Su Tu Nau Field Development Project

VENDOR NAME : Airpack Nederland BV

EQUIPMENT DESCRIPTION : Instrument Air Compressor and Dryer Package
INQUIRY NUMBER : STN-004120

Document Number : 13982-08

Document Title : Inspection & Test Plan (ITP)

0 For bidding purpose 1-7-2013 LdB MO

Rev. No Description Date Prepared by Checked by Approved by
 INSPECTION AND TEST PLAN (ITP)
Inspection and Test Plan Number 13982-08
Inquiry Number: STN-004120 Inspection and Test Plan For:
Customer: Cuulong Compressor / Dryer and Nitrogen generation package
Contractor: PTSC
Project: Su Tu Nau Field
Development Project

DRAWINGS FOR APPROVAL

For drawings and documents for approval, we refer to the Supplier Master Document List with Airpack reference number 13982-01.

LIST OF ABBREVIATIONS:

H = HOLD POINT
Means that a hold shall be applied to the production schedule.
For materials: the buyer must be invited for the inspection / test and the inspection / test must be carried out with the buyer in attendance.
For drawings / documents: Airpack must receive approved drawings / documents, stamped by buyer.

R = REVIEW POINT
Means that documents shall be available at final inspection for review as part of the data book.

W = WITNESS POINT
Means that the buyer requires notification of the inspection timing. However, if the inspection is performed as scheduled and if the buyer is not
present, Airpack will carry out the test and proceed with production.

Q = QUALITY INSPECTION
Means that fabricated/purchased materials / parts of the package are checked by Airpack to be in accordance with the specifications.

E.P.M. = Engineering and Production Manual (mandatory reference - ISO)

Q.M. = Quality Manual

 INSPECTION & TEST PLAN (ITP)
Participation
Activity
No.

Inspection Activity Acceptance Criteria Verifying Document Airpack Customer Enduser REMARKS
Code Date Code Date Code Date

A. Skid

2.2 material
1. Materials E.P.M. 11.1.2 Q R R According to EN10204
certificate
2. Welding E.P.M. 11.1.1 – 11.1.6 PQR / WPS Q R R
E.P.M. 11.2
3. Dimensions As built drawing Q R R
GA-drawing
Random thickness
check and visual Painting Certificate
4. Painting Q R R
inspection according to in Databook
painting procedure

B. Air piping

1. Materials E.P.M. 7.2.1 3.1 material Q R R According to EN10204

2. Welding E.P.M. 7.2.4 PQR / WPS Q R R

Random thickness
check and visual Painting Certificate
3. Painting check Q R R
inspection according to in Databook
painting procedure
C. Compressor

As built drawing
1. Components E.P.M. 2.1 Q R R
P&ID

2. Dimensional check E.P.M 2.2.3; GA-Drawing final drawing report Q R R

Random thickness
check and visual Painting Certificate
3. Painting Q R R
inspection according to in Databook
painting procedure

D. Main E-motors

1. Components E.P.M. 12.3.1 Motor data sheet Q R R

2. Documents E.P.M. 3.1.4 Motor data sheet Q R R
Random thickness
check and visual
3. Painting Paint procedure Q R R
inspection according to
painting procedure

E. Final inspection During FAT

1. Instruments
· Tag plates P&ID Signed ITP H W W
· Position and
quantity of all P&ID Signed ITP H W W
instruments

Subvendors
standard instrument
· Instrument
FAT procedure test report / H W W
calibration
calibration
report/certificate
 Electrical cabling and
2.
local control panels

· Loose connections FAT procedure Electrical checklist H W W

· Cable type Electrical scheme Electrical checklist H W W

· Cable glands Electrical scheme Electrical checklist H W W

· Earthing Electrical scheme Electrical checklist H W W

· Functional check
of local control FAT procedure Electrical checklist H W W
panels

3. Completed package H W W

· Position and size of

General Arrangement
customer tie-in Dimensional report H W W
drawing
connections
· Dimensional check General Arrangement
Dimensional report H W W
of the package drawing
Performance and
4. functional check of H H H
the package
· Simulation of trips
functional test
and alarms (Full; P&ID H R R
report
dry testing only)

Running test (2 hours) FAT procedure FAT report H H H

· Sound
FAT procedure Noise test report H H H
measurement
Approved Databook Signed databook
5. Completed Databook H R R
Index index
 Weight control
6. E.P.M. 15.4 Weight Datasheet H R R
Datasheet
Commissioning and Spare Part
7. Purchase Order. H R R
start-up spare parts Certificate
Vendor document
Preservation, Packing
8. Packing and Marking Signed ITP H R R
and Shipping
procedures
9. Release Note Release note H H H
 INSPECTION & TEST PLAN (ITP)
Participation
Activity

Inspection Activity Acceptance Criteria Verifying Document Airpack Customer Enduser REMARKS
No.

Code Date Code Date Code Date

A. Skid

2.2 material
1. Materials E.P.M. 11.1.2 Q R R According to EN10204
certificate
2. Welding E.P.M. 11.1.1 – 11.1.6 PQR / WPS Q R R
E.P.M. 11.2
3. Dimensions As built drawing Q R R
GA-drawing
Random thickness check
and visual inspection Painting Certificate
4. Painting Q R R
according to painting in Databook
procedure

B. Air piping

1. Materials E.P.M. 7.2.1 3.1 material Q R R According to EN10204

2. Welding E.P.M. 7.2.4 PQR / WPS Q R R

Random thickness check
and visual inspection Painting Certificate
3. Painting check Q R R
according to painting in Databook
procedure
C Dryer vessels

1. Materials E.P.M. 12.3.1 3.1 material

Q R R According to EN10204

2. Welders qualification / E.P.M. 12.3.5 WPQ / WPS

welding proc. spec. Q R R

3. Welding E.P.M. 12.3 PQR / WPS Q R R

4. Hydrostatic test E.P.M. 12.3.7.2 test certificate Q R R
5. NDT 10% (ASME) Test Report in
Q R R
Databook
6. Dimensional check Dryer vessel drawing as built drawing Q R R

D. Final inspection During FAT

1. Instruments
· Tag plates P&ID Signed ITP H W W
· Position and
quantity of all P&ID Signed ITP H W W
instruments

Subvendors
standard instrument
· Instrument
FAT procedure test report / H W W
calibration
calibration
report/certificate
 Electrical cabling and
2.
local control panels

· Loose connections FAT procedure Electrical checklist H W W

· Cable type Electrical scheme Electrical checklist H W W

· Cable glands Electrical scheme Electrical checklist H W W

· Earthing Electrical scheme Electrical checklist H W W

· Functional check
of local control FAT procedure Electrical checklist H W W
panels

3. Completed package H W W

· Position and size of

General Arrangement
customer tie-in Dimensional report H W W
drawing
connections
· Dimensional check General Arrangement
Dimensional report H W W
of the package drawing
Performance and
4. functional check of H H H
the package
· Simulation of trips
functional test
and alarms (Full; P&ID H R R
report
dry testing only)

Running test (2 hours) FAT procedure FAT report H H H

· Sound
FAT procedure Noise test report H H H
measurement
 Signed databook
5. Completed Databook Approved Databook Index H R R
index
Weight control
6. E.P.M. 15.4 Weight Datasheet H R R
Datasheet
Commissioning and Spare Part
7. Purchase Order. H R R
start-up spare parts Certificate
Vendor document
8. Packing and Marking Preservation, Packing and Signed ITP H R R
Shipping procedures
9. Release Note Release note H H H