cc (MAIN) Exam: 20 7, STH-P-M CHE

ttif?.Cfi Ｄ｜ｬｦｾｴ＠ ＨｾＭＱＩ＠

ｾ＠ a:jq;: 250

ｾＭ＠ twkl;dt ｒＺＮｾｴ＠ ｡ｩｪｾｬ＠

ＨＢＳｭｾ＠ P!'"'JR-!i{ga ｾ＠ Cfl1 ｾ＠ ｭｱｾｬｯｦｴＧｻ｣ｃ＠ ｾＩ＠

ｇＩｾ＠ Ｍｱｾ＠ ｾｴ＠ Ｍｭｾ＠ ｾｇＩ［ｻｴＭｱｬ＠

ＳａｩＱｾ｣Ｚｭ＠ Cfl1 ｾ＠ ｾ＠ ｾ＠ ｾ＠ "3m ｾ＠ t 1
ｾ＠ t3ffi 5 ｾｴＭｯｭｩｃｦｬｱＩｻＢｲＮＳ＠
ｾ＠ ｾ＠ ｾ＠ ｾ＠ f.rrn a:jq; ｾ＠ W ｾ＠ ｾ＠ t I
ｾＢＳｭ＠ llfU{ll -q ｾ＠ ｾ＠ ｾＭｩｴ＠ mt TfCfl t, 3fR ｾ＠ ｾ＠ qi'f ｾ＠
ｾＭＢＳｭ＠ Ｈｾｯ＠ ｯ＠ｾ ｯＩ＠ｾ !J{f()Cflj ｾ＠ ｾ＠ "tR ｾ＠ ｾ＠ "tR M ｾｉ＠ lf[U{ll ｾ＠ 3lfafut; ｾ＠
ｾ＠ lffU{ll -q ｾ＠ ｾ＠ "3m "tR CfiT{ a:jq; ＠ｾ ｾｉ＠
ｾ＠ ｾ＠ ｾ＠ ｾ＠ CfiT{ ｾ＠ cfi>r ｾ＠ ｾ＠ fqf!d41 ｾ＠ M ｾ＠ ｾ＠
ｾ＠ 3JIC:H4Cfi m, 311W/ffi ＢＳｭｾ＠ -q ｾ＠ ｾ＠
>RftCfil afR ｾ＠ ｾ＠ SI"CIR-!d ＳＱｾ＠ t, \lfif OCfi ｾ＠ ";{ ｾ＠ TfCfl mI
ｾ＠ ｾ＠ ｾ＠ cfi>r TfURT ｓｦｬＧｩｾｂ＠ I( cfi>r ｾｉ＠ 3lTm ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ "3m Cfi'r ,:fi ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ q;gr ";{
"1lm m1 ｾ Ｍ ｾＭＢＳｭ＠ !!l"factil ｩｴｾ＠ ＳＱｾ＠ ｾ＠ ｾ＠ ｾ＠ Cfl1 ｾ ］＠ q;g ｾ＠

MECHAN ICAL ENGINEE RING (PAPER-I)

ITime Allowed : Three Hours I I Maximum Marks : 250 I
QUESTION PAPER SPECIFIC INSTRUCT IONS
(Please read each of the following instruction s carefully before attempting questions)
There are EIGHT questions divided in two Sections and printed both in HINDI and
in ENGLISH.
Candidate has to attempt FIVE questions in all.
Question Nos. 1 and 5 are compulsory and out of the remaining, THREE are to be attempted
choosing at least ONE question from each Section.
The number of marks carried by a question/p art is indicated against it.
Answers must be written in the medium authorized in the Admission Certificate which
must be stated clearly on the cover of this Question-cu m-Answer (QCA) Booklet in the
space provided. No marks will be given for answers written in a medium other than the
authorized one.
Wherever any assumption s are made for answering a question, they must be clearly indicated.
Diagrams/f igures, wherever required, shall be drawn in the space provided for answering the
question itself.
Unless otherwise mentioned, symbols and notations have their usual standard meanings.
Attempts of questions shall be counted in sequential order. Unless struck off, attempt of a
question shall be counted even if attempted partly. Any page or portion of the page left blank
in the Question-cu m-Answer Booklet must be clearly struck off.

1 [P.T.O.

