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BOILER SKID

STRUCTURAL DESIGN REPORT

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TABLE OF CONTENTS

1 INTRODUCTION ................................................................................................................................................... 3
1.1 PURPOSE.............................................................................................................................................................. 3
1.2 METHODOLOGY .................................................................................................................................................. 3
1.3 COORDINATE SYSTEM IN THE STAAD .......................................................................................................... 3
2 STAAD.PRO ANALYSIS-LIFTING CONDITION ............................................................................................... 4
2.1 NODE DETAILS .................................................................................................................................................... 4
2.2 STRUCTURAL MEMBER DETAILS................................................................................................................... 5
2.3 RENDERED VIEW ................................................................................................................................................ 6
2.5 BASIC LOADS ...................................................................................................................................................... 7
2.6 LOAD COMBINATIONS ...................................................................................................................................... 7
2.7 DESIGN LOAD APPLICATIONS ........................................................................................................................ 7
2.7.1 DEAD LOADS ....................................................................................................................................................... 7
2.8 UTILISATION RATIO DURING INPLACE CONDITION ................................................................................... 8
2.9 LIFTING PAD EYE DESIGN .............................................................................................................................. 18
3 CONCLUSION..................................................................................................................................................... 21
1 INTRODUCTION

1.1 PURPOSE

The document deals with the Structural analysis and design of the skid which is supporting the
Boiler skid, which includes the following:

 Lifting analysis of the skid

1.2 METHODOLOGY

For lifting analysis of the skid:

The base frame of the skid structure is connected from 4 lifting Lugs. The spreader beam is
connected to the lifting hook. The location of the hook is adjusted to match with the eccentricity of
the load system.

1.3 COORDINATE SYSTEM IN THE STAAD

The coordinate system used in the STAAD model was chosen as follows:

 X-Axis: longitudinal direction of the structure.


 Y-Axis: vertical direction, positive pointing upwards.
 Z-Axis: transverse direction of the structure

STAAD Model coordinate system


2 STAAD.PRO ANALYSIS-LIFTING CONDITION

2.1 NODE DETAILS


2.2 STRUCTURAL MEMBER DETAILS
2.3 RENDERED VIEW

3D View
2.5 BASIC LOADS

Type Notation Load case


Primary DL DEAD LOAD (DL)

2.6 LOAD COMBINATIONS

LOAD COMB 101 1.0 DL


LOAD COMB 102 2.0 DL

2.7 DESIGN LOAD APPLICATIONS

2.7.1 DEAD LOADS

The self-weight of the entire structural frame is considered in STAAD with the SELFWEIGHT
command. For In-place analysis, an additional load of 5% of the skid self-weight is considered
to be conservative.
The Boiler weight considered as per 50516-VE-SW-ZZ-SH-M-5002_C1_TEC Equipment
schedule

Dead Load Application in the Model


2.8 UTILISATION RATIO DURING INPLACE CONDITION
The applied computer program is STAAD.Pro V8i, with AISC 360-05 for the analysis of
the members in the skid structure.
2.9 STAAD RESULT

PAGE NO. 1

****************************************************
* *
* STAAD.Pro CONNECT Edition *
* Version 21.00.02.43 *
* Proprietary Program of *
* Bentley Systems, Inc. *
* Date= APR 29, 2019 *
* Time= 18:12: 5 *
* *
* Licensed to: Barry-Wehmiller International *
****************************************************

