a r t i c l e i n f o a b s t r a c t
Article history: A new class of polyol esters were prepared by esterification of 10-undecenoic acid (UDA) with three
Received 15 February 2011 polyols namely trimethylolpropane (TMP), neopentyl glycol (NPG) and pentaerythritol (PE) in 92–96%
Received in revised form 2 July 2011 yields. The esters were characterized by IR, 1 H NMR, HPLC and mass spectral studies. Polyol esters were
Accepted 5 July 2011
evaluated for basic lubrication properties and found to be: viscosity at 40 ◦ C, 11.2–36.1 cSt; at 100 ◦ C,
Available online 29 July 2011
3.2–7.3 cSt; viscosity index (VI), 162–172; pour point +3 to −36 ◦ C; flash point, 254–296 ◦ C. All the three
polyol esters synthesized exhibited good thermal stability with TGA onset temperatures above 260 ◦ C.
Keywords:
The lubricating properties of the products compared well with polyol esters based on oleic acid.
Biolubricant
Polyol esters © 2011 Elsevier B.V. All rights reserved.
Neopentylglycol
Trimethylolpropane
Pentaerythritol
Undecenoic acid
1. Introduction oil, palm kernel oil, and coconut oil. The fatty acids derived from
these oils and fats are saturated acids like lauric, myristic, palmitic,
In recent years, natural triglycerides are getting increased atten- stearic, behenic acids or olefinic fatty acids such as oleic, linolenic
tion as they are generally environment friendly and their lubricity or ricinoleic acids.
(antiwear, antifriction and load carrying capacity) characteristics Biodegradable polyol esters derived from transesterifica-
are vastly superior to those of mineral oil based lubricants (Arnsek tion/esterification of plant oils and branched neopolyols such as
and Vizintin, 2000). However, glycerol, a component of the triglyc- TMP and PE were developed for various applications (Bongardt
eride molecule is readily destructible at high temperatures. This et al., 1996; Gryglewicz et al., 2003; Lawate and Lal, 1998;
disadvantageous property stems from the presence of hydrogen Uosukainen et al., 1998; Yunus et al., 2003a,b, 2004). The properties
atoms in  position in the glycerol molecule (Bünemann et al., of the esters depend on the structure of the constituent fatty acids
2000). This structural feature is conducive to the partial fragmenta- i.e. on the length of the aliphatic chain and the number and relative
tion of the molecule and the formation of unsaturated compounds. position of unsaturated bonds. Saturated acids are highly resistant
The compounds formed undergo polymerization, increasing the to oxidation at high temperature, but their pour point is high due
liquid’s viscosity and resulting in the formation of precipitate parti- to the linear structure of the acids. Polyunsaturated fatty acids are
cles. This problem can be solved by replacing glycerol with another the most susceptible to oxidation and thermal degradation, even
polyhydric alcohol which does not contain -hydrogen atoms, like though their esters exhibit lower pour points. To make polyol esters
NPG, TMP or PE. Although such alcohols also decompose at high based on vegetable and animal fats like rapeseed oil, olive oil and
temperatures, their thermal decomposition has a radical charac- lard fatty acid methyl esters were transesterified with NPG and
ter and proceeds slowly (Wilson, 1998). Polyol esters are produced TMP using calcium methoxide as catalyst (Gryglewicz et al., 2003).