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 ｾＭａ＠ I SECTION-A

1. (a) ｾ＠ m1" AB, ｾＲｭ＠ t ａｾ＠ 'R ｾ＠ "ID\1 "Wft ｴｯｾ＠ ｂｾ＠ 'R ＠ｾ mtl ｾ＠ "IDU,
ｾ＠ ｅＡｾｕｉＨｦＥＱ＠ Gl fG<Pilll (P, Q) ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ t ＳｩｈＮＱｾ､＠ t, ｾ＠ 50 kN Cf)T \ID: ｾ＠ ｾ＠
t, ｾ＠ fcn ｾ＠ ffi 1(a) ｾ＠ ＠ｾ l'"fm t I ｘｾ＠ cfit 11URT ｾＧ＠ ｾ＠ 100 kN Cf)T \ID: ｾ＠ 'R
wwn 11m ｴｯｾ＠ ｾｉｊＰＴＱ＼ｈｭ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ t1 ｭｾ＠ ｾ＠ ｾ＠ Cf1B fttt 'R S1Rifsi141 ｾ＠
ｾｉ＠
A beam AB of length 2m, hinged at A and supported at B by a cord which
passes over two frictionless pulleys (P, Q), carries a 50 kN load as shown in
Fig. 1 (a). Determine the distance x, where 100 kN load is located on the beam,
if the b eam is to remain in equilibrium in horizontal position. Also d etermin e
the reaction at the hinged end.
C D

100 kN
m 1(a) I Fig. 1(a) 10

fbJ ｾ＠ m 1(b) ｾ＠ ｾ＠ (ffi 'R ｾ＠ ｾ＠ ｾ＠ ｾ＠ Tflfi t1

PI&:Oi R1 fui a Cf)T ｾｴｦｩｵｬ＠ ｾ＠ :
(i) ｾ＠
(ii) ｾ＠ (ffi
ＨｩＩｾ＠
A state of plane stress is shown in Fig. 1(b).
Determine the following :
(i) Principal stresses
(ii) Principal planes
(iii) Maximum shear stress
10 MPa

40 MPa

50 MPa 50 MPa

10 MPa
m 1(b) 1 Fig. 1(b) 10

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(c) ｾ＠ ｾ＠ ｾ＠ ｾ＠ cnr <XfR1 1000 mm ＨＡｾ＠ ｾ＠ 2 mm t, ｾ＠ ｾ＠ 4 MPa cnr 31H1il:Cfl
ｾ＠ t I ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ l:rR ｾＺ＠ 200 GPa ｾ＠ 0·3 ｾｉ＠ Pl1=01R=!R9<1 q,1
Ｍｭ＼ｬｾＺ＠
(i) ｾ＠
(ii) ｾ＠ ｾ＠ 3TI«<R ll q f{q d"l
A thin spherical vessel of 1000 mm diameter and 2 mm thickness is subjected
to an internal pressure of 4 MPa. The Young's modulus and Poisson's ratio are
200 GPa and 0·3 respectively. Find the following :
(i) Hoop stress
(ii) Change in volume of the vessel 10

(d) ｾ＠ ｃｦ｛ＢＶｱＭｾ＠ ｾ＠ 9·5 rad/ s 1R 300 kW cfit -mffi ｾ＠ Cfi«fT I ｾ＠ cnr ｾ＠ t ｾ＠ 0·1
t ｾ＠ l'lfa cfit ｾ＠ q,l 3TrmJ l'lfa ｾ＠ ± 0 · 5% (fCfl '&I \jff"ffi I' 311 ｬｾ＠ｃ Cfl J Ifa q k1 Cfl t -:qSf) Cf;f S::cxP'II"l
-m<l ｾ＠ ｾ＠ "Y"ftw:ror ｾ＠ 2 m tI
A steam engine develops 300 kW power at 9·5 radfs. The coefficient of
fluctuation of energy is found to be 0 ·1 and fluctuation of speed is kept within
±0·5% of mean speed. Find the mass of the flywheel required if the radius of
gyration is 2 m. 10

(e) ｾ＠ ｾＮ＠ ｾ＠
S::CXO!"'I"l 8 kg t, iBfri1 ｾ＠ '3itR ｾ＠ t ｉｾ＠ 5·4 N/mm ｉｾ＠ t
>JUm'ft ｾ＠ ｭｾ＠ ｾ＠ ｾ＠ ｾ＠ ＠ｾ l'f<1r t, ｾ＠ 40 N cnr ｾ＠ wmn t ＠ｾ S::CXOJ"'H cnr ＠ｾ
1 m/ s t 1 Pl1=01R=IR9a cfit TfUR1 ｾ＠ :

(i) "SfiifuCfl ｾ＠ ｾ＠
(ii) ｾ＠
(iii) ｾ＠ ｉｏＧＺｦｩＱｾ＠ 31Cla;l'<:t

(iv) Gl ｾ＠ 3Wfll'll cnr ｾ＠

A machine of mass 8 kg is supported on springs having combined stiffness of
5·4 N/mm. A dashpot is attached to the system that exerts a force of 40 N,
when the mass has a velocity of 1 m/ s. Determine the following :
(i) Critical damping coefficient
(ii) Damping factor
(iii) Logarithmic decrement
(iv) Ratio of two consecutive amplitudes 10

3 [P.T.O.

