Liquid phase pyrolysis 1 Raney Ni 250 °C; 8.5 MPa; 2 h 62.5/8.3/28.7 (wt.%)
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354 Conversion of lipid mixtures, most energy dense molecules, has become a key route to economical
355 production of drop-in fuels such as diesel and kerosene through transesterification, cracking, and
356 deoxygenation.157, 158 Fatty acids generally have varying carbon distributions and hydrocarbon backbone
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357 depending on the bio-lipid feedstock (i.e., vegetable oils, non-edible oils, animal fat, and microalgal
359 methyl esters), but has limitations such as high cloud points, pour points, and engine compatibility.161
360 Therefore, HDO of the oxygenated compounds is of importance to meet the European diesel fuel standard
361 (EN590).162 The HDO of such oils has advantages in producing the target linear hydrocarbons.12 In
362 common with other HDO processes discussed above, the lipid mixtures ideally undergo a sequence of
363 hydrogenolysis, hydrogenation, and dehydration, where the kind of catalytic sites and balance of metal
364 and acid sites is important to produce their corresponding saturated hydrocarbons (also refer Section 2).163
365 For instance, metallic sites catalyzed C–C bond cleavage from stearic acid to C17 hydrocarbons at 300 °C,
366 which decreased as following order: Pd > Pt > Ni > Rh > Ir > Ru > Os.164 By optimizing surface acidity
367 on the catalyst, the catalyst promotes the activation of C-O bond, promote the isomerization reaction
368 while inhibit cracking reaction for the HDO of lipid mixtures.165
369 Table 6 summarizes the results of HDO of bio-lipid and fatty acids over various heterogeneous
370 catalytic systems consisting of metal and solid acid. As an example, Lercher and co-workers investigated
371 the effect of bifunctional catalysts on the stearic acid conversion and found that 5wt% Ni/H-BEA
372 (Si/Al=75) led to a 96% conversion with selectivities of 82% for the C18 and of 18% for the C17 alkanes,
373 almost eliminating the cracking reaction.166 Modulation of metal-support interaction is also important for
374 increasing catalytic activity, especially for the active sites having high oxygen affinity (i.e., Ru). For
375 instance, nitrogen modification in carbon nanotube reduces the adsorption property of the carboxylic acids
376 on Ru and increased C17 alkane selectivity for conversion of stearic acid.167
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377 The nature of metallic sites can be influenced by the surface acid sites. For instance, Qian and co-
378 workers have studied the detail characterizations of core@shell structural ZSM-22@SiO2 zeolite
379 supported Pt catalysts based on FT-IR of CO adsorption combined with TEM and found that the Pt active
380 crystal plane changed from (111) to (100) with decreasing surface acid sites.168 Xia et al. showed the
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381 synergistic effect of hydrogen activity from Pd and strong Lewis acidity on the reduced NbOPO4, in
383 reaction with 96.4% C7-C8 alkane yield from glyceryl trioctanoate at 160 °C and 30 MPa.169
384
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385 Table 6. HDO of bio-lipid and fatty acids over different bifunctional catalysts. All results are available from recent literature.
Target Reactor
Feedstock Catalyst Reaction conditions Performance Reference
compounds type
Ni/HBEA
Batch 166
Stearic acid C18 alkanes (5 wt.% Ni, 260 °C; 4.0 MPa; 8 h; 1.0 wt.% feedstock in dodecane solution 78.7% yield
reactor
Si/Al=75)
Glyceryl C7-C8 Batch Pd/NbOPO4 160 °C; 3.0 MPa; 48 h; 2.0 wt.% feedstock in cyclohexane 169
96.4% yield
trioctanoate alkanes reactor (3 wt.% Pd) solution
Pt-Re/H-
ZSM-5 (5
C18 Batch 270 °C; 2.0 MPa; 12 h; 10 wt.% feedstock in cyclohexane 171
Jatropha oil wt.% Pt, 56% yield
hydrocarbons reactor solution
Re/Al=0.8,
Si/Al=11.5)
Pt/H-ZSM-
Trickle-bed 357 °C; 4.0 MPa; LHSV = 1h-1; pure soybean oil 172
Soybean oil alkanes 22 (1wt.% 100% yield
reactor (palmitic/stearic/oleic/linoleic/linolenic=10.2:3.7:22.8:53.7:8.6)
Pt)
Ru/NCNT-
C17-18 Batch 167
Stearic acid 800 (5wt.% 225 °C; 4.0 MPa; 4 h; 1.5 wt.% feedstock in dodecane solution 89.5% C17, 8.5% C18
alkanes reactor
Ru)
Pt-Re/C
Batch (5.2wt.% 300 °C; 0.35 MPa; 9 h; 19 wt.% oleic acid, 4.7 wt.% glycerol in 174
Oleic acid C17 alkane 37% yield
reactor Pt, 4.2 wt.% solution
Re)
Cu-
Ni/Al2O3
Batch 175
Oleic acid C17 alkane (20wt.% 330 °C; 1h; 8.9 wt.% stearic acid, 1.8 wt.% methanol in solution 92.7%
reactor
Cu, 40
wt.% Ni)
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389 As HDO of biomass-derived oxygenates is conducted under harsh reaction conditions (e.g., high
390 temperature and pressure), heterogeneous HDO catalysts generally suffer from irreversible deactivation.
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391 Deactivation often ensures that the catalyst is not reusable, potentially increasing the operational costs of
393 heterogeneous catalytic sites (i.e., metal and acid sites) are deactivated differently; hence, different
394 methods have been applied to stabilize each type of active site, as discussed in Section 4.2.
395 Sintering and leaching of metal particles are major problems for liquid-phase HDO reactions. For
396 example, Co particles dispersed on TiO2 or Al2O3 leached during aqueous-phase hydrogenation of
397 furfuryl alcohol at 140 °C and 2.34 MPa H2 (~10% cobalt leached during 35 h).176 An Al2O3-supported
398 Cu nanoparticles were sintered (i.e., the particle size was increased from 3 to 5 nm) after liquid-phase
399 hydrogenation of furfural at 140 °C and 2.2 MPa H2.177 Both leaching and sintering led to the loss of
400 active sites, and the leached or sintered catalyst could not be regenerable. Also, leaching contaminates the
402 Sintered metal particles can lower catalytic activity for HDO and cause more coking on the catalyst.
403 The stability of bifunctional Ni/ZrO2 catalysts (one calcined then reduced and one only reduced) for HDO
404 of a mixture of guaiacol and n-octanol to cyclohexane and heptane, respectively, at 250 °C and 10 MPa
405 was investigated for 100-h continuous operation using a trickle bed reactor.178 Calcination of the Ni/ZrO2
406 catalyst at 400 °C increased its average Ni particle size from 9 to 18 nm. Both activity and stability of the
407 Ni/ZrO2 catalyst were related to Ni particle size. Larger Ni particles led to a lower activity for HDO and
408 caused more coking on the catalyst. Leaching of Ni particles was negligible for the catalytic system.