1. STAAD SPACE
INPUT FILE: D:\Projects\Vital\Liverpool\Dsn\Staad\Liverpool_Skid_PS_Misc PS update_Bot_26042019_PL off..
.STD
2. START JOB INFORMATION
3. ENGINEER DATE 24-APR-19
4. END JOB INFORMATION
5. INPUT WIDTH 79
6. UNIT METER KN
7. JOINT COORDINATES
8. 1 0 0 0; 2 3.32 0 0; 3 0 0 -3.08; 4 3.32 0 -2.88; 6 0.22 0 0; 8 3.1 0 0
9. 9 0.63 0 -3.62; 10 2.69 0 -3.62; 11 0.22 0 -3.33; 12 3.1 0 -3.13; 13 1.44 0 0
10. 14 1.44 0 -3.62; 15 1.88 0 0; 16 1.88 0 -3.62; 17 0.22 0 -0.75
11. 18 1.44 0 -0.75; 19 1.88 0 -0.75; 20 3.1 0 -0.75; 21 1.44 0 -1.55
12. 22 1.88 0 -1.55; 23 0.22 0 -2.37; 24 3.1 0 -2.37; 25 1.44 0 -2.37
13. 26 1.88 0 -2.37; 27 0 0 -0.646; 29 0 2.9 -0.646; 30 3.32 2.9 -0.646
14. 31 1.16 0 -2.37; 32 1.16 2.32 -2.37; 34 1.16 1.874 -2.37; 35 1.495 1.874 -2.37
15. 36 1.025 2.32 -2.37; 37 1.295 2.32 -2.37; 38 3.32 0 -2.71; 39 3.32 1.8 -2.71
16. 40 3.055 1.8 -2.71; 42 2.79 0 -3.52; 44 0.735 0 -3.62; 45 0.735 0 -2.72
17. 46 0.735 2.42 -2.72; 47 0.735 0.47 -2.72; 48 1.005 0.47 -2.72
18. 49 0.735 1.47 -2.72; 50 1.005 1.47 -2.72; 51 0.195 2.42 -2.72
19. 52 0.22 0 -1.906; 53 0.22 0.4 -1.906; 54 -0.08 0.4 -1.906; 55 0.22 0 -1.55
20. 56 0 0 -1.55; 57 3.1 0 -1.55; 58 3.32 0 -1.55; 59 2.79 0 -2.71
21. 60 2.79 1.4 -2.71; 61 2.79 0.475 -2.71; 62 2.49 0.475 -2.71; 63 2.49 1.4 -2.71
22. 65 3.32 0 -0.646; 66 0.735 2.07 -2.72; 67 0.385 2.42 -2.72; 68 0.22 0 -2.72
23. 69 1.44 0 -2.72; 70 3.1 0 -2.71; 71 1.88 0 -2.71; 72 0.425 0 -3.475
24. 73 2.945 0 -3.325; 74 0 0 -0.25; 75 3.32 0 -0.25; 76 0.425 3.25 -3.475
25. 77 2.945 3.25 -3.325; 78 0 3.25 -0.25; 79 3.32 3.25 -0.25; 80 1.685 3.25 -3.4
26. 81 1.66 3.25 -0.25; 82 1.6725 3.25 -1.825
27. MEMBER INCIDENCES
28. 1 1 6; 2 3 56; 3 4 38; 4 6 13; 6 8 2; 8 9 44; 11 11 68; 14 12 70; 15 4 12
29. 17 13 15; 18 14 16; 19 13 18; 20 15 8; 21 16 10; 22 15 19; 24 18 21; 25 17 18
30. 26 19 22; 27 20 8; 28 19 20; 29 21 25; 30 22 26; 31 21 22; 32 23 52; 33 24 57
31. 34 25 69; 35 26 71; 36 23 31; 37 26 24; 40 27 29; 42 29 30; 43 31 25; 44 31 34
32. 45 34 32; 46 34 35; 47 36 32; 48 32 37; 49 38 58; 50 38 39; 51 40 39; 53 12 73
33. 54 42 10; 56 3 11; 57 11 72; 59 44 14; 62 45 47; 63 47 49; 64 47 48; 65 49 66
34. 66 49 50; 67 51 67; 68 52 55; 69 52 53; 70 54 53; 71 55 17; 73 56 27; 74 55 56
35. 75 57 20; 77 58 65; 78 57 58; 80 59 61; 81 61 60; 82 62 61; 83 63 60; 86 65 75
36. 88 27 74; 90 17 6; 91 65 30; 92 66 46; 93 67 46; 94 66 67; 95 68 23; 96 45 68
37. 97 69 14; 98 45 69; 99 70 24; 100 59 70; 101 71 16; 102 59 71; 103 72 9
38. 104 73 42; 105 74 1; 106 75 2; 107 72 76; 108 73 77; 109 75 79; 110 74 78
STAAD SPACE -- PAGE NO. 2

