SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2012
AZ3F CHASSIS
Segment: 3a
Version Date Subject
1.0 2/2012 Original manual issue.
2.0 3/2012 Added Russia destination and
changed part numbers.(P133, 134, 140 and 141)
3.0 4/2012 Added part number of BAPS SERVICE COMPLE for Russia destination.(P.134, P, 136, P138)
9-888-472-03
SERVICE MANUAL
AZ3F CHASSIS
Segment: 3a
9-888-472-03
MODEL LIST
*1
Serial number range 5,500,001 ~ 5,600,000 are B2B models
Its commercial name is FWD-55HX750P
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 3
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 4
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 5
WARNINGS AND CAUTIONS
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 6
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 7
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 8
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 9
SELF DIAGNOSIS FUNCTION
SELF CHECK
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 10
SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.
Note: When removing the rear cover, to prevent damaging the rear cover, please refer to “APPENDIX-1”.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 11
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-1. HEAD STAND AND PIPE STAND
1 2
HEAD STAND
PIPE STAND
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 12
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-2. AC COVER AND POWER SUPPLY CORD
CABLE CLAMPER
Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.
REAR COVER
AC COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 13
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-3. REAR COVER
REAR COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 14
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-4. SPEAKER BOX ASSY
<A>
<A> <B>
<B>
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 15
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-5. HEM3 BOARD
HEM3 BOARD
2 3
HEM3 BOARD
HEM3 BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 16
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-6. SWITCH UNIT
1
SWITCH UNIT
2 3
SWITCH UNIT
SWITCH UNIT
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 17
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-7. HARNESS AND FFC
HARNESS ASSY
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 18
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-8. ANTENNA
<A>
1 2
ANTENNA
ANTENNA
<B>
1 2 ANTENNA
ANTENNA
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 19
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-9. WIRELESS LAN CARD
1
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 20
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-10. BOTTOM FRAME
BOTTOM FRAME
BOTTOM FRAME
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 21
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-11. UNDER BRACKET
1 BAP BOARD
UNDER BRACKET
2 BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 22
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-12. SIDE BRACKET
SIDE BRACKET
BAP BOARD
2
SIDE BRACKET
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 23
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-13. BAP BOARD
BAP BOARD
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 24
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-14. GL2 BOARD
1
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 25
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-15. SPACER (B)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 26
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-16. INSULATION SHEET
1
INSULATION SHEET
INSULATION SHEET
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 27
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-17. HL BOARD
HL BOARD
HL BOARD
HL BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 28
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-18. PANEL BRACKET (H)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 29
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-19. PANEL BRACKET (V)
3 3
PANEL BRACKET (V)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 30
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-20. LCD PANEL AND BEZEL
LCD PANEL
BEZEL
LCD PANEL
BEZEL
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 31
DISASSEMBLY
1-1. KDL-32HX750/751/753/755/757/758/759
1-1-21. SLIDE CLAMP, THERMAL SHEET AND SHIELD TAPE
1 2
SLIDE CLAMP
SLIDE CLAMP
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 32
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-1. HEAD STAND AND PIPE STAND
1 2
HEAD STAND
PIPE STAND
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 33
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-2. AC COVER AND POWER SUPPLY CORD
CABLE CLAMPER
Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.
REAR COVER
AC COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 34
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-3. REAR COVER
REAR COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 35
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-4. SPEAKER BOX ASSY
<A>
<A> <B>
<B>
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 36
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-5. HEM3 BOARD
HEM3 BOARD
2 3
HEM3 BOARD
HEM3 BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 37
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-6. SWITCH UNIT
SWITCH UNIT
2 3
SWITCH UNIT
SWITCH UNIT
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 38
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-7. HARNESS AND FFC
HARNESS ASSY
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 39
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-8. ANTENNA
<A>
1 2
ANTENNA
ANTENNA
<A> <B>
1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341
<B>
1 2 ANTENNA
ANTENNA
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 40
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-9. WIRELESS LAN CARD
1
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 41
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-10. BOTTOM FRAME
1
BOTTOM FRAME
BOTTOM FRAME
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 42
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-11. UNDER BRACKET
1 BAP BOARD
UNDER BRACKET
2 BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 43
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-12. SIDE BRACKET
SIDE BRACKET
BAP BOARD
2
SIDE BRACKET
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 44
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-13. BAP BOARD
BAP BOARD
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 45
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-14. GL6 BOARD
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 46
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-15. SPACER (B)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 47
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-16. INSULATION SHEET
1
INSULATION SHEET
INSULATION SHEET
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 48
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-17. HL BOARD
HL BOARD
HL BOARD
HL BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 49
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-18. PANEL BRACKET (H)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 50
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-19. PANEL BRACKET (V)
3 3
PANEL BRACKET (V)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 51
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-20. LCD PANEL AND BEZEL
LCD PANEL
BEZEL
LCD PANEL
BEZEL
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 52
DISASSEMBLY
1-2. KDL-40HX750/751/753/755/756/757/758/759/75G
1-2-21. SLIDE CLAMP, THERMAL SHEET AND SHIELD TAPE
SLIDE CLAMP
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 53
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-1. HEAD STAND AND PIPE STAND
1 2
HEAD STAND
PIPE STAND
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 54
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-2. AC COVER AND POWER SUPPLY CORD
CABLE CLAMPER
Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.
