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PowerCube 500 (ICC50)

V200R001C00
User Manual

Issue 07

Date 2019-01-31

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: http://e.huawei.com

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PowerCube 500 (ICC50)
User Manual About This Document

About This Document

Purpose
This document describes the ICC50 in terms of its overview, components, routine
maintenance, troubleshooting, and parts replacement.
The figures provided in this document are for reference only.

Intended Audience
This document is intended for:
 Hardware installation engineers
 Installation and commissioning engineers
 Field maintenance engineers
 System maintenance engineers
 Sales engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description
Indicates an imminently hazardous situation which, if not avoided, will
result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, could
result in serious injury or death.
Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, could
result in equipment damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to personal injury.

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PowerCube 500 (ICC50)
User Manual About This Document

Symbol Description
Calls attention to important information, best practices and tips.
NOTE is used to address information not related to personal injury,
equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 07 (2019-01-31)
Added LIVE APP.

Issue 06 (2018-06-20)
Added ESM-4850A1 and ESM-4875A1.

Issue 05 (2018-03-16)
Updated the cabinet operating temperature range.

Issue 04 (2017-04-17)
Added the regulatory compliance statements.

Issue 03 (2016-11-20)
Updated section "Replacing the M48300N1."

Issue 02 (2016-07-06)
Updated the tool list.

Issue 01 (2016-06-14)
Added the configurations of ICC50T-HDA and ICC50T-HDT.

Issue Draft A (2016-01-30)


This issue is used for first office application (FOA).

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PowerCube 500 (ICC50)
User Manual Contents

Contents

About This Document .................................................................................................................... ii


1 Safety Precautions ......................................................................................................................... 1
1.1 General Safety Precautions ........................................................................................................................................... 1
1.2 Electrical Safety ............................................................................................................................................................ 2
1.3 Battery Safety ............................................................................................................................................................... 2
1.4 PV Module Safety ......................................................................................................................................................... 4
1.5 Cable Layout ................................................................................................................................................................. 5
1.6 Mechanical Safety ........................................................................................................................................................ 5

2 Solution Overview ........................................................................................................................ 8


2.1 Positioning .................................................................................................................................................................... 8
2.2 Features ......................................................................................................................................................................... 8
2.3 Solutions ....................................................................................................................................................................... 8
2.4 Configurations ............................................................................................................................................................ 14

3 Component Description............................................................................................................. 17
3.1 PV Module .................................................................................................................................................................. 17
3.2 ICC50-HDA................................................................................................................................................................ 18
3.3 ICC50T-HDA.............................................................................................................................................................. 20
3.4 ICC50-HDT ................................................................................................................................................................ 22
3.5 ICC50T-HDT .............................................................................................................................................................. 23
3.6 DCDU-80A1 ............................................................................................................................................................... 25
3.6.1 SMU02B .................................................................................................................................................................. 27
3.6.2 UIM05D................................................................................................................................................................... 30
3.6.3 M48300N1 ............................................................................................................................................................... 35
3.6.4 PSU .......................................................................................................................................................................... 37
3.6.5 S4820G1 .................................................................................................................................................................. 39
3.7 Inverter (DJN1000-S) ................................................................................................................................................. 41
3.8 (Optional) PoE Adapter .............................................................................................................................................. 43
3.9 (Optional) PDU2000 ................................................................................................................................................... 44
3.10 DC Heater HAU02D ................................................................................................................................................. 45
3.11 Energy Storage Unit .................................................................................................................................................. 46
3.11.1 ESMU-02A ............................................................................................................................................................ 46
3.11.2 ESU-A2400Wh/D .................................................................................................................................................. 48

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User Manual Contents

3.11.3 ESM-4850A1 ......................................................................................................................................................... 49


3.11.3.1 Appearance.......................................................................................................................................................... 49
3.11.3.2 Panel and Ports.................................................................................................................................................... 50
3.11.3.3 Activation and Startup ......................................................................................................................................... 53
3.11.3.4 Technical Specifications...................................................................................................................................... 54
3.11.4 ESM-4875A1 ......................................................................................................................................................... 54
3.11.4.1 Appearance.......................................................................................................................................................... 55
3.11.4.2 Panel and Ports.................................................................................................................................................... 55
3.11.4.3 Activation and Startup ......................................................................................................................................... 59
3.11.4.4 Technical Specifications...................................................................................................................................... 59
3.11.5 TCB-C .................................................................................................................................................................... 60
3.11.6 FCB-B .................................................................................................................................................................... 61
3.12 Pole ........................................................................................................................................................................... 62
3.13 Video Surveillance .................................................................................................................................................... 65

4 LIVE APP ...................................................................................................................................... 66


4.1 Connecting to the WIFI Network................................................................................................................................ 66
4.2 Logging In to the LIVE APP ...................................................................................................................................... 67

5 Routine Maintenance ................................................................................................................. 70


5.1 Maintenance Preparations ........................................................................................................................................... 70
5.2 PV Modules Routine Maintenance ............................................................................................................................. 71
5.3 Cabinet Routine Maintenance ..................................................................................................................................... 73
5.4 ICC Routine Maintenance .......................................................................................................................................... 74
5.5 Routine Maintenance for Poles ................................................................................................................................... 74
5.6 PoE Adapter Routine Maintenance ............................................................................................................................. 75
5.7 Lead-Acid Battery Routine Maintenance ................................................................................................................... 75
5.8 ESU-A Routine Maintenance ...................................................................................................................................... 77
5.9 ESM Routine Maintenance ......................................................................................................................................... 79

6 Troubleshooting .......................................................................................................................... 81
6.1 General Troubleshooting Procedure ........................................................................................................................... 81
6.2 Troubleshooting Component ....................................................................................................................................... 82
6.2.1 Troubleshooting PV modules ................................................................................................................................... 82
6.2.2 Troubleshooting Lead-Acid Batteries ...................................................................................................................... 83
6.2.3 Troubleshooting Lithium Battery ............................................................................................................................. 84
6.2.4 Troubleshooting a PSU ............................................................................................................................................ 84
6.2.5 Troubleshooting a PoE Adapter ............................................................................................................................... 84
6.2.6 Inverter Troubleshooting.......................................................................................................................................... 85

7 Parts Replacement ....................................................................................................................... 87


7.1 Replacing a PV Module .............................................................................................................................................. 87
7.2 Replacing a DCDU-80A1 ........................................................................................................................................... 88
7.2.1 Replacing the SMU02B ........................................................................................................................................... 90

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7.2.2 Replacing a UIM05D ............................................................................................................................................... 92


7.2.3 Replacing an AC SPD .............................................................................................................................................. 93
7.2.4 Replacing the M48300N1 ........................................................................................................................................ 93
7.2.5 Replacing a PSU ...................................................................................................................................................... 95
7.2.6 Replacing the S4820G1 ........................................................................................................................................... 96
7.3 Replacing a Temperature and Humidity Sensor .......................................................................................................... 98
7.4 Replacing a Smoke Sensor ....................................................................................................................................... 100
7.5 Replacing a Heat Exchanger Fan .............................................................................................................................. 101
7.6 Replacing a Direct Ventilation Fan ........................................................................................................................... 102
7.7 Replacing the Heater on the Cabinet Door ............................................................................................................... 105
7.8 Replacing the Heater in the Energy Control Compartment ...................................................................................... 106
7.9 Replacing an Inverter ................................................................................................................................................ 108
7.10 Replacing a PoE Module ........................................................................................................................................ 110
7.11 Replacing a PDU2000............................................................................................................................................. 111
7.12 Replacing an ESU ................................................................................................................................................... 113
7.12.1 Replacing the ESU or ESMU .............................................................................................................................. 113
7.12.2 Replacing a ESM ................................................................................................................................................. 113
7.12.3 Replacing a TCB .................................................................................................................................................. 114

A Regulatory Compliance Statement ....................................................................................... 117


B Disconnecting the Battery Power Supply ............................................................................ 118
C Operating Environment Definitions .................................................................................... 119
D Acronyms and Abbreviations................................................................................................ 120

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PowerCube 500 (ICC50)
User Manual 1 Safety Precautions

1 Safety Precautions

1.1 General Safety Precautions


 Ensure that the product is used in an environment that meets the product design
specifications (such as the grid power, input voltage, temperature, and humidity) to avoid
causing malfunctions, damaging components, or voiding the warranty.
 Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment.
 Comply with local laws and regulations. The safety instructions in this document are
only supplements to the local laws and regulations.
 Do not operate the device or cables during lightning strikes.
 When maintaining outdoor devices after raining, gently open the cabinet door and clear
water around door seams to prevent sprays from splashing into the cabinet.
 Remove metal objects such as the watch, bracelet, or ring during operations.
 Use insulated tools during operations.
 Bolts should be tightened to the required torque with a torque tool and marked using red
and blue colors. Installation personnel should mark tightened bolts in blue. Inspection
personnel should confirm that the bolts are tightened and then mark them in red.
 During installation and maintenance, follow the specified procedure.
 Before you touch any conductor surface or terminal, use an electric meter to measure the
contact point voltage. Ensure that the contact point has no voltage or the voltage is
within the specified range.
 If AC input power cables need to be routed from the top, bend the cables in the U shape
outside the cabinet and then route them into the cabinet.
 If the power system is not connected to batteries or the battery capacity is insufficient,
the load may power off during maintenance or fault locating.
 Before laying out cables which have been stored in a temperature lower than 0ºC, move
the cables to an environment of the ambient temperature and store them at the ambient
temperature for at least 24 hours.
 After device installation, perform routine check and maintenance according to the user
manual and replace faulty components in a timely manner to ensure secure device
running.

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PowerCube 500 (ICC50)
User Manual 1 Safety Precautions

1.2 Electrical Safety


Grounding
 When installing a device, install the ground cable first. When uninstalling a device,
remove the ground cable last.
 Before operating a device, ensure that the device is properly grounded. Ensure that the
ground cable is installed securely (the ground resistance should be less than 0.1 ohm).
Inappropriate grounding may cause device damage and personal injury.

AC and DC Power

 The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious injury or
death.
 Non-standard and improper operations may result in fire or electric shocks.
 Before making electrical connections, turn off the protection switch on the upstream
device to cut the power supply.
 Before connecting the AC power supply, ensure that electrical connections are complete.
 Before connecting cables to loads or battery cables, check cable and terminal polarities
to prevent reverse connections.

ESD
 To prevent electrostatic-sensitive components from being damaged by static from human
bodies, wear a grounded electrostatic discharge (ESD) wrist strap or ESD gloves when
touching circuit boards.
 When holding a board, hold its edge without touching any components, especially chips.
 Package boards with ESD packaging materials before storing or transporting them.

Liquid Prevention
 Do not place the product in areas prone to water leakage, such as near air conditioner
vents, ventilation vents, or feeder windows of the equipment room.
 Ensure that there is no condensation inside the product or equipment room.
 Ensure that no liquid enters the product. Otherwise, short circuits will occur and may
result in serious injury or death.
 If any liquid is detected inside the product, immediately disconnect the power supply and
contact the administrator.

1.3 Battery Safety


Before installing, operating, and maintaining batteries, read the instructions provided by the
battery vendor. The safety precautions specified in this document are highly important

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PowerCube 500 (ICC50)
User Manual 1 Safety Precautions

precautions that require special attention. For additional safety precautions, see the
instructions provided by the battery vendor.

Basic Requirements
 Before performing installation or maintenance, put on goggles, rubber gloves, and
protective clothing to prevent injury caused by electrolyte overflow.
 When moving batteries, do not turn them upside down or tilt them.
 Keep the battery loop disconnected during installation and maintenance.
 Secure battery cables to a torque specified in the battery documentation. Loose
connections will result in excessive voltage drops or cause batteries to burn out when the
current is high.
 Do not tamper with the explosion-proof valve or vent valve. Otherwise, electrolyte may
leak out.
 Ensure that batteries are from the same manufacturer, of the same model, and in the same
batch. Do not mix old and new batteries together.
 Dispose of waste batteries in strict accordance with local laws and regulations.
 Ensure that the load-bearing capacity of the floor in the installation area is sufficient.
Install additional supports if required.
 Install batteries in a dry clean, and ventilated environment that is free from sources of
ignition. Do not expose batteries to sunlight or water.

 Avoid ingestion of battery components.


 Protect batteries from mechanical vibration, collision, punctures, and strong impact.
Otherwise, the batteries may short-circuit inside, leading to high temperatures and
potential ignition.
 Do not throw batteries in fire or expose batteries to high temperatures for long periods of
time, because this may cause batteries to ignite.
 Do not charge lithium batteries at a temperature below 0°C; otherwise, an explosion may
occur.
 Do not immerse batteries and cables in water or expose them to rain.
 There is a risk of explosion if a battery is replaced with an incorrect model.

Preventing Battery Short Circuits

Short circuit inside a battery or on the battery loop must be prevented to avoid fire and
prevent personal injury.

If conditions permit, disconnect the batteries in use before performing any other operations on
them.

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Preventing Flammable Gas

 Do not use unsealed batteries.


 Lead-acid batteries emit flammable gas when used. Therefore, store these batteries in
well-ventilated areas, and implement fire-prevention measures.

Preventing Battery Leakage

High temperatures may result in battery distortion, damage, or electrolyte overflow.

