Composites Part B
journal homepage: www.elsevier.com/locate/compositesb
Review article
a r t i c l e i n f o a b s t r a c t
Article history: Failure behavior and mechanical properties of unidirectional (UD) carbon fiber reinforced polyamide 6
Received 3 September 2015 (CF/PA6) and epoxy resin (CF/Epoxy) laminates were investigated through tensile tests in this study. The
Received in revised form fracture modes of both CF/PA6 and CF/Epoxy were discussed based on the fiber orientation, interfacial
28 May 2016
properties, Mode II interlaminar fracture toughness and the brush width. Meanwhile, Global load sharing
Accepted 2 June 2016
Available online 4 June 2016
(GLS) model was employed to compare with the experimental mechanical properties and corresponding
fracture mechanics model was employed to analyze the fracture behavior. The results showed that UD
CF/PA6 laminates with weak interface but high Mode II interlaminalr fracture toughness mainly
Keywords:
Polymer-matrix composites (PMCs)
exhibited step-like fracture modes (77%) in interfacial fracture mode (Adhesive failure), while CF/Epoxy
Failure behavior laminates with stronger interface but lower Mode II interlaminalr fracture toughness mostly showed
Damage mechanics splitting fracture mode (69%) in matrix fracture mode (Cohesive failure).
Prepreg © 2016 Published by Elsevier Ltd.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
2. Experimental methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
2.1. Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
2.2. Experimental procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
2.2.1. Tensile tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
2.2.2. End notched flexure test (ENF test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
2.2.3. Microscope observation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
2.2.4. Scanning electron microscope (SEM) observation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
3. Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
3.1. model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
3.2. Fracture mechanics model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
4. Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.1. Fundamental properties of composite laminates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.1.1. Fiber orientation and interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.1.2. Fiber volume fraction, Vf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
4.2. Mechanical properties of 0 laminates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
4.3. Interfacial shear strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
4.4. Mode II interlaminar fracture toughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
http://dx.doi.org/10.1016/j.compositesb.2016.06.005
1359-8368/© 2016 Published by Elsevier Ltd.
Y. Ma et al. / Composites Part B 99 (2016) 162e172 163
1. Introduction fiber to other fibers and to the matrix in its vicinity. On the other
hand, in order to predict the strength and other properties of
Near-term developments in processing and manufacturing composites, a number of mathematical models of deformation,
technology of fiber reinforced plastics (FRPs) have given rise to an damage and failure of fiber reinforced composites have been
extensive range of engineering applications of types of materials to developed.
various application areas including aerospace and aircraft struc- The shear lag model, developed by Cox [22] is one of most often
ture, yachts as well as wind generator blades and other products on used approaches in the analysis of strength and damage of fiber
the account of their outstanding mechanical properties, light- reinforced composites. This model is often employed to analyze the
weight and longer service life [1e5]. Therefore, lots of traditional load redistribution in composites, resulting from failure of one or
materials, metal for instance, were gradually substituted by brand several fibers. This redistribution is described in the framework of
new replacements such as carbon fiber reinforced plastics (CFRPs) various load sharing models. Two limiting cases including global
[6e9]. Mechanical properties of CFRPs are affected by a lot of factors load sharing (GLS) [22e36] and local load sharing (LLS) [21,37e39]
including properties of raw materials, fiber orientation, are often considered. For GLS, load from a broken reinforcement
manufacturing processes and compatibility between fiber and is shed equally to all remaining intact reinforcements across the
resin. Therefore, one of the most efficient methods to ameliorate cross section of the composites. For LLS, one broken fiber sheds all
the capability of composites is to select a reasonable combination of the loads it carried before fracture to its immediate neighbors only.