39. 111 76 80; 112 78 81; 113 80 77; 114 81 79; 115 80 82; 116 82 81
40. START GROUP DEFINITION
41. MEMBER
42. _PS 40 42 44 TO 48 50 51 62 TO 67 69 70 80 TO 83 91 TO 94
43. END GROUP DEFINITION
44. DEFINE MATERIAL START
45. ISOTROPIC STEEL
46. E 2.05E+08
47. POISSON 0.3
48. DENSITY 76.8195
49. ALPHA 1.2E-05
50. DAMP 0.03
51. TYPE STEEL
52. STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
53. END DEFINE MATERIAL
54. MEMBER PROPERTY BRITISH
55. 40 42 44 TO 48 50 51 62 TO 67 69 70 80 TO 83 91 TO 94 TABLE ST CH150X75X18
56. MEMBER PROPERTY AMERICAN
57. 107 TO 110 TABLE ST HSSP3X0.125
58. MEMBER PROPERTY BRITISH
59. 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 68 71 73 TO 75 -
60. 77 78 86 88 90 95 TO 106 TABLE ST UB203X133X30
61. 111 TO 116 TABLE ST UB356X171X57
62. CONSTANTS
63. BETA 0 MEMB 50 62 63 65 69 80 81 92
64. BETA 90 MEMB 40 91
65. MATERIAL STEEL ALL
66. SUPPORTS
67. 82 PINNED
68. 4 74 76 TO 79 FIXED BUT FY MX MY MZ
69. MEMBER TENSION
70. 107 TO 110
71. LOAD 1 LOADTYPE DEAD TITLE DEAD LOAD
72. SELFWEIGHT Y -1.05 LIST 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 40 42 TO 51 -
73. 53 54 56 57 59 62 TO 71 73 TO 75 77 78 80 TO 83 86 88 90 TO 106
74. FLOOR LOAD
75. YRANGE 0 0 FLOAD -6.3 XRANGE 0.22 3.1 ZRANGE -2.37 0 GY
**NOTE** about Floor/OneWay Loads/Weights.
Please note that depending on the shape of the floor you may
have to break up the FLOOR/ONEWAY LOAD into multiple commands.
For details please refer to Technical Reference Manual
Section 5.32.4.2 Note d and/or "5.32.4.3 Note f.

76. *MEMBER LOAD


77. *8 34 35 57 97 101 103 UNI GY -1.5
78. *42 CON GY -0.9 2.1
79. *42 CON GY -0.4
80. *42 CON GY -0.4 0.2
81. *51 CON GY -0.3
82. *83 CON GY -0.6
83. *82 CON GY -0.6
84. *46 CON GY -0.3
85. *66 CON GY -0.4
STAAD SPACE -- PAGE NO. 3

86. *JOINT LOAD


87. *32 FY -0.4
88. *MEMBER LOAD
89. *70 CON GY -0.45
90. *64 CON GY -0.45
91. *93 CON GY -0.5 0.08
92. *57 103 UNI GY -1.8
93. LOAD 2 LOADTYPE LIVE TITLE LIVE(HYDRO) LOAD
94. *MEMBER LOAD
95. *42 CON GY -0.7 2.1
96. *42 CON GY -0.2
97. *42 CON GY -0.2 0.2
98. *51 CON GY -0.15
99. *83 CON GY -0.4
100. *82 CON GY -0.4
101. *46 CON GY -0.2
102. *66 CON GY -0.2
103. *JOINT LOAD
104. *32 FY -0.2
105. *MEMBER LOAD
106. *70 CON GY -0.25
107. *64 CON GY -0.25
108. *93 CON GY -0.3 0.08
109. LOAD COMB 101 DL
110. 1 1.0
111. LOAD COMB 102 2DL
112. 1 2.0
113. PERFORM ANALYSIS

