Vinaybhai.B.

Prajapati
Village:-chavaj, Post:-Paguthan Cell : + 919426558601
Street:-Prajapati street
Taluka/ District:-Bharuch Work : +96894739698
India - 392015
DOB: - 02-10-1977 Email: vinayprajapati2000@yahoo.com
Passport: - L6630476
Passport Exp:-15/02/2024

COMMISSIONING SUPERVISOR-35-35
(Oil & Gas - Gas processing & Compression/Cryogenic)

18.5Year experienced Leaded different roles and responsibilities as Senior Mechanical Technician ,
Mechanical Specialist, Mechanical Technician over Oil & Gas, cryogenic, petrochemical sector over
continuous production facilities like Sour/ Sweet Gas Processing, compression,LNG Plant, Condensate
Recovery, Cryogenic, Petrochemical facilities in Middle East and Asia.

EXPERTISE IN
Project Installation, Commissioning, Pre commissioning, Project delivery , Startup, Performance test,
Operation and Maintenance (Plant Maintenance PM, CM, Major Over hauling & Turn around
Maintenance), Maintenance Optimization, Training and Coaching and evaluating job skill matrix for
assessment, Reliability case study (RCA), Lube oil analysis tracking, Condition Monitoring, Multi skilled
person with Operation and Maintenance back ground. Reporting and updating Monthly KPI. Leaded
multinational discipline and obtained results with team on time for project delivery. Planning and
schedule 7, 14, 90 days maintenance plan and assigning resources. Pre Preparation in advance over
staging area with Job pack with resources, spare parts, PTW to achieve best time management on
maintenance planning and execution to reduce down time over maintenance .
ACADEMIA
 Diploma in Mechanical Engineering
 Mechanical Maintenance (NCVT)
 ITI-Fitter

Employment History
 Petroleum Development Oman – Specialist Mechanical Technician (June-2015 To till Date)
 Abu Dhabi Gas Industries Limited (ADNOC)-Abu Dhabi-Mechanical Technician (June-2013 To
June-2015)
 Petronet LNG Limited, India-as a Senior Mechanical Technician ( January-2004 to June 2013)
 Hindalco Industries Limited ,India-as a Mechanical Maintenance Technician (April 2001 To
January-2004)
 Vardhman Acrylics Limited ,India-as a Technician ( Mechanical Maintenance) (May-200 To
May-2001)
 Search Chemical Industries Limited, India As a Mechanical Maintenance Chemical Plant
Technician (Octomber-1997 To April -2000)

PROFESSIONAL TRAINING
 Attended Laser Alignment training course conducted by (SKF shaft 200)
 Primavera P3(Project planning Planner), SAP R-3, ACCPACC, MS office
 Trained on BAPP (Behavioral Accident Prevention Process) Technology
 Trained on Emerson (condition Monitoring and Vibration analysis)
  W-25 Wartsila Gas Engine training course in Sweden for 14 days
 Certified for NORIA Machinery Lubrication field analysis. 4 days training attended in Dubai
 Waukesha GE professional training over AT, GSI, VHP series attended in Oman
 Trained over TPM, 5S activity and ISO standards, RCA, MTBF, Hydro Tight
 Trained over Process safety Risk assessment, RCA root cause analysis
 Trained by TUV Safe Rigging and Slinging
Health, Safety &Environment (HSE) Training
 Trained on Permit to work (PTW) procedure, Lockout & Tag out, Confined space entry, Critical lift
permit, JHA, Tool Box talk, Observation card etc, Safety Leader ship Supervision.
 Trained on SCBA, H2S, Benzene, and Fire Extinguisher, First Aid, Rescue Team
 Involved in the making of Process Safety Management (PSM) elements like Pre start up safety
review, Modification of change, Why tree analysis, Standard maintenance procedure (SMP),
Standard Operation Procedure. Trained over for PTW audits and reporting, Supervisor leadership
 Preparation for Job safety analysis, job safety plan, and Observation card.
 Review and building of HSE Case Study for new assets, Process safety Risk assessment trained

18.5 Years EXPERIENCE Summary

Mechanical Specialist: PDO Oman – ONSHORE (June 2015 – Present)

Gas Processing, Gas compression, LPG plant, Condensate Recovery facility
Coordinating with Operation and planning day to day maintenance activity using SAP, Preparation of
Monthly KPI and maintaining inventory level, conducting morning meeting with Technicians and assign
job and resources and closely monitor for progress and support. Focusing on reliability case study and
Lube oil analysis and tracking for PR, PO. Preparing and maintaining weekly report and presenting key skill
matrix of technician and conducting training program between team by coaching over major overhaul.
Preparation job pack annual Turnaround shutdown job. Equipments handled Gas Turbine and compressor
SOLAR MARS-100, SOLAR CENTAUR-40, GE, Turbo expander MAFI TRENCH, ROTO FLOW, CAT and other
rotating KAESER compressor, SULZER & FLOWSERVE MUTISTAGE PUMP and Static equipment in the plant