If the temperature of a lead-acid battery exceeds 60°C, check the battery for electrolyte
overflow. If electrolyte overflow occurs, handle the situation immediately. Avoid moving
batteries with electrolyte leakage to prevent possible injury. Neutralize and absorb the leakage
with sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3) before moving the
batteries.
Protect your skin and eyes from lithium battery electrolyte leakage. If your body comes in
contact with electrolyte leakage, wash with clean water immediately and visit a doctor if the
situation is serious.

Preventing Battery Overdischarge


After you connect batteries, ensure that the battery loop is disconnected before powering on
the power system. This prevents battery overdischarge, which may damage batteries.
Charge batteries that have not been used for a long time to avoid battery overdischarge.

Preventing Battery Overcharge

Do not use battery chargers not approved by Huawei to charge batteries. Otherwise, batteries
may overcharge, which may result in battery overheating or even fire.

1.4 PV Module Safety


Before installing, operating, and maintaining photovoltaic (PV) modules, read the instructions
provided by the PV module vendor. The safety precautions specified in this document are
highly important precautions that require special attention. For additional safety precautions,
see the instructions provided by the PV module vendor.

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 Before installation and maintenance, put on a safety helmet, goggles, insulation gloves,
and protective clothing to avoid personal injury.
 Before performing installation or maintenance, completely cover all PV modules with
opaque materials to prevent electricity generation, thereby avoiding electric shocks.
 Never focus sunlight on PV modules using a mirror or lens, because this may damage PV
modules and cause personal injury.
 When moving PV modules, do not hold connection boxes or power cables, because they
are not designed to support the weight of the PV modules.
 Exercise caution when moving PV modules to avoid collision. Improper movement and
placement may cause the glass plates on PV modules to break and lose electrical
performance, which renders the PV modules useless.
 Do not install PV modules on a rooftop or building when there are strong winds.
 Do not apply or paste any objects on the top surface of PV modules.
 Do not drill holes in, step on, or place heavy objects on PV modules, because these
actions may damage PV modules.
 At least two people are required to move and install PV modules. Hold a PV module on
the aluminum frame only and do not exert stress on the front or back of the PV module,
such as by touching it with your head, to prevent cell cracks.

1.5 Cable Layout


 When routing cables, ensure that a sufficient distance exists between the cables and the
DC busbar, shunt, and fuse. This prevents damage to the insulation layer of the cables.
 Route and bind signal cables and power cables separately.
 Ensure that cables meet the VW-1 testing requirements.
 Do not route cables behind the air exhaust vents of rectifiers in the cabinet.
 Ensure that all cables are securely bound.

1.6 Mechanical Safety


Hoisting Devices

Do not walk under hoisted objects.


 Only trained and qualified personnel should perform hoisting operations.
 Check that all hoisting tools are available and in good condition.
 Before hoisting objects, ensure that hoisting tools are firmly fixed onto a load-bearing
object or wall.
 Ensure that the angle formed by each hoisting cable is less than 90 degrees.

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PowerCube 500 (ICC50)
User Manual 1 Safety Precautions

 If metal hoisting cables are used, place protective pads between the cables and the
cabinet to prevent scratches to the cabinet surface.

Figure 1-1 Hoisting heavy objects

Drilling Holes

Do not drill holes into a cabinet without permission. Incorrect drilling operations may affect
the electromagnetic shielding of the cabinet and damage cables inside. Metal shavings from
drilling may short-circuit boards inside the cabinet.
 Before drilling holes into a cabinet, wear goggles and protective gloves. Remove cables
from inside the cabinet.
 After drilling, clean up any metal shavings that have accumulated inside or outside the
cabinet.

Moving Heavy Objects


 Only trained personnel are allowed to move heavy objects.
 Wear protective gloves and shoes before moving heavy objects.
 Be cautious to prevent injury when moving heavy objects.
 At least two people are required to move heavy objects.
 When you transport cabinets, ensure that there is no excessive tilt and no sudden jolt.
The maximum allowed tilt angle when loading and unloading a cabinet is 15 degrees.
Secure the cabinet to a pallet truck before you transport it.

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 When you move a cabinet, ensure that it does not bump into other objects or fall down.

Figure 1-2 Transportation gradient

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PowerCube 500 (ICC50)
User Manual 2 Solution Overview

2 Solution Overview

2.1 Positioning
Huawei PowerCube 500 hybrid power supply solution applies to safe and smart city projects.
It provides power and support for cameras in video surveillance systems, and provides power
and space for data backhaul devices. Meanwhile, it can also provide power and support for
devices such as solar street lamps and hot spot coverage.
The PowerCube 500 supports mains and solar power supplies. It includes the solar power
supply solution, grid power supply solution, and solar-grid power supply solution, applicable
to diverse scenarios with or without mains power supply.
The PowerCube 500 supports multiple output voltage modes at the same time, including 12 V
DC, 24 V AC, 48 V DC, and 220 V AC. It can provide power for cameras and transmission
equipment such as the small-sized router, passive optical network (PON), customer premises
equipment (CPE), and access point (AP).

2.2 Features
Huawei PowerCube 500 hybrid power supply solution is simple, reliable, and intelligent.
 Simple: The MIMO technology supports multiple energy input and multiple output
voltage modes.
 Reliable: It features integrated design, carrier-class reliability, and dual-antitheft design.
 Intelligent: You can access a power supply using the mobile phone app, facilitating site
deployment. You can also manage sites using a remote NMS.

2.3 Solutions
Grid Power Supply Solution
The grid power supply solution works circularly as follows. The power source preference
sequence is mains > battery.
1. If the mains is normal, the mains supplies power to loads and batteries.
2. If the mains is abnormal, batteries supply power to loads.

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User Manual 2 Solution Overview

Figure 2-1 Network diagram of a grid power supply solution

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User Manual 2 Solution Overview

Figure 2-2 Site with mains power supply

Solar Power Supply Solution


The solar power supply solution works circularly as follows. The power source preference
sequence is PV module > battery.
1. If sunshine is sufficient, PV modules supply power to loads and batteries.
2. If sunshine is insufficient, PV modules and batteries supply power to loads.
3. If there is no sunshine, batteries supply power to loads.

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User Manual 2 Solution Overview

Figure 2-3 Network diagram of a solar power supply solution

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User Manual 2 Solution Overview

Figure 2-4 Site with solar power supply

Solar-Grid Power Supply Solution


The solar-grid power supply solution works circularly as follows. The power source
preference sequence is PV module > mains > battery.
1. If sunshine is sufficient, PV modules supply power to loads and batteries.
2. If sunshine is insufficient, PV modules and mains supply power to loads and batteries.
3. If there is no sunshine, the mains supplies power to loads and batteries.
4. If there is no sunshine and the mains is not available, batteries supply power to loads.

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User Manual 2 Solution Overview

Figure 2-5 Network diagram of a solar-grid power supply solution

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User Manual 2 Solution Overview

Figure 2-6 Site with solar and mains power supplies

2.4 Configurations
Table 2-1 Configurations for the grid power supply solution

Item ICC50-HDA ICC50T-HDA ICC50-HDT ICC50T-HDT


PDU DCDU-80A1
SMU SMU02B
UIM UIM05D

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PowerCube 500 (ICC50)
User Manual 2 Solution Overview

Item ICC50-HDA ICC50T-HDA ICC50-HDT ICC50T-HDT


PSU A maximum of one R4850G2, or one R4850N6
Energy Two Two One string of TCB-60C or
storage unit ESU-A2400Wh/D, ESU-A2400Wh/D TCB-100C
(ESU) ESM-4850A1 or
ESM-4875A1
strings
Sensor Smoke sensor and temperature and humidity sensor
Component Inverter (optional), Inverter Inverter Inverter
PoE module (optional), PoE (optional), (optional), PoE
(optional), and module (optional), PoE module module
M48300N1 M48300N1 (optional), (optional),
module module, and HAU and M48300N1
M48300N1 module, and
module HAU
Pole Mains pole
Transmission AR531 (optional), AR550 (optional), AR550C (optional), MA5671
equipment (optional), MA5621 (optional), NE05E-SK (optional),
GPX147-FSM1101-12

Table 2-2 Configurations for the solar power supply solution

Item ICC50-HDT
PDU DCDU-80A1
SMU SMU02B
UIM UIM05D
SSU S4820G1
Energy storage One string of TCB-100C
unit (ESU)
Sensor Smoke sensor and temperature and humidity sensor
Component Inverter (optional), PoE module (optional), and M48300N1 module
Pole Solar pole
PV module 150 W, or 200 W PV module
Transmission AR531 (optional), AR550 (optional), AR550C (optional), MA5671
equipment (optional), MA5621 (optional), NE05E-SK (optional),
GPX147-FSM1101-12

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User Manual 2 Solution Overview

Table 2-3 Configurations for the solar-grid power supply solution

Item ICC50-HDA ICC50T-HDA ICC50-HDT ICC50T-HDT


PDU DCDU-80A1
SMU SMU02B
UIM UIM05D
PSU A maximum of one R4850G2, or one R4850N6
SSU S4820G1
Energy Two Two One string of TCB-60C or
storage unit ESU-A2400Wh/D, ESU-A2400Wh/D TCB-100C
(ESU) ESM-4850A1 or
ESM-4875A1
strings
Sensor Smoke sensor and temperature and humidity sensor
Component Inverter (optional), Inverter Inverter Inverter
PoE module (optional), PoE (optional), (optional), PoE
(optional), and module (optional), PoE module module
M48300N1 M48300N1 (optional), (optional),
module module, and HAU and M48300N1
M48300N1 module, and
module HAU
Pole Solar pole
PV module 150 W, or 200 W PV module
Transmission AR531 (optional), AR550 (optional), AR550C (optional), MA5671
equipment (optional), MA5621 (optional), NE05E-SK (optional),
GPX147-FSM1101-12

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PowerCube 500 (ICC50)
User Manual 3 Component Description

3 Component Description

3.1 PV Module
Exterior

Figure 3-1 150 W PV module

Figure 3-2 200 W PV module

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Specifications

Table 3-1 PV module specifications

Item 150 W PV Module 200 W PV Module


Peak power 150 W 200 W
Solar cell Polycrystalline silicon Monocrystalline silicon
Dimensions (L x W x H) 1482 mm x 676 mm x 35 1580 mm x 808 mm x 46
mm mm
Weight About 12 kg About 16 kg
Optimal operating voltage About 18.5 V About 37 V

3.2 ICC50-HDA
Interior

Figure 3-3 Interior

(1) Space for customer (2) DCDU-80A1 (3) Temperature and humidity
equipment sensor
(4) Space for the ESMU (5) Space for batteries (6) Fan

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User Manual 3 Component Description

(7) Fan (8) Space for a PoE (9) Smoke sensor


adapter
(10) Space for transmission (11) Ground bar
equipment

Specifications

Table 3-2 ICC50-HDA specifications

Item Specifications
Dimensions (H x W 900 mm x 650 mm x 650 mm (excluding the base)
x D)
Weight About 80 kg
Cooling  Energy control compartment: heat exchanger
 Battery compartment: direct ventilation unit
Operating 0–45°C
temperature
Cabling mode Routed in and out from the bottom
Maintenance mode Operated and maintained from the front
Space for customer 2U
equipment
Installation mode Mounted on a pole or the ground
Battery Two strings of ESU-A2400Wh/D, ESM-4850A1 or ESM-4875A1
Operating Class B
environment

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PowerCube 500 (ICC50)
User Manual 3 Component Description

3.3 ICC50T-HDA
Interior

Figure 3-4 Interior

(1) Ground bar (2) Space for customer (3) Heater (behind the
equipment cabling panel)
(4) DCDU-80A1 (5) Temperature and (6) Space for the ESMU
humidity sensor
(7) Space for batteries (8) Heater (9) Fan
(10) Fan (11) Space for a PoE adapter (12) Smoke sensor
(13) Space for transmission
equipment

Specifications

Table 3-3 ICC50T-HDA specifications

Item Specifications
Dimensions (H x W 900 mm x 650 mm x 650 mm (excluding the base)
x D)
Weight About 80 kg

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Item Specifications
Cooling  Energy control compartment: heat exchanger
 Battery compartment: direct ventilation unit
Operating –30°C to +45°C
temperature
Cabling mode Routed in and out from the bottom
Maintenance mode Operated and maintained from the front
Space for customer 2U
equipment
Installation mode Mounted on a pole or the ground
Battery Two strings of ESU-A2400Wh/D
Operating Class B
environment

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PowerCube 500 (ICC50)
User Manual 3 Component Description

3.4 ICC50-HDT
Interior

Figure 3-5 Interior

(1) Ground bar (2) Space for customer equipment (3) DCDU-80A1
(4) Temperature and (5) Space for customer equipment (6) Space for batteries
humidity sensor
(7) Fan (8) Fan (9) Space for a PoE adapter
(10) Smoke sensor (11) Space for transmission
equipment

Specifications

Table 3-4 ICC50-HDT specifications

Item Specifications
Dimensions (H x W x D) 900 mm x 650 mm x 650 mm (excluding the base)
Weight About 80 kg
Cooling  Energy control compartment: heat exchanger
 Battery compartment: direct ventilation unit

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Item Specifications
Operating temperature –5°C to +45°C
Cabling mode Routed in and out from the bottom
Maintenance mode Operated and maintained from the front
Space for customer 4U
equipment
Installation mode Mounted on a pole or the ground
Battery One string of TCB-60C or TCB-100C
Operating environment Class C

3.5 ICC50T-HDT
Interior

Figure 3-6 Interior

(1) Ground bar (2) Space for customer (3) Heater (behind the
equipment cabling panel)

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PowerCube 500 (ICC50)
User Manual 3 Component Description

(4) DCDU-80A1 (5) Temperature and (6) Space for customer


humidity sensor equipment
(7) Space for batteries (8) Heater (9) Fan
(10) Fan (11) Space for a PoE adapter (12) Smoke sensor
(13) Space for transmission
equipment

Specifications

Table 3-5 ICC50-HDT specifications

Item Specifications
Dimensions (H x W x 900 mm x 650 mm x 650 mm (excluding the base)
D)
Weight About 80 kg
Cooling  Energy control compartment: heat exchanger
 Battery compartment: direct ventilation unit
Operating temperature –30°C to +45°C
Cabling mode Routed in and out from the bottom
Maintenance mode Operated and maintained from the front
Space for customer 4U
equipment
Installation mode Mounted on a pole or the ground
Battery One string of TCB-60C or TCB-100C
Operating environment Class C

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PowerCube 500 (ICC50)
User Manual 3 Component Description

3.6 DCDU-80A1
Exterior and Interior

Figure 3-7 Exterior

Figure 3-8 Interior

(1) –48 V DC output 1 wiring (2) –48 V DC output 1 circuit (3) Battery circuit
terminal breaker breaker
(4) –48 V DC output 2 wiring (5) SMU02B (6) UIM05D
terminal
(7) AC input circuit breakers and (8) Battery wiring terminal (9) M48300N1
terminals module slot
(10) PSU slot (11) SSU slot (12) Ground screw

The AC SPD is installed inside the UIM05D.

