INTERACTIVE SCHEMATIC

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 UENR5432
March 2014

735 and 740 Articulated Truck

Hydraulic System
735: 740:
WWC1-UP WWD1-UP
B1N800-UP AXM1-UP
AWR1-UP B1P4828-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Page 1 of 2
Part Number
Schematic Machine
Description 735/740 735/740 T3
Location Location
735 740 735 T3 740 T3
Brake, Hoist and Suspension Circuits
Accumulator Gp - Diaphragm 251-8265 251-8265 251-8265 251-8265 F-7 1
Accumulator Gp - Diaphragm 163-5632 163-5632 163-5632 163-5632 F-6 2
Actuator As - Lower 192-6443 192-6443 192-6443 192-6443 D-6 3
Actuator As - Raise 196-2403 196-2403 196-2403 196-2403 C-6 4
Brake Gp - Hydraulic (Front) 219-6710 219-6710 219-6710 219-6710 E-8, F-8 5
Brake Gp - Hydraulic (Rear) 219-6710 219-6710 219-6710 219-6710 E-5, F-5 6
Brake Gp - Hydraulic Caliper Park (Dynamic Parking) 160-8009 160-8009 160-8009 160-8009 F-5 7
Core Gp - Oil Cooler 4P-7731 4P-7731 4P-7731 4P-7731 E-8 8
Cylinder Gp - (Front Susp) 228-2758 228-2758 228-2758 228-2758 E-6 9
Cylinder Gp - Hoist 241-4065 241-4068 285-4033 285-4034 C-5, D-5 10
Cylinder Gp - Tailgate (Atch) 151-2611 151-2611 151-2611 151-2611 C-5 11
Element As - Filter 132-8876 132-8876 132-8876 132-8876 B-7 12
Manifold 159-2880 159-2880 159-2880 159-2880 E-5 13
Manifold (Hoist Cylinder) 153-3528 153-3528 153-3528 153-3528 C-5 14
Manifold - Brakes Cooling Lines 194-4016 194-4016 194-4016 194-4016 E-8 15
Manifold - Cold Oil By-Pass 190-1514 190-1514 190-1514 190-1514 C-6 16
Pump Gp - Hoist 188-4455 188-4455 188-4455 188-4455 D-8 17
Pump Gp - Piston (Engine) 187-9090 187-9090 187-9090 187-9090 C-8 18
Pump Gp - Piston (Steering) 224-4431 224-4432 224-4431 224-4432 D-8 19
Screen As 119-4885 119-4885 119-4885 119-4885 B-7, B-8 20
Screen As 150-8457 150-8457 150-8457 150-8457 B-7 21
Switch - Low Brake Pressure 172-7073 172-7073 213-6947 213-6947 F-6 22
Switch As - Brake Temperature 3E-6451 3E-6451 3E-6451 3E-6451 E-5, E-7 23
Switch As - Pressure (Abl Control) 172-7071 172-7071 172-7071 172-7071 E-7 24
Switch As - Pressure (Brake Light) 172-7071 172-7071 172-7071 172-7071 F-7 25
Switch As - Pressure (Park Brake Ems) 213-6947 213-6947 213-6947 213-6947 F-6 26
Tank Gp - Hydraulic 162-5242 162-5242 162-5242 162-5242 B-7 27
Valve - Check 158-9956 158-9956 158-9956 158-9956 F-6 28
Valve - Drain 8J-8782 8J-8782 8J-8782 8J-8782 B-8 29
Valve As - Fluid Sampling 164-5590 164-5590 164-5590 164-5590 C-7 30
Valve Gp - Balance (Atch) 133-8810 133-8810 133-8810 133-8810 C-5 31
Valve Gp - Brake Control 217-9037 217-9037 217-9037 217-9037 F-7 32
Valve Gp - Breaker/Relief 157-7911 157-7911 157-7911 157-7911 C-8 33
Valve Gp - Check 134-9911 134-9911 134-9911 134-9911 F-6 34
Valve Gp - Check (Brake Check Manifold) 224-1209 224-1209 207-0034 207-0034 F-6 35
Valve Gp - Hoist 189-5772 189-5772 189-5772 189-5772 C-6 36
Valve Gp - Main Relief 224-1167 224-1167 330-9801 330-9801 C-6 37
Valve Gp - Manual Lower (Dead Engine) 204-2124 204-2124 204-2124 204-2124 D-5 38
Valve Gp - Parking Brake 190-6290 190-6290 190-6290 190-6290 F-6 39
Valve Gp - Pressure Reducing 140-0973 140-0973 140-0973 140-0973 E-6 40
Valve Gp - Relief 224-4530 224-4530 224-4530 224-4530 E-6 41
Valve Gp - Relief 126-6099 126-6099 126-6099 126-6099 C-6 42
Valve Gp - Solenoid 152-8340 152-8340 152-8340 152-8340 F-6 43
 COMPONENT LOCATION
Page 2 of 2
Part Number
Schematic Machine
Description 735/740 735/740 T3