reinforcement and matrix. Hedgepeth [23] applied the shear lag model to model the multifiber
Because reinforcements and matrices are chemically different, system for studying the stress distribution around broken fibers in
firm adhesion at their interfaces is necessary for an efficient 2D unidirectional composites with infinite array of fibers. Hedge-
transfer of stress and bond distribution throughout an interface peth and Van Dyke [24] generalized the elastic model to 3D case
[10]. Diverse raw materials including fibers and resins and various and included the elastic-plastic matrix into the model. Wagner and
interfaces contribute to all sorts of fracture modes, which bring Eitan [25] employed the shear lag model to investigate the stress
about different mechanical properties of CFRPs [11e15]. redistribution from a failed fiber to its neighbors. The effects of fi-
The tensile fracture mechanism of unidirectional (UD) CFRP has ber/matrix debonding and fiber/matrix interfacial friction were
not been completely understood because the fracture speed of UD incorporated in the model of stress redistribution after the fiber
CFRP is quite fast (Over 500 m/sec [16]). Failure of FRPs often occurs failure proposed by Zhou and Wagner [26]. Problem of independent
abruptly without any symptom or visible signs of damage serving and successive fiber fractures under GLS condition is reduced to the
as an alarm. This characteristic is caused by the progressively problem of failure of single fiber in the matrix by Curtin [27]. He
development of microscopic damages. Such damage prediction is estimated the ultimate strength of the composite as a function of
interesting and challenging, particularly in multidirectional CFRP the sliding resistance, and parameters of the Weibull distribution of
composites. In many cases, however, the failure of multidirectional the fiber strengths based on the assumption that the cumulative
composites was simultaneous with the failure of reinforced fibers number of defects in fibers from the Weibull distribution of fiber
oriented in the loading direction. Hence, understanding the strengths. Using Monte-Carlo method and shear lag-based models,
0 tensile failure behavior of UD composite is vital. Beyerlein et al. [28] and Beyerlein and Phoenix [29] investigated the
There are some proposed theories to figure out the tensile effects of the statistics of fiber strengths (Weibull distribution) on
fracture of UD CFRPs by using numerical calculation methods the fracture process. It was found that variability in fiber strength
[17,18] and numerical simulation methods [19] based on compu- can lead to a nonlinear deformation mechanism of the composites.
tational micromechanics, which were not experimentally verified. Landis et al. [30,31] developed a three-dimensional shear lag model
On the other hand, H.Kusano et al. introduced high-speed video combining with the Weibull fiber statistics and the influence su-
cameras to observe the destruction in detail of CFRPs from images perposition technique, and applied it to analyze the effect of sta-
[16]. O.Siron et al. investigated the mechanical behavior of UD tistical strength distribution and size effects on the strength of
CFRPs by using acoustic emission to detect physical damage composites. Curtin and colleagues [32e35] proposed an approach
occurring within the specimens [20]. to the analysis of the interaction between multiple breaks in fibers,
In a UD composites loaded along its fibers, unless the matrix is based on the Green’s functional model. Then Curtin and colleagues
brittle, internal damage is in the form of individual broken fibers [32,33] employed the 3D lattice Green’s functional model to
[21]. The tendency of one broken carbon fiber to cause neighboring determine the stress distribution and to simulate damage accu-
carbon fibers break determines the fracture behavior and me- mulation. Xia and Curtin [34], and Xia et al. [35] employed 3D FE
chanical properties like tensile strength. This tendency, in turn, is micro-mechanical analysis to investigate the deformation and
dominated by basic parameters of composites such as the fiber and stress transfer in fiber reinforced composites. However, most of
matrix properties, interfacial properties, fiber volume fraction (Vf) above existing related studies [22e39] mainly focused on the me-
and fiber distributions/arrangements in the matrix. Many authors chanical behaviors, their influence factors and mechanisms, while
have researched various combinations of matrix, fiber and inter- ignored the interesting fracture modes, which closely related to
facial properties to investigate the load transfer from one broken fracture mechanisms.
164 Y. Ma et al. / Composites Part B 99 (2016) 162e172
Table 1
Mechanical properties of raw materials.
2. Experimental methods
2.1. Materials
Fig. 4. Specimen for end notched flexure test based on JIS K 7086.
compression pressure 25 kg/cm2 for CF/PA6 and CF/Epoxy lami- 2.2.2. End notched flexure test (ENF test)
nates, respectively. CFRP laminate and prepreg sheet are shown in Five specimens of both CF/PA6 and CF/Epoxy 0 laminates were
Fig. 1(a) and (b), respectively. manufactured to standard specimens according to JIS K 7086
The specimens of both CF/PA6 and CF/Epoxy composite lami- standard [41]. Three-point flexure test with the span length 2L of
nates were cut with a size of 25 250 1 100 mm is used as schematized in Fig. 4. The ENF tests were con-
(Width Length Thickness:mm) for tensile tests. The fiber di- ducted under a displacement controlled condition with the
rection of both CF/PA6 and CF/Epoxy composite laminates were 0 . displacement rate of 1 mm/min. According to JIS K 7086, the
For specimens of compact tension tests, the fiber direction was 90 . interlaminar fracture toughness in mode II GIIc was evaluated using
the Eqs. (1) and (2) based on beam theory in reference to JIS K 7086
standard [41]:
2.2. Experimental procedures
9a2 P 2 C1
GIIC ¼ 1 C (1)
The tensile tests and compact tension tests were performed in 2B 2L3 þ 3a31
room temperature and relative humidity controlled laboratory
(23 ± 0.5 C, 48 ± 2% RH). Before testing, two edges of the speci- 1
mens were polished by polishing machine in order to eliminate the C1 3 2 C1 3
a1 ¼ a0 þ 1 L3 (2)
defects which formed during cutting process. The appearances of C0 3 C0
specimens before and after polishing were showed in Fig. 2. Where PC is the critical load at the onset of crack growth, a0 and