REAR COVER
AC COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 55
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-3. REAR COVER
REAR COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 56
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-4. SPEAKER BOX ASSY
<A>
<A> <B>
<B>
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 57
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-5. HEM3 BOARD
HEM3 BOARD
2 3
HEM3 BOARD
HEM3 BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 58
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-6. SWITCH UNIT
SWITCH UNIT
2 3
SWITCH UNIT
SWITCH UNIT
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 59
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
HARNESS ASSY
1-3-7. HARNESS AND FFC
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 60
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-8. ANTENNA
<A>
1 2 ANTENNA
ANTENNA
<A> <B>
1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341
<B>
ANTENNA
1 2
ANTENNA
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 61
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-9. WIRELESS LAN CARD
1
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 62
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-10. BOTTOM FRAME
1
BOTTOM FRAME
BOTTOM FRAME
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 63
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-11. UNDER BRACKET
1 BAP BOARD
UNDER BRACKET
2 BAP BOARD
UNDER BRACKET
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 64
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-12. SIDE BRACKET
SIDE BRACKET
BAP BOARD
2
SIDE BRACKET
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 65
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-13. BAP BOARD
BAP BOARD
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 66
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-14. GL6 BOARD
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 67
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-15. SPACER (B)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 68
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-16. INSULATION SHEET
1
INSULATION SHEET
INSULATION SHEET
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 69
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-17. HL BOARD
HL BOARD
HL BOARD
HL BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 70
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-18. PANEL BRACKET (H)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 71
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-19. PANEL BRACKET (V)
3 3
PANEL BRACKET (V)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 72
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-20. LCD PANEL AND BEZEL
LCD PANEL
BEZEL
LCD PANEL
BEZEL
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 73
DISASSEMBLY
1-3. KDL-46HX750/751/753/755/756/757/758/759/75G
1-3-21. SLIDE CLAMP, THERMAL SHEET AND SHIELD TAPE
SLIDE CLAMP
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 74
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND
HEAD STAND
NECK
BASE STAND
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 75
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-2. AC COVER AND POWER SUPPLY CORD
CABLE CLAMPER
Note: When assemble the AC COVER, hold the AC COVER and tighten a screw.
REAR COVER
AC COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 76
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-3. REAR COVER
REAR COVER
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 77
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-4. SPEAKER BOX ASSY
<A>
<A> <B>
<B>
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 78
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-5. HEM3 BOARD
HEM3 BOARD
2 3
HEM3 BOARD
HEM3 BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 79
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-6. SWITCH UNIT
SWITCH UNIT
2 3
SWITCH UNIT
SWITCH UNIT
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 80
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
HARNESS ASSY
1-4-7. HARNESS AND FFC
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 81
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-8. ANTENNA
<A>
1 2 ANTENNA
ANTENNA
<A> <B>
1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341
<B>
ANTENNA
1 2
ANTENNA
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 82
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-9. WIRELESS LAN CARD
1
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 83
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-10. BOTTOM FRAME
1
BOTTOM FRAME
BOTTOM FRAME
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 84
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-11. UNDER BRACKET
1 BAP BOARD
UNDER BRACKET
2 BAP BOARD
UNDER BRACKET
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 85
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-12. SIDE BRACKET
SIDE BRACKET
BAP BOARD
2
SIDE BRACKET
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 86
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-13. BAP BOARD
BAP BOARD
BAP BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 87
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-14. GL7 BOARD
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 88
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-15. SPACER (B)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 89
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-16. INSULATION SHEET
1
INSULATION SHEET
INSULATION SHEET
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 90
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-17. HL BOARD
HL BOARD
HL BOARD
HL BOARD
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 91
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-18. PANEL BRACKET (H)
2 3 4
PANEL BRACKET (H)
PANEL BRACKET (H)
PANEL BRACKET (H)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 92
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-19. PANEL BRACKET (V)
3 3
PANEL BRACKET (V)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 93
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-20. LCD PANEL AND BEZEL
LCD PANEL
BEZEL
LCD PANEL
BEZEL
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 94
DISASSEMBLY
1-4. KDL-55HX750/751/753/755/75G
1-4-21. SLIDE CLAMP, THERMAL SHEET AND SHIELD TAPE
SLIDE CLAMP
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 95
SEC 2. ADJUSTMENT
DIGITAL SERVICE
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
YM1.010W00AA CAM:X.XXX
DB2.105W00AA FD:XXXX
(DM1.301W00AA) Item name Data
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:04020000 PB1.000W00LU
PNL:LTY320AB01 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 96
ADJUSTMENT
5) After entering service mode, then turn off the power switch.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 97
ADJUSTMENT
CHANGE DATA
Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHPRSET” category)
1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) DIGITAL SERVICE
a. Press “2 / 5” on remote to select (up / down) category.
004 TUNER
000 !A_NOSIG_DET 001
b. Press “1 / 4” on remote to select (up / down) Item.
c. Press “3 / 6” on remote change (up / down) data.
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 98
ADJUSTMENT
CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH 32
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 99
ADJUSTMENT
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 100
ADJUSTMENT
VCOM ADJUSTMENT
Note: Please execute this adjustment if necessary.