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2. (a) Ｓｩｬｾ､ Ｑ ｃｦｬ＼＠ Cf;Tl ｾ＠ ｾ＠ :u;;.sJeifkld tf8 ｾ＠ ｾ＠ 200 mm ＨＡｾ＠ 300 mm ｾ＠ 1 ｾ＠
ｾ＠ "3iq'\ '

4 m ｾ＠ >r'tllCft ｾ＠ 1l\ 6 kNim Cfi1 ti4Rlafh1 'l1R "(17Tl s3ll t, ＠ｾ fcn m 2(a) ＠ｾ ｾ＠ Tfll1
ｉ＠ｾ ｾ＠ ｬＧｦｩｾ＠ ｾ＠ 1:fftlnuT ｾ＠ ｾ＠ 71URl "3tf ｾ＠ 1l\ ｾ＠ mn ＠ｾ ＠ｾ ｾ＠ -B' 0 ·50 m (1211
ｾ＠ 31PJ"B 50 mm ｾｗｭ＠ ｾｉ＠
A simply supported beam of rectangular section is 200 mm wide and 300 mm
deep. It supports a uniformly distributed load of 6 kNim over an effective span
of 4 m as shown in Fig. 2 (a). Calculate the magnitude and direction of the
principal stresses at a point located at 0·50 m from the left support and 50 mm
above the neutral axis.

ａｾｂ＠
m 2(a) I Fig. 2(a) 15

mm ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ m ｾ＠ ｾｏＦｉｲｭ＠ ｾ＠ 311m\ 1l\ ｾＬ＠

(bJ
ｾ＠
(i)
"3tf 1l\
ｾ＠
ｾｩｴｃｦｒ＠
*ｾ＠
"R1T '® ｾｉ＠
ｾＰＦＱＧＢ＼＠
l1R1 fcn ｾ＠ ｾ＠
f.li4Rifula
0·3 ｾ＠ :

(ii) ｾ＠ ｾ＠ ｾ＠ ｾＧＦｬｲ＼＠
(iii) ｾ＠ ｾ＠ ｾＰＦＱＧＢ＼＠
Compare the permissible diameter of a steel circular shaft, subjected to
torsion, according to the following theories of failure. Assume Poisson's ratio to
be 0·3 :
(i) Maximum stress theory
(ii) Maximum shear stress theory
(iii) Maximum strain theory 15

(c) f.r8 m 2(c) ｾ＠ ｾ＠ ｾ＠ '$i WITC m ｾＭ＠ ｾ＠ 30° ｾｉ＠ P,

ｾ＠ ｾ＠ ＠ｾ ｾ＠ wWR, «ftq ｾ＠ m ｾ＠ WTrn ｾ＠ ｾｉ＠ ｾ＠ ｦｩＺＧｾ＠ <ftcm ｾ＠ (IR ｭｾ＠ m ｾ＠ crrB
m -B ifftft ｾ＠ t ｾ＠ ｾ＠ m ｾ＠ "i:ffi1 q;1 oo ｾ＠ ｾ＠ -ar.n ｾｬＨＱＰ＠ ｾ＠ ＨｾＩ＠ il-B
ｾ＠ Cfi1 ｾ＠ -qtfuy ｾｭ＠ ｾ＠ ｾｔｦｬ＠ ｾ＠ ｾ＠ ｐｾ＠ ｾ＠ l1R ｾ＠ TfURl ｾＬ＠ ｾ＠ ｾ＠
fcn ｾ＠ f"Chtlei'i mI
Fig. 2(c) shows three flat blocks positioned on the 30° incline. A force P parallel
to the incline is applied to the middle block. The movement of the upper block
is prevented by attaching to a fixed support by a wire. The coefficient of static
friction for each of the three pairs of mating surfaces is shown in the figure .
Determine the maximum value which P may have before any slipping takes
place .

ｾ ｳ＠ LJ..:...--'--'::....=..__ _

m 2 (c) I Fig. 2(c) 20

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3. (a) "Q.Cfi ｾｦ＿ｬＮＴ＠ ｾ＠ cffi:f ｾ＠ Cfil, ｾ＠ ｾ＠ 1m ＼ｦｾ＠ 04'm 50 mm t, 'B"4"R ｾ＠ 3fR 'B"4"R
ｾ＠ mm) ｾ＠ ＠ｾ
04'm (50 ｾ＠ ＧＢｬｦｾｃｩＨ＠ ｾ＠ 'B ｾ＠ Wn ｾ＠ t ｉｾ＠ -q GRl tr'tf2T -c:fi)
ｾ＠ ｾ＠ -q ＠ｾ CfiTuT ｾ＠ ｾ＠ ｾ＠ ｾ＠ WlR ｾ＠ ｾ＠ ｾ＠ 1 ｾ＠ ｾ＠ '1R1CfliCflR ｾ＠ cor
3i l..(tf{Cfl Olfffi ｾ＠ ｾ＠ mrn? cor ｾ＠ ｾＧ＠ ＥｾｦＮｬＴ＠ ｾ＠ ｾ＠ ｾ＠ cor eft;{ "!fl1 t I
A solid aluminium shaft 1 m long and 50 mm diamet er is to be replace d by a
tubular steel shaft of the length and the same outside diameter (i.e., 50 mm)
such that each of the two shafts could have the same angle of twist per unit
torsional moment over the total length. What must the inner diameter of the
tubular steel shaft be? The modulus of rigidity of steel is three times that of
aluminium. 20