409 Hydrothermal stability of solid acid support is important when making HDO catalyst (Figure 1). For
410 instance, γ-Al2O3 support experiences structural changes (i.e., boehmite formation) in the presence of
411 liquid water at 200 ºC under autogenic pressure.179 A high level of coke formation was also observed in
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412 the support; thus, carbon supports are considered a substitute for alumina.180 Water leads not only to loss
413 of the support surface area but also to phase changes of the support to more crystalline material. As an
414 example, phase transformations were reported for the γ-Al2O3 support into hydrated boehmite under hot
415 water conditions (>120 °C), significantly lowering its acidity and surface area.179, 181-183 For microporous
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416 solid acid (e.g., zeolite), deposition of insoluble oligomeric species could form coke in the micropores,
419 Impurities in biomass feedstocks could deactivate HDO catalyst. The effects of impurities in the
420 feedstocks such as sulfur (S), chlorine (Cl), and potassium (K) on the stability of Ni particles were also
421 evaluated.178 Among the impurities, S deactivated the catalyst fastest, probably by forming a NiS phase,
422 leading to loss of the metal catalytic sites. Deactivation by Cl could be regenerable because Cl adsorbs on
423 the surface Ni sites, forming an equilibrium layer on the surface that can be readily removed without co-
424 feeding of Cl. Nevertheless, Cl potentially causes irreversible deactivation such as sintering of Ni particles.
425 The addition of K to the feed stream notably decreased deoxygenation activity while not affecting
426 hydrogenation activity. This may be because low-coordinate sites associated with deoxygenation are
427 blocked by K.
428
430 A thin film can be deposited on a substrate via discrete pulsing of vapor phase chemical precursors by
431 a method called atomic layer deposition (ALD).185 ALD of oxide layers on the surface of supported metal
432 catalysts was employed to stabilize metal particles dispersed on the oxide support for hydrogenation of
433 biomass-derived oxygenates.176, 177, 186-189 For instance, O’Neill et al. coated Al2O3 films on a Cu/Al2O3
434 catalyst (Al2O3/Cu/A12O3) using 45 cycles of ALD.177 The Al2O3/Cu/A12O3 catalyst (after calcination at
435 700 °C) was fully regenerable after a regeneration treatment, indicating that the ALD catalyst does not
436 undergo leaching or sintering of Cu nanoparticles. The ALD overcoat on the catalyst surface was thought
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437 to selectively block under-coordinated metal atoms existing in the form of surface defects and step edges.
438 Considering that leaching and sintering occur at under-coordinated metal atoms,190 the selective
439 interaction between the ALD Al2O3 overcoat and under-coordinated sites prevents metal leaching and
440 sintering.176, 177 Although ALD Al2O3 overcoat effectively prevented leaching and sintering of Cu
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441 nanoparticles in liquid phase, it failed to stabilized Co nanoparticles because the high-temperature
443 successfully stabilized a TiO2 supported Co catalyst by ALD of TiO2 layers (30 cycles) on the Co/TiO2
444 catalyst surface.176 Reducibility of the catalyst at 600 °C was proven by hydrogen TPR (temperature-
445 programmed reduction). It was revealed that the non-ALD Co/TiO2 catalyst lost approximately 10% of
446 cobalt via leaching during 35-h hydrogenation reaction in aqueous phase, but the ALD catalyst did not
447 lose cobalt during hydrogenation. TEM results showed that no sintering was observed for the ALD
449 Marshall and co-workers compared ALD TiO2 and Al2O3 overcoats on Cu chromite for gaseous phase
450 hydrogenation of furfural.188 Through in situ TPR/TPO (temperature programmed oxidation) and X-ray
451 absorption fine structure (XAFS) characterization techniques, the authors concluded that TiO2 layers by
452 ALD slightly modify the redox properties of Cu via electronic interactions between Cu particles and the
453 TiO2 layers. For the ALD TiO2/Cu chromite catalyst, copper oxide (Cu2+) existed at the interface between
454 TiO2 and Cu particles, while for the ALD Al2O3/Cu chromite catalyst, copper aluminate existed. Given
455 that copper aluminate is a lot harder to be reduced than copper oxide, the ALD TiO2/Cu chromite catalyst
456 was more active (~80% furfural conversion) than the ALD Al2O3/Cu chromite catalyst (~12% furfural
457 conversion) for 700 min time on stream (TOS). The ALD TiO2 layer (20 cycles) stabilized Cu chromite
458 catalyst (a 15% activity loss after 10-h run while >80% activity loss for pure Cu chromite).
459 ALD of Nb2O5 layers (10, 19, or 30 cycles) on a synthesized mesoporous SiO2 resulted in highly
460 ordered Nb2O5 catalysts with high hydrothermal stability.191 The ALD-synthesized material did not
461 experience a change in pore structure or loss of surface area and pore size after treatment in water at
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462 200 °C and 28 MPa Ar for 12 h. The ALD Nb2O5 material (19 ALD cycles) showed higher activities than
463 commercial Nb2O5 material for dehydration of 2-propanol and 2-butanol. In addition, the ALD Nb2O5-
464 supported Pd catalyst was tested for the production of valeric acid from γ-valerolactone via a ring-opening
465 reaction followed by hydrogenation, showing a higher stability than the commercial Nb2O5-supported Pd
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468 phenomenon as an alternative method of ALD. The SMSI causes migration of metal oxide species onto
469 the surface of metal particles in a supported metal catalyst.192-194 The SMSI effect was used to tune a
470 Co/TiO2 catalyst for hydrogenation of furfuryl alcohol in the aqueous phase.195 The SMSI was caused by
471 high-temperature treatments (calcination and reduction), proven by in situ Raman spectroscopy. The
472 SMSI not only stabilized Co particles against sintering and leaching but also increased selectivity toward
473 C–O bond scission of the furan ring. The extent of the selectivity increase was associated with calcination
474 treatments. However, a similar SMSI did not properly stabilize a Co/TiO2 catalyst for aqueous-phase
475 HDO of sorbitol (20 wt.% solution).72 The reasons for this difference in stability between the two studies
476 may be related to the concentration of the feed, oxygen content of the feed, and reaction temperature. The
477 ALD and SMSI catalysts introduced above were only stable at feed concentrations of less than 10 wt.%
478 and temperatures less than 160 °C. ALD should be applied to stabilize supported metal catalysts with
479 more concentrated feedstock at high temperatures by considering different factors: thickness of ALD
481 Other than ALD and SMSI, pyrolysis of carbonaceous substances was used to stabilize catalyst by
482 forming a carbon film onto the catalyst. For example, Datye and co-workers hydrothermally stabilized
483 commercially available SiO2 and Al2O3 by depositing sucrose-derived carbon (approximately 10 wt.%) on
484 the surface of oxide materials.196 The deposition procedure involved the addition of an aqueous sucrose
485 solution to SiO2 or Al2O3, followed by stirring overnight at ambient temperature. The dried product was
486 then pyrolyzed in N2 at 400 °C for 2 h. The carbon-coated oxides were stable after hydrothermal
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487 treatment in water at 200 °C and 2.2 MPa for 12 h (i.e., no loss of surface area or structural integrity). In
488 addition, Pd nanoparticles dispersed on the carbon-coated oxides showed higher performance than those
489 supported on normal oxides for selective hydrogenation of a mixture of acetylene and ethylene to ethane.