1) Change Data of “VPC” service mode. VPC SERVICE
a. Select “002 VCOM” category by pressing “2 / 5” on remote.
002 VCOM
000 ENABLE 0
b. Select “000 ENABLE” item by pressing “1 / 4” on remote.
c. Change ENABLE from “0” to “1” to enable VCOM adjustment.
Attention:
-Every time the data changed by pressing “3 / 6” Key, the VCOM pattern will display for 5s and in the mean time OSD will disappear, After the 5s period, VCOM pattern
will disappear and OSD will display again.
The 5s time can be adjust by data change.
-If pressing the “3/6” key again during the 5s period, the VCOM pattern display time will be extended to another 5s.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 101
ADJUSTMENT
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> “Cursor Up” on remote + “Power Key” on Front panel.
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 102
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE CHART
Note: Power board is different in name every inch. Therefore this section displays difference point in "*".
: doubtful part
: Few pos s ibility
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 103
TROUBLE SHOOTING
START
No Yes
No Yes
Do the buttons
No See
on the TV & Remote END
TV/ Commander
Commander work
button malfunction
properly?
Yes
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 104
TROUBLE SHOOTING
3-3. NO POWER
No power
OK
Long AC off Power protection or
(> 15 min.). CPU abnormal stop
NG
OK Symptom
improvement
B* board Harness
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 105
TROUBLE SHOOTING
2 times blinking
12V OK Symptom
improvement
B* Board Harness
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 106
TROUBLE SHOOTING
AUDIO
3 times blinking
Check AUDIO+12.5V NG
DC_ALERT at pin 2/4 of
G* Board
CN6001 on
NG the B* Board
Check D+1.2V at
F6001,IC6001,etc
JL6002
(B* Board) OK
on the B* Board
OK NG
Check +12.5V
F4601,IC4601,etc
at F4601 on
(B* Board)
the B* Board
Check +3.3V_MAIN NG
F6003,IC6003,etc
at JL6005 on
(B* Board) OK
the B* Board
OK
AUDIO
FE/BE Communication
Other B* Board’s parts
Check NG (Audio, Tuner, HDMI Eq...)
Speaker Impedance Speaker
at SP Connector
OK
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 107
TROUBLE SHOOTING
5 time blinking
NG NG
Check PANEL_VCC
Panel (T-con)
at JL6001 on G* Board B* Board
change
on the B* Board
Symptom
improvement
Replace the Harness
Between G* and Panel Harness Panel (T-con)
(Only 3a-G)
NG
Symptom
improvement
Replace
LVDS FFC
the LVDS FFC
NG
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 108
TROUBLE SHOOTING
6 time blinking
OK NG
Symptom Symptom
improvement improvement
Replace
LVDS FFC Change Tcon board Tcon board
the LVDS FFC
NG NG
Light source
(Inside Panel module)
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 109
TROUBLE SHOOTING
Setting circumstance NO NO
If the Symptom
is OK? Set to another
Improved by changing B* Board
Temperature, Location, etc.
the WIFI module
Ventilation, etc.
YES Symptom
improvement
Change B* Board,
Panel WIFI Module
and Aging a few hours
OK
B* Board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 110
TROUBLE SHOOTING
10 times blinking
OK
NG
OK
HEM* Board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 111
TROUBLE SHOOTING
B* Board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 112
TROUBLE SHOOTING
3-6. NO PICTURE
No Picture
NO Check Both H NG
Press HOME key. BL_ON and BLINKING Replace Panel
Menu displayed? at CN6401#5 & 4 the LVDS FFC (Tcon)
on the G* Board
OK
NG
Change B* Board G* board
Symptom
improvement
B* board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 113
TROUBLE SHOOTING
3-7. NO SOUND
No Sound
“Audio System”
Check the Change to
“Speakers setting” “TV Speaker”
“TV Speakers”
Symptom
NG
improvement
Check the Speaker Replace
B* Board
Harness the B* Board
Symptom NG
improvement
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 114
TROUBLE SHOOTING
Button malfunction
on the TV
Symptom
NG improvement
Replace the Harness
between B* to Switch Unit change Switch Unit
Switch Unit
Symptom NG
improvement
Harness B* Board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 115
TROUBLE SHOOTING
TV isn’t controlled
by remote commander
NG NG
NG Symptom
improvement
Exchange the Harness Harness
NG
Symptom
improvement
Exchange the
HLR Board
HLR Board
NG
B* Board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 116
TROUBLE SHOOTING
Wired Network
on the TV
NG NG
Connection result
Check the Ethernet Cable Ethernet Cable
Cable Connection
OK OK
B* Board
Auto
Connection result NG Wired Set-up
Check Local router DHCP server
Local Access IP address setting
Manual
OK
Check IP address
and Local router setting
NG
Connection result
Proxy setting
Internet Access
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 117
TROUBLE SHOOTING
NO NO
NO NO
B* Board B* Board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 118
TROUBLE SHOOTING
Skype malfunction
No
USB plugged? Insert USB
Yes
Yes OK OK OK
No
Network connected? Do network setup
Yes
Next page
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 119
TROUBLE SHOOTING
Previous page
Sound
No No quality
NG
Far end Sound quality? Move unit away
Auto-Focus work? Call Skype sound test
Video/Audio quality? No video? from speaker
Network speed
or Enough network speed? Far end setting/system Skype unit
far end system issue
Yes
No
Manual Focus work? Skype unit
Yes
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 120
TROUBLE SHOOTING
HDD Rec
Malfunction
Yes
Yes Yes
USB Hub is
not supported All the setups and No
restrictions listed in Check the iManual
iManual are cleared?