(b) "Q.Cfi ｾ＠ "f1'rR ｾ＠ m 3(b) -q Gffl4l 1Bn t I m A, D 3fR E f<:lcl;jdl'i_c:fCfl P ｾ｡Ｚｬ＠

ｑ｜ｦｴｬｻｩｾＣｉｃ＠
1R ｾｉ＠ "f1'rR B 3ft\ C ｭｾＭ＠ Q 3l8:l, ｾ＠ fcl13lllf ｆｾ＠ lm 'tR t, 1R ｾｉ＠
｜Ｑｾ＠ fi'r<R1 cor m 'B"4"R t I "f1'rR A, B 3ft\ C ｾ＠ ｾ＠ GTffi -c:fi) ｾ＠ Sfilrn: 18, 45 3ft\ 21 tI
f?r<:R D ｾ＠ E ｾ＠ "f1'rR ｾｉ＠ "f1'rR A 100 r .p.m. -c:fi) Tfffi ｾ＠ ｾ＠ -c:fi) fcfqfuf fun -q ｾ＠ t ＼ｦｾ＠
ｾ＠ D 450 r. p .m . -c:fi) Tfffi ｾ＠ ｾ＠ -c:fi) fun -q ｾ＠ t I 3lllf F ＼ｦｾ＠ "f1'rR E -c:fi) Tfffi ｾ＠ fun ｾ＠
ｾｉ＠
A compound epicyclic gear is shown in Fig. 3(b) . Gears A, D and E are free to
rotate on axis P. Compound gears B and C rotate together on axis Q at the end
of arm F. All the gears have equal pitch. The number of external teeth on gears
A, Band Care 18, 45 and 21 respectively . Gears D and E are annular gears.
Gear A rotates at 100 r .p .m . in counter-clo ckwise direction and gear D rotates
at 450 r.p .m. clockwise. Find the speed and direction of arm F and gear E.

m 3(bl 1 Fig. 3(bl 15

(c) ＼ｬ＿Ｚｃｒｔｾ ｳ＠ m ＨｾＩ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾｪｻｩｱＬｦｬＢ＠ Ｈｾｯ＠ ｾｯ＠ ito) m ｾ＠ ｯｾ＠ '114ifcfld

ｾｉ＠ ｾ＠ ｾｱｪＨｴｏｉ＠ Ｈｾ＠ ｾｪｻｩｱＬｈＩ＠ ｾ＠ ｴｦｇｾ＠ -q, ｾｯ＠ "Blo ito m -q ｾ＠ ｾ＠ ｾ＠ cor
ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ {1141<=lllCfi(OI ＨＧＱｔｸｬｴｾｐｉＩ＠ ｾ＠ Cfl6' 1f1Cfl(OI ＨｴＺＬ［ｉｾｆｬＩ＠ CfiT ｻＱＴＤｾ｝｜＠ I
For a eutectoid steel, draw and label continuous cooling transforma tion (CCT)
diagram. Explain normalizing and hardening heat treatment with regard to
pha se transformat ion using relevant cooling curves on CCT diagram. 15

5 [P.T.O .

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4. (a) ｾ＠ S\<5q41"l A, B, C ＠ｾ ｾ＠ 'Bl'(.f ｾ＠ 3fR D ｾ＠
ｾ＠ ｾ＠ o'(.fl ｾ＠ tt Off 'B ｾｉ＠ S\<5q4H ｾＺ＠
12 kg, 10 kg, 18 kg 3fn: 15 ｫｧｾＬ＠ 3fu: ｾ＠ ｾ＠ cfil ＠ｾ ｾＺ＠ 40 mm, 50 mm,
60 mm 3ln: 30 mm ｾｉ＠ S\<5q4H ｾ＠ａ ｾ･ｮ＠ S\<5q41"l B, C ｾ＠ D cfil ｾ＠ ｾ＠ 60°, 135°
ｾ＠ 270° ｾｉ＠ fu'Q: ＳＧｬｩｃＴｾｦ＠ S\<5q4H CfiT ｾ＠ ｾ＠ ｾ＠ ＠ｾ 100 mm cfil ｾ＠ 'q\ ｾ＠