490 Apart from deposition methods, precisely controlled surface functionalization could be applied to
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491 improve the stability of solid acid catalysts. Zapata et al. generated a hydrophobic surface on HY zeolite
493 for conversion of biomass-derived oxygenates (e.g., 2-propanol and m-cresol) at 200 °C in a biphasic
494 mixture of water and decalin (50:50 v/v), preventing the zeolite structure from degradation by limiting the
495 contact between the functionalized hydrophobic zeolite surface and water. Table 7 summarizes the
496 catalyst stabilization methods and the area of usage discussed in this section.
497
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498 Table 7. Catalyst stabilization methods for reactions involved in HDO of biomass-derived oxygenates
Method for catalyst
Catalyst Reaction Deactivation Reference
stabilization
Hydrogenation of furfural (liquid 177
Cu/γ-Al2O3 (Al2O3 overcoat) Sintering; leaching
phase)
Cu/γ-Al2O3 (MgOx−Al2O3 Hydrogenation of furfural (liquid 186
Coking
overcoat) phase)
deposition
Surface functionalization
using silylation with HY zeolite Dehydration Dissolution 197
octadecyltrichlorosilane
499
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501 Electrochemical reduction including hydrogenation and hydrogenolysis has been considered a way to
503 performed at ambient conditions without externally supplied hydrogen gas,200 because the hydrogen can
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504 be obtained from aqueous solutions. Electrochemical processes can potentially be available in remote
506 peak times. These benefits led to recent studies of electrochemical upgrading of biomass-derived
507 oxygenates. However, current studies of electrochemical HDO of biomass-derived chemicals have been
508 focused on the relationships between electrochemical reaction conditions and resulting products with
509 reaction efficiency to investigate the feasibility of electrochemical biomass upgrading. Monometallic
510 catalysts were mainly used for the current studies, and electrochemical HDO requires development of
512 As depicted in Figure 1 and discussed above, the roles of different catalytic sites (metal, acid,
513 bifunctional metal-acid) in HDO have been investigated by a variety of researchers, and the information
514 gives advice to design advanced and efficient heterogeneous catalysts for HDO of biomass-derived
515 oxygenates. In the same way, understanding the effects of current HDO electrocatalysts and reaction
516 conditions for biomass-derived oxygenates would help to reveal the roles of electrocatalysts. Then, the
517 information will give the direction to develop advanced and efficient electrocatalysts for electrochemical
519 This section reviews the electrochemical HDO of biomass-derived oxygenates to summarize the
520 current efforts, challenges and needs in this field, comparing to non-electrochemical HDO.
521
523 Key difference of electrochemical HDO with conventional chemical HDO is a source of hydrogen.
524 Without dissociation of externally supplied hydrogen gas, hydrogen for electrochemical HDO can come
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525 from aqueous solutions. For example, electrochemical hydrogenation and hydrogenolysis has two main
526 routes: (1) electroreduction of proton (in acidic) or water (in neutral or basic) leading to the adsorption of
527 hydrogen atoms on a cathode electrode surface (Volmer reaction), and then electrocatalytic hydrogenation
528 and hydrogenolysis of an organic compound with the adsorbed hydrogen on the electrode surface, or (2)
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529 direct electroreduction of an organic compound uses protons in solution to make proton-electron pairs,
531 4).201 The adsorbed hydrogen atoms from Volmer reaction for electrocatalytic hydrogenation and
532 hydrogenolysis can produce hydrogen gas via Heyrovsky and Tafel reactions. This illustrates that
533 adsorbed hydrogen atoms via Volmer reaction has either hydrogen evolution reaction (HER) or
535
536
537 Figure 4. Proposed pathways of electrochemical reduction of carbonyls in acidic electrolytes. Reprinted
538 with permission from Chadderdon et al.,201 Copyright (2017) American Chemical Society.
539
540 Electrochemical efficiency, also known as the faradaic efficiency, accounts for the number of
541 electrons used for the desired electrochemical reactions per total number of electrons applied to the entire
542 reaction processes. High electrochemical efficiency for the electrochemical HDO is required, avoiding the
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543 side HER. As shown in Figure 5, chemisorbed hydrogen atoms from the Volmer reaction can be used for
544 either the electrochemical hydrogenation and hydrogenolysis or the HER following the Heyrovsky or
545 Tefel reactions. For selective electrochemical HDO of biomass-derived chemicals over HER, high
546 probability for Volmer reaction with less Heyrovsky or Tafel reactions (i.e., HER) is required.
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547 Figure 6 illustrates the onset potentials of both the HER and the electrochemical hydrogenation and
549 electrodes at the broad range of pH.202 Pd, Co, Pt, Ni and Au had 0.3 to 0.9V lower onset potential for
550 HER, compared to other transition or poor metals in 0.5 M H2SO4. Their onset potentials for HER were
551 before the onset potentials for electrochemical HDO of HMF in the acidic condition. In general, noble
552 metals are recognized as stable and active electrocatalysts, because they have high resistance to corrosion
553 of metal and are active for various electrochemical reactions. However, these metals (Pd, Pt, and Au) have
554 high possibility to have HER over electrochemical hydrogenation and hydrogenolysis of HMF in acidic
555 condition. In neutral solution, the onset potentials for HDO of HMF were lower than HER (Figure 5) at
557
558
559 Figure 5. Comparison of onset potentials of HER and HMF product formation on (a) transition d metals
560 and (b) post-transition sp metals under acidic (0.5 M H2SO4) and neutral (0.1 M Na2SO4) conditions. The
561 onset potentials for HER are obtained at a current density of −0.5 mA cm−2. Reproduced with permission
562 from Kwon et al.,202 Copyright 2015 John Wiley and Sons.