Location Location
735 740 735 T3 740 T3
Steering and Fan Drive Circuits
Cooler 122-6485 122-6485 122-6485 122-6485 C-2 44
Cylinder Gp - Steering 223-1335 223-1335 223-1335 223-1335 E-1, F-1 45
Element As - Filter 132-8876 132-8876 132-8876 132-8876 B-2 46
Manifold 206-4794 206-4794 - - C-1 47
Motor Gp - Fan Drive (Ataac) 220-2290 220-2290 220-2290 220-2290 B-1 48
Motor Gp - Fan Drive (Rad) 170-4734 170-4734 293-6517 293-6517 C-1, D-1 49
Pump Gp - (Secondary Steer) 141-6389 141-6389 141-6389 141-6389 C-2 50
Pump Gp - Fan Drive (Ataac) 201-5733 201-5733 248-5605 248-5605 C-4 51
Pump Gp - Fan Drive (Rad) 210-0053 210-0053 210-0053 210-0053 C-3, C-4 52
Pump Gp - Hoist 188-4455 188-4455 188-4455 188-4455 C-4 17
Pump Gp - Metering 160-9727 160-9727 160-9727 160-9727 E-2 53
Pump Gp - Piston (Engine) 187-9090 187-9090 187-9090 187-9090 C-4 18
Pump Gp - Piston (Steering) 224-4431 224-4432 224-4431 224-4432 D-3 19
Screen As 119-4885 119-4885 119-4885 119-4885 B-3 54
Screen As 6J-3795 6J-3795 6J-3795 6J-3795 B-2 55
Solenoid 191-7785 191-7785 265-5214 265-5214 C-1 56
Switch As - Pressure (Low Pressure Warning) 3E-6450 3E-6450 313-5104 313-5104 F-3 57
Tank Gp - Hydraulic 186-9959 186-9959 186-9959 186-9959 B-2 58
Valve 1U-1643 1U-1643 1U-1643 1U-1643 B-2 59
Valve - Drain 8J-8782 8J-8782 8J-8782 8J-8782 B-4 60
Valve - Fan Control 194-2530 194-2530 263-5833 263-5833 C-1 61
Valve - Relief 222-6472 222-6472 222-6472 222-6472 B-1 62
Valve As - Fluid Sampling 164-5590 164-5590 164-5590 164-5590 B-2 63
Valve Gp - Breaker/Relief 157-7911 157-7911 157-7911 157-7911 B-4 64
Valve Gp - Bypass (Thermal) 188-8726 188-8726 188-8726 188-8726 C-2 65
Valve Gp - Check 193-9230 193-9230 - - D-2 66
Valve Gp - Check 180-4850 180-4850 180-4850 180-4850 C-2 67
Valve Gp - Check 211-6062 211-6062 - - D-1 68
Valve Gp - In-Line Check 165-7948 165-7948 165-7948 165-7948 C-2, D-3 69
Valve Gp - Steering Combiner Manifold 176-5691 176-5691 176-5691 176-5691 F-3 70
Always check component part numbers with Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
A Hoist Raise Lower Pressure D-6
B Secondary Steering Pressure E-3
C Front Brake Pressure F-8
D Brake Pump Pressure E-6
E OTG Lube an Diff. Lock Pressure -
F Load Sense Pressure-Main and Sec Steer C-2
G Steer Press - Main Steering Pump F-3
H Fan Drive Pressure D-2
J Hoist Pilot Pressure C-6
K Rear Brake Pressure E-7
L Scheduled Oil Sampling-Steer B-2
M Park Brake Pressure F-5
N Scheduled Oil Sampling-Hoist C-7
P Pump Case Pressure C-3, C-8
R Body Over Center-Service Point C-5
T Attac Fan Drive Pressure B-1
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(7) BRAKE GP
HYDRAULIC
CALIPER PARK
(1) ACCUMULATOR GP (DYNAMIC PARKING)
(35) VALVE GP (2) ACCUMULATOR GP (26) SWITCH AS
DIAPHRAGM 160-8009 (6) BRAKE GP
CHECK DIAPHRAGM PRESSURE (45) CYLINDER GP
(5) BRAKE GP 251-8265 HYDRAULIC (REAR)
BRAKE CHECK MANIFOLD 163-5632 (PARK BRAKE EMS) PARKING STEER
RIGHT HYDRAULIC (FRONT) BRAKE 219-6710 L/S SIGNAL
224-1209 213-6947 223-1335
F FRONT 219-6710 (39) VALVE GP (57) SWITCH AS F
(32) VALVE GP (T3: 207-0034)
PARKING BRAKE RIGHT PRESSURE
BRAKE CONTROL
REAR (LOW PRESSURE WARNING)
(25) SWITCH AS 217-9037 (34) VALVE GP (22) SWITCH 190-6290 REMOTE PANEL
G
PRESSURE LOW BRAKE PRESSURE
TEST POINT 3E-6450
CHECK
(BRAKE LIGHT) 172-7073 (70) VALVE GP (T3: 313-5104)
134-9911 ACC PS
172-7071 (T3: 213-6947) STEERING
REMOTE PANEL TP COMBINER T1 PS1
TEST POINT RB B MANIFOLD
C 176-5691 P1
M

