EP_3EV53600STR - Ladder Diagram Page 1

WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:34

Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Wyeth Nutritional (China)

Function: EP_3EV53600STR

Version: 1.00
Created by: Charles Zha
Last updated date: 2009-09-01
Version:1.30
Updated by: Wilber Shou
Last updated date: 2009-10-20
Note:
Updated after Function FAT
---

0 NOP

*** Control Button Logic ***

EP_3EV53600STR Phase
control button1
EP_3EV53600STR.CTL_CB1
1 NOP

*** Functional Logic ***

EP_3EV53600STR Phase
control button2
EP_3EV53600STR.CTL_CB2
2 NOP

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 2
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:35
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Evaporator Route OK Logic

3FY-53611-ZS-0001 3FY-53611-ZS-0002
Conditioned Input Conditioned Input
Pre-Heater selected Status Status
EVAP_PREHEATER_SELECTED CM_3FY53611_ZS0001.STS_CndtndInpt CM_3FY53611_ZS0002.STS_CndtndInpt
3 /

3FY-53611-ZS-0004 3FY-53611-ZS-0005 3FY-53613-ZS-0001

Conditioned Input Conditioned Input Conditioned Input
Status Status Status
CM_3FY53611_ZS0004.STS_CndtndInpt CM_3FY53611_ZS0005.STS_CndtndInpt CM_3FY53613_ZS0001.STS_CndtndInpt
/ /

3FY-53613-ZS-0002 3FY-53613-ZS-0004 3FY-53613-ZS-0005

Conditioned Input Conditioned Input Conditioned Input
Status Status Status
CM_3FY53613_ZS0002.STS_CndtndInpt CM_3FY53613_ZS0004.STS_CndtndInpt CM_3FY53613_ZS0005.STS_CndtndInpt
/

3FY-53611-ZS-0001 3FY-53611-ZS-0002
Conditioned Input Conditioned Input
Pre-Heater selected Status Status
EVAP_PREHEATER_SELECTED CM_3FY53611_ZS0001.STS_CndtndInpt CM_3FY53611_ZS0002.STS_CndtndInpt
/ /

3FY-53611-ZS-0004 3FY-53611-ZS-0005 3FY-53613-ZS-0001

Conditioned Input Conditioned Input Conditioned Input
Status Status Status
CM_3FY53611_ZS0004.STS_CndtndInpt CM_3FY53611_ZS0005.STS_CndtndInpt CM_3FY53613_ZS0001.STS_CndtndInpt
/

3FY-53613-ZS-0002 3FY-53613-ZS-0004 3FY-53613-ZS-0005

Conditioned Input Conditioned Input Conditioned Input
Status Status Status
CM_3FY53613_ZS0002.STS_CndtndInpt CM_3FY53613_ZS0004.STS_CndtndInpt CM_3FY53613_ZS0005.STS_CndtndInpt
/ /

3FY-53611-ZS-0003 3FY-53613-ZS-0003
Conditioned Input Conditioned Input
Status Status Route OK
CM_3FY53611_ZS0003.STS_CndtndInpt CM_3FY53613_ZS0003.STS_CndtndInpt EVAP_ROUTE_OK
RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 3
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:35
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

CM_3FY53611_ZS0003.STS_CndtndInpt CM_3FY53613_ZS0003.STS_CndtndInpt EVAP_ROUTE_OK
/ /

*** Interlock Mapping ***

Any CM in Manual Mode
any Control Module
of Evaporator 1 in EP_3EV53600STR
Manual Mode Interlock condition
EVAP1_Any_CM_Man EP_3EV53600STR.Interlock.1
4

Any CM in Simulation Mode

any Control Module
of Evaporator 1 in EP_3EV53600STR
Simulation Mode Interlock condition
EVAP1_Any_CM_Sim EP_3EV53600STR.Interlock.2
5

Route not OK
EP_3EV53600STR
Route OK Interlock condition
EVAP_ROUTE_OK EP_3EV53600STR.Interlock.3
6 /

Recipe not loaded

Evaporator
Production Code EP_3EV53600STR
Loaded Interlock condition
EVAP_PROD_RECIPE_LOADED EP_3EV53600STR.Interlock.4
7 /

Main Sequence not at step 0

EP_3EV53600STR
Interlock condition
MSE_Step_000.X EP_3EV53600STR.Interlock.5
8 /

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 4
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:35
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