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Specifications

Table 3-6 DCDU-80A1 specifications

Item Specifications
Frame Dimensions (H x 87.9 mm x 442 mm x 330 mm
W x D)
Weight About 10 kg
Cabling mode Routed in and out from the left and right, routed in and out
from the front
Maintenance Operated and maintained from the front
mode
Installation mode Mounted on a 19-inch rack
Configur DC output One 80 A battery wiring terminal, one 40 A load wiring
ation terminal, and one 30 A load quick-connect terminal
SMU SMU02B
UIM UIM05D
AC input One 2-pole 32A circuit breaker supporting 220 V AC
single-phase or 110 V AC dual-live-wire AC input
M48300N1 An M48300N1 module can be installed in the M48300N1
module module slot
PSU (optional) A PSU can only be installed in the PSU slot
A maximum of one R4850G2, or one R4850N2
SSU (optional) An SSU can be installed in the SSU slot

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Conceptual Diagram

Figure 3-9 Conceptual diagram

3.6.1 SMU02B
Panel

Figure 3-10 SMU02B panel

(1) Run indicator (2) Minor Alarm indicator (3) Major Alarm
indicator
(4) Buttons (5) USB port (reserved, the port is (6) RS485/RS232
protected by a security mechanism.) port
(7) Handle (8) Locking latch (9) FE port
(10) Liquid crystal
display (LCD)

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PowerCube 500 (ICC50)
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Indicators

Table 3-7 SMU indicator description

Indicator Color Status Description


Run indicator Green Off The SMU is faulty or has no DC input.
Blinking at The SMU is running properly and
0.5 Hz communicating with the host properly.
Blinking at 4 The SMU is running properly but is not
Hz communicating with the host properly.
Minor Alarm Yellow Off No minor or warning alarm is generated.
indicator
Steady on A minor or warning alarm is generated.
Major Alarm Red Off No critical or major alarm is generated.
indicator
Steady on A critical or major alarm is generated.

LCD
The SMU provides a 128x48 LCD with white backlight to display real-time parameters for
you to view and set. The visible area dimensions (L x W) are 34.54 mm x 11.02 mm.

USB Port
You can quickly deploy a site, import and export configuration files, export running logs, and
upgrade software by inserting the USB flash drive that is specially used for site deployment
into the USB port.
After installing the Wi-Fi module using the USB port, you can access a power supply using
the mobile phone app or the browser, facilitating site deployment.

Communications Ports

Table 3-8 SMU communications port description

Communications Port Communications Parameter Communications


Protocol

FE 10/100M autonegotiation HTTPS, NetEco NMSs


protocol and SNMP
RS485/RS232 Baud rate: 9600 bit/s, 19,200 bit/s Master/slave protocol,
YDN1363 protocol, and
Modbus protocol

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Figure 3-11 Pins in a communications port

Table 3-9 FE port pin definition

Pin Signal Description


1 TX+ Sends data over FE.
2 TX-
3 RX+ Receives data over FE.
6 RX-
4, 5, 7, and 8 None -

Table 3-10 RS485/RS232 port pin definition

Pin Signal Description


1 TX+ Sends data over RS485.
2 TX-
4 RX+ Receives data over RS485.
5 RX-
3 RX232 Receives data over RS232.
7 TX232 Sends data over RS232.
6 PGND Connects to the ground.
8 None -

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User Manual 3 Component Description

3.6.2 UIM05D
Interior

Figure 3-12 UIM05D interior (front view)

(1) COM2/CAN port (2) COM1 port (3) Dry contact output ports
(4) Dry contact input ports (5) Sensor ports (6) Handle
(7) Locking latch (8) Cable outlet

Figure 3-13 UIM05D interior (top view)

(1) Sensor ports (2) Internal circulation fan port (3) External circulating fan ports

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Ports

Table 3-11 UIM05Dports

Port Type Silk Screen Description


Communications COM1 RS485 port
port
COM2/CAN RS485 and CAN ports
Dry contact ALM1 Dry contact output 1
output ports
ALM2 Dry contact output 2
ALM3 Dry contact output 3
ALM4 Dry contact output 4
ALM5 Dry contact output 5
Dry contact input DIN1 Dry contact input 1
ports
DIN2 Dry contact input 2
DIN3 Dry contact input 3
Sensor ports TEMP1 Ambient temperature sensor 1
GATE Door status sensor
SMOKE Smoke sensor
BTEMP Battery temperature sensor
WATER Water sensor
ENV Ambient temperature and humidity sensor
J12 Internal circulation fan
FAN2 (J4) External circulating fan 1
FAN4 (J3) External circulating fan 2

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User Manual 3 Component Description

Communication Port

Figure 3-14 Pins in the communication port

Table 3-12 Pin definitions for the COM1 port

Pin Signal Description


1 RX+ Receives data over RS485
2 RX-
3 12V Power supply
4 TX+ Sends data over RS485
5 TX-
6 GND Connects to the ground
7 None -
8 GND Connects to the ground

Table 3-13 Pin definitions for the COM2/CAN port

Pin Signal Description


1 RS485+ RS485 date+
2 RS485- RS485 date-
3 None -
4 RS485+ RS485 date+
5 RS485- RS485 date-
6 GND Connects to the ground
7 CANH CAN bus high level
8 CANL CAN bus low level

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Pins

Figure 3-15 UIM05D pin numbers (front view)

Figure 3-16 UIM05D pin numbers (top view)

Table 3-14 UIM05D pin definitions

Silkscreen No. Pin Definitions


TEMP1 1 TEMP1
2 GND
GATE 1 GATE+
2 GATE-
SMOKE 1 12V
2 SMOKE
BTEMP 1 BTEMP1

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PowerCube 500 (ICC50)
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Silkscreen No. Pin Definitions


2 GND
WATER (J2) 1 12V_USER
2 WATER
3 GND
4 None
ENV (J10) 1 12V_USER
2 ENV_TEMP
3 12V_USER
4 ENV_HUM
J12 1 RTN_FAN
2 PWM_FAN1
3 SPEED_FAN1
4 -48V_FAN_OUT
5 RTN_FAN
6 PWM_FAN3
7 SPEED_FAN3
8 -48V_FAN_OUT
FAN2 (J4) 1 RTN_FAN
2 PWM_FAN2
3 SPEED_FAN2
4 -48V_FAN_OUT
FAN4 (J3) 1 RTN_FAN
2 PWM_FAN4
3 SPEED_FAN4
4 -48V_FAN_OUT

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User Manual 3 Component Description

3.6.3 M48300N1
Exterior and Panel

Figure 3-17 Exterior

Figure 3-18 Panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) 12 V DC output wiring terminal (5) Control switch (6) Handle
(7) 24 V AC output wiring terminal

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User Manual 3 Component Description

Specifications

Table 3-15 Specifications

Item Description
Dimensions (L x W x H) 281 mm x 105 mm x 40.8 mm
Weight ≤ 1.5 kg
Operating voltage 40–60 V DC
Max. input current 13A
Output voltage  Four 12 V DC outputs
 Four 24 V AC outputs
Max. output power  100W (12 V DC)
 200W (24 V AC)
Surge protection  12 V DC output port: differential mode ±3 kA, common
mode ±5 kA
 24 V AC output port: differential mode ±2 kV/2 ohm,
common mode ±6 kV/12 ohm
The ON/OFF switch on the The ON/OFF switch on the panel can be used to control the
panel M48300N1 output.

Indicators

Table 3-16 Indicator description

Indicator Status Description


Power Off  The M48300N1 has no DC input
indicator  The M48300N1 is faulty
(green)
Steady on The M48300N1 has DC input
Blinking (at a The M48300N1 is being queried
frequency of
0.5 Hz)
Blinking (at a Program loading is in progress
frequency of 4
Hz)

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User Manual 3 Component Description

Indicator Status Description


Alarm Off No alarm is generated
indicator
Steady on  The M48300N1 has generated a power limiting
(yellow)
alarm due to ambient overtemperature
 The M48300N1 has generated a shutdown alarm for
protection due to ambient overtemperature
 The M48300N1 is protected against input
over/undervoltage
 The M48300N1 is hibernating
Blinking (at a The communication between the M48300N1 and the
frequency of monitoring module is interrupted
0.5 Hz)
Fault indicator Off The M48300N1 is running properly
(red)
Steady on  The M48300N1 locks out due to output overvoltage
 The module has no output due to an internal fault

3.6.4 PSU
Exterior

Figure 3-19 Exterior

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) Air intake vent (5) Handle

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Technical Specifications

Table 3-17 Technical specifications

Item R4850G2 R4850N6


Dimensions 40.8 mm x 105 mm x 281 mm
Input operating voltage 85–300 V AC
Output voltage 42–58 V DC (rated voltage: 53.5 V DC)
Maximum output power 3000 W
Weight About 2 kg About 2 kg
Efficiency Maximum ≥ 96% Maximum ≥ 93%
≥ 95% (230 V AC, ≥ 92% (230 V AC,
30%–100% load) 30%–100% load)

Indicators

Table 3-18 PSU indicators

Indicator Color Status Description


Power Green Steady on The PSU has an AC input.
indicator
Off The PSU has no AC input.
The PSU is faulty.
Blinking at The PSU is being queried.
0.5 Hz
Blinking at The PSU is loading an application program.
4 Hz
Alarm Yellow Off No alarm is generated.
indicator
Steady on  The PSU has generated a pre-warning
indicating that power will be limited due to
ambient overtemperature.
 The PSU has generated a protection shutdown
alarm due to ambient overtemperature or
undertemperature.
AC input overvoltage or undervoltage protection
has been triggered.
The PSU is in hibernation state.
Blinking at The communication between the PSU and the
0.5 Hz SMU is interrupted.

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Indicator Color Status Description


Fault Red Off The PSU is working properly.
indicator
Steady on The PSU is locked due to output overvoltage.
The PSU has no output due to an internal fault.

3.6.5 S4820G1
Exterior and Panel

Figure 3-20 Exterior

Figure 3-21 Panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) PV input wiring terminal (5) Air intake vent (6) Handle

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Specifications

Table 3-19 S4820G1 specifications

Item Description
Dimensions (L x W x H) 281 mm x 105 mm x 40.8 mm
Weight ≤ 1.8 kg
Operating voltage range 36–130 V DC
Max. input current 28A
Output voltage 42–58 V DC, Rated voltage: 53.5 V DC
Max. output power  1000 W (48–130 V DC)
 400 W (36–48 V DC linear derating)
Efficiency  Peak efficiency ≥ 98%
 ≥ 96% (40–80 V DC input, 53.5 V DC output,
30%–100% load)

Indicators

Table 3-20 Indicator description

Indicator Status Description


Power Off  The SSU has no DC input
indicator  The SSU is faulty
(green)
Steady on The SSU has DC input
Blinking (at The SSU is being queried
a frequency
of 0.5 Hz)
Blinking (at The SSU is loading an application program
a frequency
of 4 Hz)
Alarm Off The SSU has no protection alarm
indicator
Steady on  The SSU has generated a power limiting alarm due to
(yellow)
ambient overtemperature
 The SSU has generated a shutdown alarm for protection
due to ambient overtemperature
 The SSU is protected against input over/undervoltage
 The SSU is hibernating
Blinking (at The communication between the SSU and the monitoring
a frequency module is interrupted
of 0.5 Hz)

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Indicator Status Description


Fault Off The SSU is running properly
indicator
Steady on  The SSU latches off due to output overvoltage
(red)
 The SSU has no output due to an internal fault

3.7 Inverter (DJN1000-S)


Interior

Figure 3-22 DJN1000-S interior

(1) Ground screw (2) DC input terminal (3) Switch


(4) Air intake vent (5) Indicators (6) Dry contact terminals
(7) AC output socket (8) AC output terminal (9) AC PE terminal
(10) AC input terminal (11) SPD

Technical Specifications

Table 3-21 Inverter technical specifications

Item Specifications

Dimensions (H x W x D) 43.5 mm x 482.6 mm x 286 mm


(including mounting ears)
Rated output capacity 1000 VA/700 W
DC input Rated voltage 48 V DC
Rated current 17 A
AC input Rated voltage 220 V AC
Rated frequency 50 Hz
AC output Rated output voltage 220 V AC±3%

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Item Specifications
Output frequency 50±1% Hz
Output mode One wiring terminal AC output + one
universal socket AC output

Indicators

Table 3-22 Inverter indicator description

Silk Screen Color Description


LINE Green The indicator is on when there is mains power input.
The indicator is off when there is no mains power input.
INV. Green The indicator is on when the inverter is normal.
The indicator is off when the inverter is abnormal.
The indicator blinks when the inverter is in energy saving
mode in which mains power is preferred.
BAT.H/L Yellow The indicator blinks when there is a DC input
under/overvoltage alarm.
The indicator is on when there is protection against DC input
under/overvoltage.
FAULT Yellow The indicator is off when the inverter is normal.
The indicator is on when the inverter is abnormal.