Yes
B board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 121
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
LNB_POWER
USB1 Ether
DDC
DiSEqC_Out
(for S2 model)
CI/CI+ MS H Con. USB2
[A8298]
DiSEqC_In
TCON
Satellite LNA Ext Demod P
X_SYSTEM1_RST
IFAGC
5V
5V
X_SYSTEM1_RST
I2CB X’tal [Luxor]
27M
5V
DMD_CLK_ENABLE1
[TPS2553DBV] [TPS2553DBV]
2Gb
X’tal
DMD_RST
Current
Wifi
(for T2/C2 model)
Terrestrial LNA
4M
Silicon
Tuner IF2
Ext Demod
Limit
USB Ether
One–
NAND DDR3 E
HUB PHY
[ASCOT2SR] IF1
IFAGC
[JUNO]
TS1
I2CB
[GL850G]
Crystal
[RTL8201F] Muxed
4Gb
–1333
2Gb
L
X’tal 12M
X_SYSTEM1_RST 41M
TMDS1
HDMI1 DDC1
Blinking(EL_TIM)
DDC_5V_1
PWM_DIMMER
T-CON_VCC (12V)
DC_DIMMER
GRS_CTRL1
GRS_CTRL2
HPD1 LVDS_ODD
(ARC)
SA_MODE
BINT(WP)
EMI_FAIL
ARC LVDS_EVEN
CEC1 I2CA
I2CC
TMDS2
DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B]
TS
CEC2 X’tal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M
1.5V
DDC3 IF1 1.2V
DDC REG_12V DDC REG_12V
DDC_5V_3 3.3V
HDMI3 HPD3
HDMI_ARC
X’tal T-CON_VCC
3.3->1 SYSTEM2_PWR
Power
CEC3 48M Reset
Push 2.5V REG12V
TMDS4 TMDS X’tal AC_MON LDO REG12V
32.76
DDC4 DDC 8K DDC REG_12V AUDIO_12V
5V
DDC_5V_4
HDMI4 HPD4
CEC
Reset
SYSTEM2_PWR AUDIO_12V
Power_Control
Drv TCON-ON
[NJM2561] TV_Out DC_DIMMER
JTAG PWM_DIMMER
BACKLIGHT_ON
COMP_Y BACKLIGHT_MON
MAIN_PWR
AC_MON
I2CA (EQSW, Temp Sensor) ACT_STBY
I2CB (Ext Demod/AudioAMP) Blinking(EL_TIM)
TV_Out Scart_CV I2CC (Panel)
TV_Out_LR Scart_G
TL-JIG
SCART Scart_CV,R,G,B,FB
Scart_LR
Scart_B
Scart_R UARTA (LOG)
UARTA(LOG)
UARTC(ECS)
ASPECT1 Scart_FB UARTD(VPC_LOG)
COMP_Y
COMP_Pb I2CA Temp
COMP_Y, Pb, Pr COMP_Pr Sensor
VideoB_Det [LM75B] Temp Sensor
COMP COMP_LR PC_G
LPF PC_B
Cr_Det (Service) PC_R SIRCS
PC_H
PC_V
Sircs
DMD_CLK_ENABLE2
Tuner_LR
Scart1_LR
PC_CON_Det DEBUG_LED2
PC_R,PC_G,PC_B,PC_H,PC_V
PC PC_LR COMP_LR DEBUG_LED3
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1
Line Out_LR DMD_RST
KEY
KEY
OPAMP
[TPA6138A2] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR TV_Out_LR
PC_RGB_EN
Out OPAMP
Tuner_LR X_AUDIO_MON
HDMI_ARC
[NJU72011RB]
DC_5V_Det
BINT/Panel less
SA_MODE
PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
ACT_STBY
BACKLIGHT_ON
NMI
X_SYSTEM1_RST
REC_LED
POWER_LED
DEBUG_LED1
POWER_KEY
AC_MON
SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED
BACKLIGHT_MON
PANEL_PWR_Det
ASPECT1
Light_Sensor_Det
KEY
DC_MON
PIC_MUTE_LED
Audio
Power AMP
Main Main Speaker_Out_LR
GRS_CTRL1
[YDA175]
SPEAKER GRS_CTRL2
X_FAULT
X_AUDIO_MUTE2
AUDIO_MON EMI_FAIL
TD Emitter
X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio PWM UART SPI H/L
Analog Video Analog Audio Analog Signal I2C
Panelless
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 122
DIAGRAMS
3D Emitter CN300
EMI_FAIL 1 7
GND 2 10
GLS_CTRL 3 9
NC 4 NC
12V 5 8
1-821-132-11 JAM 1-821-119-11
SYT10-05WS SYT10-05HG
BAP board T-con Board
CN2001 To BAP
Panel_Ctrl1 / LVDS_OPTION 1 51 Panel_Ctrl1 / VSYNC
Panel_Ctrl2 / TCON_RDY 2 50 Panel_Ctrl2 / EMI_FAIL
Panel_Ctrl3 / NC 3 49 Panel_Ctrl3 / GLS_CTRL2
CN9006 Panel_Ctrl4 / LUT_SEL2 4 48 Panel_Ctrl4 / GLS_CTRL
5 1 WIFI GND Panel_Ctrl5 / LUT_SEL1 5 47 Panel_Ctrl5 / LRFLAG PANEL FFC