ｾｉ＠
Four masses A, B, C and D are attached to a shaft and revolve in the same
plane. The masses are 12 kg, 10 kg, 18 kg and 15 kg respectively and their
radii of rotation are 40 mm, 50 mm, 60 mm and 30 mm respectively. The
angular positions of masses B, C and D are 60°, 135° and 270° from the
mass A. Find the magnitude and position of balancing mass at a radius of
100 mm. 20

Draw the stress-strain diagram for mild steel and describe the salient points of
the curve. 10

(c) ｾ＠ w ｾ＠ cfil Ｂｂｾ＠ ｾＳＱ＠ cfil ｾ＠ 240 mm ｾ＠ o'(.fl ｾ＠ ｾ＠ ｾ＠ ｾ＠ am ｾ＠ ｾ＠ 31ea 'B ｾ＠

ｾｉ＠ llG CfiT ｾｯｱＴｈ＠ 5 ｫｧｾ＠ 'q\ 18 kg CfiT lffi WT WIt lllG CfiT 11ftcr'(.f 150 mm

ｾＬ＠ 7SfGl ｾ＠ '3m: '3CHT 31W\1 Cfi\<ft t o'(.fl ｭｾ＠ Tfffi 'q\ 200 mm ｾｉ＠ f.:I8R1fule1 "Cfll ｾ＠
ｾＺ＠

(i) Tfffi CfiT -qftm (t3f)

(ii) ｾｇＧｩａＨＮＱｃ＠ ｾＧ＠ ｾ＠ ｾ＠ 'B ｾ＠ 10 N ｾ＠ ｾ＠ ｾ＠ t
A Porter governor having all arms of 240 mm length is pivoted on the axis of
rotation. Each ball has a mass of 5 kg and the load on the sleeve is 18 kg. The
ball path is 150 mm when the sleeve begins to rise and 200 mm at the
maximum speed. Find the following :

(i) Range of speed

(ii) Coefficient of sensitiveness, if the friction at the sleeve is equivalent to a

force of 10 N 20

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 ｾＭｂ＠ I SECTION-B

5. (a) ｾＬＴＰｭ Ｒ
ｴ＠ ＱＵｖｾＰﾷＳｭＢ｀Ｍｃｬ｣Ｚｨｦｴ＠
Cfil ｾｸｭ ＮＱ＠ ｾ＠ ｾＧ＠ ｾ＼ｉｂＴｐＡｃｦｬ＠ 4:tftf.lll ｾ＠ ｾ＠
ＨｾｊｉｃｨｦｇｬｴＱＩ＠ t I ｾ＠ ｾｊｉＨＢＧ＼Ａ＠ ｾ＠ ttm
('Cfltc) ｾ＠ ｾ＠ t mfrcJ ＢＵｬｦ｣ｭｾ＠ 0·0015 Q tnm t I tng Pl6CfliB'1 G\, ｾｯ＠ 311\o 31Ro (m 3 /s)

ｭｯｾＱ＠
ｾ＠ ｾ＠ ｾ＠ 'ii11'1Cflltl P1'"'1Rifui(1 t:
= 2 ｾ Ｇ ｬ｜ｩＱｃｦＨ＠
q(41fi?c!Cfl \lR = 55·85
ｾ＠ = 7860 kg/m 3
ｾ＠ Pl4(1iCfl ＨｃｦｬＢｂｾＩ＠ = 96540 ｾ＠
Electrochemical machining of 400 mm 2 surface of iron is performed using
supply voltage of 15 V and tool-workpiece gap of 0·3 mm. Considering gap
resistance for the flow of current through electrolyte to be 0·0015 Q, calculate
3
the metal removal rate, MRR (m Is).
The relevant data for iron are the following :
Valency= 2
Atomic weight = 55·85
Density = 7860 kg/ m 3
Faraday's constant = 96540 coulombs 10
(b) ｾＧ＠ ｾ＠ 300mm ＳＧＭｦｩｾ＠ 20 mm t, ｾＧｩｂＢｴｦｭ＠
ｾ＠ 'Ch ｾ＠ ｾ＠ 16 mm m"'iJ1"Rft tl ｾ＠ Uffi ｾ＠ ｾ＠ 400 mm, ｾ＠ ｾ＠
llTh" 80 r.p.m. 3'-ffi
UfWT 'i:h cfRR 3fR:ffi ｾ＠ ｾ＠ 400 MPa t mｃｬｴｻｾｦ＠ ｾ＠ Ｈｾ＠ $) 3'-ffi UfWT ｾ＠ (kN)
ｭｯｾＱ＠
An annealed copper plate of 300 mm width and 20 mm thickness is rolled to
16 mm thickness in one pass. Considering radius of the roller as 400 mm,
rotational speed of 80 r.p.m. and average flow stress during rolling as
400 MPa, calculate the true strain and rolling force (kN). 10
(c) ｾ＠ ｾ＠ 4:tftf.lll ｾｇＩ＠ 'Ch ｾａ＠ 3'-ffi B Cfil ｾ＠ M ｾｉ＠ ｾ＠ "B ｾ＠
ｾＯＨＱｃｦｬ［｜｣ｩ＠ ＠ｾ P1'"'1R1fui(1 "BW'ft "it ｾ＠ ｾ＠ t 1 200 ｾ＠ 'Ch ｾＭ＠ 'Ch ｾ＠ ｾＭｭ＠
ｾ＠ ｾ＠ ｾ＠ cRiT 3'-ffi <flit ?
ｾ＠ ｾ Ｍ ｾ＠ ttxflcti<OI c1i ｾ＠ n <liT ｾｦ＿ｭＭ＠
"tfR" c1i ｾ＠ cnrR TfRt (m/min)
ｾａ＠ 0·25 150
3Th;m: B 0·30 180
The machining of steel is carried out using two types of cutting tool, i.e., tool
A and tool B . Data/technical parameters related with tools are given below in
the table. Which tool will you prefer for 200 minutes of tool life and why?
Tool Value of n for Cutting speed for
tool life equation one minute tool life (m/min)
Tool A 0·25 150
Tool B 0·30 180
10