Dry Contact Terminals

Figure 3-23 Inverter dry contact terminals

Table 3-23 Definition of inverter dry contact terminals

Pin Description
1, 2 Dry contact signal for a DC input abnormality alarm, open when DC
input is normal, closed when DC input is abnormal

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Pin Description
1, 3 Dry contact signal for a DC input abnormality alarm, closed when
DC input is normal, open when DC input is abnormal
4, 5 Dry contact signal for an inverter abnormality alarm, open when the
inverter is normal, closed when the inverter is abnormal
4, 6 Dry contact signal for an inverter abnormality alarm, closed when
the inverter is normal, open when the inverter is abnormal

3.8 (Optional) PoE Adapter


The PoE adapter converts 12 V or 24 V DC input. It provides one PoE port and one DATA
port.

Figure 3-24 PoE adapter

(1) Power port (2) DATA port. (3) PoE port

Technical Specifications

Table 3-24 PoE adapter technical specifications

Item Specifications

DC input voltage range 10 V DC-30 V DC


DC output voltage range 47 V DC-52 V DC
Rated output power 35 W
Efficiency (with full load) > 80%

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PowerCube 500 (ICC50)
User Manual 3 Component Description

Item Specifications
Dimensions (H x W x D) 50 mm x 72 mm x 230 mm

3.9 (Optional) PDU2000


Exterior and Panel

Figure 3-25 PDU2000 exterior

Figure 3-26 PDU panel

(1) Input terminal (behind the cover) (2) Output sockets

Specifications

Table 3-25 PDU2000 specifications

Item Specifications
Dimensions (H x W x L) 44.5 mm x 44.5 mm x 484 mm
Weight About 2.4 kg
Operating voltage 220–240 V AC
Output voltage 220–240 V AC
Output current 10 A for each route; maximum system output: 32 A

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PowerCube 500 (ICC50)
User Manual 3 Component Description

3.10 DC Heater HAU02D


Exterior

Figure 3-27 DC heater exterior

(1) Power port (2) Ground terminal (3) Indicators

Specifications

Table 3-26 DC heater specifications

Item Specifications
Dimensions (H x W x 43.6 mm x 100 mm x 100 mm
D)
Weight ≤ 1 kg
Operating voltage range 36–75 V DC
Rated operating voltage 48 V DC
Rated power 300 W
Operating temperature –40°C to +65°C
range
Start temperature 5±3°C
Shutdown temperature 15±3°C
Operating humidity 5%–95% RH
Altitude 0–4000 m. When the altitude ranges from 2000 m to 4000 m,
the operating temperature decreases by 1°C for each additional
200 m.

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PowerCube 500 (ICC50)
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3.11 Energy Storage Unit


3.11.1 ESMU-02A
Appearance

Figure 3-28 ESMU

Interior

Figure 3-29 ESMU interior

(1) COM_OUT port (2) COM_ELU (3) Resistance DIP switch (4) Resistance DIP
port corresponding to the CAN switch (reserved)
port
(5) Address DIP (6) ESU-A (7) Power switch (8) Power port
switch (ADDRESS) sampling port
(9) Battery– port (10) –48V BUS (11) Status indicator (12) CONSOLE
port port
(13) COM_IN port

Functions

Table 3-27 ESMU function description

Function Description
Status monitoring Monitors the voltage and temperature of each electrochemical
cell, and voltage and current of the ESU string.

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Function Description
Alarm detection and Detects alarms for hardware faults, overvoltage, undervoltage,
reporting overcurrent, high temperatures, and low temperatures, and
reports alarms to the host over a CAN port.
ESU connection control Disconnects ESUs when an alarm is generated and connects
ESUs after exceptions are eliminated.
Cascading A maximum of 12 ESMUs can be cascaded.
Equalization Supports real-time equalization and adaptive equalization:
 Real-time equalization: Equalizes cell capacities to delay
electrochemical cell deterioration and prolong the service
life of cells. Such cell capacity imbalance is caused by the
increase of charge/discharge cycles.
 Adaptive equalization: Equalizes cell capacities to facilitate
ESU maintenance and replacement in the mixture of
different electrochemical cells, which improves ESU
adaptability. Such cell capacity imbalance is caused by
ESU maintenance and replacement.
 The controller identifies the electrochemical cell with the
lowest voltage and adjusts its output current.
SOH Monitors the ESU health status and reports the information to
the host over a CAN port.
Electronic label Identifies ESUs by displaying their models, bar codes, and
production dates.

Technical Specifications

Table 3-28 ESMU technical specifications

Item Specifications
Dimensions (H x W x D) 41.6 mm x 442 mm x 312 mm
Weight ≤ 5 kg
Disconnection protection 44–46 V
voltage  Typical value: 45 V
 Forcible disconnection voltage: 44 V
Busbar activation voltage 46–48 V
 Typical value: 47 V
 Forcible activation voltage: 48 V
Maximum charge/discharge ESMU-02A: 100 A
current

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Item Specifications
Operating conditions  Ambient temperature: –20°C to +55°C
 Humidity: 5%–95% RH
 Atmospheric pressure: 70–106 kPa
 Altitude: ≤ 4 km
Reliability Mean time between failures (MTBF) ≥ 30,000 hours;
annual repair ratio < 1%

The ESMU-02A current detection precision: ±0.5 A (< 50 A), ±1 A (50–100 A). When the battery
current is less than 0.5 A, the displayed value is 0 A.

3.11.2 ESU-A2400Wh/D
Appearance

Figure 3-30 ESU-A2400Wh/D

(1) Positive wiring terminal (2) COM_ELU IN port (3) COM_ELU OUT port
(4) ESU sampling port (5) Negative wiring terminal (6) Handle

Functions
An ESU-A2400Wh/D is made of a new type of material and features safety, long lifespan,
small size, light weight, and has good performance at high temperatures. It can be charged or
discharged with large power and does not pollute the environment.

 If batteries charge or discharge beyond the battery operating temperature range, the battery
performance and safety will be affected.
 Charging is not allowed when the battery cell voltage is below 2.0 V.

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Technical Specifications

Table 3-29 ESU-A2400Wh/D technical specifications

Item Specifications
Dimensions (H x W x D) 125 mm x 435 mm x 420 mm
Weight 37.5 kg
Voltage 48 V DC
Capacity 2400 Wh
Cycle life Can be charged and discharged 4500 times at 35°C when the
depth of discharge (DOD) is 85%.
Battery operating  Discharging process: –20°C to +55°C
temperature  Charging process: 0–55°C

3.11.3 ESM-4850A1
The ESM is an energy storage unit composed of lithium-ion batteries. It features better charge
and discharge performance, longer service life, and less self-discharge loss than ordinary
batteries.
The ESM consists of electrochemical cells, an energy storage management unit (ESMU),
power and signal terminals, and mechanical parts. It can be used as an independent 48 V unit,
supports the mix use of old and new batteries as well as lithium and lead-acid batteries, and
can collaborate with third-party power systems.

Table 3-30 Nominal ESM voltage and capacity

Model Nominal Voltage Rated Capacity


ESM-4850A1 48 V 50 Ah

3.11.3.1 Appearance

Figure 3-31 ESM

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PowerCube 500 (ICC50)
User Manual 3 Component Description

3.11.3.2 Panel and Ports

Figure 3-32 ESM panel and ports

Table 3-31 Panel port definitions

No. Silk Screen Name Description


1 DO1 ESM dry contact output Alarm output dry contact, configurable (If the
DO2 dry contact is closed, an alarm is reported by
default). For details, see Table 3-33.
2 COM_ IN Communications port Information reporting and communication
cascading
3 COM_ OUT Communications port
The port uses an RJ45 terminal and provides
the 1000 A surge protection capability. For
details, see Table 3-32.
4 GND Protective ground M6 screw
5 RUN Running indicator For the diagram, see Figure 3-34.
ALM Alarm indicator For details, see Table 3-34.

CHG Charge indicator


DCHG Discharge indicator
6 MANUAL ON/OFF Button for manual This is a contact button used for manual
power-on/off power-on/off and maintenance. For details, see
Activation and Startup.
7 PWR ESMU port for connecting The ESM can be activated if the PWR port is
to an external power source supplied with a voltage of 43.2–58 V. For
details, see Activation and Startup.
8 + ESM positive terminal Positive and negative ports of the ESM. They
are secured by M6 screws. Appropriate OT
- ESM negative terminal terminals should be used. Required torque: 4
N·m; recommended cable size: ≥ 16 mm2. If
the ESM is used at a temperature below 45°C,
the cable size can be smaller but should be at
least 10 mm2.

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Figure 3-33 RJ45 pins

Table 3-32 Communications port pin definitions

RJ45 Pin Signal Meaning Description


1 RS485 T+ RS485 transmit + 4-wire RS485
communication,
2 RS485 T- RS485 transmit – complying with the
Modbus protocol
3 NC Reserved
4 RS485 R+ RS485 receive +
5 RS485 R- RS485 reception –
6 NC Reserved
7 CANH Positive terminal for Used to report alarms to a
CAN communication monitoring unit and
exchange data between
8 CANL Negative terminal for ESMs connected in
CAN communication parallel.

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DO1 and DO2 Ports

Table 3-33 DO1 and DO2 port definitions

Silk Definition Description Alarm Status


Screen

DO1 Fault, major If the ESM raises one of the following alarms, the dry Configurable
alarm contact supplies an alarm signal: (If the dry
Cell voltage sampling fault, cell temperature sampling fault, contact is
charge converter output short circuit, relay coil short circuit, closed, an
charge low temperature protection, discharge low alarm is
temperature protection, charge high temperature protection, reported by
discharge high temperature protection, power module default.)
internal overtemperature protection, discharge converter
output short circuit, input reverse connection, BMU
anti-theft lock, overload lockout due to component failure,
serial number conflict, input/output discharge overvoltage
lockout, discharge overcurrent lockout, discharge
overcurrent protection, and cell 1–N fault alarm
DO2 Overload If the ESM raises one of the following alarms, the dry
warning, contact supplies an alarm signal:
overdischarge Discharge undervoltage alarm, discharge undervoltage
protection, protection, discharge due to single-ESM cell low voltage
overdischarge disconnection, and heavy load warning

LED Indicators

Figure 3-34 LED indicators

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User Manual 3 Component Description

Table 3-34 LED indicator description

Identifier Meaning Color Description


RUN Running indicator Green Steady on: Communication is normal
(including board startup, self-check,
software loading, and board power-on
when not loaded; excluding sleep when
the power port or PWR port is
energized).
Off: The ESM is in sleep mode.
Blinking at long intervals: The LCD
user interface (LUI) is querying data.
Blinking at short intervals:
Communication is disconnected.
ALM Fault indicator Red Steady on: There is a fault or major
alarm.
Off: There is no fault or major alarm.
CHG Charge indicator Green Steady on: The ESM is being charged.
Off: The ESM is open-circuited or
discharging.
DCHG Discharge indicator Green Steady on: The ESM is discharging.
Off: The ESM is open-circuited or
being charged.

NOTE
 Major alarm: The ESM needs to be maintained immediately.

 Minor alarm: The ESM does not require maintenance, but sends a reminder to remote maintenance personnel.
 Blinking at long intervals: on for 1s and then off for 1s
 Blinking at short intervals: on for 0.125s and then off for 0.125s
 All indicators are blinking: The ESM has entered the maintenance mode.
 When the ESM is in sleep mode, the fault indicator is off except for reverse-connection protection.

3.11.3.3 Activation and Startup


The ESM can be activated in three modes.
 Activation through the PWR port: Supply a DC voltage of 43.2–58 V to the PWR port on
the ESM panel for at least 5s.
 Activation through the MANUAL ON/OFF button: Hold down the MANUAL ON/OFF
button on the ESM panel for at least 5s and less than 15s.
 Activation through the power port: Supply a DC voltage of 43.2–58 V to the power port
on the ESM panel for at least 5s.

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1. MANUAL ON/OFF is a contact button. The interval for pressing the button should be greater than
0.5s; otherwise, the operation will be ineffective.
2. If you power off the ESM that is in charging, discharging, or disconnect mode by holding down the
MANUAL ON/OFF button, you need to hold down this button again to reactivate the ESM.