Mechanical Technician: Abu Dhabi Gas Industries Middle East LLC UAE(ABU DHABI) –
ONSHORE (June-2013 to June 2015)
Continuous Sour Gas Production & Condensate Recovery Facility), Cryogenic LPG & NGL plant
Responsibility as Mechanical Supervisor for Operation & Maintenance of continuous production facility
Commissioning, Pre commissioning , Start up, plant maintenance, Turn around maintenance of Gas
processing, compression, condensate recovery and cryogenic facility over all Rotating and Static
Equipment over the facility .Planning, supervising, Executing day to day Mechanical Activities over
process and utility areas based on the clearance from Operation (i.e., PM, Corrective ,Corrective or Break
down maintenance) . Conducting daily morning maintenance Tool box Meeting between Team and
discussing about the Safety and personal aspect concerns between the team, and assigning job as per pre
planned along with process Resources and tools, and closely monitoring the process of the work and
provide support were ever is essential carrying to site visit to assets the HSE performance by the
technician. Closely monitor the performance of the machine based on reliability report, field visit and
taking appropriate action on time to reduce any down time. Creating job skill matrix for the technician
skill ability and performance, and provide valid training for improve his performance, always motivate to
cross train between the team to share the expertise between the team and weekly conducting technical
Skill discussion and presentation. Working closely with KPI targets and updating to management monthly
basis. Providing suggestion and solution for critical trouble shooting over rotating Equipment and Process
unaccepted upsets.
Pre planning maintenance activity 7 days and 14 days plan and presenting to operation for their release,
attending daily production meeting and updating of the progress of the planned and project activity,
coordinating with the logistic and procurement team closely to view and progress for the delivery of the
spare parts based on priority. Focused closely to inventory coast not to exceed and always maintain Min
and Max for critical spares. Over the facility I had been involved in major overhaul maintenance activity
and conducted training program over different types of Rotating Equipment Gas Engine Wartsila
16V25SG, Waukesha AT-27GL, VHP, White Superior, and CAT 3516, 3512, and 3508. Reciprocating
compressor Double acting ARIEL JGC-6, JGC-4 & Superior W-76 which was used for gas compression and
Prime mover are gas Engine .Power generation is used by CAT and KATO generator. Refrigeration
compressor Mycom Screw compressor, Quincy Process and instrument air compressor, Pumps single and
multi stage Sulzer, All weir, Flowserve, Schlumberger

Maintenance Supervisor: SKF Reliability service LTD (2005-2006)

Worked over for SAP installation for Qatar QP LAB project through LG construction (Preparation of
SPIR, SMP, SOP)
Creating BOM list over access according the functional location Tags, creating SPIR, setting Min and
Max over stock and non stock items, Site Visit review updates updating over data base, Creating SMP
over for all critical equipments like Turbine, Compressor, Pumps, Cooler fan and all other accessories.
Create Standard Pre- commissioning, Commissioning and Start up procedures for all Rotating and
Static machines. Updating Special tools list required for the project. Implementation proposal and
fallow up for lubrication management program over the facility by proper Color coding and Visual
indication and Installing MPD metal particle detectors over lube oil circuit.

Rotating Equipment Technician: Qchem (Qatar Petroleum & Chevron Phillips) (2003-2005)
(A very largest Sour gas Treatment, Ethylene cracking, Polyethylene, 1Hexene, Sulphur recovery
plant)
I had been worked as a Rotating Equipment Technician over the commissioning, Start up, Plant
maintenance of various rotating equipment over the facility (Alignment, Overhauling, and PM Job
over pumps, compressor, Steam turbine, Cooler fan, Furnace, Extruder, and Incinerator). I had gained
a very strong experience over SAP R-3 over PM and MM module .I had been involved over
preparation of SPIR, SMP for all critical and non critical activities. As part of HSE I had been involved in
various Behavior safe observation activities.
I had joined in the organization as rotating Equipment as due to management observation over my
skills and ability they had involved me as an acting planner over two major turnaround shutdown
job. Turnaround job’s carried out like Job pack preparation, Spare parts evaluation and creating
Purchase Requisition, Carry out site assessment and creating job plan along with detailed resources
and tools required. Mobilize contract employees and equipment.
Major Shutdown: - Sea water anode inspection, Sea water intake basin inspection, All PRV’s and
PSV’S calibration, Sea water plate heat exchanger inspection and repair, furnace coil replacement,
Centrifugal compressor dry gas seal change, Extruder replacement, Boiler inspection and refractory
change, Incinerator major inspection and replacement of thrust collar.