PROBLEM STATISTICS
-----------------------------------

NUMBER OF JOINTS 75 NUMBER OF MEMBERS 93


NUMBER OF PLATES 0 NUMBER OF SOLIDS 0
NUMBER OF SURFACES 0 NUMBER OF SUPPORTS 7

Using 64-bit analysis engine.

SOLVER USED IS THE OUT-OF-CORE BASIC SOLVER

ORIGINAL/FINAL BAND-WIDTH= 66/ 10/ 66 DOF


TOTAL PRIMARY LOAD CASES = 2, TOTAL DEGREES OF FREEDOM = 435
TOTAL LOAD COMBINATION CASES = 2 SO FAR.
SIZE OF STIFFNESS MATRIX = 29 DOUBLE KILO-WORDS
REQRD/AVAIL. DISK SPACE = 12.4/ 193116.5 MB
STAAD SPACE -- PAGE NO. 4

*WARNING- APPLIED SELFWEIGHT IS LESS THAN TOTAL WEIGHT OF ALL


STRUCTURAL ELEMENTS IN LOAD CASE 1 ALONG Y.
THIS COULD BE DUE TO SELFWEIGHT APPLIED TO SPECIFIC
LIST OF MEMBERS/PLATES/SOLIDS/SURFACES.
TOTAL UNFACTORED WEIGHT OF THE STRUCTURE = 19.622 KN
TOTAL UNFACTORED WEIGHT OF THE STRUCTURE APPLIED = 13.929 KN

***WARNING - INSTABILITY AT JOINT 51 DIRECTION = MX


PROBABLE CAUSE SINGULAR-ADDING WEAK SPRING
K-MATRIX DIAG= 2.2040975E+02 L-MATRIX DIAG= -7.5340267E-09 EQN NO 433
***NOTE - VERY WEAK SPRING ADDED FOR STABILITY

**NOTE** STAAD DETECTS INSTABILITIES AS EXCESSIVE LOSS OF SIGNIFICANT DIGITS


DURING DECOMPOSITION. WHEN A DECOMPOSED DIAGONAL IS LESS THAN THE
BUILT-IN REDUCTION FACTOR TIMES THE ORIGINAL STIFFNESS MATRIX DIAGONAL,
STAAD PRINTS A SINGULARITY NOTICE. THE BUILT-IN REDUCTION FACTOR
IS 1.000E-09

THE ABOVE CONDITIONS COULD ALSO BE CAUSED BY VERY STIFF OR VERY WEAK
ELEMENTS AS WELL AS TRUE SINGULARITIES.

***WARNING - INSTABILITY AT JOINT 51 DIRECTION = MZ


PROBABLE CAUSE SINGULAR-ADDING WEAK SPRING
K-MATRIX DIAG= 1.0683871E+05 L-MATRIX DIAG= 7.4258423E-08 EQN NO 435
***NOTE - VERY WEAK SPRING ADDED FOR STABILITY

**NOTE-Tension/Compression converged after 1 iterations, Case= 1

***WARNING - INSTABILITY AT JOINT 51 DIRECTION = MX


PROBABLE CAUSE SINGULAR-ADDING WEAK SPRING
K-MATRIX DIAG= 2.2040975E+02 L-MATRIX DIAG= -7.5340267E-09 EQN NO 433
***NOTE - VERY WEAK SPRING ADDED FOR STABILITY

**NOTE** STAAD DETECTS INSTABILITIES AS EXCESSIVE LOSS OF SIGNIFICANT DIGITS


DURING DECOMPOSITION. WHEN A DECOMPOSED DIAGONAL IS LESS THAN THE
BUILT-IN REDUCTION FACTOR TIMES THE ORIGINAL STIFFNESS MATRIX DIAGONAL,
STAAD PRINTS A SINGULARITY NOTICE. THE BUILT-IN REDUCTION FACTOR
IS 1.000E-09

THE ABOVE CONDITIONS COULD ALSO BE CAUSED BY VERY STIFF OR VERY WEAK
ELEMENTS AS WELL AS TRUE SINGULARITIES.