P1 REMOTE PANEL
SW
B1 ASBS TEST POINT
P T
T1 (28) VALVE (43) VALVE GP P2
(5) BRAKE GP OUT
FB P CHECK SOLENOID
HYDRAULIC (FRONT)
(24) SWITCH AS 158-9956 152-8340
219-6710 T2 PS2 AUX
PRESSURE (40) VALVE GP
(ABL CONTROL) (9) CYLINDER GP (53) PUMP GP
PRESSURE (FRONT SUSP)
172-7071 REDUCING METERING
P2 228-2758 B 160-9727
RIGHT
B2 140-0973 (45) CYLINDER GP TURN

(8) CORE GP REMOTE PANEL STEER

K T2 TEST POINT 223-1335
OIL COOLER TRACTOR TRAILER
T P
4P-7731 REMOTE PANEL
TEST POINT
(41) VALVE GP RBP RBP

RELIEF
E 224-4530 LEFT HITCH C.L. E
LEFT REAR L
FRONT D REMOTE PANEL
TEST POINT

(15) MANIFOLD (6) BRAKE GP

BRAKES HYDRAULIC (REAR) T
COOLING LINES (23) SWITCH AS 219-6710
LS
194-4016 BRAKE TEMPERATURE PP
3E-6451
P

(13) MANIFOLD (23) SWITCH AS

159-2880 BRAKE TEMPERATURE
3E-6451
(19) PUMP GP
PISTON
735: 224-4431
740: 224-4432

(3) ACTUATOR AS (38) VALVE GP (69) VALVE GP

LOWER MANUAL LOWER IN-LINE CHECK
TRANSMISSION

192-6443 (DEAD ENGINE) 165-7948

D 204-2124 (10) CYLINDER GP D
X (49) MOTOR GP
HOIST (66) VALVE GP FAN DRIVE (RAD)
735: 241-4065 (T3: 285-4033) CHECK
ENGINE 193-9230
170-4734
H1 T1 740: 241-4068 (T3: 285-4034)
(19) PUMP GP REMOTE PANEL A
(17) PUMP GP TEST POINT
PISTON
HOIST (52) PUMP GP H
735: 224-4431
188-4455 RAISE
FAN DRIVE (RAD)
740: 224-4432 (68) VALVE GP
210-0053 CHECK
REMOTE PANEL
A
TEST POINT
(52) PUMP GP P A T REMOTE PANEL 211-6062
RAISE TEST POINT
A FAN DRIVE (RAD)
HOLD HE 210-0053 F
(69) VALVE GP (61) VALVE
R IN-LINE CHECK
RE (11) CYLINDER GP FAN CONTROL
ENGINE 165-7948 B