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563
564 According to the Biddinger and Li groups, the onset potentials of both the HER and electrochemical
565 hydrogenation and hydrogenolysis of furfural was close on Cu in 0.5 M H2SO4.201, 203, 204 Electrochemical
566 HDO near the onset potentials for both HER and HDO is one of the option that can suppress the HER, but
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567 the reaction rate at the near onset potential could be slow. This means that development of electrocatalysts,
570
572 In the initial studies of electrochemical hydrogenation and hydrogenolysis of furfural, the primary
573 product was furfuryl alcohol from electrochemical hydrogenation of C=O group on furfural. The Belgsir
574 group reported electrochemical redox reaction of furfural on different electrodes and reaction
575 conditions.205, 206 Their primary product was furfuryl alcohol from electrochemical hydrogenation of
576 furfural in the broad range of pH (1 to 10) and different electrodes (Cu, Pt, Pb, and graphite felt). The
577 highest yield of furfuryl alcohol was 72% on Cu at pH 10 and –0.65 V (vs. SCE) in their study.206 They
578 also qualitatively reported the production of 2-methylfuran, 2-methyltetrahydrofuran, other furfural
579 derivatives as side products of ECH of furfural.206 Among the electrochemical hydrogenation of furfural
580 in aqueous electrolytes, the highest yield of furfuryl alcohol was 82% (99% selectivity) at –0.5 V (vs.
581 SCE) on Pt supported on activated carbon fiber in 0.1 M H2SO4.207 Highest yield of furfuryl alcohol in
582 non-aqueous electrolyte was 89% on La-doped TiO2 electrode with the current density of –50 mA cm–2 in
584 Recent studies showed the significant production of 2-methylfuran from electrochemical
585 hydrogenolysis of furfuryl alcohol or furfural in strongly acidic conditions (pH ≤ 1). Saffron209,
586 Schröder210, Li201, and Biddinger203, 204, 211 groups studied the electrochemical hydrogenation and
587 hydrogenolysis of furfural in an electrochemical batch cell reactor with different acidities and electrodes
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588 (Table 8). The selectivity toward 2-methylfuran on a Cu electrode was higher than 40% in highly acidic
589 solutions (pH ≤ 0.5),201, 203, 204, 210, 211 while that on a Ni electrode was between 10%209 and 30%210 with
590 pH ≤ 1. When pH was higher than 1, the selectivity of 2-methylfuran was significantly decreased, and
591 furfuryl alcohol became a primary product on both Cu201, 210, 211 and Ni209 electrodes. These observations
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592 showed that strongly acidic conditions (pH ≤ 1) were required to produce significant amount of 2-
594 55% on a Cu electrode in 0.5 M H2SO4 in water/acetonitrile (3/1 by volume).201 Also, a dimer product,
595 hydrofuroin, was quantitatively shown over several electrodes.201, 210 The Li group distinguished two
596 reaction pathways for electroreduction of furfural: (1) electrocatalytic hydrogenation and hydrogenolysis
597 of furfural to furfuryl alcohol and 2-methylfuran with adsorbed hydrogen on the electrode surface and (2)
598 direct electroreduction of furfural to a dimer product with proton-electron pairs (Figure 6).
599 Huber group studied electrochemical hydrogenation and hydrogenolysis of furfural on a continuous
600 electrocatalytic membrane reactor. They produced protons and electrons from water splitting on a Pt–
601 Ru/C anode, and the protons and electrons were used for ECH of furfural on a Pd/C or Pt/C cathode.212
602 Furfuryl alcohol was the only product from ECH of furfural at lower cell potentials (< 1.3 V), but further
603 reduced products, 2-methylfuran, tetrahydrofurfuryl alcohol and 2-methyltetrahydrofuran, were produced
604 when the cell potential was higher than 1.45 V (Table 8).212 This showed that the furfuryl alcohol was an
605 intermediate for the production of 2-methylfuran, tetrahydrofurfuryl alcohol and 2-methyltetrahydrofuran
607
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609 Figure 6. Possible reaction pathways for electrochemical HDO of furfural.201, 204, 212
610
611 According to Li and Biddinger groups, 2-methylfuran was directly produced from electrochemical
612 hydrogenolysis of furfural,201, 204 showing that furfuryl alcohol was not the intermediate for 2-methylfuran
613 production from electrochemical HDO of furfural. Unlike Pt/C and Pd/C electrocatalysts from Huber
614 group study,212 electrochemical hydrogenolysis of furfuryl alcohol was negligibly shown on a Cu
615 electrode in 0.5 M H2SO4, regardless of applied potential.204 These results were inconsistent with the
616 reaction pathways of thermal catalytic HDO of furfural on Cu-based catalysts.213 Thermal catalytic HDO
617 had two-step hydrogenation of furfural (C=O bond) to furfuryl alcohol and hydrogenolysis of furfuryl
619 Electrochemical hydrogenation and hydrogenolysis of HMF has been also studied, and the studies
620 have been primarily focused on the relationship between reaction conditions and resulting products. Kwon
621 et al. investigated a broad range of electrode materials in neutral214 and acidic202 solutions, applying
622 different reaction potentials. The product distributions were categorized into three electrode groups in
623 both solutions. In neutral solution (0.1 M Na2SO4), DHMF from direct hydrogenation of HMF was the
624 primary product on Fe, Ni, Ag, Zn, In and Cd electrodes. However, Co, Au, Cu, Sn, and Sb electrodes
625 resulted in further reduced products.214 On Pd, Al, Bi, and Pb electrodes, product distribution toward
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626 DHMF and further reacted products depended on the applied potentials.214 The qualitatively reported
627 further reduced products include 5-methylfurfural (MFF), 5-methylfurfuryl alcohol (MFA), 2,5-
628 dimethylfuran (DMF), and 2,5-dimethyl-2,3-dihydrofuran (DMDHF).214 Figure 7 shows the proposed
629 reaction pathways for electrochemical hydrogenation, hydrogenation and ring opening of HMF. In acidic
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630 solution (0.5 M H2SO4), the product distributions were also categorized into three groups of electrodes.202
632 Zn, In, and Sb. Selectivity toward DHMF and DMDHF relied on the applied potentials over Co, Ag, Au
