AUTOMOTIVE INDUSTRY SIMULATION INTERNSHIP(AISI)

8 Days 70* hours Intensive Certified Internship

India’s biggest course work based Internship on
Automotive IC Engines Design & Development
& Motor Bike Engg. & Technologies
Internship Structure
Automotive IC Engine Design & Development
No of Days: 8
No of Hours: Total 70 (50 Class Hours) + (20 Hours on Project Assigned)
Day 1: Introduction to IC Engine Technology
• Introduction to a program
• Introduction to Indian Automotive Industry, Scenarios & Employ ability
• Role of Engine
• Classification of Engines
• Design criteria based on Vehicle
• Adv & Dis Adv of various engines
IC Engine Sub systems
• Power Drive system / Cylinder, Piston, Piston pin, CR, CS, Cam Shaft, Push rod
• Air Intake, Exhaust, pollution control System / Turbine, compsr, inter cooler, Air
filter
• Cooling, Lubrication system / Radiator, Radiator fan, lub oil pump
• Fuel Supply, Fuel management system / Fuel tank, Filter, pump, injector, nozzle
• Electronic Management system / Various sensors, parameters governing the
engine performance
Team Formation - Problem statement Allocation.
This is separated into five main sub systems of IC engines
• Injection Technologies
• Turbocharging
• Engine Electrical & Electronics
• Emission Control Devices
• Engine NVH
Day 2: Engine Product Development Stage
Advanced Design Criteria of ICE components

• Combustion fundamentals in IC Engines

• Evolution of Fuel Injection system
• Improvement to Increase Efficiency and Reduce Pollution
Transmission basics
• Belt, chain Drive basics and design fundamentals.
• Clutch - Design principals, Material Selection and Necessary parameters.
• Gear Box - Basics, Design parameters, Advancements in gear box designs
Propeller shaft design - Design criteria.
• Differential - How it works and how it designed and Advancements.
• Automatic Manual Transmission (AMT) & Dual Shift Gear Box (DSG)
Automotive Electronics & Systems
• Electronics Basics – Sensors, Actuators, Embedded Systems, Basic Electronic
Subsystems, Diff Vehicle automation systems, Electronic Control Units.

Injection Technologies

Advanced Injection Technologies – Petrol Engines

• Introduction to Gasoline Direct Injection (GDi) & MPFi Systems
• Technical Features of GDi & MPFi Systems
• Comparison of GDi & MPFi Systems
• Abnormal Combustion of Gasoline Engine
• Virtual demo of GDi & MPFi engine combustion system
Advanced Injection Technologies – Diesel Engines
• Introduction to Compression Ignition Engine
• Diesel Engine progress
• Overview on Common Rail Direct Injection (CRDi) & TDi Technologies
• CRDi Management systems
• Fuel Injection System –Road Map
• Types of CRDi System in Current Automobile Market
• Virtual demo of CRDi & TDi Engine & Fuel Injection Systems
• Virtual demo of CRDi Engine & Multiple Injection Systems
• Combustion in Diesel Engines
Day 3: Turbocharging & Downsizing concepts
• Turbo Charging / Super Charging
• Different Types
• Need for turbocharger for downsizing concepts
• Waste gate & VGT turbo chargers and turbo matching / turbo lag
Concepts
• Validations of turbo chargers & rig testing
• Case Study on Turbocharger Design & Downsizing.
Day 4: Hybrid & Electric Vehicle Design
• Hybrid Vehicle Technologies
• Hybrid Electric Vehicles (HEV)
• Electric Vehicle Technologies (EV)
Electric Motor Design
Various Modern Battery Technologies
Battery management System
Battery chargers and how it Is designed
Battery Pack design
Engine Electrical & Electronics and NVH
• Engine Sensors Technology Overview
• Intake to Exhaust Sensors
• Electronic/Engine Control Unit (ECU) Functions
• Electronic control modules and their sensor controls
• Overview on Advanced systems on Automotive Electronics
• Overview of various actuators systems in engines.
• Overview of various electrical drive systems – Alternator, starter motor etc.
Engine NVH
• Sources of vibration and noise in Engines
• Anti-Noise Cancellation(ANC) techniques
• Different factors needs to be consider for Engine Noise and vibration
• Different NVH Tests
• Different Harness methods to reduce/ adjust noise and vibration level in Engine
Day 5: Emission Control Devices
After Treatment Technologies
• Indian & International Emission Norms and It’s importance
• Engine Design Considerations for better emission control
• SI Engines – 2 & 3 way Catalytic Converter & It’s Functions
• CI Engines – SCR & DPF Technologies.
• Role of Sensors in Emission control – Like Air flow & lambda Sensors
• Exhaust gas recirculation’s (EGR) systems for NOx control
• Advanced Systems overview.

Motor Bike Engineering & Technologies

Day 6: Motor Cycle Chassis Engineering
• Industry overview and Employability opportunities available in bike manufac-
tures in India.
• Other sectors opportunities like Motor sports, Remodeling etc..
Aerodynamics, aesthetics and ergonomics
• Fairing / bodywork design and construction. Cd values, Interactions with air-
flow. Stability, Rider comfort
Motorcycle dynamics
• Steering kinematics, roll motion, rake, trail, pitch, camber effects, steering
angles, suspension dynamics, degrees of freedom, effects of sprung and
unsprung masses, braking, cornering, acceleration considerations.
Motorcycle steering and suspension systems
• Hydraulic damping, cartridge forks, shim stacks, Oil/gas damping, Paralever,
A-Frame, Hub-centre steering, Rear Suspension, Single sided, single damper,
Multi Damper
Day 7 – Automotive Industry Visit** – Visit to Automobile OEM or Tier1 or Tier
2 Supplier Company to learn latest technologies and techniques used in Industry
for manufacturing.
Overview of Advanced Motor Cycles Technologies
• Superbikes
• ABS
• Multiple valve technologies, SAI Systems.
• Advanced bike systems.
Day 8 - Project Presentation
Solution/Project presentation – Peer to Peer learning Day – Learn from your
other fellow participants about the projects they are working on and vice versa.
• Best Teams will be selected and awarded “Winner of AISI Summer’19” with
prizes.
• Best Students who perform well throughout the Program will get “Best Intern
Award” and certificate of Excellence.

Hands-on Lab
Hands on Training in Different Automobile Engines and some of the sub systems

Note: Expertshub has all rights to change the structure of the program based
upon expert’s availability, equipment’s availability & lab conditions available at
host institutions without prior notification to anybody.
*no of hours mentioned are calculated by both class room training & the time student spend outside
the class room for their project work
** Subject to Automotive companies permission, Local Transportation & operational issues.

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shub Industry Skill Development Centre. Copying/distributing the same in any
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