3.11.3.4 Technical Specifications

Table 3-35 Technical specifications

Item Technical Specifications


Dimensions (W x D x 442 mm x 430 mm x 130 mm (excluding mounting ears)
H) 482 mm x 430 mm x 130 mm (including mounting ears)
Weight 40 kg
Installation mode Installed in a 19-inch rack
Maintenance mode Maintained from the front
Relative humidity 5%– 95%
Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each
additional 200 m.)
Ripple and noise ≤ 200 mV
Protection level IP40
Other requirements Indoor scenario:
 There should be no conductive dust, corrosive gas, or
explosion hazard.
 Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with class 3.1
requirements in ETSI EN 300 019-1-3 (V2.3.2 or later
version).
Outdoor scenario:
 There should be no conductive dust, corrosive gas, or
explosion hazard.
 Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with class 4.1
requirements in ETSI EN 300 019-1-4 (V2.2.1).

3.11.4 ESM-4875A1
The ESM is an energy storage unit composed of lithium-ion batteries. It features better charge
and discharge performance, longer service life, and less self-discharge loss than ordinary
batteries.
The ESM consists of electrochemical cells, an energy storage management unit (ESMU),
power and signal terminals, and mechanical parts. It can be used as an independent 48 V unit,

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PowerCube 500 (ICC50)
User Manual 3 Component Description

supports the mix use of old and new batteries as well as lithium and lead-acid batteries, and
can collaborate with third-party power systems.

Table 3-36 Nominal ESM voltage and capacity

Model Nominal Voltage Rated Capacity


ESM-4875A1 48 V 75 Ah

3.11.4.1 Appearance

Figure 3-35 ESM

3.11.4.2 Panel and Ports

Figure 3-36 ESM panel and ports

Table 3-37 Panel port definitions

No. Silk Screen Name Description


1 DO1 ESM dry contact output Alarm output dry contact, configurable (If the
DO2 dry contact is closed, an alarm is reported by
default). For details, see Table 3-39.
2 COM_ IN Communications port Information reporting and communication
cascading
3 COM_ OUT Communications port
The port uses an RJ45 terminal and provides
the 1000 A surge protection capability. For
details, see Table 3-38.
4 GND Protective ground M6 screw

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No. Silk Screen Name Description


5 RUN Running indicator For the diagram, see Figure 3-38.
ALM Alarm indicator For details, see Table 3-40.

CHG Charge indicator


DCHG Discharge indicator
6 MANUAL ON/OFF Button for manual This is a contact button used for manual
power-on/off power-on/off and maintenance. For details, see
Activation and Startup.
7 PWR ESMU port for connecting The ESM can be activated if the PWR port is
to an external power source supplied with a voltage of 43.2–58 V. For
details, see Activation and Startup.
8 + ESM positive terminal Positive and negative ports of the ESM. They
are secured by M6 screws. Appropriate OT
- ESM negative terminal terminals should be used. Required torque: 4
N·m; recommended cable size: ≥ 16 mm2. If
the ESM is used at a temperature below 45°C,
the cable size can be smaller but should be at
least 10 mm2.

Figure 3-37 RJ45 pins

Table 3-38 Communications port pin definitions

RJ45 Pin Signal Meaning Description


1 RS485 T+ RS485 transmit + 4-wire RS485
communication,
2 RS485 T- RS485 transmit – complying with the
Modbus protocol
3 NC Reserved
4 RS485 R+ RS485 receive +
5 RS485 R- RS485 reception –
6 NC Reserved

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User Manual 3 Component Description

RJ45 Pin Signal Meaning Description


7 CANH Positive terminal for Used to report alarms to a
CAN communication monitoring unit and
exchange data between
8 CANL Negative terminal for ESMs connected in
CAN communication parallel.

DO1 and DO2 Ports

Table 3-39 DO1 and DO2 port definitions


Silk Definition Description Alarm Status
Scree
n

DO1 Fault, major alarm If the ESM raises one of the following alarms, the dry Configurable
contact supplies an alarm signal: (If the dry
Cell voltage sampling fault, cell temperature sampling fault, contact is
charge converter output short circuit, relay coil short circuit, closed, an
charge low temperature protection, discharge low alarm is
temperature protection, charge high temperature protection, reported by
discharge high temperature protection, power module default.)
internal overtemperature protection, discharge converter
output short circuit, input reverse connection, BMU
anti-theft lock, overload lockout due to component failure,
serial number conflict, input/output discharge overvoltage
lockout, discharge overcurrent lockout, discharge
overcurrent protection, and cell 1–N fault alarm
DO2 Overload warning, If the ESM raises one of the following alarms, the dry
overdischarge contact supplies an alarm signal:
protection, Discharge undervoltage alarm, discharge undervoltage
overdischarge protection, discharge due to single-ESM cell low voltage
disconnection, and heavy load warning

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User Manual 3 Component Description

LED Indicators

Figure 3-38 LED indicators

Table 3-40 LED indicator description

Identifier Meaning Color Description


RUN Running indicator Green Steady on: Communication is normal
(including board startup, self-check,
software loading, and board power-on
when not loaded; excluding sleep when
the power port or PWR port is
energized).
Off: The ESM is in sleep mode.
Blinking at long intervals: The LCD
user interface (LUI) is querying data.
Blinking at short intervals:
Communication is disconnected.
ALM Fault indicator Red Steady on: There is a fault or major
alarm.
Off: There is no fault or major alarm.
CHG Charge indicator Green Steady on: The ESM is being charged.
Off: The ESM is open-circuited or
discharging.
DCHG Discharge indicator Green Steady on: The ESM is discharging.
Off: The ESM is open-circuited or
being charged.

NOTE
 Major alarm: The ESM needs to be maintained immediately.

 Minor alarm: The ESM does not require maintenance, but sends a reminder to remote maintenance personnel.
 Blinking at long intervals: on for 1s and then off for 1s
 Blinking at short intervals: on for 0.125s and then off for 0.125s
 All indicators are blinking: The ESM has entered the maintenance mode.
 When the ESM is in sleep mode, the fault indicator is off except for reverse-connection protection.

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User Manual 3 Component Description

3.11.4.3 Activation and Startup


The ESM can be activated in three modes.
 Activation through the PWR port: Supply a DC voltage of 43.2–58 V to the PWR port on
the ESM panel for at least 5s.
 Activation through the MANUAL ON/OFF button: Hold down the MANUAL ON/OFF
button on the ESM panel for at least 5s and less than 15s.
 Activation through the power port: Supply a DC voltage of 43.2–58 V to the power port
on the ESM panel for at least 5s.

1. MANUAL ON/OFF is a contact button. The interval for pressing the button should be greater than
0.5s; otherwise, the operation will be ineffective.
2. If you power off the ESM that is in charging, discharging, or disconnect mode by holding down the
MANUAL ON/OFF button, you need to hold down this button again to reactivate the ESM.

3.11.4.4 Technical Specifications

Table 3-41 Technical specifications

Item Technical Specifications


Dimensions (W x D x 442 mm x 430 mm x 130 mm (excluding mounting ears)
H) 482 mm x 430 mm x 130 mm (including mounting ears)
Weight 43 kg
Installation mode Installed in a 19-inch rack
Maintenance mode Maintained from the front
Relative humidity 5%– 95%
Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each
additional 200 m.)
Ripple and noise ≤ 200 mV
Protection level IP40
Other requirements Indoor scenario:
 There should be no conductive dust, corrosive gas, or
explosion hazard.
 Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with class 3.1
requirements in ETSI EN 300 019-1-3 (V2.3.2 or later
version).
Outdoor scenario:
 There should be no conductive dust, corrosive gas, or
explosion hazard.
 Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with class 4.1
requirements in ETSI EN 300 019-1-4 (V2.2.1).

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PowerCube 500 (ICC50)
User Manual 3 Component Description

3.11.5 TCB-C
Exterior

Specifications

Table 3-42 TCB-C specifications

Item TCB-60C TCB-100C


Dimensions (H x W x D) 216 mm x 168 mm x 258 286 mm x 100 mm x 400
mm mm
Weight About 22.4 kg About 36 kg
Rated voltage 12 V 12 V
Rated capacity 60 Ah 100 Ah
Maximum charge current 18 A 30 A

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3.11.6 FCB-B
Appearance

Figure 3-39 FCB-B

Specifications

Table 3-43 FCB-B specifications

Item FCB-100B
Dimensions (L x W x H) 391 mm x 108 mm x 287 mm
Weight 35 kg
Rated voltage 12 V DC
Rated capacity 100 Ah

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Item FCB-100B
Maximum charge current 30 A

3.12 Pole
Exterior

Figure 3-40 Mains pole

(1) Top cable hole (2) Middle cable hole (3) Maintenance window

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User Manual 3 Component Description

Figure 3-41 Solar pole

(1) Top cable hole (2) Middle cable hole (3) Maintenance window

The cabinet should be installed above the middle cable hole.

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Specifications

Table 3-44 Pole specifications

Item Mains Pole 1 Mains Pole Solar Pole 1 Solar Pole


2 2

Code 21540161/2154015 21540285 21540068/21540078 21540069


5
Dimensions  Pole length A =  Pole  Pole length A =  Pole
6.8 m length A 7.2 m length A
 Cantilever height = 6.8 m  Cantilever height = 10 m
B=6m  Cantilever B=6m  Cantilev
 Middle cable height B  Middle cable er height
hole height C = =6m hole height C = B = 9.5
3.2 m  Middle 3.2 m m
cable hole  Middle
 Upper diameter  Upper diameter
Øa = 90 mm height C Øa = 150 mm cable
= 3.2 m hole
 Lower diameter  Lower diameter
 Upper height C
Øb = 150 mm Øb = 220 mm = 3.2 m
diameter
Øa = 150  Upper
mm diameter
 Lower Øa =
diameter 120 mm
Øb = 220  Lower
mm diameter
Øb =
240 mm
Weight About 115 kg About 150 kg About 177 kg About 245
kg
Middle cable 125 mm 186 mm 186 mm 200 mm
hole diameter
Weight of an < 100 kg < 220 kg < 100 kg < 100 kg
ICC on a
pole
Installed with  The CPE and antenna can be installed by using a clamp.
loads  Three box cameras and one dome camera can be installed.
 The equipment container can be installed by using a clamp.
Application Mains scenario Mains and solar scenario, solar
scenarios scenario
Windbreak Wind speed 40 m/s (U.S.-standard)
capability
Anticorrosio Class C environment
n property

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3.13 Video Surveillance


A video surveillance system consists of dome cameras, box cameras, transmission devices,
and signal processors. For details, see the related documentation that can be downloaded from
http://support.huawei.com/enterprise/.

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PowerCube 500 (ICC50)
User Manual 4 LIVE APP

4 LIVE APP

The LIVE APP is an intelligent app used to manage site power systems locally. It supports the
following functions:

Table 4-1 Function descriptions

Function Description
Item
Real-time Views the operating status of the power system and its modules in real
monitoring time.
Alarm query Queries and views the current and historical alarms of the system.
Supports alarm acknowledgment and clearance.
Site Deploys a site by using configuration files or following the site
deployment deployment wizard, performs system self-check, system photographing,
and GPS positioning, and generates an acceptance report.
Site Sets the parameters of the system modules.
configuration
System settings Sets parameters such as site information, alarms, and network
configurations. Users can also import or export configuration files and
import system differentiation files to set system parameters.
A O&M tool Allows users to download site data, export fault information, upgrade
software, and view and export electronic labels.
Preventive Creates an inspection task and views historical inspection information.
maintenance
inspection

4.1 Connecting to the WIFI Network


Procedure
Step 1 Ensure that the Wi-Fi module is installed on the USB port of the SMU.

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The Wi-Fi module has been preinstalled before delivery. Remove the Wi-Fi module after you have
deploy sites.

Figure 4-2 Installing a WIFI module

Step 2 Change the WIFI account password on the LCD.

Table 4-2 Changing WIFI account password

Main Menu Second-Level Third-Level Default Value Setting


Menu Menu
Parameters Wifi Settings Wifi SSID HUAWEI_SITE Change the account password as
Settings required.
Wifi Changeme
Password

----End

4.2 Logging In to the LIVE APP


Prerequisites
 There is a mobile device running Android 4.3 or later.
 The mobile phone can properly connect to the Internet.

Procedure
Step 1 Install the LIVE APP.

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1. Access Google Play app store (https://play.google.com/store) and search for LIVE.
2. Install the LIVE APP after downloading it.
3. The LIVE APP icon appears on the home screen of the mobile phone when the
installation is complete.
Step 2 Register user information.
1. Tap the LIVE icon to access the LIVE APP user registration screen.

Figure 4-3 LIVE APP registration screen

2. Register the user information.

Scan the QR code: The administrator sends the project QR code to the user by email. The user scans the
QR code and enters information. After the administrator approves registration information, the user taps
Activate to finish registration.

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Step 3 Log in to the LIVE APP.

 The preset user name for LIVE APP login is admin, and the preset password is
Changeme.
 The mobile phone should be within 10 m away from the SMU.