by the reaction of polyols such as PE, NPG, and TMP with various Esters of lard fatty acids showed higher pour points because of their
fatty acids. The fatty acids are generally obtained by the saponi- high saturated acid content. Vegetable oils with high oleic content
fication of animal oils such as beef tallow, lard, mutton tallow or are considered to be potential candidates as substitutes for con-
from vegetable oils like sunflower oil, rapeseed oil, castor oil, olive ventional mineral oil-based lubricating oils and synthetic esters
(Asadauskas et al., 1996; Randles and Wright, 1992). Lower prices
of non-edible natural oils and fats make biodegradable lubricants
∗ Corresponding author. Tel.: +91 040 27193179; fax: +91 040 27193370. much more competitive in the market (Petran et al., 2008). Polyol
E-mail address: rbnprasad@iict.res.in (R.B.N. Prasad). esters reported in the literature are mostly based on normal fatty
0926-6690/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.indcrop.2011.07.005
238 K.V. Padmaja et al. / Industrial Crops and Products 35 (2012) 237–240
acids present in the common edible vegetable oils and animal fats 2.6. Oxidation stability by Rotating Bomb Oxidation Test (RBOT)
or short chain fatty acids like C5 and C7. Little attention was given
for the preparation of non-edible oil-based polyol esters contain- Rotating Bomb Oxidation Tests (RBOTs) of the products are car-
ing any unusual fatty acids. Hence, the present study is aimed at ried out in presence of copper catalyst at 150 ◦ C in dry conditions
employing 10-undecenoic acid, which is a commercially available as per ASTM Test Method D-2272. In the RBOT, the vessel is sealed,
derivative of castor oil for the synthesis of polyol esters using NPG charged with 90 psi pressure with oxygen, and rotated axially in
(dihydric), TMP (trihydric) and PE (tetrahydric) and to assess the a constant temperature oil bath set at 150 ◦ C. The pressure in the
potential of the synthesized esters as basestocks for biodegradable bomb is continuously recorded. The RBOT time is the time at which
lubricants. the pressure of the bomb has dropped by 25 psi.
2.1. Materials TGA studies were carried out in non-isothermal mode in a Met-
tler Toledo TGA instrument to get the decomposition pattern of
10-Undecenoic acid was purchased from Jayant Oil Mills the polyol esters. About 3.0 mg of the sample was taken in an
Ltd. (Mumbai, India), NPG, TMP and PE were procured from aluminium crucible and was heated in air at the heating rate of
Sigma–Aldrich (St. Louis, USA). Basic alumina and stannous chloride 10 ◦ C min−1 up to 600 ◦ C. The starting temperature and comple-
were purchased from Sd Fine Chem Ltd. (Mumbai, India). Hex- tion of the decomposition of polyols were obtained from TGA
ane and ethyl acetate were purchased from Industrial Solvents curve.
and Chemicals Pvt. Ltd. (Mumbai, India). All the chemicals were of
reagent grade and were used directly without further purification.
2.8. Copper strip corrosion test
Table 1
Physico-chemical properties of 10-undecenoic acid based polyol esters.
2.9.3. Preparation of pentaerythritol tetra esters of total acid number, hydroxy value, density and colour and evalu-
10-undecenoic acid (PE-tetra-undecenoate) ated for lubricant properties namely, viscosity, viscosity index (VI),
Pentaerythritol (68 g, 0.5 mol), 10-undecenoic acid (736 g, pour point, flash point, copper corrosion value and thermal stability
4 mol) and xylene (800 ml) were stirred at 145–150 ◦ C under nitro- (Table 1).
gen atmosphere in presence of stannous chloride (0.8 g) and carried NPG, TMP and PE undecenoates exhibited their kinematic vis-
out the reaction as described in Section 2.9.1 to obtain the product cosity at 40 ◦ C in the range of ISO VG10, 22 and 32, respectively.
in 91.6% yield. The structure of the title product was established by At 100 ◦ C the viscosity varied from 3.2 to 7.3 cSt. Viscosity of the
1 H NMR, IR and mass studies. polyol ester base fluids generally increases based on the number of
1 H NMR (CDCl , ı ppm): 1.1–1.4 [m, 40H, 4 × (–CH ) ], 1.5–1.6 acyl functionalities present (Gryglewicz et al., 2003) and UDA based
3 2 5
[m, 8H, 4 × (–CO–CH2 –CH2 )], 2.0 [q, 8H, 4 × (–CH2 –CH CH2 )], 2.3 [t, esters prepared with NPG, TMP and PE exhibited similar trend. All
8H, 4 × (–CO–CH2 –)], 4.0 [s, 8H, 4 × (–O–(CH2 –)], 4.8–4.95 [m, 8H, the three synthesized esters exhibited high viscosity index of more
4 × (–CH CH2 )], 5.6–5.8 [m, 4H, 4 × (–CH CH2 )]; IR (neat, cm−1 ): than 160 which is a desirable property for a lubricant as a high
2928 (C–H), 1739 (C O), 1162 (C–C( O)–O); ESI MS: m/z 818 viscosity index means that there is little change over a wide tem-