633 Cd, Sn, and Bi electrodes in acidic solution.202 However, Schröder group showed the highest selectivity
634 (36%) of DMF on a monometallic Cu electrode, followed by DHMF (34%) and MFA (11%) in highly
635 acidic solution (0.5 M H2SO4 in 1:1 mixture of water and ethanol) (Table 8).210
636
637
638 Figure 7. Possible reaction pathways for electrochemical HDO of HMF.202, 214-216
639
640 Choi group developed an Ag electrode with a nanocrystalline dendritic and fractal morphology, and
641 they had 99% selectivity and 99% electrochemical efficiency for DHMF production at pH 9.2 (0.5 M
642 borate buffer solution.215 Choi group also observed the formation of 2,5-hexanedione (HD) and hydroxy-
643 2,5-hexanedione (HHD) from the ring opening of the HMF on a Zn electrode at pH 2.0 (0.2M sulfate
644 buffer solution) having highest selectivity (82%) of 2,5-hexanedione (Table 8).216 When pH was 7.2
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645 (0.2M phosphate solution), however, DHMF was a primary product on a Zn electrode. On Au, Cu, and Pd
646 electrodes, DHMF was produced primarily at pH 2.0, showing ring opening products.216 However, the
647 product yields from electroreduction of HMF were less than 3% or were not reported with monometallic
649 In recent work, Zhang et al. investigated electrochemical hydrodeoxygenation of HMF to produce
651 make high surface area Cu on Cu foil, followed by electrodeposition of Ni on the Cu substrate. The
652 faradaic efficiency for DMF production was 88.0%, and its selectivity was 88.8% selectivity at pH 2
653 buffer solution and −0.8 V vs Ag/AgCl. The yield of DMF was 40.5% with 150 C charge passed. Side
654 products observed were DHMF (1.5%) and MFA (0.8%), respectively (Table 8). The selectivity, yield,
655 and faradaic efficiency for DMF production on CuNi bimetallic catalyst were the highest values among
656 other electrochemical HDO of HMF. In the study, they argued that Cu site could have high affinity to
657 oxygen groups of HMF, and hydrogen atom (Hads) could be readily adsorbed on the surface. Also, they
658 mentioned that this resulted in the promotion of hydrogenation and hydrogenolysis of HMF to DMF,
660 In electrochemical reduction of FF and HMF, hydrogenation of C=O on furfural and HMF was shown
661 in a broad range of pH and electrocatalysts. While, strongly acidic electrolytes have been required to
663 203, 204, 209-211 and to convert HMF into further reduced DMF,202, 210 DMDHF,202 or HD.216
664 In the acidic conditions, Zn catalyst showed the ring opening of HMF,216 and Cu catalysts showed the
665 hydrogenolysis of aldehyde or alcohol to produce 2-methylfuran and DMF.201, 203, 204, 210, 211, 217 Among the
666 Cu-based catalysts, CuNi bimetallic catalyst showed the highest performance to produce DMF from
667 electrochemical HDO of HMF.217 However, still there is lack of mechanism understanding how the Cu-
668 based catalyst promoted C-O cleavage, and CuNi bimetallic catalyst showed superior performance for
669 electrochemical HDO of furan oxygenates over Cu monometallic catalyst. The development of advanced
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670 electrocatalysts and understanding of mechanisms for electrochemical HDO of oxygenates will help to
671 further improve the reaction efficiency and widen the applications of electrochemical upgrading of
672 biomass-derived oxygenates. Following section will deal with the electrochemical HDO of other biomass-
674
45
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675 Table 8. Electrochemical HDO of furanic compounds over different catalysts. All results are available from recent literature.
Selectivity, %
Feedstock Products a Reactor type Catalyst Reaction conditions Reference
(Faradaic efficiency, %)
Two compartments −10 mA cm-2 (19.8 cm2) for 2 to 4 h; 8 °C; ~ 80 for 2-MF
Furfural 2-MF, FA Cu 210
cell 0.5M H2SO4 in water/acetonitrile mixture ~ 10 for FA
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678 Besides the electrochemical hydrogenation and hydrogenolysis of furanic compounds, there have been
679 electrochemical HDO of other biomass-derived oxygenates. The Saffron and the Jackson groups produced
680 cyclohexanol (C6H12O) from guaiacol (C7H8O2) or its analogues by electrochemical reduction on Ru/C218
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681 and RANEY® Nickel (Ra-Ni)219 electrocatalysts. Seven different Ru/C catalysts were used as a cathode
683 NaCl, or 0.2 M NaOH catholytes).218 Ru/C catalysts were prepared by different combinations of the
684 preparation method (incipient wetness impregnation or cation exchange) and Ru precursor (RuCl3 or
685 Ru(NO)(NO3)3). The catalyst preparation method, precursor and reaction temperature affected guaiacol
686 conversion and the electrochemical efficiency. Maximum cyclohexanol selectivity (72%) at 53% guaiacol
687 conversion was achieved at 80 °C and in 0.2 M HCl with the Ru/C catalyst synthesized by incipient
689 Ra-Ni electrocatalyst was used for the electrochemical conversion of guaiacol or its analogues.219 Ra-
690 Ni cathode was prepared by electroplating in a nickel ammonia plating solution, and a
691 cobalt-phosphate electrode was prepared as an anode for water splitting to produce protons and electrons
692 for the reaction.219 From the electrochemical reduction of guaiacol (2-methoxyphenol) and its analogues
693 such as 2-ethoxyphenol, 2-isoproxyphenol, 3-methoxyphenol and 4-methoxyphenol, the highest yield
694 toward cyclohexanol was 91% from the 2-ethoxyphenol conversion at pH 8 and 75 °C (Table 9).219 They
695 studied the reaction mechanism and suggested the hydrodemethoxylation of the alkoxyphenols on the Ra-
696 Ni219 and Ru/C218 electrodes. This process was also recently patented by the authors.220
697 Since the Ru/C catalysts showed the capability to reduce biomass-derived oxygenates, they expanded
698 this work to 16 aromatic rings, which were lignin-derived oxygenates and their analogues.221 From the
699 study of lignin pyrolysis, they revealed various aromatic monomers, exhibiting different oxygenated
700 functional groups such as hydroxyl, methoxy, alkyl, allyl, and carbonyl groups. Figure 8 shows
701 electrochemical hydrogenation and further reductions of different aromatic rings on Ru/C catalyst.