***WARNING - INSTABILITY AT JOINT 51 DIRECTION = MZ


PROBABLE CAUSE SINGULAR-ADDING WEAK SPRING
K-MATRIX DIAG= 1.0683871E+05 L-MATRIX DIAG= 7.4258423E-08 EQN NO 435
***NOTE - VERY WEAK SPRING ADDED FOR STABILITY
**NOTE-Tension/Compression converged after 1 iterations, Case= 2 STAAD SPACE --
PAGE NO. 5

114. PARAMETER 1
115. CODE BS5950
116. PY 275000 MEMB 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 -
117. 68 71 73 TO 75 77 78 86 88 90 95 TO 106
118. TRACK 0 MEMB 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 68 -
119. 71 73 TO 75 77 78 86 88 90 95 TO 106
120. CHECK CODE MEMB 1 TO 4 6 8 11 14 15 17 TO 22 24 TO 37 43 49 53 54 56 57 59 -
121. 68 71 73 TO 75 77 78 86 88 90 95 TO 106
STEEL DESIGN

STAAD.Pro CODE CHECKING - (BSI )


***********************

PROGRAM CODE REVISION V2.13_5950-1_2000


STAAD SPACE -- PAGE NO. 6

ALL UNITS ARE - KN METE (UNLESS OTHERWISE Noted)

MEMBER TABLE RESULT/ CRITICAL COND/ RATIO/ LOADING/


FX MY MZ LOCATION
=======================================================================

1 ST UB203X133X30 PASS BS-4.9 0.018 102


0.00 T 0.20 0.81 0.00
2 ST UB203X133X30 PASS BS-4.3.6 0.414 102
0.07 T 0.01 34.03 0.00
3 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.155 102
0.34 C -0.07 3.96 0.00
4 ST UB203X133X30 PASS BS-4.8.2.2 0.243 102
0.65 T 0.02 20.86 1.22
6 ST UB203X133X30 PASS BS-4.9 0.023 102
0.00 T 0.27 1.03 0.00
8 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.053 102
0.02 C 0.01 -0.19 0.00
11 ST UB203X133X30 PASS ANNEX I.1 0.067 102
0.10 C 0.01 5.79 -
14 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.130 102
0.05 C -0.05 -6.31 0.42
15 ST UB203X133X30 PASS ANNEX I.1 0.162 102
0.23 C 0.07 13.77 -
17 ST UB203X133X30 PASS BS-4.8.2.2 0.280 102
0.73 T -0.03 23.96 0.44
18 ST UB203X133X30 PASS ANNEX I.1 0.131 102
0.06 C 0.01 11.27 -
19 ST UB203X133X30 PASS ANNEX I.1 0.043 102
0.12 C 0.03 3.58 -
20 ST UB203X133X30 PASS BS-4.8.2.2 0.272 102
0.54 T -0.02 -23.36 0.00
21 ST UB203X133X30 PASS ANNEX I.1 0.139 102
0.08 C 0.01 11.95 -
22 ST UB203X133X30 PASS BS-4.8.2.2 0.195 102
0.04 T 0.08 16.53 0.75
24 ST UB203X133X30 PASS ANNEX I.1 0.050 102
0.15 C 0.03 4.23 -
25 ST UB203X133X30 PASS BS-4.9 0.042 102
0.00 T 0.02 3.57 0.00
26 ST UB203X133X30 PASS ANNEX I.1 0.265 102
0.03 C 0.06 22.66 -
27 ST UB203X133X30 PASS ANNEX I.1 0.200 102
1.18 C 0.03 17.19 -
28 ST UB203X133X30 PASS BS-4.9 0.050 102
0.00 T 0.06 4.10 0.00
29 ST UB203X133X30 PASS BS-4.9 0.091 102
0.00 T 0.06 7.67 0.00
STAAD SPACE -- PAGE NO. 7