[M+NH4 ]+ . perature range. Base oils based on natural fatty acids in general
are known for their high viscosity index and can be considered
3. Results and discussion multi-range oils.
Generally, pour point of polyol esters prepared with unsatu-
Polyol esters derived from plant oils and branched neopoly- rated fatty acids are very low and a similar trend was observed
ols have been used as lubricants and they are expanding their for the pour points of NPG di-undecenoate (−33 ◦ C) and TMP tri-
applications because of their superior properties and performance undecenoate (−36 ◦ C). However, the pour point of UDA esters of
relative to mineral oils. Most of the vegetable oil-based polyol pentaerythritol is high. This is suggesting that the molecular con-
esters reported in the literature so far are mainly based on high figuration of NPG and TMP esters are more effective at disrupting
oleic oils such as sunflower, canola and soybean oils. These high molecule packing compared to PE esters. The flashpoint of all the
monounsaturated oils are optimal performance raw materials to UDA based polyol esters is above 250 ◦ C indicating a low tendency
generate environment friendly higher performance lubricants. At to evaporation which fulfils one of the basic requirements of lubri-
the same time, these oils are edible and their use for the develop- cants. Corrosiveness of the products is found to be very good (1a)
ment of lubricants indirectly burden the food sector. I0-Undecenoic for all the three polyol esters.
acid which is a derivative of castor oil is also a monounsat- NPG-di-undecenoate and TMP-tri-undecenoate exhibited RBOT
urated fatty acid like oleic acid and commercially available in time of 12 and 15 min respectively and these values are similar to
bulk. Hence, the polyol esters developed based on undecenoic common vegetable oils like canola and high oleic or synthetic esters
acid are expected to have similar lubricant properties compared like TMP trioleate (Mckeon et al., 2007). The TGA study was con-
to oleic polyol esters. Keeping this in view, we have developed ducted in a non-isothermal mode to assess the thermal stability
UDA-based polyol esters with dihydric, trihydric and tetrahydric of the polyol undecenoates. The TGA degradation onset temper-
alcohols namely, NPG, TMP and PE in presence of stannous chloride ature indicates the resistance of the oil to thermal degradation.
(0.1% based on reactants) under nitrogen atmosphere. Comple- This was determined by extrapolating the horizontal base line and
tion of the esterification reaction was monitored by collecting intercept of this line with tangent to the downward portion of the
the generated water using Dean Stark apparatus and by check- weight curve was taken as onset temperature. The higher the onset
ing disappearance of the hydroxy group at 3450–3480 cm−1 in the temperature of decomposition of lube basestock, the higher is its
infrared spectrum and also by TLC. After completion of reaction, thermal stability. The pentaerythritol esters of UDA possess excel-
excess 10-undecenoic acid was distilled out under reduced pres- lent thermal stability with onset temperature at 390 ◦ C followed by
sure. The yield of polyol esters was found to be in the range of TMP esters at 336 ◦ C and NPG at 264 ◦ C. These esters followed the
91.6–96.2%. The synthesized compounds were characterized using trend of decreasing order of thermal stability with PE esters having
IR, NMR and mass spectral data. The molecular ions 454 [M+NH4 ]+ , higher thermal stability followed by TMP and NPG esters (Brown
650 [M+NH4 ]+ and 818 [M+NH4 ]+ correspond to compounds NPG- et al., 2009).
di-undecenoate, TMP-tri-undecenoate and PE-tetra-undecenoate Among the three polyol esters of undecenoic acid, TMP esters
respectively. Purity of the polyol esters was determined by HPLC exhibited superior pour point and better oxidation stability which
analysis and found to be more than 98% pure. Hydroxy values is similar to that of TMP trioleate (Mckeon et al., 2007) With its high
(<1.0 mg KOH/g) of polyol esters confirmed almost complete ester- viscosity index, high thermal stability and low pour point this UDA
ification of hydroxy moiety of polyols with UDA. All the polyol triester can be a potential biodegradable lubricant basestock in ISO
esters were characterized for their physico-chemical properties like VG 22 range for industrial fluids.
240 K.V. Padmaja et al. / Industrial Crops and Products 35 (2012) 237–240