2 2 WIFI VBUS Panel_Ctrl6 / LUT_SEL0 6 46 Panel_Ctrl6 / SA_MODE 68pin x4
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 123
DIAGRAMS
CN6801 +OUT1 1
NC 2
NC 3
+OUT2 4
MOLEX L4P
1-822-359-11 LS
CN6802 -OUT1 1
NC 2
NC 3
-OUT2 4
NC 5
MOLEX L5P
1-822-360-11
AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6101
SFP79-02WLB JAM
1-822-908-11
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 124
DIAGRAMS
3D Emitter
EMI_FAIL 1 7
GND 2 10
GLS_CTRL 3 9
GLS_CTRL2 4 11 BAP board T-con Board
CN2001 To BAP
12V 5 8 Panel_Ctrl1 1 51 Panel_Ctrl1 / VSYNC
1-821-132-11 JAM 1-821-119-11 Panel_Ctrl2 2 50 Panel_Ctrl2 / EMI_FAIL
SYT10-05HG Panel_Ctrl3 3 49 Panel_Ctrl3 / GLS_CTRL2
JPN Other CN9006 Panel_Ctrl4 4 48 Panel_Ctrl4 / GLS_CTRL
1 5 1 WIFI GND Panel_Ctrl5 5 47 Panel_Ctrl5 / LRFLAG
SW 3 2 2 WIFI VBUS Panel_Ctrl6 6 46 Panel_Ctrl6 / SA_MODE
PANEL FFC
68pin x4
6 3 3 WIFI USB_P Panel_Ctrl7 7 45 Panel_Ctrl7 / DC_DIMMER
GND 1 36
SW module POWER_INT 2 33 2 1 4 GND Panel_Ctrl8 8 44 Panel_Ctrl8 / EL_TIM
5 4 5 WIFI USB_N Panel_Ctrl9 9 LVDS-FFC 43 Panel_Ctrl9 / BINT
KEY1 3 35
7 NC 6 WIFI GND Panel_Ctrl10 10 B-PEL4 42 Panel_Ctrl10 / PWM_DIMMER
1-822-693-11 1-821-900-11
JAM SZ15-03WLR SZ15-03HGR 1 7 EMI_FAIL Panel_Ctrl11 11 41 Panel_Ctrl11 / SDA
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 125
DIAGRAMS
1-842-593-11
JST PBVP-04V-S 1-842-566-12
JST SM04B-PBVSS-TB(LF)(SN)(A)
CN6001
19 1 TCON_VCC
17 2 AUDIO+12.5V
13 3 REG+12.5V
18 4 AUDIO+12.5V
CN6205
14 5 REG+12.5V
To B board (100106)
FY12 G Board POWER_ON 28 13
7
11
6
7
AUDIO+12.5V_GND
REG+12.5V_GND
AC_OFF_DET 27 19
8 8 AUDIO+12.5V_GND
T-CON_ON 26 20
12 9 REG+12.5V_GND
PS_STATUS 25 NC
23 10 STBY3.3V
STBY_GND 24 11
24 11 GND/PS_STATUS
STBY3.3V 23 10
4 12 BLINKING
GND 22 NC
28 13 POWER_ON
GND 21 NC
2 14 PWM_DIMMER
T-CON_VCC12V 20 NC
6 15 DIGITAL_STBY
T-CON_Vcc12V 19 1
1 16 DC_DIMMER
AU_12V 18 4
5 17 BL_ON
AU_12V 17 2
3 18 BL_ERR
BTV12V 16 NC G-B Harness 27 19 AC_OFF_DET
BTV12V 15 NC
26 20 TCON_ON
REG12V 14 5
1-843-150-11 0-859-648-01(JST)
REG12V 13 3
PBDP-20V-S SM20B-PBDSS-TF
GND 12 9
GND 11 7
GND 10 NC
GND 9 NC
AU_GND 8 8
AU_GND 7 6
DIGITAL_STBY 6 15
BL ON 5 17
BLINKING 4 12
BL_ERR 3 18
PWM_DIMMER 2 14
DC_DIMMER 1 16
1-842-551-11 1-842-598-11
JAM SJM20-28WLB SJM20-28HG
CN6601 +OUT1 1
NC 2
NC 3
+OUT2 4
MOLEX L4P
1-822-359-11 LS
CN6602 -OUT1 1
-OUT2 2
NC 3
NC 4
NC 5
MOLEX L5P
1-822-360-11
AC_IN
AC-N 1 1
AC-L
CN6001
2 2 AC pigtail
SFP79-02WLB JAM
1-822-908-11
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 126
DIAGRAMS
SYT10-05HG
BAP board T-con Board
CN2001 To BAP
Panel_Ctrl1 1 51 Panel_Ctrl1 / VSYNC
Panel_Ctrl2 2 50 Panel_Ctrl2 / EMI_FAIL
Panel_Ctrl3 3 49 Panel_Ctrl3 / GLS_CTRL2
JPN Other CN9006 Panel_Ctrl4 4 48 Panel_Ctrl4 / GLS_CTRL
1 5 1 WIFI GND Panel_Ctrl5 5 47 Panel_Ctrl5 / LRFLAG
PANEL FFC
3 2 2 WIFI VBUS Panel_Ctrl6 6 46 Panel_Ctrl6 / SA_MODE 68pin x4
RF module NC
NC
31
32
HOTEL_CL_MAIN_+3.3V
HOTEL_HTL_LINEOUT_L
PANEL_ODD_CLK_N
GND
35
36
17
16
PANEL_ODD_CLK_N
GND
GND_USB 1 NC
JPN ONLY USB_D+ 2 NC 2 33 SW_POWER_KEY PANEL_ODD2_P 37 15 PANEL_ODD2_P