InBatch. RUNNING

PHASE START Command from InBatch

(Put Running Logic in this section)
EP_3EV53600STR Phase EP_3EV53600ESD Phase
Run status Run status
EP_3EV53600STR.STS_Run EP_3EV53600ESD.STS_Run
9 / MCR

Running Logic

10 NOP

*** Phase step sequence ***

Step 1
Popup check items on screen
EP_3EV53600STR Phase EP_3EV53600STR Phase
run step buffer FAT Force Bit run step buffer
EQU FAT_Force[0] MOV
11 Equal Move
Source A EP_3EV53600STR.STS_SI Source 1
0
Source B 0 Dest EP_3EV53600STR.STS_SI
0

Step 2
Start sealwater to pumps
EP_3EV53600STR Phase EP_3EV53600STR Phase
run step buffer FAT Force Bit STR Start Check OK run step buffer
EQU FAT_Force[1] EVAP_STR_CheckOK MOV
12 Equal Move
Source A EP_3EV53600STR.STS_SI Source 2
0
Source B 1 Dest EP_3EV53600STR.STS_SI
0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 5
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 3
Remove condensate
EP_3EV53600STR Phase Seal water to pump EP_3EV53600STR Phase
run step buffer FAT Force Bit started run step buffer
EQU FAT_Force[2] EVAP_SEALWATER_RUN MOV
13 Equal Move
Source A EP_3EV53600STR.STS_SI Source 3
0
Source B 2 Dest EP_3EV53600STR.STS_SI
0

Step 4
Start watersupply to Balance Tank
EP_3EV53600STR Phase EP_3EV53600STR Phase
run step buffer FAT Force Bit Condensate removed run step buffer
EQU FAT_Force[3] EVAP_COND_REMOVED MOV
14 Equal Move
Source A EP_3EV53600STR.STS_SI Source 4
0
Source B 3 Dest EP_3EV53600STR.STS_SI
0

Step 5
Start vacuum pumps
EP_3EV53600STR Phase Water to EP_3EV53600STR Phase
run step buffer FAT Force Bit balance tank run step buffer
EQU FAT_Force[4] EVAP_BTD_WATER_RUN MOV
15 Equal Move
Source A EP_3EV53600STR.STS_SI Source 5
0
Source B 4 Dest EP_3EV53600STR.STS_SI
0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 6
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 6
Switch concentrate to Balance Tank

EP_3EV53600STR Phase vacuum pumps 3EV-53602-PI-0004

run step buffer FAT Force Bit in operation Actual Value
EQU FAT_Force[5] EVAP_VACUUM_PUMP_RUN LES
16 Equal Less Than (A<B)
Source A EP_3EV53600STR.STS_SI Source A CM_3EV53602_PI0004.VAL_Actl
0 120.0
Source B 5 Source B CM_3EV53602_PI0004_ST[1]
250.0

3TA-53605-LI-0001 EP_3EV53600STR Phase

Actual Value run step buffer
GRT MOV
Greater Than (A>B) Move
Source A CM_3TA53605_LI0001.VAL_Actl Source 6
50.0
Source B CM_3TA53605_LIC0001_ST[3] Dest EP_3EV53600STR.STS_SI
30.0 0

Step 7
Start product pumps
EP_3EV53600STR Phase Concentrate EP_3EV53600STR Phase
run step buffer FAT Force Bit to balance tank run step buffer
EQU FAT_Force[6] EVAP_CONC_BTD MOV
17 Equal Move
Source A EP_3EV53600STR.STS_SI Source 7
0
Source B 6 Dest EP_3EV53600STR.STS_SI
0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 7
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 8
Start condensate pumps
EP_3EV53600STR Phase Product pump EP_3EV53600STR Phase
run step buffer FAT Force Bit in operation run step buffer
EQU FAT_Force[7] EVAP_PRODUCT_PUMP_RUN MOV
18 Equal Move
Source A EP_3EV53600STR.STS_SI Source 8
0
Source B 7 Dest EP_3EV53600STR.STS_SI
0

Step 9
Start steam supply production
Start condensor
EP_3EV53600STR Phase Condensate pump EP_3EV53600STR Phase
run step buffer FAT Force Bit in operation run step buffer
EQU FAT_Force[8] EVAP_COND_PUMP_RUN MOV
19 Equal Move
Source A EP_3EV53600STR.STS_SI Source 9
0
Source B 8 Dest EP_3EV53600STR.STS_SI
0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 8
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 10
Ramp up pressure, temperature and inlet flow controller to SP2
Speed the product pumps to ST2