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702 Regardless of functional groups attached to the aromatic rings, ring saturation with hydrogenation was
703 occurred. Phenol (1) and catechol (14) have one and two hydroxyl functional groups, respectively. Phenol
704 (1) was exclusively converted to ring saturated cyclohexanol (17) with only hydrogenation. However,
705 catechol (14) produced ring saturated 1,2-cyclohexanediol (18), and further C-O scission of the second
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706 hydroxyl group to catechol (14) produced cyclohexanol (17) (Figure 8). Anisole (13) and 3-
708 ring saturation reaction with hydrogenation. Further demethoxylation and hydrogenation of methoxy
709 groups on 3-methoxyanisole (15) resulted in the formation of deoxygenated products, cyclohexanol (17)
710 and methoxycyclohexane (19) (Figure 8). Guaiacol (2a) and syringol (10), having hydroxyl and methoxy
711 groups, also showed ring saturation. Additional demethoxylation of methoxy groups on them produced
712 deoxygenated products, cyclohexanol (17) and 2-methoxycyclohexanol (21) (Figure 8 and Table 9).221
713 No trace amounts of fully hydrodeoxygenated products such as cyclohexanone and benzene were
714 detected from phenolic oxygenates. The only hydroxyl group on the aromatic rings did not have further
715 reduction. However, the second and third oxygen functional groups attached to aromatic rings had
716 hydrogenolysis and demethoxylation reactions, resulting in the production of deoxygenated products
718 Schröder and the Brushett groups reported the electrochemical hydrogenation and hydrogenolysis of
719 hydroxyacetone on different metals electrodes. The Schröder group tested 11 different cathode metals (Ti,
720 Cr, Mo, W, Fe, Ni, Cu, Zn, Al, Sn, and Pb) for electrochemical HDO of hydroxyacetone.222 The process
721 was performed at ambient temperature and pressure with a constant potential of –1.8 V (vs. Ag/AgCl) in
722 neutral electrolytes. At comparable conditions with a NaHSO4 electrolyte, Zn showed the highest
723 selectivity toward acetone (C3H6O) for electrochemical hydrogenolysis of hydroxyacetone (C3H6O2)
724 among the tested cathode materials (~75%). They claimed that the high selectivity on the Zn catalyst
725 might be due to the fully loaded d-orbitals of Zn.222 However, Cu was most active (highest reaction rate)
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726 during the formation of acetone from hydroxyacetone in sodium chloride and hydrochloric electrolyte
727 solutions.
728
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730 Figure 8. Observed products from electrochemical HDO of lignin-based model compounds. Reprinted
731 with permission from Garedew et al.,221 Copyright (2019) American Chemical Society.
732
733 Brushett groups prepared monometallic and bimetallic electrocatalysts on Vulcan carbon support by
734 incipient wetness impregnation: Cu/C, Ni/C, CuNi/C, Pt/C, Ru/C, and PtRu/C electrocatalysts.223 They
735 studied the electroreduction of hydroxyacetone at pH 2 and at –1.5 V (vs. Ag/AgCl), and the highest
736 selectivity toward acetone was ~ 18% on Cu/C. However, the primary product was propylene glycol from
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738 Electrochemical hydrogenation and hydrogenolysis of levulinic acid have also been reported. Nilges
739 et al. reported the production of n-octane from the levulinic acid via two step electrochemical reactions:
740 electrochemical hydrogenolysis and Kolbe electrolysis (decarboxylation and dimerization).224 Also, they
741 reported valeric acid as a reaction intermediate, which can be obtained from the electrochemical
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742 hydrogenolysis of levulinic acid at –1.8 V (vs. Ag/AgCl) with Pb and 0.5 M H2SO4.224
744 pH 0 and pH 7.5, applying different potentials from –0.35 to –1.6V (vs. RHE).225 At –1.3V (vs. RHE)
745 with Pb electrode, valeric acid had 95% selectivity at pH 0, while gamma valerolactone (gVL) had 100%
746 selectivity at pH 7.5. Also, the selectivity toward valeric acid increased as the magnitude of the electrode
747 increased at pH 0. Figure 9 illustrates the reaction pathways for electrochemical hydrogenation and
749
750
751 Figure 9. Proposed reaction pathway for the electrochemical hydrogenation and hydrogenolysis (ECH) of
752 levulinic acid to form valeric acid and γ-valerolactone in acidic electrolyte on Pb. Modified reproduced
753 with permission from Xin et al.,225 Copyright 2013 John Wiley and Sons.
754
755 When the magnitude of the applied potential increased in acidic environment, the C–O bond scission
756 was occurred for the hydrogenolysis of reactant. Electrochemical hydrogenolysis of levulinic acid in
757 acidic solution was consistent with electrochemical hydrogenolysis of other biomass-derived oxygenates
50
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759 Table 9. Electrochemical HDO of other biomass-derived oxygenates over different catalysts. All results are available from recent literature
Selectivity, %
Feedstock Products a Reactor type Catalyst Reaction conditions Reference
(Faradaic efficiency, %)
Two
−100mA; 80 °C; 20mM guaiacol in 0.2M HCl 218
Guaiacol Cyclohexanol compartments Ru/C 70
water/isopropanol (30/1)
cell
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762 Although acidic environments have been required to promote electrochemical hydrogenolysis for
763 HDO, in general, there have been reported concurrent side reactions during electrochemical HDO of
764 biomass-derived oxygenates in these conditions.201-204, 211, 225 One is the hydrogen evolution reaction
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765 (HER) that consumes electrons and decreases electrochemical efficiency, and the other is the
767 As described in Section 5.1, the onset potentials of both the HER and electrochemical hydrogenation
768 and hydrogenolysis of furanic compounds were close on various electrodes in 0.5 M H2SO4.201-204 Their
769 studies reported that high electrochemical efficiency for electrochemical hydrogenation and
770 hydrogenolysis of furfural was observed at near the onset potential of the reaction. However, the slow
771 reaction rate was still challenge.201, 203, 204 While the reaction rate for both the electrochemical
772 hydrogenation and hydrogenolysis of furfural and HER could be improved, the HER became dominant as
773 the applied potential increased. According to the study of Lercher group, surface coverage of chemisorbed
774 hydrogen increases as the applied potential increases, and binding energy of aromatic oxygenate, phenol,
775 weakens on Pt electrode, leading to HER.226 Other biomass-derived oxygenates had low electrochemical
776 efficiency for the hydrogenolysis at high applied potentials due to the HER.219, 222, 224, 225
777 Because noble metals prefer HER in acidic condition, non-noble metals should be considered as
778 electrocatalysts for electrochemical HDO in the acidic condition. This may lead to stability and durability
780 Recent development of electrocatalysts by using electrodeposition showed stability of HDO reactions
781 and improve electrochemical efficiency near the onset potentials. The Fan group lowered onset potential
782 for electrochemical HDO of HMF at pH 2 with the development of electrodeposited Ni on Cu bimetallic
783 catalyst.217 This catalyst led to the large reaction potential gap between HDO and HER, and the preference
784 of HDO over HER. This catalyst also showed the stability for 5 running of electrochemical HDO of HMF
785 to DMF. The Biddinger group reported the electrodeposited Cu on Cu catalyst, which had four cycles of
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786 stability for electrochemical HDO of furfural to furfuryl alcohol and 2-methylfuran. 214 Although the
787 onset potentials for both HDO and HER were not remarkably changed, the higher surface area
788 electrodeposited Cu on Cu catalyst showed 2-3 times higher reaction rate for electrochemical HDO of
789 furfural near the onset potentials, comparing to bear Cu electrode. Electrochemical efficiency of HER was