USB_D- 3 NC NC 34 HOTEL_CL_AC_MON PANEL_ODD2_N 38 14 PANEL_ODD2_N
GND_SYNC 4 NC 3 35 SW_KEY PANEL_ODD1P 39 13 PANEL_ODD1P
SYNC 5 NC
1 36 SW GND PANEL_ODD1_N 40 12 PANEL_ODD1_N
RESET 6 15
GND 7 13 NC 37 HOTEL_HTL_REG+12V PANEL_ODD0_P 41 11 PANEL_ODD0_P
NC 38 SONY LOGO PANEL_ODD0_N 42 10 PANEL_ODD0_N
UART_RX/WOL_X 8 16 NC 39 LOGO 5V GND 43 9 GND
UART_TX 9 14 NC 40 LOGO GND / HOTEL_CL_GND GND 44 8 GND
1-819-538-11 1-818-692-22 Panel_Ctrl13 45 7 GND
VDD 10 17
SHLDP-40V-S(B) JST GND 46 6 NC
1-821-150-11 1-821-124-11
JAM SYT10-10WL SYT10-10HG PANEL_VCC_SW 47 5 PANEL_VCC_SW
PANEL_VCC_SW 48 4 PANEL_VCC_SW
PANEL_VCC_SW 49 3 PANEL_VCC_SW
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 127
DIAGRAMS
Faston #110
1-842-593-11
JST PBVP-04V-S 1-842-566-12
JST SM04B-PBVSS-TB(LF)(SN)(A)
CN6001
19 1 TCON_VCC
17 2 AUDIO+12.5V
13 3 REG+12.5V
18 4 AUDIO+12.5V
14 5 REG+12.5V
7 6 AUDIO+12.5V_GND
FY12 G Board 11 7 REG+12.5V_GND
CN6205 8 8 AUDIO+12.5V_GND
To B board (100106) 12 9 REG+12.5V_GND
POWER_ON 28 13 23 10 STBY3.3V
AC_OFF_DET 27 19 24 11 GND/PS_STATUS
T-CON_ON 26 20 4 12 BLINKING
PS_STATUS 25 NC 28 13 POWER_ON
STBY_GND 24 11 2 14 PWM_DIMMER
STBY3.3V 23 10 6 15 DIGITAL_STBY
GND 22 NC 1 16 DC_DIMMER
GND 21 NC 5 17 BL_ON
T-CON_VCC12V 20 NC 3 18 BL_ERR
T-CON_Vcc12V 19 1 27 19 AC_OFF_DET
AU_12V 18 4 26 20 TCON_ON
AU_12V 17 2 1-843-150-11 0-859-648-01(JST)
BTV12V 16 NC G-B Harness PBDP-20V-S SM20B-PBDSS-TF
BTV12V 15 NC
REG12V 14 5
REG12V 13 3
GND 12 9
GND 11 7
GND 10 NC
GND 9 NC
AU_GND 8 8
AU_GND 7 6
DIGITAL_STBY 6 15
BL ON 5 17
BLINKING 4 12
BL_ERR 3 18
PWM_DIMMER 2 14
DC_DIMMER 1 16
1-842-551-11 1-842-598-11
JAM SJM20-28WLB SJM20-28HG
CN6601 +OUT1 1
NC 2
NC 3
+OUT2 4
MOLEX L4P
1-822-359-11 LS
CN6602 -OUT1 1
-OUT2 2
NC 3
NC 4
NC 5
MOLEX L5P
1-822-360-11
AC_IN
AC-N 1 1
AC-L
CN6001
2 2 AC pigtail
SFP79-02WLB JAM
1-822-908-11
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 128
DIAGRAMS
SYT10-05HG
BAP board T-con Board
CN2001 To BAP
Panel_Ctrl1 1 51 Panel_Ctrl1 / VSYNC
Panel_Ctrl2 2 50 Panel_Ctrl2 / EMI_FAIL
Panel_Ctrl3 3 49 Panel_Ctrl3 / GLS_CTRL2
JPN Other CN9006 Panel_Ctrl4 4 48 Panel_Ctrl4 / GLS_CTRL
1 5 1 WIFI GND Panel_Ctrl5 5 47 Panel_Ctrl5 / LRFLAG
PANEL FFC
3 2 2 WIFI VBUS Panel_Ctrl6 6 46 Panel_Ctrl6 / SA_MODE 68pin x4
RF module NC
NC
31
32
HOTEL_CL_MAIN_+3.3V
HOTEL_HTL_LINEOUT_L
PANEL_ODD_CLK_N
GND
35
36
17 PANEL_ODD_CLK_N
16 GND
GND_USB 1 NC
JPN ONLY USB_D+ 2 NC 2 33 SW_POWER_KEY PANEL_ODD2_P 37 15 PANEL_ODD2_P
USB_D- 3 NC NC 34 HOTEL_CL_AC_MON PANEL_ODD2_N 38 14 PANEL_ODD2_N
GND_SYNC 4 NC 3 35 SW_KEY PANEL_ODD1P 39 13 PANEL_ODD1P
SYNC 5 NC
RESET 6 15 1 36 SW GND PANEL_ODD1_N 40 12 PANEL_ODD1_N
GND 7 13 NC 37 HOTEL_HTL_REG+12V PANEL_ODD0_P 41 11 PANEL_ODD0_P
NC 38 SONY LOGO PANEL_ODD0_N 42 10 PANEL_ODD0_N
UART_RX/WOL_X 8 16 NC 39 LOGO 5V GND 43 9 GND
UART_TX 9 14 NC 40 LOGO GND / HOTEL_CL_GND GND 44 8 GND
VDD 10 17 1-819-538-11 1-818-692-22 Panel_Ctrl13 45 7 GND
SHLDP-40V-S(B) JST GND 46 6 NC
1-821-150-11 1-821-124-11
JAM SYT10-10WL SYT10-10HG PANEL_VCC_SW 47 5 PANEL_VCC_SW
PANEL_VCC_SW 48 4 PANEL_VCC_SW
PANEL_VCC_SW 49 3 PANEL_VCC_SW
wifi module(JPN ONLY) PANEL_VCC_SW 50 2 PANEL_VCC_SW