EP_3EV53600STR Phase Evaporator

run step buffer FAT Force Bit on temperature Condensor started Evaporation reached
EQU FAT_Force[9] EVAP_TEMPER_READY EVAP_COND_RUN EVAP_EVAPORATION_REACHED
20 Equal
Source A EP_3EV53600STR.STS_SI
0
Source B 9

EP_3EV53600STR Phase
run step buffer
MOV
Move
Source 10

Dest EP_3EV53600STR.STS_SI
0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 9
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

EP_3EV53600STR Phase Start Evaporator

run step buffer FAT Force Bit Step 10 Timer
EQU FAT_Force[10] STR_Step10_Timer.DN
21 Equal
Source A EP_3EV53600STR.STS_SI
0
Source B 10

3EV-53600-PIC-0001
Setpoint High Limit
CPT
Compute Compute
Dest CM_3EV53600_PIC0001_SP2H Dest
7.5
Expression CM_3EV53600_PIC0001_SP[2]+DEADBAND_PRESSURE Expression CM

3EV-53600-PIC-0001 3EV-53602-TI-0003
Actual Value Actual Value
LIM LIM
Limit Test (CIRC) Limit Test (CIRC)
Low Limit CM_3EV53600_PIC0001_SP2L Low Limit CM_3EV53602_TIC0003_SP2L
6.5 46.0
Test CM_3EV53600_PI0001.VAL_Actl Test CM_3EV53602_TI0003.VAL_Act
7.0 49.0
High Limit CM_3EV53600_PIC0001_SP2H High Limit CM_3EV53602_TIC0003_SP2H
7.5 56.0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 10
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 11
One vacuum pump in operation

3EV-53600-PIC-0001 3EV-53602-TIC-0003 3EV-536

Setpoint Low Limit Setpoint High Limit Setpoin
CPT CPT
Compute Compute
CM_3EV53600_PIC0001_SP2L Dest CM_3EV53602_TIC0003_SP2H Dest
6.5 56.0
CM_3EV53600_PIC0001_SP[2]-DEADBAND_PRESSURE Expression CM_3EV53602_TIC0003_SP[2]+DEADBAND_TEMP Expression CM_3EV53602_T

3602_TIC0003_SP2L
46.0
602_TI0003.VAL_Actl
49.0
3602_TIC0003_SP2H
56.0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 11
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

EP_3EV53600STR Phase
run step buffer
MOV
Move
Source 11

Dest EP_3EV53600STR.STS_SI
0

53602-TIC-0003 Start Evaporator

Setpoint Low Limit Step 10 Timer
CPT MOV
Move
CM_3EV53602_TIC0003_SP2L Source 10000
46.0
CM_3EV53602_TIC0003_SP[2]-DEADBAND_TEMP Dest STR_Step10_Timer.PRE
10000

Start Evaporator
Step 10 Timer
TON
Timer On Delay EN
Timer STR_Step10_Timer
Preset 10000 DN
Accum 0

Step 12
Procedure ready
EP_3EV53600STR Phase 3VP-53615 EP_3EV53600STR Phase
run step buffer FAT Force Bit in operation run step buffer
EQU FAT_Force[11] EVAP_3VP_53615_OPER MOV
22 Equal Move
Source A EP_3EV53600STR.STS_SI Source 12
3VP-53616
0
in operation
Source B 11 Dest EP_3EV53600STR.STS_SI
EVAP_3VP_53616_OPER
0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 12
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Reset Signal

Start seal water to Start water supply

Evaporation reached pumps Remove condensate to balance tank Start Vacuum Pump
EVAP_EVAPORATION_REACHED EVAP_SEALWATER_START EVAP_COND_REMOVE EVAP_WATER_SUPPLY_BTD EVAP_VACUUM_PUMP_START
23 U U U U U

Switch concentrate Start condensate Start Steam Supply

to balance tank Start product pump pump production Start condensor
EVAP_CONC_BTD_SWITCH EVAP_PRODUCT_PUMP_START EVAP_COND_PUMP_START EVAP_STEAM_START EVAP_COND_START
U U U U U

One vacuum pump

in operation
EVAP_ONE_VACUUM_PUMP_RUN
U

*** Activations ***

Step 1

Check FlowPlate to Pre-Heater

Check FlowPlate from Pre-Heater
Check that no devices are opeted by hand or that manual control is accept