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790 less than 3.5% at the near onset potentials in 0.5M H2SO4.214
792 is the possibility of polymerization or/and degradation in acidic conditions. In previous reports, a poor
793 mass balance from the electrochemical hydrogenation and hydrogenolysis of biomass-derived oxygenates
794 in acidic electrolytes was observed.203, 204, 209, 211, 219 The degraded biomass-derived chemicals covered the
795 surface of electrocatalysts, decreasing catalyst activity.204, 227 The reaction activity was improved when
796 high potential was applied227 and surface area electrocatalyst was increased.186
797 Neutral and mildly acidic conditions can avoid significant HER, polymerization, degradation of the
798 chemicals, or/and catalyst stability issues. However, hydrogenolysis of biomass-derived oxygenate was
799 not significantly shown in these conditions. The development of active electrocatalysts for hydrogenolysis
800 in mild conditions will be important. The lifetime of electrocatalysts can be extended, avoiding corrosion
801 and surface coverage of degraded oxygenates on the electrocatalyst in mild conditions. HER will be
803 Current studies for electrochemical hydrogenation and hydrogenolysis of biomass-derived oxygenates
804 have been primarily focused on the relationships between the reaction conditions and resulting products
805 and efficiency on monometallic or carbon electrodes. This suggests the need of advanced electrocatalysts
807 Advanced heterogeneous catalysts or modification from the catalysts can be applied for
808 electrochemical HDO. Bifunctional catalysts can have possibility to reduce oxygen contents more and to
809 help hydrogenolysis of biomass-derived oxygenates. As depicted in Figure 1, metal-acid catalysts can
810 help both the hydrogenation and scission of C−O bond on both metal and acid sites. However, the
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811 bifunctional catalysts have not been applied to electrochemical reaction significantly. The development of
812 electrocatalysts, composed of metal, metal oxide with solid acid and oxophilic sites may be expected to
814 of biomass-derived oxygenates. Because some bifunctional catalysts have low electrical conductivity,
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815 they should be electrically conductive themselves for electron transfer or supported on electrically
817 Although the examples of electrochemical HDO showed promises in each reactant, the studies
818 primarily rely on empirical studies with a slight understanding of fundamental mechanism for
819 electrocatalysis. There are many required studies to improve electrochemical HDO, but not limited to
820 these: (1) Physical and chemical properties of electrocatalysts that control reaction pathways and product
821 selectivity, (2) orientation of organic molecules on electrocatalyst surface and their active sites, (3)
822 reaction kinetics, mass transfer and reaction mechanisms, (4) corrosion and degradation phenomena of
823 electrocatalysts during electrochemical HDO, and (5) simulation for all the approaches above. Comparing
824 to heavily studied other electrocatalysis (i.e. CO2 electroreduction and oxygen reduction reaction),
825 electrochemical HDO of biomass-derived oxygenates is rarely studied and requires more attention and
827 In recent work, the Koper group reported a comprehensive study of electrochemical hydrogenation of
828 aliphatic ketone, acetone, at platinum single-crystal electrodes.228 They used online electrochemical mass
829 spectroscopy and in situ Fourier transform infrared spectroscopy for experimental understanding of
830 reaction mechanisms of electrochemical hydrogenation of acetone. Theoretical study with DFT
831 calculations was also supported to understand this reaction. Activity and product distribution of acetone
832 electroreduction on Pt electrode relied on the various factors such as surface orientation, reaction
833 potential, and coordination number of active sites. Under-coordinated step site of acetone on Pt (510) was
834 preferred to have C-O scission to produce propane. This finding supported to understand the reaction
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836 The Lercher group reported that the activity for electrochemical hydrogenation of phenol and
837 benzaldehyde is sensitivity to structure of Pt catalyst.229 The reaction rates for the hydrogenation were
838 directly proportional to the size of Pt particles (between 3.1 and 12.1 nm), because the larger particles had
839 more accessible sites for the adsorption of aromatic molecules on Pt (100) or Pt (111) surfaces.229 This
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840 study helps to understand the competition between electrochemical hydrogenation and HER, but
844 The comparison of electrochemical HDO to thermal catalytic HDO is important, and it is able to help
845 to understand the feasibility of electrochemical HDO in broader applications. Lercher and co-workers
846 studied the electrochemical hydrogenation and the thermal catalytic hydrogenation of phenol230 and
847 benzaldehyde231 using monometallic catalysts on carbon support. Their studies showed the turn over
848 frequency (TOF) of electrochemical hydrogenation and thermal catalytic hydrogenation with same metal
849 catalysts, pH and pressure. In phenol hydrogenation to cyclohexanol, thermal catalytic hydrogenation had
850 four times higher TOF than electrochemical hydrogenation.230 While, electrochemical hydrogenation had
851 higher TOF than thermal catalytic hydrogenation for hydrogenation of benzaldehyde to benzyl alcohol in
852 their reaction conditions.231 However, TOF highly depends on the reaction conditions such as applied
853 potential, current, temperature or pressure.230, 231 Applied potential or current is one of key factors to
854 decide the reaction rate and selectivity in electrochemical hydrogenation, while the reaction efficiency and
855 results highly rely on temperature in thermal catalytic hydrogenation when same pressure and catalyst are
856 used. To quantitatively assess the reaction efficiency between electrochemical and thermal catalytic HDO,
857 energy demand and cost for electron transfer in electrochemical HDO should be compared to energy
858 demand and cost for high temperature and pressure applied in thermal catalytic HDO. To our best
859 knowledge, the direct comparison of energy efficiency of electrochemical HDO to thermal catalytic HDO
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861 Electrochemical HDO is an alternative way to upgrade biomass-derived oxygenates without externally
862 supplied hydrogen gas at ambient conditions. Investigation of advanced electrocatalysts and reaction
863 systems, having high selectivity, electrochemical efficiency and reaction rate for desired reactions will
864 have opportunities to develop renewable and sustainable processes for the production of biofuels and fine
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865 chemicals by electrochemical HDO. However, there have been many challenges and needs in this field as
867 The successful lessons from heterogeneous catalysis for HDO of biomass-derived chemicals may help
868 to develop advanced electrocatalysts. Both experimental and theoretical studies for electrochemical HDO
869 using advanced electrocatalysts with fundamental understanding of the reactions are expected to tackle
871
873 Even though the potential to employ the HDO with heterogeneous catalysts as a way to upgrade
874 biomass-derived fuels and produce value-added chemicals from biomass is clear, the continuous
875 development of practical applications of HDO is important to sustaining interest in the process. Despite
876 praiseworthy achievements in HDO of biomass-derived oxygenates, there are still disadvantages
877 including the needs for harsh reactions conditions (e.g., high temperatures and pressures in the presence of
878 water), the employment of molecular H2 as a hydrogen donor, a high cost of developing catalyst (i.e.,
879 generally precious metal catalysts), a low selectivity toward target products, and the low catalyst stability