ALL UNITS ARE - KN METE (UNLESS OTHERWISE Noted)

MEMBER TABLE RESULT/ CRITICAL COND/ RATIO/ LOADING/


FX MY MZ LOCATION
=======================================================================

30 ST UB203X133X30 PASS ANNEX I.1 0.274 102


0.20 C 0.02 23.62 -
31 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.027 102
0.19 T 0.04 -1.37 0.44
32 ST UB203X133X30 PASS ANNEX I.1 0.436 102
0.16 C 0.02 37.54 -
33 ST UB203X133X30 PASS BS-4.8.2.2 0.456 102
0.20 T -0.19 -38.68 0.82
34 ST UB203X133X30 PASS BS-4.9 0.140 102
0.00 T 0.02 12.01 0.00
35 ST UB203X133X30 PASS ANNEX I.1 0.234 102
0.06 C 0.09 19.91 -
36 ST UB203X133X30 PASS BS-4.9 0.034 102
0.00 T 0.02 2.91 0.00
37 ST UB203X133X30 PASS BS-4.8.2.2 0.049 102
0.48 T 0.10 3.85 1.22
43 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.024 102
0.19 T 0.02 0.55 0.28
49 ST UB203X133X30 PASS ANNEX I.1 0.460 102
0.34 C 0.06 39.53 -
53 ST UB203X133X30 PASS ANNEX I.1 0.145 102
0.05 C 0.04 12.35 -
54 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.095 102
0.05 C 0.01 7.45 0.00
56 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.101 102
0.06 T -0.01 -4.42 0.33
57 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.077 102
0.03 C -0.01 -2.30 0.25
59 ST UB203X133X30 PASS ANNEX I.1 0.108 102
0.02 C 0.01 9.32 -
68 ST UB203X133X30 PASS ANNEX I.1 0.491 102
0.16 C 0.04 42.24 -
71 ST UB203X133X30 PASS ANNEX I.1 0.479 102
0.61 C 0.04 41.26 -
73 ST UB203X133X30 PASS BS-4.8.2.2 0.387 102
0.53 T 0.09 -33.05 0.00
74 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.209 102
0.15 T -0.09 -4.70 0.22
75 ST UB203X133X30 PASS ANNEX I.1 0.422 102
1.11 C 0.16 35.82 -
77 ST UB203X133X30 PASS BS-4.9 0.445 102
0.00 T 0.49 36.67 0.00
78 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.261 102
0.71 T 0.26 -4.62 0.22
STAAD SPACE -- PAGE NO. 8

ALL UNITS ARE - KN METE (UNLESS OTHERWISE Noted)