GND 1 1 PANEL_VCC_SW 51 1 PANEL_VCC_SW 12V 1
GND 2 4 JPN ONLY 1-842-546-11 1-822-583-11 12V 2
DC 5V (or DC 3.3V) 3 2 FFC Direct Connector :I-PEX JAE/FI-RE51S-HF GND 3
DC 5V (or DC 3.3V) 4 22 GND 4
USB_DATA- 5 5
GLS_CTRL 5
USB_DATA+ 6 3
GLS_CTRL2 6
GND 7 6
EM_DET 7
GND (S-GND) 8 24
NC 8
RESET (or NC) 9 MC
1-819-468-11
WOW (or NC) 10 NC
JST / SM08B-GHS-TB
1-819-469-11 1-819-497-11
JST SM10B-GHS-TB GHR-10V-S
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 129
DIAGRAMS
1-842-593-11
JST PBVP-04V-S 1-842-566-12
JST SM04B-PBVSS-TB(LF)(SN)(A)
CN6001
19 1 TCON_VCC
17 2 AUDIO+12.5V
13 3 REG+12.5V
18 4 AUDIO+12.5V
14 5 REG+12.5V
7 6 AUDIO+12.5V_GND
11 7 REG+12.5V_GND
CN6205 8 8 AUDIO+12.5V_GND
To B board (100106) 12 9 REG+12.5V_GND
FY12 G Board POWER_ON 28 13 23 10 STBY3.3V
AC_OFF_DET 27 19 24 11 GND/PS_STATUS
T-CON_ON 26 20 4 12 BLINKING
PS_STATUS 25 NC 28 13 POWER_ON
STBY_GND 24 11 2 14 PWM_DIMMER
STBY3.3V 23 10 6 15 DIGITAL_STBY
GND 22 NC 1 16 DC_DIMMER
GND 21 NC 5 17 BL_ON
T-CON_VCC12V 20 NC 3 18 BL_ERR
T-CON_Vcc12V 19 1 27 19 AC_OFF_DET
AU_12V 18 4 26 20 TCON_ON
AU_12V 17 2 1-843-150-11 0-859-648-01(JST)
BTV12V 16 NC G-B Harness PBDP-20V-S SM20B-PBDSS-TF
BTV12V 15 NC
REG12V 14 5
REG12V 13 3
GND 12 9
GND 11 7
GND 10 NC
GND 9 NC
AU_GND 8 8
AU_GND 7 6
DIGITAL_STBY 6 15
BL ON 5 17
BLINKING 4 12
BL_ERR 3 18
PWM_DIMMER 2 14
DC_DIMMER 1 16
1-842-551-11 1-842-598-11
JAM SJM20-28WLB SJM20-28HG
CN6601 +OUT1 1
NC 2
NC 3
+OUT2 4
MOLEX L4P
1-822-359-11 LS
CN6602 -OUT1 1
-OUT2 2
NC 3
NC 4
NC 5
MOLEX L5P
1-822-360-11
AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6001
SFP79-02WLB JAM
1-822-908-11
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 130
DIAGRAMS
GL2 Board
BAP Board GL6 Board
BAP Board
KDL-46HX750/751/753/755/756/757/758/759/75G KDL-55HX750/751/753/755/75G
GL6 Board
BAP Board GL7 Board BAP Board
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 131
SEC 5. EXPLODED VIEWS
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 132
EXPLODED VIEWS
5-1. KDL-32HX750/751/753/755/757/758/759
5-1-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
1 FX0049811 SWITCH UNIT
2 FX0057011 LOUDSPEAKER (3X10CM)
3 FX0056401 FRAME, BOTTOM (M)
4 FX0056811 ANTENNA
5 FX0056911 ANTENNA
9
1
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 133
EXPLODED VIEWS
5-1. KDL-32HX750/751/753/755/757/758/759
5-1-2. CHASSIS-2
REF. No. PART No. DESCRIPTION MARK
51 FX0056501 BEZEL (32 ZE2) A 750/753/755
FX0057311 BEZEL (32 ZE2) A 751
FX0057201 BEZEL (32 ZEU) A 757/758/759
51 52 FX00A0101 HEM3 MOUNT
53 FX00A0201 HL-B-NG-3D-REC-IR-MOUNT
54 FX0051301 BRACKET, PANEL (V)
55 FX0051401 BRACKET, PANEL (H)
59
61
54
60
57
58
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 134
EXPLODED VIEWS
5-2. KDL-40HX750/751/753/755/756/757/758/759/75G
5-2-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
101 FX0049811 SWITCH UNIT
102 FX0049511 LOUDSPEAKER (3X15CM)
103 FX0051101 FRAME, BOTTOM (L)
104 FX0049311 ANTENNA
105 FX0049411 ANTENNA
106
103 102
102
109
101
105
104
108
107
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 135
EXPLODED VIEWS