EP_3EV53600STR EP_3EV53600STR
EP_3EV53600STR Phase Equipment Phase Equipment Phase
run step buffer Prompt for HMI One shot Prompt for HMI
EQU LIM ONS_STR EP_3EV53600STR.STS_Prompt.0
24 Equal Limit Test (CIRC) ONS L
Source A EP_3EV53600STR.STS_SI Low Limit 0
0
Source B 1 Test EP_3EV53600STR.STS_Prompt
0
High Limit 1

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 13
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

if acknowleged clear promp message

EP_3EV53600STR EP_3EV53600STR Phase

Equipment Phase acknowledge commond
Prompt for HMI (1 = Yes , 2 = No)
EQU EQU
25 Equal Equal
Source A EP_3EV53600STR.STS_Prompt Source A EP_3EV53600STR.CTL_ACK
0 0
Source B 1 Source B 1

EP_3EV53600STR
Equipment Phase
Prompt for HMI
EP_3EV53600STR.STS_Prompt.0
U
EP_3EV53600STR
Equipment Phase
Prompt for HMI
EP_3EV53600STR.STS_Prompt.1
L
EP_3EV53600STR Phase
acknowledge commond
(1 = Yes , 2 = No)
MOV
Move
Source 0

Dest EP_3EV53600STR.CTL_ACK
0

EP_3EV53600STR EP_3EV53600STR Phase

Equipment Phase acknowledge commond
Prompt for HMI (1 = Yes , 2 = No)
EQU EQU
Equal Equal
Source A EP_3EV53600STR.STS_Prompt Source A EP_3EV53600STR.CTL_ACK
0 0
Source B 2 Source B 1

EP_3EV53600STR

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 14
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase EP_3EV53600STR

Equipment Phase
Prompt for HMI
EP_3EV53600STR.STS_Prompt.0
L
EP_3EV53600STR
Equipment Phase
Prompt for HMI
EP_3EV53600STR.STS_Prompt.1
L
EP_3EV53600STR Phase
acknowledge commond
(1 = Yes , 2 = No)
MOV
Move
Source 0

Dest EP_3EV53600STR.CTL_ACK
0

EP_3EV53600STR EP_3EV53600STR Phase

Equipment Phase acknowledge commond
Prompt for HMI (1 = Yes , 2 = No)
EQU EQU
Equal Equal
Source A EP_3EV53600STR.STS_Prompt Source A EP_3EV53600STR.CTL_ACK
0 0
Source B 3 Source B 1

EP_3EV53600STR
Equipment Phase
Prompt for HMI
MOV
Move
Source 0

Dest EP_3EV53600STR.STS_Prompt
0

STR Start Check OK

EVAP_STR_CheckOK
L
EP_3EV53600STR Phase

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 15
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase EP_3EV53600STR Phase

acknowledge commond
(1 = Yes , 2 = No)
MOV
Move
Source 0

Dest EP_3EV53600STR.CTL_ACK
0

Step 2 - Activations

EP_3EV53600STR Phase Start seal water to

run step buffer pumps
EQU EVAP_SEALWATER_START
26 Equal L
Source A EP_3EV53600STR.STS_SI
STR Start Check OK
0
EVAP_STR_CheckOK
Source B 2
U

Step 3 - Activations
EP_3EV53600STR Phase
run step buffer Remove condensate
EQU EVAP_COND_REMOVE
27 Equal L
Source A EP_3EV53600STR.STS_SI
0
Source B 3

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 16
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:36
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 4 - Activations
EP_3EV53600STR Phase Start water supply
run step buffer to balance tank
EQU EVAP_WATER_SUPPLY_BTD
28 Equal L
Source A EP_3EV53600STR.STS_SI
0
Source B 4

Step 5 - Activations
EP_3EV53600STR Phase
run step buffer Start Vacuum Pump
EQU EVAP_VACUUM_PUMP_START
29 Equal L
Source A EP_3EV53600STR.STS_SI
0
Source B 5

Step 6 - Activations
EP_3EV53600STR Phase Switch concentrate
run step buffer to balance tank
EQU EVAP_CONC_BTD_SWITCH
30 Equal L
Source A EP_3EV53600STR.STS_SI
0
Source B 6

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 17
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:37
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 7 - Activations
EP_3EV53600STR Phase
run step buffer Start product pump
EQU EVAP_PRODUCT_PUMP_START
31 Equal L
Source A EP_3EV53600STR.STS_SI
0
Source B 7