1. On the LIVE APP login screen, choose WIFI connection in Select a connection
method.

Figure 4-4 LIVE APP login screen

2. Search for the site WIFI signal and enter the WIFI password.
3. After the WIFI connection is set up, return to the login screen and enter the correct user
name and password.
4. Tap Login, access Main Menu, and view the system running information.
----End

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PowerCube 500 (ICC50)
User Manual 5 Routine Maintenance

5 Routine Maintenance

5.1 Maintenance Preparations


Getting Familiar with the Site
Before maintaining the PowerCube 500, maintenance engineers need to get familiar with the
site environment, solution composition, component connection modes, drawings, and
installation procedure.

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Preparing Tools

Figure 5-1 Tools

5.2 PV Modules Routine Maintenance


Maintain PV modules periodically based on site requirements. The recommended
maintenance period is six months.

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User Manual 5 Routine Maintenance

 Do not clean a damaged PV module, but replace it immediately.


 Clean PV modules at dawn, at dusk, or on a day without sunshine. Do not use cool water to clean
sun-warmed PV modules as it will break the glass cover on the PV modules.

Table 5-1 Routine maintenance checklist for PV modules

Maintenance Check Check Repair When Measures


Item Whether Method

Appearance PV modules are By observing PV modules are Replace


damaged. damaged. damaged PV
modules.
There are oil By observing There are oil Use a soft
stains, dust, or stains, dust, or cotton cloth to
snow on the PV snow on the PV wipe the PV
module surface. module surface. module surface.
For the stains
hard to remove,
use moderate
detergent
without
abrasives to
remove them.
PV module By observing PV module Remove the
supports supports rust and repaint
corrode or rust. corrode or rust. that part.
The pole is By observing The pole is  Replace the
deformed or deformed or deformed
tilted. tilted. pole.
 Adjust the
base if the
pole is
tilted.
PV module Shaking the The bolts are Tighten the
supports are support slightly loose and the loose bolts and
stable. support is not nuts.
stable.
Conducting Conducting By observing Conducting Replace broken
wire wires are wires are conducting
damaged or damaged or wires. Wrap
broken. broken. damaged parts
with PVC
insulation tape.
Wiring terminal Wiring - Wiring Secure wiring
terminals are terminals are terminals.
connected loose.
securely.

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Maintenance Check Check Repair When Measures


Item Whether Method
Electrical The Using a Under normal Replace the PV
properties open-circuit multimeter sun exposure module.
voltage of a PV (800 W/M2
module is illumination
normal. For a intensity
150 W PV recommended),
module, the the open-circuit
nominal value voltage is more
is 22 V. For a than 30% lower
200 W PV than the
module, the nominal value.
nominal value
is 45 V.

5.3 Cabinet Routine Maintenance


Maintain the cabinet periodically based on site requirements. The recommended maintenance
interval is six months.

Table 5-2 Cabinet routine maintenance list


Maintenance Check Item Check Repair Solution
Item Method Condition

Door lock Check whether Visual The door lock Replace the door
the door lock is inspection is damaged. lock.
damaged.
Ground cable Check whether Observing, The ground Tighten the wiring
the ground cable shaking the cable is loose terminals on the
is loose. cable, or or ground bar using a
using a disconnected. wrench to ensure
wrench that the ground
cable is connected
properly.
Exterior Check whether Visual The ICC is Repaint and repair
the electroplated inspection damaged or the cabinet shell.
coating flakes distorted.
off or is
scratched.

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5.4 ICC Routine Maintenance


Routine maintenance for the integrated controller and converter (ICC) is required periodically
based on site requirements. The recommended maintenance interval is six months. If any
faults occur, rectify the faults in time.

Table 5-3 Routine maintenance checklist

Maintenance Check Check Repair When Measures


Item Whether Method

Electricity The output Multimeter The battery or load For details, see
voltage is voltage exceeds the SMU02B
normal the threshold User Manual
Preventive Indicators are By An alarm is
maintenance normal observing generated
Power cable Insulation By  The insulation  Replace
layers and observing layer cracks power cables
wiring and  Replace
terminals deteriorates wiring
 The wiring terminals
terminal has
rust or drops

5.5 Routine Maintenance for Poles


Maintain poles periodically based on site requirements. The recommended maintenance
interval is six months.

Table 5-4 Routine maintenance items for poles

Maintenance Check Check Repair When Measures


Item Whether Method
Appearance The pole is By The pole is  Replace the
deformed or observing deformed or deformed pole.
tilted. tilted.  Adjust the base
if the pole is
tilted.
The pole is By The pole is Remove the rust and
corroded or observing corroded or paint the pole again.
rusty. rusty.

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5.6 PoE Adapter Routine Maintenance


Maintain the PoE adapter periodically based on site requirements. The recommended
maintenance interval is six months.

Table 5-5 PoE adapter routine maintenance items

Maintenance Check Check Repair Measures


Item Whether Method When

Presence The PoE adapter By The PoE Install a new PoE


is detected. observing adapter is adapter.
stolen.
Cable The input and By The cables Reconnect cables.
connections output cables observing or are loose.
securely connect manual
to the PoE checking
adapter.

5.7 Lead-Acid Battery Routine Maintenance


To maximize the battery lifespan, maintain batteries periodically based on site requirements.

Table 5-6 Lead-acid battery routine maintenance checklist

Check Check Whether Expected Result Measures


Frequency
Monthly Charge current The charge current is lower Find the cause of an
than or equal to the preset alarm based on the
charge current limit. alarm information.

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Check Check Whether Expected Result Measures


Frequency
Battery string After being charged in float  Check whether the
charge voltage mode for 12 hours, the voltage setting on
battery charge voltage the power system
should be higher than or is within the
equal to 13.00 V. specified range. If
At the end of equalized it is not, rectify
charging, the battery charge the fault
voltage should be higher immediately.
than or equal to 13.50 V.  Mark and record
the batteries
whose voltages
are beyond the
specified range.
 Forcibly charge
the battery string
in equalized
mode.
 Replace the
batteries with very
low voltages.
Battery voltage The battery open-circuit Replace abnormal
voltage should be higher batteries.
than or equal to 12.60 V.
Battery appearance The battery shell is intact, Replace abnormal
without acid leaks, batteries.
deformation, or bulges.
Battery No battery management Find the cause of an
management alarm alarm is generated. alarm based on the
alarm information.
Battery ambient The battery ambient Find the cause of an
temperature temperature is below 50°C. abnormal
temperature.
Battery surface The battery surface Replace the battery.
temperature temperature is below 50°C.
Environment Environment around Clean up foreign
around batteries and batteries and the battery objects.
the battery cabinet cabinet is clean, free from
surplus tools and cables.
Quarterly Repeat all monthly The criteria are the same as The criteria are the
check items. those for monthly check same as those for
items. monthly check items.
Battery Set battery management Modify battery
management parameters by referring to management
parameter setting the SMU02B User Manual. parameters.

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Check Check Whether Expected Result Measures


Frequency

Temperature sensor Use an infrared Replace the


thermodetector to measure temperature sensor if
the temperature at the probe it is faulty.
of the temperature sensor, Install the
and compare the reading temperature sensor in
with the displayed the correct position.
temperature. The deviation
should be less than or equal
to 3°C.
Hang the battery
temperature sensor between
any two batteries at the
topmost layer.
Battery screws are The torque should meet Tighten screws to the
tightened. manufacturer's torque specified by
requirements. the manufacturer.
Cables between The cables are deteriorating, Replace the cables.
batteries the insulation layer cracks,
or the cable surface feels
hot.
PVC air conduit There are foreign objects in Clear blockages.
the PVC air conduit.
Yearly Repeat all quarterly The criteria are the same as The criteria are the
check items. those for quarterly check same as those for
items. quarterly check items.
Tighten all the N/A N/A
screws for
connecting batteries
to the torque
specified by the
manufacturer to
prevent fire
disasters.

5.8 ESU-A Routine Maintenance


To maximize the lifespan of ESU-As, you need to check and maintain ESU-As regularly.
When maintaining ESU-As, record related information for checking ESU-A parameters in the
future.
The following table lists the ESU-A routine maintenance checklist.

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Table 5-7 Routine maintenance checklist

Maintenance Maintenance Item Measures


Frequency

Monthly Operating Check that the temperature control system


environment runs properly. That is, the Alarm indicator on
the air conditioner is steady green.
Keep the ESU-A far away from heat sources
and direct sunlight.
Appearance If an ESU-A experiences damage, leaks, or
deformity, disconnect, take pictures, and then
replace the faulty ESU-A.
Quarterly Cleanliness Clean the ESU-A exterior using a dry cotton
cloth. Exercise caution when cleaning
ESU-As because the ESU-A voltage is high.
Connection Check and tighten every screw.
Check that the signal cables between ESU-As
and the ESMU, as well as the electronic label
cables and network cables between ESU-As
are properly connected, and that all cable
connectors are secured.
If a cable temperature exceeds 40°C or if a
cable is too hot to touch, rectify the fault.

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Maintenance Maintenance Item Measures


Frequency

Semiannually Voltage  Measure and record the power system


voltage, ESU-A voltage, and ESMU
voltage immediately before charge is
complete. Ensure that the three voltages
are the same. If the three voltages are
different, check for cable faults.
 In the first year, measure the ESU-A
voltage immediately before charge or
discharge is complete over the Console
commissioning port on the ESMU using a
portable computer onsite at least once half
a year. When ESU-A charge is about to
complete, the voltage of each ESU-A
string ranges from 55 V to 56 V. When
ESU-A discharge is about to complete, the
voltage of each ESU-A string ranges from
50 V to 51 V.
 From the second year, check the site
ESU-A capacity quarterly. If a historical
alarm indicates that an electrochemical cell
in an ESU-A is frequently overcharged or
overdischarged, the voltage of the ESU-A
is always near the charge protection
threshold or discharge protection
threshold. The alarm can be queried over
the Console commissioning port on the
ESMU. This causes insufficient backup
time. Therefore, you need to replace the
ESU-A as soon as possible.

After the PowerCube 1000 is energized, turning off the manual switch on the ESMU front
panel cannot enable the ESMU to consume less power. If the PowerCube 1000 has been
powered off for more than 10 days, ESU-As may bulge due to overdischarge.
To solve the problem, turn off the manual switch on the front panel, and then disconnect the
four DB15 cables between the ESMU and ESU-As to reduce power consumption.

5.9 ESM Routine Maintenance


To maximize the lifespan of ESMs, you need to check and maintain ESMs regularly. When
maintaining ESMs, record related information for checking ESM parameters in the future.
The following table lists the ESM routine maintenance checklist.

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Table 5-8 Routine maintenance checklist

Maintenance Maintenance Item Measures


Frequency

Monthly Operating Check that the temperature control system


environment runs properly. That is, the Alarm indicator on
the air conditioner is steady green.
Keep the ESM far away from heat sources
and direct sunlight.
Appearance If an ESM experiences damage, leaks, or
deformity, disconnect, take pictures, and then
replace the faulty ESM.
Quarterly Cleanliness Clean the ESM exterior using a dry cotton
cloth. Exercise caution when cleaning ESMs
because the ESM voltage is high.
Connection Check and tighten every screw.
Check that the signal cables of the ESM are
properly connected, and that all cable
connectors are secured.
If a cable temperature exceeds 40°C or if a
cable is too hot to touch, rectify the fault.

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User Manual 6 Troubleshooting

6 Troubleshooting

6.1 General Troubleshooting Procedure


The following figure shows the general troubleshooting procedure.

Figure 6-1 General troubleshooting procedure

Step 1 Observe the indicator of each module to identify faults.

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Step 2 Query fault information by accessing each monitoring module.


Step 3 Determine the fault sources: DC, AC, component, battery, or controller.
Step 4 Analyze fault causes based on fault sources by referring to maintenance cases or checklists.
Step 5 Rectify the faults.
Step 6 Record the troubleshooting procedure and obtained data.
Step 7 Query the information again to ensure that all faults are rectified.
Step 8 Record the troubleshooting results.
Step 9 If the troubleshooting exists, repeat the steps.
----End

6.2 Troubleshooting Component


6.2.1 Troubleshooting PV modules
Table 6-1 Troubleshooting PV modules

Symptom Possible Solution


Cause

No output  The cables  Check whether the cables are loose, disconnected, or
to PV broken. If yes, reconnect the cables properly or
modules are replace them.
not  Use a multimeter to check whether each PV input has
connected an output voltage, and use a clamp meter to check
properly. whether each PV input has a current. If no voltage or
 PV modules current is detected, check the PV modules.
are faulty.  Use a multimeter to check whether each PV module
has an output voltage. If a PV module has no output
voltage, replace it.
 On a sunny day, check the output voltage of each PV
module. The voltage of 150 W PV modules should
range from 20 V DC to 25 V DC, while that of 200 W
PV modules should range from 40 V DC to 45 V DC.
If the output voltage of a PV module is not within the
range, replace it.

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6.2.2 Troubleshooting Lead-Acid Batteries


Table 6-2 Batteries faults and troubleshooting measures

Symptom Possible Causes Measures


In the initial operation  The bolts for  Tighten the bolts.
period of a battery connecting battery  Clear the dirt and reinstall the bolts.
string, the voltage of a terminals are loose.
single battery or the  The battery
total voltage of the terminal or cable is
battery string drops dirty, which
quickly when the increases the
battery string is connection voltage
discharging. drop.
In the initial operation The BLVD voltage is Adjust the BLVD voltage to a normal
period of a battery greater than the range based on site requirements.
string, the battery maximum value in the
string can discharge power system.
properly but the power
supply to the load is
disconnected quickly.
 For a 2 V battery, One battery is Connect the battery correctly based on
the measured connected reversely. the polarity marks of battery terminals
battery string or the plus and minus signs on the
voltage is about 4 battery cover.
V lower than the
rated value.
 For a 12 V battery,
the measured
battery string
voltage is about 24
V lower than the
rated value.
In the initial operation Batteries have a slight After batteries are charged in float
period of a battery difference in the mode for three months, the voltages of
string, batteries have internal structure or in all batteries become the same.
different voltages. the storage and
transportation
conditions from each
other.