7 [P.T.O.

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 (d) "ffi;y ｾｴｒ＠ Ｈｾ｜ＱａＩ＠ cnr m, ｾ＠ ｾ＠ ｾ＠ Ｈｾ＠ ｾ＠ ｾＩ＠ t.mT ｾ＠ ｭｾＬ＠ RIR4JO( ｾ＠ ｴｦｇｾ＠ -q
ｦｩＴＤＱｾｑ｜＠ I
Describe the philosophy of lean management including waste and value stream
with regard to manufacturing. 10

(e) M ｾ＠ (lR) ｾ＠ ll'PT SOO ｾ＠ ｾ＠ 600 ｾ＠ ｾ］＠ ｾ＠ ｾ＠ Wffif ｾ＠ ｾ＠ ｾ＠ ｾ＠ 1 ｾ＠

ｾ＠ ｾ＠ ｾ＠ ｾ＠ L[Cif:i4H 300 ｾ＠ cnT ｾＧ＠ <ft 'i:l(ql(licf)) ＴｾｕｦｴｃｬＨｏｉ＠ Ｈｾｃｦｩ［ｒｬｫ＠ ｾＩ＠ ｾ＠
ｾ＠ rndkl( ｾ＠ cnr 'lCIG4H ｾ＠ ｾｬｦｒ＠ ｾ＠ fcn a CfiT lfR 0·3 ｾ＠ 1
The demand for an item is SOO units and 600 units for July and August
respectively. Considering forecast for July as 300 units, determine the forecast
for September using exponential smoothing method. Assume value of a as 0·3. 10

6. (a) (.11Mct> ｾ＠ (zf-PT) ｾ＠ ｾＬ＠ "\111 "CRR ｾ＠ cnr ｾ＠ Cfi( wr ｾ＠ afu: ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾＩ＠
sot PtJO=tkifuid ｾ＠ ｾ＠ l""f"l!\ ｾ＠ :

ｾＭ］ｏﾷｓ＠
ｾ＠ "Cflluy = 5 0
ｾＢｃｒ＠ = 1600 N
>JUi1G ＨｾＩ＠ ｾ＠ = 1300 N
ｭＭｾ＠ ｾ＠ Ｈｾ＿ｦｩｴＡＩ＠ 1R ｾ＠ CR'I "Cfllul, ｾ＠ ｾ＠ (N), ｾ＠ ｾ＠ (N) ｾ＠ ｾＭ＠
ｭ＼ｦｾ ｬ＠
For orthogonal turning using a cutting tool having a rake angle of S 0 , the
following data is given :
Chip-thickness ratio = O·S
Rake angle = 5°
Main cutting force = 1600 N
Thrust force = 1300 N
Calculate the shear plane angle, friction force (N), normal force (N) and
coefficient of friction at chip-tool interface. 20