MEMBER TABLE RESULT/ CRITICAL COND/ RATIO/ LOADING/


FX MY MZ LOCATION
=======================================================================

86 ST UB203X133X30 PASS BS-4.9 0.155 102


0.00 T 0.13 12.90 0.00
88 ST UB203X133X30 PASS BS-4.8.2.2 0.153 102
0.28 T -0.45 -11.56 0.00
90 ST UB203X133X30 PASS ANNEX I.1 0.211 102
0.64 C 0.02 18.11 -
95 ST UB203X133X30 PASS ANNEX I.1 0.388 102
0.13 C 0.03 33.36 -
96 ST UB203X133X30 PASS ANNEX I.1 0.029 102
0.09 C 0.02 2.41 -
97 ST UB203X133X30 PASS ANNEX I.1 0.153 102
0.03 C 0.02 13.16 -
98 ST UB203X133X30 PASS ANNEX I.1 0.015 102
0.09 C 0.02 1.24 -
99 ST UB203X133X30 PASS BS-4.8.2.2 0.185 102
0.06 T 0.04 -15.79 0.34
100 ST UB203X133X30 PASS ANNEX I.1 0.022 102
0.41 C 0.07 1.65 -
101 ST UB203X133X30 PASS BS-4.9 0.179 102
0.00 T 0.02 15.34 0.00
102 ST UB203X133X30 PASS ANNEX I.1 0.024 102
0.41 C 0.06 1.84 -
103 ST UB203X133X30 PASS BS-4.2.3-(Y) 0.053 102
0.03 C 0.01 2.30 0.00
104 ST UB203X133X30 PASS ANNEX I.1 0.144 102
0.05 C 0.02 12.35 -
105 ST UB203X133X30 PASS BS-4.9 0.017 102
0.00 T 0.20 0.76 0.00
106 ST UB203X133X30 PASS BS-4.8.2.2 0.042 102
1.21 T 0.27 2.52 0.25

************** END OF TABULATED RESULT OF DESIGN **************

122. FINISH
STAAD SPACE -- PAGE NO. 9

*********** END OF THE STAAD.Pro RUN ***********

**** DATE= APR 29,2019 TIME= 18:12: 6 ****

************************************************************
* For technical assistance on STAAD.Pro, please visit *
* http://www.bentley.com/en/support/ *
* *
* Details about additional assistance from *
* Bentley and Partners can be found at program menu *
* Help->Technical Support *
* *
* Copyright (c) 1997-2017 Bentley Systems, Inc. *
* http://www.bentley.com *
************************************************************
2.10 LIFTING PAD EYE DESIGN

Four Pad eyes are provided on the skid base frame for the Rigging arrangement.

SKID BASE LIFTING PAD EYE DESIGN

1. Design Condition:

Maximum Sling Force (From STAAD) = 16 kN


Factor of safety = 2
Factored Sling Force P = 32.00 kN
Angle for Sling to Deck q1 = 90.00 Deg

2.Dimension and Materials:


Considering Goforth bolt type anchor shackle (G-2130) of size 1 1/2 inches.
Yield Stress Fy = 250 N/mm2

Pin Diamater Dp = 19.00 mm


Jaw Width W = 27.00 mm
Inside Length S = 70.00 mm
Padeye hole diameter Dh = 22.00 mm
Hole center to base frame Hh = 120.00 mm
Main plate radius Rm = 35.00 mm
Main plate length Lm = 155.00 mm
Main plate thickness Tm = 20.00 mm
Cheek plate 1 radius Rc1 = 0.00 mm
Cheek plate 1 thickness Tc1 = 0.00 mm

3.Stress Calculation:

Horizontal force on padeye(Ph=P*Cosθ1*Cosθ2) Ph = 0.00 kN


Vertical force on padeye(Pv=P*Sinθ1) Pv = 32.00 kN

A.Bearing stress check(Eye Portion)

Bearing Stress on Eye Portion


(fp= P /(Dp*(Tm+Tc1*2+Tc2*2))) fp = 84.21 N/mm2
Allowable bearing stress(Fp = 0.9*Fy) Fp = 225.00 N/mm2
Nominal stress check(fp/Fp) = 0.37 <=1, OK

B.Shear stress check(Eye Portion)

Shear Area on Eye Portion


As= ((Rm-Dh/2)*Tm+(Rc1-Dh/2)*Tc1*2+(Rc2-
As = 960.00 mm2
Dh/2)*Tc2*2)*2
Shear Stress on eye portion(fs=P/As) fs = 33.33 N/mm2
Allowable shear stress(Fs = 0.4*Fy) Fs = 100.00 N/mm2
Nominal stress check(fs/Fs) = 0.33 <=1, OK