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6.2.3 Troubleshooting Lithium Battery


Table 6-3 Batteries faults and troubleshooting measures

Symptom Possible Causes Measures


Fault indicator is There is a fault or Replace the lithium battery. If the fault
steady on major alarm. persists, contact Huawei technical
support engineers.

6.2.4 Troubleshooting a PSU


Table 6-4 PSU faults and troubleshooting measures

Symptom Possible Causes Measures


The green No AC input exists. Check that the AC input voltage is
indicator is off. normal.
The input fuse is damaged. Replace the PSU.
The yellow Overtemperature pre-alarm. Ensure that the vent of the PSU is
indicator is unblocked.
steady on.
AC input undervoltage or Check that the AC input voltage is
overvoltage occurs. normal.
The PSU is hibernated. In PowerCube, the PSU in hibernating is
(only the yellow indicator is normal.
lit, and no alarm is
generated)
The red Output overvoltage occurs. Remove the PSU and then install it again.
indicator is If there is still no output, replace the PSU.
steady on.
The fan is faulty. Replace the PSU.
Overtemperature occurs. Ensure that the vent of the PSU is
unblocked.
No output exists because of Replace the PSU.
a fault inside the PSU.

6.2.5 Troubleshooting a PoE Adapter


PoE adapter faults and troubleshooting measures

Symptom Possible Cause Measures


There is no There is no input. If the input power cable is loose, reconnect the cable.

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Symptom Possible Cause Measures


output. Input power Connect input power cables correctly.
cables are
reversely
connected.
The input is There is no Connect the RJ45 port of the NL-820 network tester to
normal but output. the PoE output port on the PoE adapter.
the output is Enter the POE Voltmeter screen on the NL-820
abnormal. network tester, as shown in Figure 6-2.
Supply a 12/24 V DC voltage to the PoE adapter. Then
use the NL-820 network tester to check whether the
output voltage at the PoE port is between 47 V DC and
52 V DC. If the output voltage is beyond the range,
replace the PoE adapter because it is damaged.

Figure 6-2 PoE Voltmeter

6.2.6 Inverter Troubleshooting


Table 6-5 Inverter faults and troubleshooting measures

Symptom Possible Causes Measures


No information is  The DC loop is not  Connect the DC loop.
displayed after the connected.  Adjust the DC voltage to the
inverter is powered  The DC input voltage is normal range of 46 V DC to 56
on. abnormal. V DC with a tolerance of ±1 V
 The DC input power DC.
cable is connected  Connect the DC input power
reversely. cable correctly.

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Symptom Possible Causes Measures


Undervoltage  The DC input voltage is  Adjust the DC voltage to the
protection is less than the minimum normal range of 47 V DC to 54
performed value. V DC with a tolerance of ±1 V
immediately after the  The busbar impedance DC.
inverter is powered on is greater than the  Increase the cable diameter or
and loads are added. maximum value. decrease the cable length to
 The DC loop cable is reduce the busbar impedance.
loose.  Check that the cable
connections are secure.
Overload protection is  The load power is  Decrease the load power to a
performed greater than the proper range.
immediately after the maximum value.  Rectify faults on the user side.
inverter is powered  The load or output
on. socket is short circuited.
Adjacent equipment The DC busbar impedance Decrease the impedance.
makes noises after the is greater than the
inverter is powered maximum value.
on.

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7 Parts Replacement

When replacing ESUs, insulate positive and negative terminals of the cables by using PVC
insulation tapes to prevent short circuits.

7.1 Replacing a PV Module


Procedure
Step 1 Remove the solar input cable from the SSU inside the cabinet.

Figure 7-1 Removing the solar input cable from the SSU inside the cabinet

Step 2 Transport maintenance personnel to the PV module installation position by using a crane.
Step 3 Disconnect the cable delivered with the damaged PV module from the extension cable.
Step 4 Unscrew the PV module using a wrench and remove the PV module from the support.
Step 5 Install a new PV module and secure it to the support by tightening the screws using a wrench.
Step 6 Reconnect the cable delivered with the PV module and the extension cable.
Step 7 Reconnect the solar input cable to the SSU.

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Figure 7-2 Reconnecting the solar input cable to the SSU

----End

7.2 Replacing a DCDU-80A1


Procedure
Step 1 Switch the AC input circuit breaker on the DCDU to OFF.

Figure 7-3 Switching the AC input circuit breaker on the DCDU to OFF

Step 2 Switch off the upstream AC input circuit breaker for the DCDU, and attach labels such as "No
operations allowed."
Step 3 Switch the battery circuit breaker on the DCDU to OFF.

Figure 7-4 Switching the battery circuit breaker on the DCDU to OFF

Step 4 Record the cables connected to the DCDU and label the cables.

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 When disconnecting the battery cables, disconnect the positive battery cable first, then
disconnect the negative cable, and insulate the cables.
 Insulate all the removed power cables.

Step 5 Remove all the cables from the DCDU.


Step 6 Remove all the modules from the DCDU.
Step 7 Remove the DCDU.

Figure 7-5 Removing the DCDU

Step 8 Install the new DCDU.

Figure 7-6 Installing the new DCDU

Step 9 Install the modules in the new DCDU.

Before connecting the input power cable to the SSU, ensure that the battery cables have been
connected and the positive and negative battery terminals are properly connected.

Step 10 Connect the cables to the DCDU based on the cable labels.
Step 11 Switch the battery circuit breaker on the DCDU to ON.

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Figure 7-7 Switching the battery circuit breaker on the DCDU to ON

Step 12 Switch the AC input circuit breaker on the DCDU to ON.

Figure 7-8 Switching the AC input circuit breaker on the DCDU to ON

Step 13 Switch on the upstream AC input circuit breaker for the DCDU.
----End

7.2.1 Replacing the SMU02B


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new SMU02B is intact.

Procedure
Step 1 Record the cable connection positions on the SMU02B and label the cables.
Step 2 Remove the cables from the SMU02B.
Step 3 Push the locking latch towards the left.
Step 4 Pull out the handle of the SMU02B to remove it from the subrack.

Figure 7-9 Removing the SMU

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Step 5 Insert the new SMU02B into the slot, push the locking latch towards the left, and pull out the
handle.
Step 6 Gently push the SMU02B along the guide rails into the subrack. Close the handle, and push
the locking latch towards the right.

Figure 7-10 Installing the SMU

Step 7 Connect the cables to the new SMU02B based on the cable labels.
Step 8 Set the cabinet model.

Table 7-1 Setting the cabinet model

Main Menu Second-Level Third-Level Menu Setting


Menu
Parameters Settings Local Parameters System Type Corresponding
cabinet model

Step 9 Set sensor parameters.

Table 7-2 Setting sensor parameters

Main Second-Level Third-Level Fourth-Level Setting


Menu Menu Menu Menu
Parameters Power System Sensor Config. Smoke Sensor  Yes (configured
Settings Para. with smoke
sensors)
 None (no smoke
sensors)
Ambient Temp.  Yes (configured
Sensor with temperature
and humidity
Ambient Humi. sensors)
Sensor
 None (no
temperature and
humidity
sensors)

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Step 10 Set other SMU parameters based on the quick guide.


----End

Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.

7.2.2 Replacing a UIM05D


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new UIM05D is intact.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Record all the cable connection positions on the UIM05D, and remove the cables.
Step 3 Push the locking latch towards the left. Pull out the handle of the UIM05D to remove it from
the subrack.

Figure 7-11 Removing the old UIM05D

Step 4 Insert the new UIM05D into the slot, push the locking latch towards the left, and pull out the
handle. Gently push the UIM05D along the guide rails into the subrack. Close the handle, and
push the locking latch towards the right.

Figure 7-12 Installing a new UIM05D

Step 5 Connect the cables to the new UIM05D panel based on the recorded information.

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Step 6 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.

7.2.3 Replacing an AC SPD


The AC SPD is integrated in the UIM. For details about how to replace it, refer to the section
about replacing an UIM.

7.2.4 Replacing the M48300N1


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new M48300N1 module is intact.

Procedure
Step 1 Turn the switch on the M48300N1 module panel to OFF.

Figure 7-13 Turning the switch on the M48300N1 module panel to OFF

Step 2 Record the cable connection positions on the M48300N1 module and label the cables.
Step 3 Remove the cables from the M48300N1 module.
Step 4 Push the locking latch to the left.
Step 5 Pull out the handle of the M48300N1 module to remove it from the subrack.

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Figure 7-14 Removing the old M48300N1

Step 6 Insert the new M48300N1 module into the slot, push the locking latch to the left, and pull out
the handle.
Step 7 Gently push the M48300N1 module along the guide rails into the subrack. Close the handle,
and push the locking latch to the right.

Figure 7-15 Installing a new M48300N1

Step 8 Connect the cables to the new M48300N1 module based on the recorded information.
Step 9 Turn the switch on the new M48300N1 module to ON.

Figure 7-16 Turning the switch on the new M48300N1 module to ON

----End

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Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.

7.2.5 Replacing a PSU


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new PSU is intact.

 To prevent burns, exercise caution when removing a PSU because the PSU may be hot as
a result of continuous operation.
 In the scenario where the system is configured with ESU-As and is operating, replace or
remove the PSU only when the system is powered by the mains. Otherwise, the stable
power supply to the system will be affected.

Procedure
Step 1 Push the locking latch on the right side of the PSU panel towards the left.
Step 2 Gently pull out the handle to separate the handle from the subrack, and remove the PSU from
the subrack.

Figure 7-17 Removing the old PSU

Step 3 Push the locking latch on the new PSU towards the left, and pull out the handle.
Step 4 Place the new PSU in the correct slot.
Step 5 Gently slide the PSU along the guide rails, close the handle, and push the locking latch
towards the right to lock the handle.

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Figure 7-18 Installing a new PSU

----End

Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.

7.2.6 Replacing the S4820G1


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new SSU is intact.

To prevent burns, exercise caution when removing an SSU because the SSU may be hot as a
result of continuous operation.

Procedure
Step 1 Remove cables from the SSU panel and label the cables.

Figure 7-19 Removing cables from the SSU panel

Step 2 Push the locking latch on the right side of the SSU panel towards the left.

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Step 3 Gently pull out the handle to separate the handle from the subrack, and remove the SSU from
the subrack.

Figure 7-20 Removing the old S4820G1

Step 4 Push the locking latch on the new SSU towards the left, and pull out the handle.
Step 5 Place the new SSU in the correct slot.
Step 6 Gently slide the SSU along the guide rails, close the handle, and push the locking latch
towards the right to lock the handle.

Figure 7-21 Installing a new S4820G1

Step 7 Connect cables to the new SSU based on the recorded information.

Figure 7-22 Connecting cables to the new SSU based

----End

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Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.

7.3 Replacing a Temperature and Humidity Sensor


Prerequisites
 An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, flat-head
screwdriver, and Phillips screwdriver are available.
 The new temperature and humidity sensor is intact.

Procedure
Step 1 Record and remove the cables on the UIM05D.
Step 2 Pull out the UIM05D and remove the temperature and humidity sensor cable.

Figure 7-23 Removing the temperature and humidity sensor cable from the UIM05D

Step 3 Remove the temperature and humidity sensor.


1. Remove the sensor enclosure.
2. Remove the sensor base.
3. Remove the sensor cable.

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Figure 7-24 Removing a temperature and humidity sensor

Step 4 Install the new temperature and humidity sensor.


1. Install the sensor cable.
2. Install the sensor base in the cabinet.
3. Close the sensor cover.

Figure 7-25 Installing a new temperature and humidity sensor

Step 5 Connect the temperature and humidity sensor cable to the J10 terminal on the UIM05D.
Step 6 Reinstall the UIM05D and reconnect the cables to the UIM05D panel based on the recorded
information.
----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

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7.4 Replacing a Smoke Sensor


Context
 An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and Phillips
screwdriver are available.
 The new smoke sensor is intact.

Procedure
Step 1 Remove the smoke sensor cable from the UIM05D panel.

Figure 7-26 Removing the smoke sensor cable

Step 2 Remove the smoke sensor.


1. Hold down the buckle on the smoke sensor and push the smoke sensor in the OPEN
direction.
2. Unscrew and remove the smoke sensor base.

Figure 7-27 Removing a smoke sensor

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Step 3 Install the new smoke sensor.


1. Install the base of the new smoke sensor and tighten the screws.
2. Properly place the new smoke sensor and press and push it in the CLOSE direction.
Step 4 Connect one end of the smoke sensor cable to the smoke sensor and the other end to the
SMOKE terminal on the UIM05D.
----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

7.5 Replacing a Heat Exchanger Fan


Context
 An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and Phillips
screwdriver are available.
 The new fan is intact.

Procedure
Step 1 Record and disconnect the fan cable transfer terminal.
Step 2 Remove the fan.
1. Remove the fan fastener.
2. Separate the fan from the fastener.

Figure 7-28 Removing a fan

Step 3 Install the new fan.