(b) ｾＨｪｒ｜Ｔ＠ cfil Gl ｾ＠ "Cfll ｾ＠ ｾ＠ 11B (iTo ｾｯ＠ ｾｯＩ＠ ｾ＠ ｾ＠ ID\1 ｾ＠ ｾ＠ ｾＥＬ＠
ｾ＠ ｾ＠ ｾ＠ 150 A, 3Tfcfi ｾ＠ 12 V ｃｦｾ＠ 3Wfi ｾ＠ "l"lffi 2 mm/ s cni ｾ＠ mctT ｾ ｉ＠ ｾ＠
lffi ｾ＠ ｾ＠ "fcfi iTo ｾＰ＠ ｾＰ＠ ｾ＠ ｾ＠ lf "3l64l ｾｈ Ｈｲｪｏ＠ Ga:rffi 90% ｾ＠ 3fl\ "Q\Cf) ｾ＠ 31f«<R
ｾ＠ (Al) "Cfll ｦｴｬｱＨＮＱｾ＠ ｾ＠ ｾ＠ 1S J jmm 3
"3l64l cfi1 3'flcF?14Cfl(11 ｾＥＬ＠ <ft ｾ＠ ｾ＠ 'B ｦｴｬｱＨＮＱ Ｑｾ＠ cfi1
"Ga:Ril "Cfll ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ ＨｾＩ＠ ｾ＠ CfiTl cnr ｾ＠ 20 mm 2 ｾ＠ 1
1\vo aluminium plates are welded using tungsten inert gas (TIG) welding
process with the help of welding current 150 A, arc voltage 12 V and arc travel
speed 2 mm/ s. Considering heat transfer efficiency of TIG welding process as
90% and heat required for melting unit volume of metal (Al) as 1S J j mm 3 ,
calculate the melting efficiency of the process if the cross-sectional area of the
weld joint is 20 mm 2 . 15

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 (c) ｾ＠ CIT2<\llc: ＧＢｬｾｮｐｉ＠ ｾ＠ ffl<&lr{"l CfiT ｾ＠ ffi ｾ＠ m21 quf.:f ｾｉ＠ ｾ＠ CIT2<Jl2 ｱｾｮｐｉＧ＠ ｾ＠
"ffim ｾ＠ ＳｱｾｦｔＱ＼ｩｬ＠ ｾ＠ ｾ＠ -q ｾｉ＠
Explain the principle of abrasive waterjet machining using suitable schematic.
Write the advantages and applications of abrasive waterjet machining. 15

7. (a) ｾ＠ ｾ＠ ｾ＠ ｾ＠ ｾ＠ -q ＳＱｃｩ｣ｮｬｾ＠ 3i'"C114l'ii1'1 ｾＢ｀Ｚｉｔ＠ -q ｐＱｾｒＭｴｦｵｈ＠ ｾ･ｦｴ＠ :

ｾ＠ = ＳＰＺ］Ｘｾ Ｑ＠ mm <1>
ｾ＠ = ＳＰ ｾ Ｘ Ｚ ＸｾＵ＠ mm <I>

(i) ｾｒＴＱ｣ｦｴ＠ 3l1CfiT(

(ii) ｾ｡Ｎ］Ｔ＠ ＨｾＩ＠

ＨｩＩｾ＠
(iv) ｾ＠ ｾ＠ ｾ＠ 3Wcfim

The following limits are specified to give a clearance fit between a shaft and a
hole in a limit system :
- 0·08
Shaft = 30 _0 , 021 mm <I>
+0·023
1
Hoe= 30_0 , 000 mm<l>

Calculate the following :

(i) Basic size
(ii) Shaft and hole tolerances
(iii) Shaft and hole limits
(iv) Maximum and minimum clearances 15

(b) M ｾ･ｮＩ＠ -q ｾ＠ ｾ＠ ｾ＠ ｾ＠ 40 min ｾ ﾷ ｾＱ＠ ｾ＠ ｾ＠ ｾ＠ cfiT C::a:fffi 80% t 3fR

Ｓｩｾ＼ｴｒＱ＠ 2o% t, m 8oo ;rrr m=a mm ｾ＠ ｾ＠ ｾ＠ 3iiCI:t4cn ｾ＠ ｾ＠ crrr "B&n CfiT ｦＮｬｾ＠
ｾｉ＠ llR ｾ＠ fcfi 52 mm '5lfa ｾ＠ 3ft\ 48 tfl '5lfa mm cnl4cnl£1 tfl ｾｉ＠
Lathe machine operations take 40 min to produce a product. If the efficiency of
the lathe machine is 80% and rejection is 20%, then determine the number of
lathe machines required for producing 800 pieces per week. Assume 52 weeks
per year and 48 hours per week as working hours available. 20

9 [ P.T.O.