C0 are the initial crack length and load point compliance of the
specimen. a1 and C1 are the crack length and load point compliance
2.2.1. Tensile tests at P ¼ PC.
78 pieces of CF/PA6 and 52 pieces of CF/Epoxy 0 laminates were
cut into standard sizes for tensile tests as shown in Fig. 3. The
tensile tests were based on the JIS K 7165 standard [40]. Aluminum 2.2.3. Microscope observation
sheets were attached at the two grip sections of the specimens to The fiber orientation was analyzed on a polished surface part of
increase the friction between specimen and collet. The tensile tests cross section of the laminates (roughly over 1000 fibers). Each
were carried out on a computer-controlled Instron 55R4206 screw- micrograph contained typically 100 fully visible fibers. The fiber
driven universal testing machine equipped with a 100 kN load cell orientation for a given fiber was determined as follows: (i) Images
at a speed of 1 mm/min. taken in optical microscopy (VHX-500F CCD camera, which has a
Fig. 5. Cross section observation of CF/PA6 plates (a) and CF/Epoxy plates (b) after binarization and schematic diagram of cross section of the ith carbon fiber (c).
166 Y. Ma et al. / Composites Part B 99 (2016) 162e172
resolution of 1600 1200 pixels in size) were preprocessed by the approximation [42].
aid of the ImageJ software. (ii) Functions in ImageJ software “Make
Binary” and “Watershed” used to get binary photos, then function sf r f
of “Noise / Remove outlier” [21] employed to get clear boundary
d¼ (3)
2ty
carbon fiber images of CF/PA6 and CF/Epoxy laminates as shown in
Fig. 5(a) and (b), respectively. (iii) Four directions (0 , þ45 , 90 and Where, sf is the stress in intact fiber, rf is the radium of radius of
45 ) diameters of the ith carbon fiber were measured by ImageJ fiber, ty is the interfacial shear strength. The predicted composite
software (Functions in ImageJ software “Measure”) and recorded as strength can be predicted as shown in Eq. (4) [43].
Li1, Li2, Li3 and Li4 respectively, which were shown in Fig. 5(c).
!
The fiber volume fraction, Vf, was measured in a similar way as
5 sf mþ1
above fiber orientation described on a polished surface of the whole sL ¼ sf Vf 1 (4)
12 s1
cross section of both CF/PA6 and CF/Epoxy laminates. The Vf for a
given laminates could be measured as above steps (i) and (ii) then
function in ImageJ software “Analyze/Analyze Particles” could be Where,
P
Fiber cross section
used to calculate the area ratio cross section of CFRP , which is clearly ! 1
sm
0 L0 ty
mþ1
Table 2
kI value calculation.
* Calculation was based on the consideration that carbon fiber orientation of both
Fig. 6. Schematic of fracture mechanics model for splitting initiation [31]. CF/PA6 and CF/Epoxy plates both were UD).
Y. Ma et al. / Composites Part B 99 (2016) 162e172 167
1 dUI dUII ð1 lÞaF 2
G¼ þ ¼
s dl dl 2EL AfA ð1 lÞags
ð1 lÞAas2L
¼ (9)
2EL fA ð1 lÞags
Where l is effective rate of composite modulus inside the
cluster. If A is large enough compare to a, G could be approximated
as in Eq. (10).
ð1 lÞAas2L ð1 lÞs2L a
G ¼ lim ¼ (10)
A/∞ 2EL fA ð1 lÞags 2EL s
Limin ¼ minfLi1 ; Li2 ; Li3 ; Li4 g (14) fiber orientation of both CF/PA6 and CF/Epoxy laminates both were
almost unidirectional oriented. In this case, fiber orientation factor,
Limax ¼ maxfLi1 ; Li2 ; Li3 ; Li4 g (15) kFO, of both CF/PA6 and CF/Epoxy is considered 100% at current
study to simply the calculation, interface factor, kI, was calculated
For both CF/PA6 and CF/Epoxy laminates, more than 1000 car-
and listed in Table 2. Even a rough calculation, the values of kI-CF/PA6
bon fibers (n > 1000) were measured and tested for investigating
and kI-CF/Epoxy were 0.856 and 0.971 respectively, which show that
the direction of all carbon fibers based on Eq. (16):
the interface of CF/Epoxy laminates seems better than CF/PA6
Pi¼n laminates.