TRANSMISSION
FLOAT
TAILGATE (ATCH) 194-2530
151-2611 C (56) SOLENOID
(42) VALVE GP 191-7785
LOWER
RELIEF (47) MANIFOLD
126-6099 206-4794
(51) PUMP GP FOR 735/740
FAN DRIVE (ATAAC)
P (67) VALVE GP
201-5733
CHECK
(36) VALVE GP (T3: 248-5605)
(18) PUMP GP 180-4850 (49) MOTOR GP
P HOIST OPEN
(18) PUMP GP
PISTON M FAN DRIVE (RAD)
189-5772 PISTON (17) PUMP GP
C 187-9090 A 293-6517 C
187-9090 HOIST
188-4455
(30) VALVE AS H2 T2
N
FLUID SAMPLING
(33) VALVE GP B
164-5590
BREAKER/RELIEF
157-7911
SOS (50) PUMP GP
(16) MANIFOLD (37) VALVE GP (4) ACTUATOR AS (SECONDARY STEER) (61) VALVE
COLD OIL MAIN RELIEF RAISE 141-6389 FAN CONTROL
BY-PASS 196-2403 (14) MANIFOLD (31) VALVE GP
224-1167 J 263-5833
190-1514 153-3528 BALANCE (ATCH)
(T3: 330-9801) (56) SOLENOID
REMOTE PANEL 133-8810
TEST POINT B 265-5214

(20) SCREEN AS (65) VALVE GP

(64) VALVE GP (44) COOLER FOR 735/740 T3
119-4885 BYPASS (THERMAL)
BREAKER/RELIEF C 122-6485
(10) CYLINDER GP 188-8726
HOIST 157-7911
735: 241-4065 (T3: 285-4033)
740: 241-4068 (T3: 285-4034) (63) VALVE AS
FLUID SAMPLING
(27) TANK GP (60) VALVE L 164-5590
(46) ELEMENT AS
HYDRAULIC DRAIN (54) SCREEN AS FILTER
SOS
(62) VALVE
162-5242 8J-8782 119-4885 132-8876 (59) VALVE T
RELIEF
1U-1643
222-6472
B B
(58) TANK GP
HYDRAULIC
186-9959

(29) VALVE (12) ELEMENT AS (21) SCREEN AS (20) SCREEN AS

DRAIN FILTER 150-8457 119-4885
8J-8782 132-8876
(55) SCREEN AS
6J-3795
(48) MOTOR GP
FAN DRIVE (ATAAC)
220-2290

BRAKE, HOIST AND SUSPENSION CIRCUITS STEERING AND FAN DRIVE CIRCUITS

LINE PATTERNS
Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
BRAKE PUMP OUTPUT
Pilot / Load Sensing Pressure FAN DRIVE PUMP OUTPUT
A HOIST CONTROL CIRCUIT
A
Drain / Return Lines STEERING CIRCUIT
SUPPLY LINE
Component Group
BRAKES CONTROL CIRCUIT
SECONDARY STEERING PUMP
CALLOUTS FAN DRIVE PUMP OUTPUT (ATTACHMENT)
DRAIN / RETURN LINE THIS SCHEMATIC IS FOR THE 735 AND 740 ARTICULATED TRUCK HYDRAULIC SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter) HOIST PUMP OUTPUT MEDIA NUMBER: UENR5432
PRIMARY STEERING PUMP OUTPUT
Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
BRAKE COOLING SCHEMATIC PART NUMBER: 228-2721, CHANGE: 06, VERSION: -
Component LocationsTable)
138-1234 Part Number SCHEMATIC PART NUMBER (T3): 266-6459, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

65 47 56 66
25 61
68
24
44
22 NOT SHOWN
8 11 31
1

32

49

51

17

5
15 34 35 40 41 6
10 2 13 23
STEERING AND SUSPENSION CYLINDERS
VIEW ALL CALLOUTS

9 9

45
45
STEERING AND FAN DRIVE SYSTEM
VIEW ALL CALLOUTS

70 67 63 L 60 64
53

50

69

19

52 57

55 59 58 46 54
NOT SHOWN NOT SHOWN
PARKING BRAKE SYSTEM
VIEW ALL CALLOUTS

28

39

43

26
M

7
HOIST VALVE AND MANIFOLD
VIEW ALL CALLOUTS

42

16

38

4
36
37
HOIST MANIFOLD
VIEW ALL CALLOUTS

R 14
HOIST AND BRAKE COOLING SYSTEM
VIEW ALL CALLOUTS

30 N

33

27

21 29
NOT SHOWN
12

20

18
AIR AFTERCOOLER
VIEW ALL CALLOUTS

NOT SHOWN

62

48
DIAGNOSTIC AND SERVICE PORTS
VIEW ALL CALLOUTS
A B C D E

F G H J K

NOTE: Test panel located at left rear of the front chassis

Port E is not illustrated on this print