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 (c) ｾ＠ f.l>:nuT ｾ＠ ｾ＠ l1G. CfiT f.l>:nuT Cfi\ uft t ｾ＠ ｾｑ＠ it R8R1fuie1 ｾ＠ ｾｑ＠ t :
ｾ ］ ｾＲＰ＠
ｾ＠ ｾ＠ 11ftcrcff "ffilT(t = ｾ＠ 10
ｾ＠ "ffilT(f = ｾ＠ 2,00,000

t:II:'ITICh qft:Clct•Wftl:i ｾ＠ Gm ｾ＠ 3Rf1fu 11ftcrcff "ffiTrn 20% 3fu ｾ＠ "ffi1T(f 10% ｾ＠ ｾ＠ tI

ｾ＠ "EITlT ｾ＠ ｾ＠ ｾ＠ llTin en1 ｾ＠ ｾ＠ ｾＮ＠ mｾ＠ ｾ＠ ｾ＠ ｾ＠ mrn?
A manufacturing company is producing an item for which the following
information is given :
Selling price per unit = ｾ＠ 20
Variable cost per unit = ｾ＠ 10
Fixed cost = ｾ＠ 2,00,000
However due to changing market condition, variable cost increased by 20%
and fixed cost increased by 10%. If the breakeven quantity is maintained, then
what will be the revised selling price? 15

8. (a) M l1G ｾ＠ ｾ＠ ｾ＠ 350 ｾ＠ ＨｾＩ＠ t 3fu ｾ＠ ｾ＠ CfiT ｾ＠ ｾ＠ 15 t 1 mlf!ft ｾ＠ ｾ＠

"ffiTlO 20 ｾ＠ ｾ＠ 3fu ｾ＠ "ffi1ffi ｾ＠ 40 ｾ＠ ｾ＠ ｾ ｉ＠ ｾ＠ ｾ＠ ｾ＠ 1 ｾ＠ CfiT 31mfl ｾ＠ tI
3ffio 3Tio ｾｯ＠ ｾ＠ cnT ｾ＠ ｾ＠ f.'lqf<1fuiC1 ｾ＠ TJURl ｾ＠ :

(i) !i•H ｉｾ＠ I llTin

(ii) ｦＭＱ＼ｾ Ｑ＠ "f<R

(iii) ｾｭ＼＠

(iv) ｾＢｦ＼ｒ＠

(v) 3fu:rn mlf!ft ｾ＠

Monthly consumption of an item is 350 units and price per unit is ｾ＠ 15.
Inventory carrying cost is 20 percent and ordering cost is ｾ＠ 40 per order; lead
time of 1 month's stock. Assuming ROL system, calculate the following :

(i) Reorder quantity

(ii) Reordering level

(iii) Minimum level

(iv) Maximum level

(v) Average inventory 15

10

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fbJ ｾ＠ cnR f.nmrr am ｾＨＱ＼＠ ｾ＠ "tffi1 cnR ｾ＠ -ij ｾ＠ ｾ＠ ｦＮｲｴｾ＠ qi((1l t1 ｾ＠ ｦＮｲｴｾ＠ ｩｴｾ＠
ｾ＠ ｾ＠ Ｂｗｇｾ＠ it cnR em ｾ＠ M ｾ＠ t am ｾ＠ ｾ＠ ｾ＠ \if"Rft t I wmcRT t
fcf; cnR ｾ＠
ｾ＠ q;) ｾｩｴ＠ ｾ＠ mｾ＠ t ＼ｾ＠ ｾ＠ Cffi 'ij"f ｾ＠ t> 1 ｾｒ｢ｃｦｩ＠ tR "tR ｾ＠ ｾ＠
<10 >q;ft ｾ＠ ｡ｭｾ＠ -mtt ll1ff 1 ｾ＠ ｾ＠ -mr ｾ＠ Ｂｗｇｾ＠ it ｾ＠ CfiR ｾ＠ ｾ＠ ｡ｭｾ＠
ｾ＠ ｾ＠ >rrR ｾ＠ ｾ＠ ｾ＠ ｾ＠ t 1 c T.l1i ｾ＠ ｾ＠ ｾ＠ m3TI em t.t.mur am ftcquft ｾ＠ :

ｾｉ＠ 'tfiTf 1 2 3 4 5 6 7 8 9 10
00 <1ft ｾ＠ 10 12 13 08 09 10 12 20 07 06

A car manufacturer performs final inspection before shipping to the dealers.

The final inspection involves testing and inspection of car with regard to
number of parameters. There is a possibility that a car may fail to satisfy
various parameters (which can be termed as defects). Periodically ten ( 10) cars
were taken randomly for testing and inspection. Data obtained after inspection
and testing of each car with regard to number of defects is given below.
Determine the control limits for C chart and comment :

Sample/Car 1 2 3 4 5 6 7 8 9 10
No. of defects 10 12 13 08 09 10 12 20 07 06
15

(c) "«to "tf-{o "«to Sli:lR1of1 ｾ＠ ｾ＠ ｾ＠ ｾ＠ "5fCPR ｾ＠ ｾ＠ mTI em 'CfUR Sfllm: ｾ＠ ＳＱｾｓｩｬ Ｑ ｦｬ＠ ｾ＠
ｭｾ＠ ｾ＠ ｬｩｾｈｉｇＢＧ＠ ｾ＠ -ij ｾｉ＠
Describe different types of control systems possible for CNC operations along
with respective applications using suitable schematic. 20

***

11 SBS-520

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