Mechanical Supervisor: M/S Thirumalai Chemical and Gas LTD (1999-2003)

(A well-known Petrochemical & Gas Industry in India, having ISO 9002/ISO 14001, TPM certification
and Asia’s largest manufacturer of Phthalic Anhydride and Maleic Anhydride and Food Acids, Sucenic
Anhydride and Acid Plant).
I have started my career in this organization as trainee and prompted as supervisor and have wide
range of On hand experiences over various Rotating and Static equipment’s like Steam Turbine 5 MW,
Coppus Murray and AEG, KKK blower. Reactor, Switch Condensers, Boiler, compressor, pumps etc,
Drove initiatives over for commissioning & Supervising of various rotating and static Equipment job
over the facility. Planning and execution over field. Equipment Exposed on hand experience Reactor,
Heat Exchanger, Separators, Distillation column. Pumps and Compressors, Steam Super heater and
Steam Turbine, Cooling Water system, Instrument air system, 6, 15 & 40 bar steam network system for
captive power generation. I had been worked over the core Team leader on for the implementation of
TPM and 5S activity in our organization. I had be involved in the training and audit of 5S.
As Part of TPM implementation over the organization I had been worked as a Operation and
Maintenance person, were we built a Culture O &M by cross sharing our knowledge of expertise
between the team over continuous production facility. I had been creating various KAIZENS, ONE POINT
LESSONS, providing Suggestion for plant improvement, Creating Model machines for improvements
and reducing the down time by putting improvements and predictive maintenance system.
Technical Area of Expertise and Specific Responsibility

 A versed in SAP R/3 pertaining to planning & scheduling and preparation of regular maintenance job lists of
plant equipment maintenance involving Preventative, Shutdown, Breakdown Maintenance of different
priorities in coordination with Operations and Other Maintenance departments. Create Notification, Work
order, Purchase Requisition, and Estimating time/man-hours, identifying & assigning/scheduling required
resources like manpower, material using CMMS(spare parts, equipment & services) etc.
 Specialty over gas processing and compression, Cryogenic, Petro chemical Sour Gas facility performing
commissioning and pre commissioning activity, Fallowing up P & ID review, Filed review with contractor for
inspection and approval. Inspecting pre startup checks (Purging, Flushing).MOC review and case study over
HACCP. Conducting training and coaching program
 Attending weeks monthly meetings with the client and updating the forecasted maintenance activities and
project updates and progress
 Updating monthly KPI for equipment availability, reliability and maintenance activity progress & HSE issues
 Preparation for Yearly Turnaround maintenance job over the facility with detailed job scope and with
assigning resources and evaluating for support services requirement and mobilizing
 Supporting for Well heads maintenance program PM, CM, Reliability side.
 Building up Key skill matrix between department individuals to identify the strength and weakness over
professional skill level and monitoring there progress by providing valuable Trainings to build a professional
team. There progress is highlighted to the management on Quarterly basis.
 Conducting daily morning meeting along with a technical talk discussion contacted by individuals between
the team subordinates to motivate & share knowledge.
 Complying with OEM standards and procedures and making availability for Special Tools.
 Material Management: Preparation of Spare Parts Interchange ability Record (SPIR) and 2 years spare list.
Recommendation of spare parts inventories for all types of equipments with reference to maintenance
history of individual equipment, manufacturer's recommendation and functional criticality analysis.
 Maintain and update the computerized records and the history files related to Company’s plants
maintenance. Performing studies and analysis aiming at maintenance optimization through CMMS
 Preparation of Standard Maintenance Procedure (SMP) and Plant Preventive Maintenance (PPM) check list
referring equipment manuals and catalogues and manpower assignment.
 Identifying and controlling critical parts (Recommending min./max. stock level), services, and products
 Having ability to read, interpret and update the P & ID, Plot plan, Piping Drawings, Equipment Assembly &
Engineering drawings for preparing sound maintenance plans & schedules.
 Involved in Hierarchy Build of the plant equipments following plant unit, location, system, maintainable group
tag and spares.
Rotating / Stationary Equipment Expertise
 I have a very strong expert ices on hand with technical back ground over Commissioning, Startup, Overhaul,
Alignment (Rim and Face, Reverse, Laser Alignment)of various rotating Equipment like Gas Turbine Solar
Mars-100, Solar Centur-40 , Turbo expander MAFI TRENCH, ROTO FLOW Steam Turbine Murray, Shin
Nippon Machinery, AEG, KKK.Gas Engine Wartsila 16VW25SG, Waukesha AT-27, VHP, GSI 7042, Cat-3516,
3412, 3508.Reciprogating compressor ARIEL JGC-6, JGC-4,Superior W-76, W72. Screw Compressor –
Kaeser, Mycom refrigeration compressor, Quincy Plus. Centrifugal compressor Solar, Cooper dresser rand,
GE. Centrifugal pump Single and Multi stage pumps Sulzer, Flowserve, Ebara, Mechanical Seal API
standards KSB pumps, Ebara pump, sundyen pump, Allwier pumps, Positive displacement Pumps Wilden,
Union pumps, LEWA pump Fin fan coolers and cooling Towers agitators, Blowers, Extruder
 Static Equipments very strong over major maintenance over Reactor, Distillation column, Heat Exchangers,
Valves, PSV, PRV, Tower maintenance, Furnaces, Boiler, Incinerator Very familiarly with Pipe line
specification and gasket specification over ASME and ANSI standards.
 I had been involved over for the preparation and presentation of the training program over for local
National Fresh Trainee persons over class room and field.
 I am positive attitude person who is very much interested to work on professional way and very strongly
believe on WOKING AS A TEAM WILL BRING GOOD PRODUCTION AND SUCCESS and work over a WE
culture.