i¼1 Di
d¼ (16)
n
4.1.2. Fiber volume fraction, Vf
Where d and n are direction parameter and tested number of all Owing to their UD character, fiber volume fraction (Vf) of CF/PA6
carbon fiber in CFRPs respectively. and CF/Epoxy composites were calculated according to their cross
The calculating results showed that dCF/PA6 and dCF/Epoxy were section ratio (as shown in Fig. 5(a) and (b)) between fibers and
0.921 and 0.946 respectively, it could be considered that carbon laminates, which could be measured by image analysis software
Table 3
Mechanical properties of 0 composite boards.
s a
C:V: ¼ 100 (17) sf
m PF ¼ 1 exp (18)
s0
Where s is standard deviation and m is mean value of all data.
Calculated stress-strain curves from the modified Curtin’s model where PF is the cumulative probability of failure of composite at
and typical experimental stress-strain curves (CF/PA6: Vf z 0.5, CF/ applied tensile strength sf, a is the Weibull modulus (Weibull shape
Epoxy: Vf z 0.6) are compared in Fig. 7. The basic parameters parameter) of the composite, s0 a Weibull scale parameter (char-
including young’s modulus, diameter and fiber gage length of fiber, acteristic stress). Taking the logarithm of both sides of Eq. (18),
Weibull scale and shape factors, interfacial shear strength and fiber rearrangement of the two-parameter Weibull statistical distribu-
volume fraction used in the present calculation are shown in tion expression gives the following:
Fig. 10. Effect of interfacial shear strength on tensile strength of both CF/PA6 and CF/
Fig. 9. Weibull distribution of tensile strength (s) for unidirectional CF/PA6 and CF/ Epoxy based on GLS model. (Material constants except interfacial shear strength used
Epoxy laminates. in this calculation as shown in Table 4).
Y. Ma et al. / Composites Part B 99 (2016) 162e172 169
Fig. 11. Representative load-deflection curves (a) and fracture toughness results (b) of both 0 unidirectional CF/PA6 and CF/Epoxy composites based on End Notched Flexure tests.
Fig. 12. Two typical fracture modes of both CF/PA6 and CF/Epoxy specimens; (a)
Splitting fracture mode of CF/PA6 CFRP composite, (b) Step-like fracture mode of CF/
4.5. Fracture behavior
PA6 CFRP composite, (c) Splitting fracture mode of CF/Epoxy CFRP composite, (d) Step-
like fracture mode of CF/Epoxy CFRP composite. After tensile tests, two typical fracture modes including splitting
170 Y. Ma et al. / Composites Part B 99 (2016) 162e172
Fig. 13. Example of brush width measurement (a) and brush width distribution (b) of whole data.
Fig. 14. SEM observation of fractured area of CF/PA6 and CF/Epoxy composites.
and step-like mode of both CF/PA6 and CF/Epoxy laminates were width of each brush through ImageJ software. All data of every
observed as shown in Fig. 12. Specimens fractured in splitting mode specimen was summarized as shown in Fig. 13(b). The results
exhibited broom-like head (Fig. 12(a) and (c)) while specimens showed that CF/PA6 laminates had more brush with width below
fractured in step-like mode showed more smooth fracture surface 0.5 mm than CF/Epoxy laminates.
(Fig. 12(b) and (d)). The big difference was that 0 CF/Epoxy com-
posite laminates mostly (69%) showed splitting fracture mode after
tensile tests, while CF/PA6 composite laminates mainly (77%) 4.7. SEM observation
exhibited step-like fracture modes.
According to the observing results of CF/PA6 and CF/Epoxy
4.6. The brushy width laminates after tensile tests as shown in Fig. 14, it was found that
lots of PA6 resins surround carbon fibers were torn from fibers
The brushy width distribution of brush-shape fractured lami- which could be directly observed in CF/PA6 laminates. While for CF/
nates in splitting fracture modes of CF/PA6 and CF/Epoxy laminates Epoxy laminates, lots of crack propagated in epoxy matrices and
was investigated in this study. Example of brushy width measure- carbon fibers were hard to be imaged directly. These representative
ment was shown in Fig. 13(a). In detail, the broken specimens after characteristics indicate the fracture modes of CF/PA6 and CF/Epoxy
tensile test were taken photos by microscopy and measured the laminates belong to adhesive and cohesive failure, respectively.
Y. Ma et al. / Composites Part B 99 (2016) 162e172 171
Fig. 15. Schematic diagram of tensile fracture modes of CF/PA6 and CF/Epoxy composite boards.
6. Conclusion tensile test for UD CFRP. Proc ICCM-17 Conf Edinburg July 2009:2009.
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