881 There is a clear need for improved HDO bifunctional catalysts that has high stability under reaction.
882 Both surface and bulk properties for heterogeneous catalysts should be resistant to lots of water present
883 (up to 95% H2O) during the reaction. Finding phase transformation inhibitors that interact with active
884 sites helps improve structural stability during aqueous-phase processing. Non-precious metal sites that are
885 stable under the reaction have a better potential than precious metallic sites. Particular concern about the
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886 stability of bifunctional HDO catalysts is that the different catalytic sites contained in bifunctional
887 catalysts (i.e., metal and acid sites) are deactivated due to different mechanisms.232 Metal particles suffer
888 from leaching and/or sintering, but solid-acid supports suffer from phase transformation and/or loss of
889 surface area. However, current methods to stabilize each type of catalytic sites are limited. For instance,
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890 ALD overcoat or SMSI could be used for the stabilization of metal particles, and carbon deposition or
892 bifunctional catalysts with these different methods is difficult. Considering that the improvement on
893 stability can help address the issues of high catalyst costs, more research is needed on the stabilization of
894 the bifunctional sites at HDO reaction conditions. To this end, long-term operation studies in continuous
895 reactor systems need to be done, because batch reactors (e.g., autoclave), which are typically used for
896 HDO reactions in most studies, are not suitable option to evaluate catalyst stability.
897 One of the major drawbacks of most HDO processes that large amount of molecular H2 that is
898 typically originated from non-renewable resources (e.g., steam reforming of coal). The use of gaseous H2
899 creates challenges of process economy and transport. More importantly, it has low solubility in most
900 solvents, resulting in high pressure. The high H2 pressure can raise serious safety issues.233 The
901 employment of CTH reactions may be options to overcome this problem (also refer Section 3).234, 235
902 Electrochemical HDO is an alternative way to upgrade biomass-derived oxygenates into more valuable
903 chemicals. This process does not require externally supplied H2 gas, because the source of hydrogen can
904 be from the reaction solutions. Thus, it can allow small and on-site upgrading of biomass-derived
905 chemicals in remote locations where H2 gas is not readily available. Significant development of renewable
906 electricity will make electrochemical HDO more attractive with the cost down of electricity, though the
907 cost of electricity may be considered a challenge in electrochemical HDO. In addition, electrochemical
908 processes are available in ambient conditions and can be paired with renewable electricity during the off-
909 peak times. These advantages recently led to emerging studies of electrochemical upgrading of biomass-
910 derived oxygenates, but still there have been challenges and needs in this field such as techno-economic
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912 side reactions, relatively lower yield compared to thermal catalytic HDO, and others.
913 As mentioned above, electrochemical HDO does not require externally supplied H2 gas and works at
914 ambient condition. However, this reaction requires electricity for electroreduction. The estimation of total
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915 cost for electrochemical HDO of biomass-derived chemicals and techno-economic feasibility of the
918 The experimental studies for electrochemical hydrogenation and hydrogenolysis of biomass-derived
919 oxygenates have primarily focused on the reaction conditions (electrocatalyst, pH, applied potential,
920 current, etc.) and reaction efficiency (selectivity, yield, electrochemical efficiency, etc.) using
921 monometallic or carbon electrodes. Current improvements in reaction efficiency for electrochemical HDO
922 of biomass-derived chemicals have been from the experiences of thermal catalytic HDO and the
923 relationships between experimental reaction conditions and results. However, fundamental understanding
924 of each reaction and role of electrocatalysts will be significantly helpful to develop the electrochemical
926 A side reaction in electrochemical HDO experimentally proven was the HER that consumes electrons
927 and decreases electrochemical efficiency. For HDO from biomass-derived oxygenates, electrochemical
928 hydrogenolysis, or other reductions were required in highly acidic solutions or at highly negative
929 potentials. However, the HER was readily available in the conditions, and the electrochemical efficiency
930 for electrochemical hydrogenation and hydrogenolysis decreased, while increasing the electrochemical
931 efficiency of the HER. The other challenge was the polymerization or degradation of biomass-derived
932 chemicals in acidic conditions, and it decreased the mass balance of the reactions. The development of
933 advanced electrocatalysts that have dominant electrochemical HDO over the HER in mild conditions will
934 be required. Also, the electrocatalysts should have high reaction rate and stability during the long time of
935 electrochemical HDO. Reaction mechanisms in electrochemical hydrogenation and HDO are rarely
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936 studied, and the strong understanding of reaction mechanisms is required to suggest the efficient reaction
937 pathway and electrocatalysts. Advanced electrocatalysts, used for thermal catalytic HDO (bifunctional,
938 bimetallic, or others) can be considered a strong candidate for electrochemical hydrogenation,
939 hydrogenolysis, decarboxylation or other reactions. The lessons from both experimental and the density
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940 functional theory studies in thermal catalytic HDO will help to understand the reaction mechanisms and to
942 Overall, there have been great achievement in biomass conversion via HDO reactions over
943 bifunctional catalysts. However, there are still rooms to understand more about designing bifunctional
944 catalysts to selectively product target products from biomass. Therefore, efforts to employ rational design
945 of bifunctional catalysts with a high stability will become more important for innovating biomass
947
948 Acknowledgements
949 This work was supported by a National Research Foundation of Korea (NRF) Grant funded by the
951
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