Step 8 - Activations
EP_3EV53600STR Phase Start condensate
run step buffer pump
EQU EVAP_COND_PUMP_START
32 Equal L
Source A EP_3EV53600STR.STS_SI
0
Source B 8

Calculate moment of evaporation

3EV-53602-PI-0004
Output
CPT
33 Compute
Dest CM_3EV53602_PI0004OUT
49.528603
Expression CM_3EV53602_PI0004.VAL_Actl**3*0.0000002-CM_3EV53602_PI0004.VAL_Actl**2*0.0003+CM_3EV53602_PI0004.VAL_Actl*0.2087+28.459

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 18
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:37
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Step 9 - Activations

EP_3EV53600STR Phase
run step buffer
EQU
34 Equal
Source A EP_3EV53600STR.STS_SI
0
Source B 9

Start Steam Supply

production
EVAP_STEAM_START
L
Start condensor
EVAP_COND_START
L

3EV-53602-PI-0004 3EV-53602-PI-0004
CPT LIM
Compute Limit Test (CIRC)
Dest CM_3EV53602_PI0004CMP Low Limit -3
0.5286026
Expression CM_3EV53602_PI0004OUT-CM_3EV53602_TI0003.VAL_Actl Test CM_3EV53602_PI0004CMP
0.5286026
High Limit 3

Evaporation reached
EVAP_EVAPORATION_REACHED
L

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 19
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:37
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

PID and VFD Setup at Step 10

EP_3EV53600STR Phase 3EV-53600-PIC-0001

run step buffer PID Controller
EQU CM_3EV53600_PIC0001.ProgProgReq
35 Equal L
Source A EP_3EV53600STR.STS_SI
3EV-53600-PIC-0001
0
Setpoint Ramp up
Source B 10
Limit
CM_3EV53600_PIC0001RP.ByPass
U
3EV-53600-PIC-0001
Setpoint Ramp up
Limit
MOV
Move
Source CM_3EV53600_PIC0001_SP[2]
7.0
Dest CM_3EV53600_PIC0001RP.In
0.0

3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgManualReq
U
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgAutoReq
L
3EV-53602-TIC-0003
CM_3EV53602_TIC0003.ProgProgReq
L
3EV-53602-TIC-0003
Ramp Up Rate
CM_3EV53602_TIC0003RP.ByPass
U
3EV-53602-TIC-0003
Ramp Up Rate
MOV
Move
Source CM_3EV53602_TIC0003_SP[2]
51.0
Dest CM_3EV53602_TIC0003RP.In
0.0

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 20
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:37
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

3EV-53602-TIC-0003
CM_3EV53602_TIC0003.ProgManualReq
U
3EV-53602-TIC-0003
CM_3EV53602_TIC0003.ProgAutoReq
L
3PU-53604-FIC-0001
CM_3PU53604_FIC0001.ProgProgReq
L
3PU-53604-FIC-0001
Ramp Up Rate
CM_3PU53604_FIC0001RP.ByPass
U
3PU-53604-FIC-0001
Ramp Up Rate
MOV
Move
Source CM_3PU53604_FIC0001_SP[2]
7.0
Dest CM_3PU53604_FIC0001RP.In
0.0

3PU-53604-FIC-0001
CM_3PU53604_FIC0001.ProgManualReq
U
3PU-53604-FIC-0001
CM_3PU53604_FIC0001.ProgAutoReq
L
3PU-53604-SC-0001
Auto Run Request
CM_3PU53604_SC0001.CMD_AutoRun
L
3PU-53604-SC-0001
Requested Auto
Setpoint
MOV
Move
Source CM_3PU53604_FIC0001.CV
0.0
Dest CM_3PU53604_SC0001.SET_AutoStpnt
0.0

3PU-53609-SC-0001
Auto Run Request
RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 21
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:37
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase Auto Run Request

CM_3PU53609_SC0001.CMD_AutoRun
L
3PU-53609-SC-0001
Ramp Up Rate
CM_3PU53609_SC0001RP.ByPass
U
3PU-53609-SC-0001
Ramp Up Rate
MOV
Move
Source CM_3PU53609_SC0001_ST[2]
80.0
Dest CM_3PU53609_SC0001RP.In
0.0

3PU-53608-SC-0001
Auto Run Request
CM_3PU53608_SC0001.CMD_AutoRun
L
3PU-53608-SC-0001
Ramp Up Rate
CM_3PU53608_SC0001RP.ByPass
U
3PU-53608-SC-0001
Ramp Up Rate
MOV
Move
Source CM_3PU53608_SC0001_ST[2]
40.0
Dest CM_3PU53608_SC0001RP.In
0.0