1. Install the fan on the fastener.
2. Install the fastener with the fan in the cabinet.

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Ensure that the airflow direction arrow on the new fan points inwards.

Figure 7-29 Installing a new fan

Step 4 Connect the new fan cable to the transfer terminal.


----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

7.6 Replacing a Direct Ventilation Fan


Context
 An ESD wrist strap, ESD gloves, ESD box or bag, cabinet door key, and Phillips
screwdriver are available.
 The new fan is intact.

Procedure
Step 1 Record and disconnect the fan cable transfer terminal.
Step 2 Remove the fan cover.

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Figure 7-30 Removing the fan cover

Step 3 Remove the fan and fastener.

Figure 7-31 Removing the fan and fastener

Step 4 Record the airflow direction arrow on the fan and separate the fan from the fastener.

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Figure 7-32 Separating the fan from the fastener

Step 5 Install the new fan on the fastener based on the airflow direction arrow.

Figure 7-33 Installing a fan on the fastener

Step 6 Install the fan and fastener in the cabinet.

Figure 7-34 Installing the fan and fastener

Step 7 Reinstall the fan cover.

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Step 8 Connect the new fan cable to the transfer terminal.


----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

7.7 Replacing the Heater on the Cabinet Door


Context
 A cabinet door key and torque wrench are available.
 The new heater is intact.

Procedure
Step 1 Remove the DC power cable from the heater.
Step 2 Remove the heater.

Figure 7-35 Removing the heater

Step 3 Install the new heater.


Step 4 Install the DC power cable for the heater.
----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

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7.8 Replacing the Heater in the Energy Control


Compartment
Context
 A cabinet door key, Phillips screwdriver, and torque wrench are available.
 The new heater is intact.

Procedure
Step 1 Remove the cable ties from the cabling panel.
Step 2 Remove the cabling panel.

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Figure 7-36 Removing the cabling panel

Step 3 Remove the DC power cable from the heater.


Step 4 Remove the heater.

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Figure 7-37 Removing the heater

Step 5 Install the new heater on the cabling panel.


Step 6 Install the DC power cable for the heater.
Step 7 Reinstall the cabling panel.
Step 8 Bind the removed cables back to the cabling panel.
----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

7.9 Replacing an Inverter


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new inverter is intact.

Procedure
Step 1 Switch the circuit breaker connected to the inverter on the DCDU to OFF.

Figure 7-38 Switching the -48V DC output 1 circuit breaker on the DCDU to OFF

Step 2 Turn the switch on the inverter to OFF.

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Figure 7-39 Turning the switch on the inverter to OFF

Step 3 Record the cables connected to the inverter and label the cables.
Step 4 Remove cables from the inverter and insulate the cables.
Step 5 Remove the inverter and record the DIP switch on the back of inverter.
Step 6 Set the DIP switch for the new inverter based on the recorded information.

Figure 7-40 Setting the DIP switch

Step 7 Install the new inverter.


Step 8 Connect the cables to the new inverter based on the recorded information.
Step 9 Turn the switch on the inverter to ON.

Figure 7-41 Turning the switch on the inverter to ON

Step 10 Switch the circuit breaker connected to the inverter on the DCDU to ON.

Figure 7-42 Switching the circuit breaker connected to the inverter on the DCDU to ON

----End

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Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.

7.10 Replacing a PoE Module


Prerequisites
 You have obtained an ESD wrist strap, a pair of ESD gloves, an ESD box or bag, the
cabinet door key, and tools.
 The new PoE module is intact.

Procedure
Step 1 Record the cables connected to the PoE module and label the cables.
Step 2 Remove the cables from the PoE module.
Step 3 Remove the old PoE module.

Figure 7-43 Removing the old PoE module

Step 4 Install the new PoE module.

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Figure 7-44 Installing the new PoE module

Step 5 Connect the cables to the new PoE module based on the recorded information.
----End

Follow-up Procedure
Pack the removed component and return it to the local Huawei warehouse.

7.11 Replacing a PDU2000


Context
 A cabinet door key, flat-head screwdriver, and Phillips screwdriver are available.
 The new PDU2000 is intact.

Procedure
Step 1 Switch the inverter circuit breaker to OFF.

Figure 7-45 Switching the inverter circuit breaker to OFF

Step 2 Open the cover on the inverter output terminal.

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Step 3 Remove the PDU2000 input cable from the inverter.


Step 4 Remove the load cable plugs from the PDU2000 output sockets and record them.
Step 5 Remove the PDU2000 ground cable.
Step 6 Remove the PDU2000.

Figure 7-46 Removing a PDU2000

Step 7 Install the new PDU2000.


Step 8 Open the cover on the PDU2000 input terminal.
Step 9 Install the PDU2000 ground cable.
Step 10 Connect one end of the PDU2000 input cable to the PDU2000 input terminal and the other
end to the inverter output terminal.
Step 11 Reinstall the cover on the PDU2000 input terminal and the cover on the inverter output
terminal.
Step 12 Connect the load cable plugs to the PDU2000 output sockets.
Step 13 Switch the inverter circuit breaker to ON.
----End

Follow-up Procedure
Pack the removed component and have it sent to the local Huawei warehouse.

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7.12 Replacing an ESU


7.12.1 Replacing the ESU or ESMU
Prerequisites
 You have obtained an ESD wrist strap or a pair of ESD gloves, a maintenance tool kit, a
serial port commissioning cable, a laptop, a 1-meter long straight-through network cable,
an ESD box or bag, and the cabinet door key.
 You have confirmed the model of the ESU-A or ESMU to be replaced and obtained a
new ESU-A or ESMU.

Context
During the replacement of an ESU-A and ESMU, batteries are disconnected, then sorted, and
finally connected in sequence. When batteries are all disconnected, power supply to the site
may be disconnected if the AC input fails. To ensure power supply to the site, perform
operations in strict accordance with ESU-A and ESMU Replacement Operation Guide. Obtain
the document from support.huawei.com.

In the ESU-A and ESMU Replacement Operation Guide, a 50 Ah ESU-A is used as an example. The
procedure for replacing the ESU-A2400Wh/D and ESU-A2400Wh/N is similar to that for replacing the
ESU-A.

Follow-up Procedure
 Put the replaced component into the ESD box or bag and then place the ESD box or bag
into the carton box with foams or the bag of the new component.
 Fill in the fault card with the information about the replaced component.

7.12.2 Replacing a ESM


Prerequisites
 The protective gloves, Phillips screwdriver, socket wrench, and key to the cabinet door
are available.
 You have confirmed the model of the ESM to be replaced and prepared a new ESM.
 You are authorized to enter the site with the key.

Context
ESM replacement may cause a system power failure. To prevent power failures, ensure that
other power sources, such as the mains, diesel generator, or a third-party DC power source,
provide continuous power supply.

Replacement Requirements
Conditions for the ESM to enter and exit the maintenance mode:
1. Hold down the Manual ON/OFF button for at least 15s in any state to enter the
maintenance mode.
2. Hold down the Manual ON/OFF button for at least 15s to exit the maintenance mode.

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Before replacing an ESM in an actual maintenance scenario, hold down the Manual ON/OFF
button for the ESM to power off. After the ESM is replaced, hold down the Manual ON/OFF
button for at least 15s on the new ESM to exit the maintenance mode.

Removing the Old ESM


Step 1 Wear the protective gloves.
Step 2 Switch the BAT– battery circuit breaker on the power system to OFF or remove the battery
fuse.
Step 3 Use the Manual ON/OFF button on the ESM to turn off the battery output.
Step 4 Disconnect the cables from the old ESM. Insulate each cable and label it immediately after
disconnecting it.
Step 5 Loosen the screws on the panel and remove the ESM.
----End

Installing the New ESM


Step 1 Install the new ESM and tighten the screws.
Step 2 Hold down the Manual ON/OFF button for 15s for the ESM to enter the maintenance mode.
In this mode, all indicators blink, the ESM board is activated, but the ESM will not be
charged or discharged.
Step 3 Connect the cables to the new ESM based on the cable labels.
Step 4 Switch the BAT– battery circuit breaker in the power system to ON or reinstall the battery
fuse using a fuse extracting unit.
Step 5 Hold down the Manual ON/OFF button for 15s for the ESM to exit the maintenance mode.
The ESM is automatically activated and connects to the power system.
Step 6 Remove the protective gloves and pack up all tools.
----End

Follow-up Operations
 Put the removed component into the ESD box or bag and then place the ESD box or bag
into the carton box with foams or the bag of the new component.
 Fill in the fault card with the information about the removed component.
 Contact your local Huawei office to handle the faulty component.

7.12.3 Replacing a TCB


Context
Battery replacement may cause a system power failure. To prevent power failures, ensure that
other power systems, such as the mains and solar power system, provide continuous power
supply.

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 If the battery string is to be replaced partially, new batteries must be of the same type and
from the same manufacturer as the replaced ones.
 If the battery string is to be replaced as a whole, new batteries must be of the same type
and batch and from the same manufacturer as the replaced ones.

 Do not short-circuit or reversely connect the positive and negative battery terminals.
Insulate tools such as wrenches and screwdrivers when handling the batteries to avoid
personal injury and damage to the batteries.
 Exercise caution when taking or removing a battery to prevent it from falling off.

Procedure
Step 1 Put on the ESD wrist strap or ESD gloves.
Step 2 Switch the battery circuit breaker on the DCDU to OFF.

Figure 7-47 Switching the battery circuit breaker on the DCDU to OFF

You are advised to fully charge the old battery string before replacing it to avoid voltage bias and current
bias. This is because the new battery string has full capacity.

 If the DCDU is powered on, disconnect the positive battery terminal before replacing the
negative battery cable.
 This requirement also applies to scenarios where other power systems are used or negative
battery cables are involved.

Step 3 Disconnect the cable between the positive battery string terminal and the positive transfer
busbar.
Step 4 Disconnect the cable between the negative battery string terminal and the negative transfer
busbar.
Step 5 Replace the faulty batteries with new ones.
Step 6 Reconnect the cable between the negative battery string terminal and the negative transfer
busbar.

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Step 7 Reconnect the cable between the positive battery string terminal and the positive transfer
busbar.
Step 8 After the battery string has been charged for 10 minutes, check the voltage of each battery
using a multimeter. If the voltage of each battery is 12.6 V, the battery string is working
properly.
Step 9 Switch the battery circuit breaker on the DCDU to ON.

Figure 7-48 Switching the battery circuit breaker on the DCDU to ON

Step 10 Take off the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Put the replaced component into the ESD box or bag and then place the ESD box or bag
into the carton box with foams or the bag of the new component.
 Fill in the fault card with the information about the replaced component.

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PowerCube 500 (ICC50)
User Manual A Regulatory Compliance Statement

A Regulatory Compliance Statement

Regulatory Compliance Statement For regulatory compliance statements, see the file in the
following URL:PowerCube 500 V200R001 ICC30T&50T Regulatory Compliance Statement
Regulatory Compliance Statement For regulatory compliance statements, see the file in the
following URL:PowerCube 500 V200R001 ICC30&50 Regulatory Compliance Statement
Regulatory Compliance Statement For regulatory compliance statements, see the file in the
following URL:PowerCube 500 V200R001 ICC30T&50T Regulatory Compliance Statement
Regulatory Compliance Statement For regulatory compliance statements, see the file in the
following URL:PowerCube 500 V200R001 ICC30&50 Regulatory Compliance Statement

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User Manual B Disconnecting the Battery Power Supply

B Disconnecting the Battery Power Supply

When the battery voltage is less than 48 V, the battery power supply can be disconnected
manually, and according to low battery voltage.
When the battery voltage is greater than or equal to 48 V, the battery power supply cannot be
disconnected manually, and according to low battery voltage.

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PowerCube 500 (ICC50)
User Manual C Operating Environment Definitions

C Operating Environment Definitions

Table C-1 Operating environment definitions

Class Environment Definition


Class A Indoor environments where temperature and humidity are controllable,
including rooms where human beings live.
Class B Indoor environments where the ambient temperature and humidity are not
controlled and outdoor environments (with simple shielding measures)
where humidity can reach 100%.
Class C Sea environments or outdoor land environments (with simple shielding
measures) near pollution sources. If a site is near a pollution source, it is at
most 3.7 km away from salt water such as the sea and salt lakes, 3 km
away from heavy pollution sources such as smelteries, coal mines, and
thermal power plants, 2 km away from medium pollution sources such as
chemical, rubber, and galvanization industries, or 1 km away from light
pollution sources such as packing houses, tanneries, and boiler rooms.
Class D Environments within 500 m away from the seashore. Class D
environments are special Class C environments.

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PowerCube 500 (ICC50)
User Manual D Acronyms and Abbreviations

D Acronyms and Abbreviations

A
APP application
AR access router

C
sssssssCPE customer premises equipment

D
DCDU direct current distribution unit

E
ESMU energy storage management unit
ESU energy storage unit

H
HTTP Hypertext Transfer Protocol

I
ICC integrated control cabinet
ITS intelligent transportation system

L
LCD liquid crystal display

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User Manual D Acronyms and Abbreviations

P
PMU power monitoring unit
PSU power supply unit
PON passive optical network
PoE power over Ethernet

S
SMU site monitoring unit
SNMP Simple Network Management Protocol
SSU solar supply unit

T
TCB Temperature cycle battery

U
UIM user interface module

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