C.Tensile and bending stress check

Tensile area for padeye,


A = 3100.00 mm2
A=Tm*Lm+(Ws1*Ts1+Ws2*Ts2)*2
Shape center to hole center line e = 0 mm
("+" means shape center on right, "-" means on left)
Out plane inertia moment(Ixx):

Distance
from
Neutral
Centroid axis to Itransfer Iself
B h A=bxh A * Yn
S.No Yn = h/2 individual A * Y2 (b * h3/12)
centroid
(γ -(h/2))
Y

Mm mm2 mm mm3 mm mm4 mm4


1 155 20 3100 10 31000 0 0 103333.3333
SUM = 3100 10 31000 0 0 103333.3333

Out plane inertia moment Ixx = 1.03E+05 mm4

In plane inertia moment(Izz):

Distance
from
Neutral
Centroid axis to Itransfer Iself
b h A=bxh A * Yn
S.No Yn = h/2 individual A * Y2 (b * h3/12)
centroid
(γ -(h/2))
Y

Mm mm2 mm mm3 mm mm4 mm4


1 20 155 3100 77.5 240250 0 0 6206458.333
SUM = 3100 78 240250 0 0 6206458.333

In plane inertia moment Izz = 6.21E+06 mm4

Force for out plane, Po=0.05*P + P*cosq1*sinq2 Po = 3.20 kN


In plane bending moment, Mi=Ph*Hh Mi = 0.00 kN-mm
Out plane bending moment, Mo=Po*Hh Mo = 384.00 kN-mm
D.Stress Check for Point A

Tensile stress, fa=Pv/A fa = 0.01 kN/mm2


In plane bending stress
fbi=Mi*(Lm/2 + abs(e))/Izz fbi = 0.00 kN/mm2
Out plane bending stress, fbo=Mo*(Tm/2 )/Ixx fbo = 0.04 kN/mm2
Nominal stress check
fa/0.6Fy+fbi/0.66Fy+fbo/0.66Fy = 0.29 <=1.0, OK

Von Mises stress, fvon = ((fa+fbi+fbo)2+3*fsh12)0.5 fvon = 0.05 kN/mm2


Von Mises check, fvon / (0.8*Fy) = 0.24 <=1.0, OK

E.Combined Stress Check:

Padeye area, Ap = Lm x Tm Ap = 3100.00 mm2

Moment of inertia of the section


I2z=TmLm3/12 I2z = 6.21E+06 mm4
Z2z=I2z/0.5Lm Z2z = 80083.33 mm3
I2x=LmTm3/12 I2x = 1.03E+05 mm4
Z2x = I2x/0.5Tm Z2x = 10333.33 mm3

Axial stress,sa = Pv /Ap σa = 0.01 N/mm2


Inplane Bending stress,sby=Ph x Hh /Z2z σby = 0.00 N/mm2
Out of plane Bending stress, sbx=Po x Hh / Z2x σbx = 0.04 N/mm2

σ = σa+ σby + σbx ≤ 1.0 σ = 0.05 <=1.0, OK

F.Weld thickness of Pad eye:

Yield stress of the weld fyweld = 480 N/mm2

Design strength of the fillet weld = 0.3fyweld


= 0.3x480
= 144 N/mm2
Weld size provided s = 6.00 Mm
Length of the weld provided Lweld = 310 mm

0.7*s*Lweld*Strength of the
Strength of the weld = Weld
= 0.7x6x310x144
= 187.49 kN

Actual force in the Beam = 32.00 kN


187.49 > 32.00
SAFE
Factor of safety 187.49/32 = 5.859
3 CONCLUSION

Concluding the analysis and design of the skid structure, we can state that:

 Section profiles provided for the skid structure satisfies the stress ratio limits.
 Utilization ratio satisfied and found within the limits.
 The actual stress in lifting Pad eye is within allowable limit
 If any changes in inputs, (Pipe supports, Equipment GA) this report will be updated,