3PU-53607-SC-0001
Auto Run Request
CM_3PU53607_SC0001.CMD_AutoRun
U
3PU-53607-SC-0001
Ramp Up Rate
CM_3PU53607_SC0001RP.ByPass
U
3PU-53607-SC-0001
Ramp Up Rate
MOV
Move
Source CM_3PU53607_SC0001_ST[2]
RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 22
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:37
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Source CM_3PU53607_SC0001_ST[2]
70.0
Dest CM_3PU53607_SC0001RP.In
0.0

Pre-Heater selected 3EV-53603-TIC-0002

EVAP_PREHEATER_SELECTED CM_3EV53603_TIC0002.ProgProgReq
L
3EV-53603-TIC-0002
Ramp Up Rate
CM_3EV53603_TIC0002RP.ByPass
U
3EV-53603-TIC-0002
Ramp Up Rate
MOV
Move
Source CM_3EV53603_TIC0002_SP[2]
80.0
Dest CM_3EV53603_TIC0002RP.In
0.0

3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgManualReq
U
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgAutoReq
L
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgProgReq
L
3EV-53603-TIC-0001
Ramp Up Rate
CM_3EV53603_TIC0001RP.ByPass
U
3EV-53603-TIC-0001
Ramp Up Rate
MOV
Move
Source CM_3EV53603_TIC0001_SP[2]
40.0
Dest CM_3EV53603_TIC0001RP.In
0.0

3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgManualReq
RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 23
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:37
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

CM_3EV53603_TIC0001.ProgManualReq
U
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgAutoReq
L

Set CM_3PU53604_SC0001 follow PID

3PU-53604-SC-0001
3PU-53604-SC-0001 Requested Auto
Running Status Setpoint
CM_3PU53604_SC0001.STS_Rnng MOV
36 Move
Source CM_3PU53604_FIC0001.CV
0.0
Dest CM_3PU53604_SC0001.SET_AutoStpnt
0.0

Step 11 - Activations
EP_3EV53600STR Phase One vacuum pump
run step buffer in operation
EQU EVAP_ONE_VACUUM_PUMP_RUN
37 Equal L
Source A EP_3EV53600STR.STS_SI
0
Source B 11

Master Control Reset

38 MCR

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 24
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:38
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Set Complete

EP_3EV53600STR Phase
EP_3EV53600STR Phase run logic complete
run step buffer FAT Force Bit One shot flag
EQU FAT_Force[12] ONS_0 EP_3EV53600STR.CTL_Complete
39 Equal ONS
Source A EP_3EV53600STR.STS_SI
0
Source B 12

EP_3EV53600ESD Phase
run step buffer
EQU
Equal
Source A EP_3EV53600ESD.STS_SI
0
Source B 2

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 25
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:38
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Emergency Shutdown

EP_3EV53600ESD Phase
run step buffer
EQU
40 Equal
Source A EP_3EV53600ESD.STS_SI
0
Source B 2

EP_3EV53600STR
Equipment Phase
Prompt for HMI
MOV
Move
Source 0

Dest EP_3EV53600STR.STS_Prompt
0

Start seal water to

Evaporation reached pumps Remove condensate
EVAP_EVAPORATION_REACHED EVAP_SEALWATER_START EVAP_COND_REMOVE
U U U

Start water supply

to balance tank Start Vacuum Pump
EVAP_WATER_SUPPLY_BTD EVAP_VACUUM_PUMP_START
U U

Switch concentrate
to balance tank Start product pump
EVAP_CONC_BTD_SWITCH EVAP_PRODUCT_PUMP_START
U U

Start condensate Start Steam Supply One vacuum pump

pump production Start condensor in operation
EVAP_COND_PUMP_START EVAP_STEAM_START EVAP_COND_START EVAP_ONE_VACUUM_PUMP_RUN
U U U U

RSLogix 5000
EP_3EV53600STR - Ladder Diagram Page 26
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 12:22:38
Total number of rungs in routine: 42 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD

Start Evaporator Phase

Set Complete

EP_3EV53600STR Phase EP_3EV53600STR Phase

Done status Reset command
EP_3EV53600STR.STS_Done EP_3EV53600STR.CTL_Reset
41 L

(End)

RSLogix 5000