5-2. KDL-40HX750/751/753/755/756/757/758/759/75G
5-2-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
151 FX0051701 BEZEL (40 ZE2) A 750/753/755
FX0053811 BEZEL (40 ZE2) A 751/756/75G
FX0054101 BEZEL (40 ZEU) A 757/758/759
152 FX00A0101 HEM3 MOUNT
151 153 FX00A0201 HL-B-NG-3D-REC-IR-MOUNT
154 FX0051301 BRACKET, PANEL (V)
155 FX0051401 BRACKET, PANEL (H)
159 161
154
160
157
158
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 136
EXPLODED VIEWS
5-3. KDL-46HX750/751/753/755/756/757/758/759/75G
5-3-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
201 FX0049811 SWITCH UNIT
202 FX0049511 LOUDSPEAKER (3X15CM)
203 FX0051101 FRAME, BOTTOM (L)
204 FX0019711 ANTENNA
205 FX0052311 ANTENNA
203 202
202
209
201
205
204
208
207
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 137
EXPLODED VIEWS
5-3. KDL-46HX750/751/753/755/756/757/758/759/75G
5-3-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
251 FX0052701 BEZEL (46 ZE2) A 750/753/755
FX0053011 BEZEL (46 ZE2) A 751/756/75G
FX0053901 BEZEL (46 ZEU) A 757/758/759
252 FX00A0101 HEM3 MOUNT
251
253 FX00A0201 HL-B-NG-3D-REC-IR-MOUNT
254 FX0051301 BRACKET, PANEL (V)
255 FX0051401 BRACKET, PANEL (H)
159 261
254
260
257
258
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 138
EXPLODED VIEWS
5-4. KDL-55HX750/751/753/755/75G
5-4-1. CHASSIS-1 REF. No. PART No. DESCRIPTION MARK
301 FX0049811 SWITCH UNIT
302 FX0054511 LOUDSPEAKER (3X15CM)
303 FX0051101 FRAME, BOTTOM (L)
304 FX0054311 ANTENNA
305 FX0054411 ANTENNA
306
303 302
302
309
301
305
304
308
307
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 139
EXPLODED VIEWS
5-4. KDL-55HX750/751/753/755/75G
5-4-2. CHASSIS-2 REF. No. PART No. DESCRIPTION MARK
351 FX0055501 BEZEL (55 ZE2) A 750/753/755
FX0055711 BEZEL (55 ZE2) A 751/756/75G
352 FX00A0101 HEM3 MOUNT
353 FX00A0201 HL-B-NG-3D-REC-IR-MOUNT
351
354 FX0051301 BRACKET, PANEL (V)
355 FX0051401 BRACKET, PANEL (H)
352
359 361
354 *2
Refer to “Service Procedure for Panel, Board and Software Change/Upgrade”
for disabling Tuner function of B2B model.
360
357
358
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 140
EXPLODED VIEWS
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 141
END
English
2012BL08-Data
Sony Corporation
Home Entertainment Made in Japan
9-888-472-03 Business Group © 2012. 02
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 142
APPENDIX-1
PROCEDURE TO REMOVE REAR COVER
1. Remove screw for Rear cover and AC cover.
2. Create clearance between Bezel Assy and Rear cover with holding Rear cover.
3. Insert finger in the bottom corner.
2 3
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 143
APPENDIX-1
Note: Without “holding Rear cover by hand”, Rear cover hooks won’t be released easily. (Possibility of damage to Rear cover hooks or Bezel Clips.)
Bezel hook
Rear cover hook
PAN Bezel‐Rear cover
EL fitting is tighten
by Rear cover
deformation
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 144
APPENDIX-1
Note: When releasing the top hook from the rear cover, push the rear cover forward.
<OK> <NG>
KDL-32/40/46/55HX750,751,753,755,756,757,758,759,75G(AEP/UK/IT/NOR) 145